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Transcript of )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign...
匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀 䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀
匀欀礀氀椀渀攀 匀氀椀洀䰀椀渀攀 䐀䴀匀 挀愀渀 戀攀 椀渀琀攀最爀愀琀攀搀 椀渀琀漀 愀渀礀 攀砀椀猀琀椀渀最 䤀吀匀 渀攀琀眀漀爀欀 漀爀 猀礀猀琀攀洀䌀漀渀琀愀挀琀 礀漀甀爀 猀愀氀攀猀 爀攀瀀爀攀猀攀渀琀愀琀椀瘀攀 琀漀搀愀礀 昀漀爀 攀砀瀀攀爀琀 愀搀瘀椀挀攀 漀渀 礀漀甀爀 甀瀀挀漀洀椀渀最 瀀爀漀樀攀挀琀
匀氀椀洀䰀椀渀攀 䐀䴀匀 挀愀渀 搀椀猀瀀氀愀礀 琀攀砀琀Ⰰ 琀漀氀氀 爀愀琀攀猀Ⰰ 琀爀愀瘀攀氀 琀椀洀攀猀Ⰰ 愀渀搀 洀甀挀栀 洀漀爀攀 䴀甀氀琀椀瀀氀攀 猀椀最渀猀 挀愀渀 戀攀 洀愀渀愀最攀搀 戀礀 愀 猀椀渀最氀攀 猀椀最渀 挀漀渀琀爀漀氀氀攀爀 栀漀甀猀攀搀 渀攀愀爀 攀愀挀栀 猀椀最渀 吀栀攀 猀椀最渀 猀礀猀琀攀洀 椀猀 洀愀渀愀最攀搀 戀礀 漀甀爀 甀猀攀爀 昀爀椀攀渀搀氀礀Ⰰ 一吀䌀䤀倀ဠ挀漀洀瀀氀椀愀渀琀 䔀渀瘀漀礀䐀䴀匀∡ 䌀攀渀琀爀愀氀 䌀漀渀琀爀漀氀 匀漀昀琀眀愀爀攀 ጠ 愀渀 椀渀搀甀猀琀爀礀 猀琀愀渀搀愀爀搀 昀漀爀 椀渀琀攀最爀愀琀攀搀 猀椀最渀 挀漀渀琀爀漀氀 吀爀甀攀 䴀攀猀猀愀最攀 䐀椀猀瀀氀愀礀 嘀攀爀椀昀椀挀愀琀椀漀渀∡ 攀渀猀甀爀攀猀 琀栀愀琀 琀栀攀 漀瀀攀爀愀琀漀爀 欀渀漀眀猀 攀砀愀挀琀氀礀 眀栀愀琀 椀渀昀漀爀洀愀琀椀漀渀 椀猀 瀀爀攀猀攀渀琀攀搀 琀漀 琀栀攀 瀀甀戀氀椀挀 漀渀 攀愀挀栀 漀昀 琀栀攀 䰀䔀䐀 猀椀最渀 洀漀搀甀氀攀猀
唀猀攀 䔀砀愀洀瀀氀攀猀ang 䄀吀䴀 匀礀猀琀攀洀猀ang 䠀伀吀 䰀愀渀攀猀 嘀愀爀椀愀戀氀攀 吀漀氀氀椀渀最ang 吀爀愀瘀攀氀 吀椀洀攀猀ang 倀愀爀欀椀渀最 匀礀猀琀攀洀猀ang 䄀爀琀攀爀椀愀氀 匀椀最渀猀
嘀 㜀ⴀ 㔀
匀椀最渀 吀礀瀀攀䘀唀䰀䰀 䌀伀䰀伀刀 匀䰀䤀䴀䰀䤀一䔀Ⰰ 䌀伀䰀伀刀䄀䐀伀 䐀伀吀
倀椀砀攀氀 倀椀琀挀栀 䴀愀琀爀椀砀 䴀䴀㐀㠀堀㤀㘀
䰀漀挀愀琀椀漀渀䌀䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀
䘀攀愀琀甀爀攀猀ang 䠀椀最栀 搀攀渀猀椀琀礀 昀漀爀 攀砀挀攀氀氀攀渀琀 最爀愀瀀栀椀挀猀 愀渀搀 琀攀砀琀ang 䄀洀戀攀爀Ⰰ 䘀甀氀氀 䌀漀氀漀爀Ⰰ 漀爀 吀爀椀ⴀ䌀漀氀漀爀 搀椀猀瀀氀愀礀猀ang 䄀甀琀漀洀愀琀椀挀 椀渀琀攀渀猀椀琀礀 挀漀渀琀爀漀氀 漀昀 䰀䔀䐀猀ang 䐀椀猀瀀氀愀礀 琀攀砀琀Ⰰ 最爀愀瀀栀椀挀猀Ⰰ 愀渀搀 氀漀最漀猀ang 䘀甀氀氀礀 一䔀䴀䄀 吀匀ⴀ㐀 愀渀搀 一吀䌀䤀倀 挀漀洀瀀氀椀愀渀琀ang 䌀漀渀昀漀爀洀猀 琀漀 唀䰀 猀琀愀渀搀愀ang 䌀漀渀昀漀爀洀猀 琀漀 唀䰀 猀琀愀渀搀愀爀搀猀ang 匀愀昀攀氀礀 愀挀挀攀猀猀 猀椀最渀㬀 搀攀猀椀最渀攀搀 琀漀 愀氀氀漀眀 愀 猀椀渀最氀攀 琀攀挀栀渀椀挀椀愀渀 琀漀 攀愀猀椀氀礀 氀椀昀琀 琀栀攀 攀渀琀椀爀攀 昀愀挀攀 漀昀 琀栀攀 猀椀最渀 昀漀爀 昀愀猀琀Ⰰ 攀愀猀礀 愀挀挀攀猀猀 琀漀 愀氀氀 椀渀琀攀爀渀愀氀 挀漀洀瀀漀渀攀渀琀猀ang 䘀甀氀氀礀 眀攀氀搀攀搀 愀氀甀洀椀渀甀洀 攀渀挀氀漀猀甀爀攀猀ang 䄀瘀愀椀氀愀戀氀攀 椀渀 瘀愀爀椀漀甀猀 搀椀猀瀀氀愀礀 猀椀稀攀猀 愀渀搀 挀漀渀昀椀最甀爀愀琀椀漀渀猀ang 䈀愀挀欀攀搀 戀礀 漀瘀攀爀 㐀 礀攀愀爀猀 漀昀 䐀䴀匀 洀愀渀甀昀愀挀琀甀爀椀渀最 攀砀瀀攀爀椀攀渀挀攀 椀渀 攀砀瀀攀爀椀攀渀挀攀 椀渀 琀栀攀 唀匀䄀ang 䤀匀伀 㤀 㨀 㠀 挀攀爀琀椀昀椀攀搀 洀愀渀甀昀愀挀琀甀爀椀渀最
匀欀礀氀椀渀攀 倀爀漀搀甀挀琀猀 匀氀椀洀䰀椀渀攀 䐀䴀匀 漀昀昀攀爀 琀栀攀 昀氀攀砀椀戀椀氀椀琀礀 昀漀爀 挀漀洀洀甀渀椀挀愀琀椀渀最 挀爀椀琀椀挀愀氀 愀搀瘀椀猀漀爀椀攀猀 琀漀 洀漀琀漀爀椀猀琀猀 洀漀瘀椀渀最 昀爀漀洀 猀氀漀眀 琀漀 栀椀最栀 猀瀀攀攀搀猀Ⰰ 眀椀琀栀 愀 氀漀眀 瀀爀漀昀椀氀攀Ⰰ 氀椀最栀琀 眀攀椀最栀琀 栀漀甀猀椀渀最 䐀攀猀椀最渀攀搀 昀漀爀 漀瘀攀爀 琀栀攀 爀漀愀搀眀愀礀 漀爀 爀漀愀搀猀椀搀攀 洀漀甀渀琀猀Ⰰ 琀栀攀礀 愀爀攀 椀搀攀愀氀 昀漀爀 愀瀀瀀氀椀挀愀琀椀漀渀猀 眀栀攀渀 猀瀀愀挀攀Ⰰ 眀攀椀最栀琀Ⰰ 洀漀甀渀琀椀渀最Ⰰ 漀爀 愀挀挀攀猀猀 爀攀猀琀爀椀挀琀椀漀渀猀 愀爀攀 甀渀愀戀氀攀 琀漀 愀挀挀漀洀洀漀搀愀琀攀 氀愀爀最攀爀 䐀䴀匀 匀氀椀洀䰀椀渀攀 䐀䴀匀 挀漀洀攀 椀渀 愀 瘀愀爀椀攀琀礀 漀昀 挀漀渀昀椀最甀爀愀琀椀漀渀猀 琀漀 昀椀琀 愀渀礀 猀椀最渀愀最攀 愀瀀瀀氀椀挀愀琀椀漀渀
䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀
匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀 䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀
䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀
匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀 䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀
䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀
匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀 䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀
吀䠀䔀 一唀䴀䈀䔀刀 伀䘀 䌀䠀䄀刀䄀䌀吀䔀刀匀 倀䔀刀 䰀䤀一䔀 䐀䔀倀䔀一䐀匀 唀倀伀一 吀䠀䔀 䘀伀一吀 䄀一䐀 䤀一吀䔀刀ⴀ䌀䠀䄀刀䄀䌀吀䔀刀 匀倀䄀䌀䤀一䜀 䘀伀刀 䴀伀刀䔀 䤀一䘀伀刀䴀䄀吀䤀伀一 匀䔀䔀 倀䄀䜀䔀 㐀 簀 吀䠀䔀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一匀 嘀䄀刀䤀䔀匀 吀䠀䔀 䐀䔀倀吀䠀 伀䘀 吀䠀䔀 匀䤀䜀一 吀䠀䔀匀䔀 匀䤀䜀一 䐀䔀倀吀䠀匀 䌀䄀一 刀䄀一䜀䔀 䘀刀伀䴀 㘀ᴠ 吀伀 ᴠ 䐀䔀倀䔀一䐀䤀一䜀 伀一 吀䠀䤀匀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一Ⰰ 䄀一䐀 䴀伀唀一吀䤀一䜀 䌀伀一䘀䤀䜀唀刀䄀吀䤀伀一 吀䠀䔀 嘀䄀刀䤀伀唀匀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一匀 䤀一䌀䰀唀䐀䔀㬀 一 㴀 一伀一ⴀ嘀䔀一吀䤀䰀䄀吀䔀䐀Ⰰ 嘀 㴀 匀吀䐀 嘀䔀一吀䤀䰀䄀吀䤀伀一Ⰰ 䄀一䐀 䄀 㴀 䄀䐀嘀 嘀䔀一吀䤀䰀䄀吀䤀伀一 簀 圀䔀䤀䜀䠀吀 䐀䔀倀䔀一䐀匀 唀倀伀一 匀䔀䰀䔀䌀吀䔀䐀 伀倀吀䤀伀一匀
䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀
Sign Ref Name
Agency
Contact
ITS Sales Manager
Door Alarm
Pre-Installed Bolts
Sign housings are designed in accordance with AASHTO Standard Specifications for
Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition
for wind speeds of up to 140mph AASHTO group load combinations include total sign weight dead
load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading
is included in design loads for applicable geographical regions
Laptop Shelf and Document Holder - (Inside Sign Housing)
Exterior Finish (excluding sign face amp borders)
Sign Housing Properties
Fully Welded Aluminum Housing - Compliance with AWS Standards
Constructed of Marine Grade Aluminum amp Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T66063-T5 for Structural Framing Members)
1203 v304NTCIP Compliance
GeneralNEMA TS 4-2005 Conformance
KYNAR 500 ndash Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip fade or peel for 20 years
Conformity with NEC standards amp Built to IPC-A-610D Class 2
ETL Listed for UL 48 and UL 50
Quality ControlISO 90012008 Certification for Design Manufacturing and Service
Pixel Pitch 18 (70mm)
SlimLine LED Variable Message Sign
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Job Information Model Number VMSLED-SN-1-18L-07x030-30C-I-ISC
Denver International Airport
Selected
OptionNotes
DIA Open Close Inserts LED Color
Option Selection - Data Sheet
Pixel LayoutTim Hershberger
RGB
Kevin Marsh Display Matrix Line Matrix
1 Lines of 7 X 30
3mm GE LEXAN XL10
Polycarbonate Glazing
6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face)
Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C Type SR amp IPC-CC-830
Natural Aluminum Finish
Front Access - Single lift face that allows a single technician to easily lift the entire face
for safe fast and easy access to all internal sign components
Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels
Face Lock - Ability to padlock
Sign Face Tilt and Mounting
Sign Housing Fixed at 0deg
Sun Shield
Painted Housing
Sign Housing Tilted at a Fixed 3deg
Adjustable Mounting Brackets - Tilt sign housing from 0 to 10deg in 1deg increments
ITS-Grade Solutions from the DMS Expertstrade
ITS-Grade Solutions from the DMS Expertstrade
ITS-Grade Solutions from the DMS Expertstrade
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 1 of 4Rev 02222015m
Circuit Breakers
Model 2070 ATC - Multiple-sourced transportation industry standard controller
(Keypad amp Display Built Into controller)
Power
Sign Controller Type
Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System
Communication Line Protection
Controller
Qty 1
Internal Humidity Sensor
Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation
Qty 1
Ambient Air Temperature Sensor
Advanced Humidity Control System
Ventilation Filter Type
UPS - For Sign Controller and Modem
Sign Controller Location
Standard Protection
Environmental - Sign Housing
Selected
OptionNotes
- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)
Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation
GFCI Outlet(s) - NEMA 5-15R
Shielded Light Fixtures - Heavy-Duty
Interior Lighting Type - Activated with Door Switch
AC Power Protection
Beacons - Flashing Amber
In-Sign Controller (ISC)
Surge Protection
Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet
Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)
Environmental Sensors
Non-Ventilated - Internal Natural-Convection Air Circulation
Basic - Over Temperature Protection Fan (Snap Disk Control)
Intake Filter(s) - Washable Electrostatic Filters Manually Changed
Standard - (Snap Disk Control Plus Controller Controlled)
Internal Temperature Sensor(s)
Exhaust Filter(s) - Washable Electrostatic Filters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Positive-Pressure Ventilation Type
Solid-State Airflow Monitoring System
Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)
Back-Up Power Options
Fluorescent Lighting
Standard Protection
Incandescent Lighting
Battery Backup System - For Sign Controller Modem and LED Display
Skyline Controller
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 2 of 4Rev 02222015m
Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion
Controller - Continued
48mm (1875) ndash Pixel Pitch
70mm (275) ndash Pixel Pitch
Auxiliary Control
32mm (125) ndash Pixel Pitch
Redundant Logic Power Supply
18-inch Characters ndash 5x7 Standard Font (Other fonts available)
Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)
18-inch Characters ndash 16x23 Font (Other fonts available)
Modem - (fiber optic cellular dial-up etc)
On-Site Labor Service
Lifetime Premium Priority Support
100-700 feet for 12-inch Characters
One-Year Limited Parts Return-to-Factory Warranty
Cabinet Support Board - Located in Traffic Cabinet
Notes
Display Modules Replaceable Without Tools
Full Color 24bit color ndash Provides excellent MUTCD color palette matching
Warranty and Telephone Technical Support
8-inch Characters ndash 8x11 Font
(Reduces light polution by focusing message directly at the roadway)
Lifetime Standard Support
Five-Year Limited Parts Return-to-Factory Warranty
LED Display and Electronics
Hardware Watchdog Timer
Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)
Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)
LED Type
Display Type (Color Scheme)
8-inch Characters ndash 5x7 Standard Font (Other fonts available)
20mm (0787) ndash Pixel Pitch
Thru-Hole LEDs w LED Pixel Protection amp Alignment Device
LED BrandModel
200-1200 feet for 18-inch Characters
One-Year Standard Support Package
SMT LEDs - Constructed with (4) feet that Align amp Support the LED
Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages
50-450 feet for 8-inch Characters
Post-Warranty Telephone Technical Support
Uniform color and brightness
Legibility Distances
50-350 feet for 6-inch Characters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Selected
Option
12-inch Characters ndash 5x7 Standard Font (Other fonts available)
12-inch Characters ndash 11x16 Font
6-inch Characters ndash 5x8 Font
Three-Year Limited Parts Return-to-Factory Warranty
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 3 of 4Rev 02222015m
LED Drive Current -
Traffic Cabinet
Cabinet Door Alarm(s)
Exterior Cabinet Finish
GFCI Outlet(s) - NEMA 5-15R
12400 cdm2 minimum white brightness
LED Display and Electronics - Continued
332334 Cabinet
High-Efficiency Power Supplies
Painted Cabinet
Natural Aluminum Finish
Interior Lighting - Activated via door switch
Cabinet Heater - Controlled via Thermostat
Internal Cabinet Humidity Sensor
336S Cabinet
Redundant Power Supply
Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
True Message Display Verification (Performed at same level as Pixel Test)
Locally Downloadable
LED Power Supply Options
Selected
Option
LEDs Driven Properly - ge 2400 Hz day and 100 Hz night
Cabinet Sensor(s)
Cabinet Mounting
Cabinet Environmental
Laptop Shelf and Document Holder - (Inside Traffic Cabinet)
Cabinet Type
Skyline Large Pole Cabinet
Color Level (Each LED color string - Red Green Blue)
Remotely Downloadable
Internal Cabinet Temperature Sensor
Operational Status Feedback of All Sensors
Other
Ground-Mounted - Pad Mounted
Pole-Mounted
Pixel Test
(Red less than 30mA Blue amp Green less than 15mA)
Display Design Brightness (Meets NEMA TS4-2005 Section 5)
Notes
Adjustable Brightness Table
Standard Cabinet Ventilation System
256 Brightness Levels
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 4 of 4Rev 02222015m
On signs so equipped04242012
System Block Diagram(In-Sign Standard Skyline Controller)
CommSurgeModem
EthernetSwitch
AC Surge
Load Center
12V Power Supply
Electrical Service
Communications Service
Load Center UPS
Power Supplies
AC Surge
Skyline Controller
Door Alarm
Radar
Heat Tape
Beacons
Voltage Sensors
Optical Sensors
Temp Sensors
Humidity Sensors
Power Supply Sensors
2
1
3
4
5
6 n
Display Board
Display Driver
CommSurge
To Additional Signs
Sign 1
Pole Cabinet
GFI
06052015
Electrical ServiceCommunications Service
Wiring Block Diagram(Skyline In-Sign Controller)
Pole Cabinet
120VAC (per sign)2 Wires plus Ground
20A Service(By Others)
120VAC2 Wires plus Ground
50A Service(By Others)
(By Others)
1 Cable (per sign)CAT5e
(By Others)
Sign
To
Additional Signs
Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline
Products and additional costs will apply
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀 䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀
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匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀 䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀
䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀
匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀 䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀
吀䠀䔀 一唀䴀䈀䔀刀 伀䘀 䌀䠀䄀刀䄀䌀吀䔀刀匀 倀䔀刀 䰀䤀一䔀 䐀䔀倀䔀一䐀匀 唀倀伀一 吀䠀䔀 䘀伀一吀 䄀一䐀 䤀一吀䔀刀ⴀ䌀䠀䄀刀䄀䌀吀䔀刀 匀倀䄀䌀䤀一䜀 䘀伀刀 䴀伀刀䔀 䤀一䘀伀刀䴀䄀吀䤀伀一 匀䔀䔀 倀䄀䜀䔀 㐀 簀 吀䠀䔀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一匀 嘀䄀刀䤀䔀匀 吀䠀䔀 䐀䔀倀吀䠀 伀䘀 吀䠀䔀 匀䤀䜀一 吀䠀䔀匀䔀 匀䤀䜀一 䐀䔀倀吀䠀匀 䌀䄀一 刀䄀一䜀䔀 䘀刀伀䴀 㘀ᴠ 吀伀 ᴠ 䐀䔀倀䔀一䐀䤀一䜀 伀一 吀䠀䤀匀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一Ⰰ 䄀一䐀 䴀伀唀一吀䤀一䜀 䌀伀一䘀䤀䜀唀刀䄀吀䤀伀一 吀䠀䔀 嘀䄀刀䤀伀唀匀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一匀 䤀一䌀䰀唀䐀䔀㬀 一 㴀 一伀一ⴀ嘀䔀一吀䤀䰀䄀吀䔀䐀Ⰰ 嘀 㴀 匀吀䐀 嘀䔀一吀䤀䰀䄀吀䤀伀一Ⰰ 䄀一䐀 䄀 㴀 䄀䐀嘀 嘀䔀一吀䤀䰀䄀吀䤀伀一 簀 圀䔀䤀䜀䠀吀 䐀䔀倀䔀一䐀匀 唀倀伀一 匀䔀䰀䔀䌀吀䔀䐀 伀倀吀䤀伀一匀
䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀
Sign Ref Name
Agency
Contact
ITS Sales Manager
Door Alarm
Pre-Installed Bolts
Sign housings are designed in accordance with AASHTO Standard Specifications for
Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition
for wind speeds of up to 140mph AASHTO group load combinations include total sign weight dead
load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading
is included in design loads for applicable geographical regions
Laptop Shelf and Document Holder - (Inside Sign Housing)
Exterior Finish (excluding sign face amp borders)
Sign Housing Properties
Fully Welded Aluminum Housing - Compliance with AWS Standards
Constructed of Marine Grade Aluminum amp Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T66063-T5 for Structural Framing Members)
1203 v304NTCIP Compliance
GeneralNEMA TS 4-2005 Conformance
KYNAR 500 ndash Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip fade or peel for 20 years
Conformity with NEC standards amp Built to IPC-A-610D Class 2
ETL Listed for UL 48 and UL 50
Quality ControlISO 90012008 Certification for Design Manufacturing and Service
Pixel Pitch 18 (70mm)
SlimLine LED Variable Message Sign
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Job Information Model Number VMSLED-SN-1-18L-07x030-30C-I-ISC
Denver International Airport
Selected
OptionNotes
DIA Open Close Inserts LED Color
Option Selection - Data Sheet
Pixel LayoutTim Hershberger
RGB
Kevin Marsh Display Matrix Line Matrix
1 Lines of 7 X 30
3mm GE LEXAN XL10
Polycarbonate Glazing
6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face)
Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C Type SR amp IPC-CC-830
Natural Aluminum Finish
Front Access - Single lift face that allows a single technician to easily lift the entire face
for safe fast and easy access to all internal sign components
Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels
Face Lock - Ability to padlock
Sign Face Tilt and Mounting
Sign Housing Fixed at 0deg
Sun Shield
Painted Housing
Sign Housing Tilted at a Fixed 3deg
Adjustable Mounting Brackets - Tilt sign housing from 0 to 10deg in 1deg increments
ITS-Grade Solutions from the DMS Expertstrade
ITS-Grade Solutions from the DMS Expertstrade
ITS-Grade Solutions from the DMS Expertstrade
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 1 of 4Rev 02222015m
Circuit Breakers
Model 2070 ATC - Multiple-sourced transportation industry standard controller
(Keypad amp Display Built Into controller)
Power
Sign Controller Type
Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System
Communication Line Protection
Controller
Qty 1
Internal Humidity Sensor
Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation
Qty 1
Ambient Air Temperature Sensor
Advanced Humidity Control System
Ventilation Filter Type
UPS - For Sign Controller and Modem
Sign Controller Location
Standard Protection
Environmental - Sign Housing
Selected
OptionNotes
- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)
Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation
GFCI Outlet(s) - NEMA 5-15R
Shielded Light Fixtures - Heavy-Duty
Interior Lighting Type - Activated with Door Switch
AC Power Protection
Beacons - Flashing Amber
In-Sign Controller (ISC)
Surge Protection
Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet
Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)
Environmental Sensors
Non-Ventilated - Internal Natural-Convection Air Circulation
Basic - Over Temperature Protection Fan (Snap Disk Control)
Intake Filter(s) - Washable Electrostatic Filters Manually Changed
Standard - (Snap Disk Control Plus Controller Controlled)
Internal Temperature Sensor(s)
Exhaust Filter(s) - Washable Electrostatic Filters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Positive-Pressure Ventilation Type
Solid-State Airflow Monitoring System
Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)
Back-Up Power Options
Fluorescent Lighting
Standard Protection
Incandescent Lighting
Battery Backup System - For Sign Controller Modem and LED Display
Skyline Controller
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
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Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion
Controller - Continued
48mm (1875) ndash Pixel Pitch
70mm (275) ndash Pixel Pitch
Auxiliary Control
32mm (125) ndash Pixel Pitch
Redundant Logic Power Supply
18-inch Characters ndash 5x7 Standard Font (Other fonts available)
Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)
18-inch Characters ndash 16x23 Font (Other fonts available)
Modem - (fiber optic cellular dial-up etc)
On-Site Labor Service
Lifetime Premium Priority Support
100-700 feet for 12-inch Characters
One-Year Limited Parts Return-to-Factory Warranty
Cabinet Support Board - Located in Traffic Cabinet
Notes
Display Modules Replaceable Without Tools
Full Color 24bit color ndash Provides excellent MUTCD color palette matching
Warranty and Telephone Technical Support
8-inch Characters ndash 8x11 Font
(Reduces light polution by focusing message directly at the roadway)
Lifetime Standard Support
Five-Year Limited Parts Return-to-Factory Warranty
LED Display and Electronics
Hardware Watchdog Timer
Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)
Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)
LED Type
Display Type (Color Scheme)
8-inch Characters ndash 5x7 Standard Font (Other fonts available)
20mm (0787) ndash Pixel Pitch
Thru-Hole LEDs w LED Pixel Protection amp Alignment Device
LED BrandModel
200-1200 feet for 18-inch Characters
One-Year Standard Support Package
SMT LEDs - Constructed with (4) feet that Align amp Support the LED
Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages
50-450 feet for 8-inch Characters
Post-Warranty Telephone Technical Support
Uniform color and brightness
Legibility Distances
50-350 feet for 6-inch Characters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Selected
Option
12-inch Characters ndash 5x7 Standard Font (Other fonts available)
12-inch Characters ndash 11x16 Font
6-inch Characters ndash 5x8 Font
Three-Year Limited Parts Return-to-Factory Warranty
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 3 of 4Rev 02222015m
LED Drive Current -
Traffic Cabinet
Cabinet Door Alarm(s)
Exterior Cabinet Finish
GFCI Outlet(s) - NEMA 5-15R
12400 cdm2 minimum white brightness
LED Display and Electronics - Continued
332334 Cabinet
High-Efficiency Power Supplies
Painted Cabinet
Natural Aluminum Finish
Interior Lighting - Activated via door switch
Cabinet Heater - Controlled via Thermostat
Internal Cabinet Humidity Sensor
336S Cabinet
Redundant Power Supply
Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
True Message Display Verification (Performed at same level as Pixel Test)
Locally Downloadable
LED Power Supply Options
Selected
Option
LEDs Driven Properly - ge 2400 Hz day and 100 Hz night
Cabinet Sensor(s)
Cabinet Mounting
Cabinet Environmental
Laptop Shelf and Document Holder - (Inside Traffic Cabinet)
Cabinet Type
Skyline Large Pole Cabinet
Color Level (Each LED color string - Red Green Blue)
Remotely Downloadable
Internal Cabinet Temperature Sensor
Operational Status Feedback of All Sensors
Other
Ground-Mounted - Pad Mounted
Pole-Mounted
Pixel Test
(Red less than 30mA Blue amp Green less than 15mA)
Display Design Brightness (Meets NEMA TS4-2005 Section 5)
Notes
Adjustable Brightness Table
Standard Cabinet Ventilation System
256 Brightness Levels
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 4 of 4Rev 02222015m
On signs so equipped04242012
System Block Diagram(In-Sign Standard Skyline Controller)
CommSurgeModem
EthernetSwitch
AC Surge
Load Center
12V Power Supply
Electrical Service
Communications Service
Load Center UPS
Power Supplies
AC Surge
Skyline Controller
Door Alarm
Radar
Heat Tape
Beacons
Voltage Sensors
Optical Sensors
Temp Sensors
Humidity Sensors
Power Supply Sensors
2
1
3
4
5
6 n
Display Board
Display Driver
CommSurge
To Additional Signs
Sign 1
Pole Cabinet
GFI
06052015
Electrical ServiceCommunications Service
Wiring Block Diagram(Skyline In-Sign Controller)
Pole Cabinet
120VAC (per sign)2 Wires plus Ground
20A Service(By Others)
120VAC2 Wires plus Ground
50A Service(By Others)
(By Others)
1 Cable (per sign)CAT5e
(By Others)
Sign
To
Additional Signs
Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline
Products and additional costs will apply
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀 䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀
䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀
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吀䠀䔀 一唀䴀䈀䔀刀 伀䘀 䌀䠀䄀刀䄀䌀吀䔀刀匀 倀䔀刀 䰀䤀一䔀 䐀䔀倀䔀一䐀匀 唀倀伀一 吀䠀䔀 䘀伀一吀 䄀一䐀 䤀一吀䔀刀ⴀ䌀䠀䄀刀䄀䌀吀䔀刀 匀倀䄀䌀䤀一䜀 䘀伀刀 䴀伀刀䔀 䤀一䘀伀刀䴀䄀吀䤀伀一 匀䔀䔀 倀䄀䜀䔀 㐀 簀 吀䠀䔀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一匀 嘀䄀刀䤀䔀匀 吀䠀䔀 䐀䔀倀吀䠀 伀䘀 吀䠀䔀 匀䤀䜀一 吀䠀䔀匀䔀 匀䤀䜀一 䐀䔀倀吀䠀匀 䌀䄀一 刀䄀一䜀䔀 䘀刀伀䴀 㘀ᴠ 吀伀 ᴠ 䐀䔀倀䔀一䐀䤀一䜀 伀一 吀䠀䤀匀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一Ⰰ 䄀一䐀 䴀伀唀一吀䤀一䜀 䌀伀一䘀䤀䜀唀刀䄀吀䤀伀一 吀䠀䔀 嘀䄀刀䤀伀唀匀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一匀 䤀一䌀䰀唀䐀䔀㬀 一 㴀 一伀一ⴀ嘀䔀一吀䤀䰀䄀吀䔀䐀Ⰰ 嘀 㴀 匀吀䐀 嘀䔀一吀䤀䰀䄀吀䤀伀一Ⰰ 䄀一䐀 䄀 㴀 䄀䐀嘀 嘀䔀一吀䤀䰀䄀吀䤀伀一 簀 圀䔀䤀䜀䠀吀 䐀䔀倀䔀一䐀匀 唀倀伀一 匀䔀䰀䔀䌀吀䔀䐀 伀倀吀䤀伀一匀
䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀
Sign Ref Name
Agency
Contact
ITS Sales Manager
Door Alarm
Pre-Installed Bolts
Sign housings are designed in accordance with AASHTO Standard Specifications for
Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition
for wind speeds of up to 140mph AASHTO group load combinations include total sign weight dead
load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading
is included in design loads for applicable geographical regions
Laptop Shelf and Document Holder - (Inside Sign Housing)
Exterior Finish (excluding sign face amp borders)
Sign Housing Properties
Fully Welded Aluminum Housing - Compliance with AWS Standards
Constructed of Marine Grade Aluminum amp Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T66063-T5 for Structural Framing Members)
1203 v304NTCIP Compliance
GeneralNEMA TS 4-2005 Conformance
KYNAR 500 ndash Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip fade or peel for 20 years
Conformity with NEC standards amp Built to IPC-A-610D Class 2
ETL Listed for UL 48 and UL 50
Quality ControlISO 90012008 Certification for Design Manufacturing and Service
Pixel Pitch 18 (70mm)
SlimLine LED Variable Message Sign
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Job Information Model Number VMSLED-SN-1-18L-07x030-30C-I-ISC
Denver International Airport
Selected
OptionNotes
DIA Open Close Inserts LED Color
Option Selection - Data Sheet
Pixel LayoutTim Hershberger
RGB
Kevin Marsh Display Matrix Line Matrix
1 Lines of 7 X 30
3mm GE LEXAN XL10
Polycarbonate Glazing
6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face)
Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C Type SR amp IPC-CC-830
Natural Aluminum Finish
Front Access - Single lift face that allows a single technician to easily lift the entire face
for safe fast and easy access to all internal sign components
Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels
Face Lock - Ability to padlock
Sign Face Tilt and Mounting
Sign Housing Fixed at 0deg
Sun Shield
Painted Housing
Sign Housing Tilted at a Fixed 3deg
Adjustable Mounting Brackets - Tilt sign housing from 0 to 10deg in 1deg increments
ITS-Grade Solutions from the DMS Expertstrade
ITS-Grade Solutions from the DMS Expertstrade
ITS-Grade Solutions from the DMS Expertstrade
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 1 of 4Rev 02222015m
Circuit Breakers
Model 2070 ATC - Multiple-sourced transportation industry standard controller
(Keypad amp Display Built Into controller)
Power
Sign Controller Type
Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System
Communication Line Protection
Controller
Qty 1
Internal Humidity Sensor
Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation
Qty 1
Ambient Air Temperature Sensor
Advanced Humidity Control System
Ventilation Filter Type
UPS - For Sign Controller and Modem
Sign Controller Location
Standard Protection
Environmental - Sign Housing
Selected
OptionNotes
- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)
Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation
GFCI Outlet(s) - NEMA 5-15R
Shielded Light Fixtures - Heavy-Duty
Interior Lighting Type - Activated with Door Switch
AC Power Protection
Beacons - Flashing Amber
In-Sign Controller (ISC)
Surge Protection
Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet
Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)
Environmental Sensors
Non-Ventilated - Internal Natural-Convection Air Circulation
Basic - Over Temperature Protection Fan (Snap Disk Control)
Intake Filter(s) - Washable Electrostatic Filters Manually Changed
Standard - (Snap Disk Control Plus Controller Controlled)
Internal Temperature Sensor(s)
Exhaust Filter(s) - Washable Electrostatic Filters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Positive-Pressure Ventilation Type
Solid-State Airflow Monitoring System
Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)
Back-Up Power Options
Fluorescent Lighting
Standard Protection
Incandescent Lighting
Battery Backup System - For Sign Controller Modem and LED Display
Skyline Controller
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 2 of 4Rev 02222015m
Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion
Controller - Continued
48mm (1875) ndash Pixel Pitch
70mm (275) ndash Pixel Pitch
Auxiliary Control
32mm (125) ndash Pixel Pitch
Redundant Logic Power Supply
18-inch Characters ndash 5x7 Standard Font (Other fonts available)
Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)
18-inch Characters ndash 16x23 Font (Other fonts available)
Modem - (fiber optic cellular dial-up etc)
On-Site Labor Service
Lifetime Premium Priority Support
100-700 feet for 12-inch Characters
One-Year Limited Parts Return-to-Factory Warranty
Cabinet Support Board - Located in Traffic Cabinet
Notes
Display Modules Replaceable Without Tools
Full Color 24bit color ndash Provides excellent MUTCD color palette matching
Warranty and Telephone Technical Support
8-inch Characters ndash 8x11 Font
(Reduces light polution by focusing message directly at the roadway)
Lifetime Standard Support
Five-Year Limited Parts Return-to-Factory Warranty
LED Display and Electronics
Hardware Watchdog Timer
Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)
Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)
LED Type
Display Type (Color Scheme)
8-inch Characters ndash 5x7 Standard Font (Other fonts available)
20mm (0787) ndash Pixel Pitch
Thru-Hole LEDs w LED Pixel Protection amp Alignment Device
LED BrandModel
200-1200 feet for 18-inch Characters
One-Year Standard Support Package
SMT LEDs - Constructed with (4) feet that Align amp Support the LED
Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages
50-450 feet for 8-inch Characters
Post-Warranty Telephone Technical Support
Uniform color and brightness
Legibility Distances
50-350 feet for 6-inch Characters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Selected
Option
12-inch Characters ndash 5x7 Standard Font (Other fonts available)
12-inch Characters ndash 11x16 Font
6-inch Characters ndash 5x8 Font
Three-Year Limited Parts Return-to-Factory Warranty
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 3 of 4Rev 02222015m
LED Drive Current -
Traffic Cabinet
Cabinet Door Alarm(s)
Exterior Cabinet Finish
GFCI Outlet(s) - NEMA 5-15R
12400 cdm2 minimum white brightness
LED Display and Electronics - Continued
332334 Cabinet
High-Efficiency Power Supplies
Painted Cabinet
Natural Aluminum Finish
Interior Lighting - Activated via door switch
Cabinet Heater - Controlled via Thermostat
Internal Cabinet Humidity Sensor
336S Cabinet
Redundant Power Supply
Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
True Message Display Verification (Performed at same level as Pixel Test)
Locally Downloadable
LED Power Supply Options
Selected
Option
LEDs Driven Properly - ge 2400 Hz day and 100 Hz night
Cabinet Sensor(s)
Cabinet Mounting
Cabinet Environmental
Laptop Shelf and Document Holder - (Inside Traffic Cabinet)
Cabinet Type
Skyline Large Pole Cabinet
Color Level (Each LED color string - Red Green Blue)
Remotely Downloadable
Internal Cabinet Temperature Sensor
Operational Status Feedback of All Sensors
Other
Ground-Mounted - Pad Mounted
Pole-Mounted
Pixel Test
(Red less than 30mA Blue amp Green less than 15mA)
Display Design Brightness (Meets NEMA TS4-2005 Section 5)
Notes
Adjustable Brightness Table
Standard Cabinet Ventilation System
256 Brightness Levels
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 4 of 4Rev 02222015m
On signs so equipped04242012
System Block Diagram(In-Sign Standard Skyline Controller)
CommSurgeModem
EthernetSwitch
AC Surge
Load Center
12V Power Supply
Electrical Service
Communications Service
Load Center UPS
Power Supplies
AC Surge
Skyline Controller
Door Alarm
Radar
Heat Tape
Beacons
Voltage Sensors
Optical Sensors
Temp Sensors
Humidity Sensors
Power Supply Sensors
2
1
3
4
5
6 n
Display Board
Display Driver
CommSurge
To Additional Signs
Sign 1
Pole Cabinet
GFI
06052015
Electrical ServiceCommunications Service
Wiring Block Diagram(Skyline In-Sign Controller)
Pole Cabinet
120VAC (per sign)2 Wires plus Ground
20A Service(By Others)
120VAC2 Wires plus Ground
50A Service(By Others)
(By Others)
1 Cable (per sign)CAT5e
(By Others)
Sign
To
Additional Signs
Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline
Products and additional costs will apply
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
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䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀
Sign Ref Name
Agency
Contact
ITS Sales Manager
Door Alarm
Pre-Installed Bolts
Sign housings are designed in accordance with AASHTO Standard Specifications for
Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition
for wind speeds of up to 140mph AASHTO group load combinations include total sign weight dead
load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading
is included in design loads for applicable geographical regions
Laptop Shelf and Document Holder - (Inside Sign Housing)
Exterior Finish (excluding sign face amp borders)
Sign Housing Properties
Fully Welded Aluminum Housing - Compliance with AWS Standards
Constructed of Marine Grade Aluminum amp Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T66063-T5 for Structural Framing Members)
1203 v304NTCIP Compliance
GeneralNEMA TS 4-2005 Conformance
KYNAR 500 ndash Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip fade or peel for 20 years
Conformity with NEC standards amp Built to IPC-A-610D Class 2
ETL Listed for UL 48 and UL 50
Quality ControlISO 90012008 Certification for Design Manufacturing and Service
Pixel Pitch 18 (70mm)
SlimLine LED Variable Message Sign
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Job Information Model Number VMSLED-SN-1-18L-07x030-30C-I-ISC
Denver International Airport
Selected
OptionNotes
DIA Open Close Inserts LED Color
Option Selection - Data Sheet
Pixel LayoutTim Hershberger
RGB
Kevin Marsh Display Matrix Line Matrix
1 Lines of 7 X 30
3mm GE LEXAN XL10
Polycarbonate Glazing
6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face)
Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C Type SR amp IPC-CC-830
Natural Aluminum Finish
Front Access - Single lift face that allows a single technician to easily lift the entire face
for safe fast and easy access to all internal sign components
Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels
Face Lock - Ability to padlock
Sign Face Tilt and Mounting
Sign Housing Fixed at 0deg
Sun Shield
Painted Housing
Sign Housing Tilted at a Fixed 3deg
Adjustable Mounting Brackets - Tilt sign housing from 0 to 10deg in 1deg increments
ITS-Grade Solutions from the DMS Expertstrade
ITS-Grade Solutions from the DMS Expertstrade
ITS-Grade Solutions from the DMS Expertstrade
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 1 of 4Rev 02222015m
Circuit Breakers
Model 2070 ATC - Multiple-sourced transportation industry standard controller
(Keypad amp Display Built Into controller)
Power
Sign Controller Type
Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System
Communication Line Protection
Controller
Qty 1
Internal Humidity Sensor
Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation
Qty 1
Ambient Air Temperature Sensor
Advanced Humidity Control System
Ventilation Filter Type
UPS - For Sign Controller and Modem
Sign Controller Location
Standard Protection
Environmental - Sign Housing
Selected
OptionNotes
- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)
Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation
GFCI Outlet(s) - NEMA 5-15R
Shielded Light Fixtures - Heavy-Duty
Interior Lighting Type - Activated with Door Switch
AC Power Protection
Beacons - Flashing Amber
In-Sign Controller (ISC)
Surge Protection
Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet
Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)
Environmental Sensors
Non-Ventilated - Internal Natural-Convection Air Circulation
Basic - Over Temperature Protection Fan (Snap Disk Control)
Intake Filter(s) - Washable Electrostatic Filters Manually Changed
Standard - (Snap Disk Control Plus Controller Controlled)
Internal Temperature Sensor(s)
Exhaust Filter(s) - Washable Electrostatic Filters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Positive-Pressure Ventilation Type
Solid-State Airflow Monitoring System
Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)
Back-Up Power Options
Fluorescent Lighting
Standard Protection
Incandescent Lighting
Battery Backup System - For Sign Controller Modem and LED Display
Skyline Controller
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 2 of 4Rev 02222015m
Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion
Controller - Continued
48mm (1875) ndash Pixel Pitch
70mm (275) ndash Pixel Pitch
Auxiliary Control
32mm (125) ndash Pixel Pitch
Redundant Logic Power Supply
18-inch Characters ndash 5x7 Standard Font (Other fonts available)
Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)
18-inch Characters ndash 16x23 Font (Other fonts available)
Modem - (fiber optic cellular dial-up etc)
On-Site Labor Service
Lifetime Premium Priority Support
100-700 feet for 12-inch Characters
One-Year Limited Parts Return-to-Factory Warranty
Cabinet Support Board - Located in Traffic Cabinet
Notes
Display Modules Replaceable Without Tools
Full Color 24bit color ndash Provides excellent MUTCD color palette matching
Warranty and Telephone Technical Support
8-inch Characters ndash 8x11 Font
(Reduces light polution by focusing message directly at the roadway)
Lifetime Standard Support
Five-Year Limited Parts Return-to-Factory Warranty
LED Display and Electronics
Hardware Watchdog Timer
Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)
Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)
LED Type
Display Type (Color Scheme)
8-inch Characters ndash 5x7 Standard Font (Other fonts available)
20mm (0787) ndash Pixel Pitch
Thru-Hole LEDs w LED Pixel Protection amp Alignment Device
LED BrandModel
200-1200 feet for 18-inch Characters
One-Year Standard Support Package
SMT LEDs - Constructed with (4) feet that Align amp Support the LED
Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages
50-450 feet for 8-inch Characters
Post-Warranty Telephone Technical Support
Uniform color and brightness
Legibility Distances
50-350 feet for 6-inch Characters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Selected
Option
12-inch Characters ndash 5x7 Standard Font (Other fonts available)
12-inch Characters ndash 11x16 Font
6-inch Characters ndash 5x8 Font
Three-Year Limited Parts Return-to-Factory Warranty
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 3 of 4Rev 02222015m
LED Drive Current -
Traffic Cabinet
Cabinet Door Alarm(s)
Exterior Cabinet Finish
GFCI Outlet(s) - NEMA 5-15R
12400 cdm2 minimum white brightness
LED Display and Electronics - Continued
332334 Cabinet
High-Efficiency Power Supplies
Painted Cabinet
Natural Aluminum Finish
Interior Lighting - Activated via door switch
Cabinet Heater - Controlled via Thermostat
Internal Cabinet Humidity Sensor
336S Cabinet
Redundant Power Supply
Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
True Message Display Verification (Performed at same level as Pixel Test)
Locally Downloadable
LED Power Supply Options
Selected
Option
LEDs Driven Properly - ge 2400 Hz day and 100 Hz night
Cabinet Sensor(s)
Cabinet Mounting
Cabinet Environmental
Laptop Shelf and Document Holder - (Inside Traffic Cabinet)
Cabinet Type
Skyline Large Pole Cabinet
Color Level (Each LED color string - Red Green Blue)
Remotely Downloadable
Internal Cabinet Temperature Sensor
Operational Status Feedback of All Sensors
Other
Ground-Mounted - Pad Mounted
Pole-Mounted
Pixel Test
(Red less than 30mA Blue amp Green less than 15mA)
Display Design Brightness (Meets NEMA TS4-2005 Section 5)
Notes
Adjustable Brightness Table
Standard Cabinet Ventilation System
256 Brightness Levels
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 4 of 4Rev 02222015m
On signs so equipped04242012
System Block Diagram(In-Sign Standard Skyline Controller)
CommSurgeModem
EthernetSwitch
AC Surge
Load Center
12V Power Supply
Electrical Service
Communications Service
Load Center UPS
Power Supplies
AC Surge
Skyline Controller
Door Alarm
Radar
Heat Tape
Beacons
Voltage Sensors
Optical Sensors
Temp Sensors
Humidity Sensors
Power Supply Sensors
2
1
3
4
5
6 n
Display Board
Display Driver
CommSurge
To Additional Signs
Sign 1
Pole Cabinet
GFI
06052015
Electrical ServiceCommunications Service
Wiring Block Diagram(Skyline In-Sign Controller)
Pole Cabinet
120VAC (per sign)2 Wires plus Ground
20A Service(By Others)
120VAC2 Wires plus Ground
50A Service(By Others)
(By Others)
1 Cable (per sign)CAT5e
(By Others)
Sign
To
Additional Signs
Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline
Products and additional costs will apply
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
Sign Ref Name
Agency
Contact
ITS Sales Manager
Door Alarm
Pre-Installed Bolts
Sign housings are designed in accordance with AASHTO Standard Specifications for
Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition
for wind speeds of up to 140mph AASHTO group load combinations include total sign weight dead
load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading
is included in design loads for applicable geographical regions
Laptop Shelf and Document Holder - (Inside Sign Housing)
Exterior Finish (excluding sign face amp borders)
Sign Housing Properties
Fully Welded Aluminum Housing - Compliance with AWS Standards
Constructed of Marine Grade Aluminum amp Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T66063-T5 for Structural Framing Members)
1203 v304NTCIP Compliance
GeneralNEMA TS 4-2005 Conformance
KYNAR 500 ndash Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip fade or peel for 20 years
Conformity with NEC standards amp Built to IPC-A-610D Class 2
ETL Listed for UL 48 and UL 50
Quality ControlISO 90012008 Certification for Design Manufacturing and Service
Pixel Pitch 18 (70mm)
SlimLine LED Variable Message Sign
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Job Information Model Number VMSLED-SN-1-18L-07x030-30C-I-ISC
Denver International Airport
Selected
OptionNotes
DIA Open Close Inserts LED Color
Option Selection - Data Sheet
Pixel LayoutTim Hershberger
RGB
Kevin Marsh Display Matrix Line Matrix
1 Lines of 7 X 30
3mm GE LEXAN XL10
Polycarbonate Glazing
6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face)
Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C Type SR amp IPC-CC-830
Natural Aluminum Finish
Front Access - Single lift face that allows a single technician to easily lift the entire face
for safe fast and easy access to all internal sign components
Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels
Face Lock - Ability to padlock
Sign Face Tilt and Mounting
Sign Housing Fixed at 0deg
Sun Shield
Painted Housing
Sign Housing Tilted at a Fixed 3deg
Adjustable Mounting Brackets - Tilt sign housing from 0 to 10deg in 1deg increments
ITS-Grade Solutions from the DMS Expertstrade
ITS-Grade Solutions from the DMS Expertstrade
ITS-Grade Solutions from the DMS Expertstrade
Skyline Project CO201510501
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2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 1 of 4Rev 02222015m
Circuit Breakers
Model 2070 ATC - Multiple-sourced transportation industry standard controller
(Keypad amp Display Built Into controller)
Power
Sign Controller Type
Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System
Communication Line Protection
Controller
Qty 1
Internal Humidity Sensor
Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation
Qty 1
Ambient Air Temperature Sensor
Advanced Humidity Control System
Ventilation Filter Type
UPS - For Sign Controller and Modem
Sign Controller Location
Standard Protection
Environmental - Sign Housing
Selected
OptionNotes
- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)
Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation
GFCI Outlet(s) - NEMA 5-15R
Shielded Light Fixtures - Heavy-Duty
Interior Lighting Type - Activated with Door Switch
AC Power Protection
Beacons - Flashing Amber
In-Sign Controller (ISC)
Surge Protection
Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet
Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)
Environmental Sensors
Non-Ventilated - Internal Natural-Convection Air Circulation
Basic - Over Temperature Protection Fan (Snap Disk Control)
Intake Filter(s) - Washable Electrostatic Filters Manually Changed
Standard - (Snap Disk Control Plus Controller Controlled)
Internal Temperature Sensor(s)
Exhaust Filter(s) - Washable Electrostatic Filters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Positive-Pressure Ventilation Type
Solid-State Airflow Monitoring System
Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)
Back-Up Power Options
Fluorescent Lighting
Standard Protection
Incandescent Lighting
Battery Backup System - For Sign Controller Modem and LED Display
Skyline Controller
Skyline Project CO201510501
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2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 2 of 4Rev 02222015m
Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion
Controller - Continued
48mm (1875) ndash Pixel Pitch
70mm (275) ndash Pixel Pitch
Auxiliary Control
32mm (125) ndash Pixel Pitch
Redundant Logic Power Supply
18-inch Characters ndash 5x7 Standard Font (Other fonts available)
Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)
18-inch Characters ndash 16x23 Font (Other fonts available)
Modem - (fiber optic cellular dial-up etc)
On-Site Labor Service
Lifetime Premium Priority Support
100-700 feet for 12-inch Characters
One-Year Limited Parts Return-to-Factory Warranty
Cabinet Support Board - Located in Traffic Cabinet
Notes
Display Modules Replaceable Without Tools
Full Color 24bit color ndash Provides excellent MUTCD color palette matching
Warranty and Telephone Technical Support
8-inch Characters ndash 8x11 Font
(Reduces light polution by focusing message directly at the roadway)
Lifetime Standard Support
Five-Year Limited Parts Return-to-Factory Warranty
LED Display and Electronics
Hardware Watchdog Timer
Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)
Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)
LED Type
Display Type (Color Scheme)
8-inch Characters ndash 5x7 Standard Font (Other fonts available)
20mm (0787) ndash Pixel Pitch
Thru-Hole LEDs w LED Pixel Protection amp Alignment Device
LED BrandModel
200-1200 feet for 18-inch Characters
One-Year Standard Support Package
SMT LEDs - Constructed with (4) feet that Align amp Support the LED
Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages
50-450 feet for 8-inch Characters
Post-Warranty Telephone Technical Support
Uniform color and brightness
Legibility Distances
50-350 feet for 6-inch Characters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Selected
Option
12-inch Characters ndash 5x7 Standard Font (Other fonts available)
12-inch Characters ndash 11x16 Font
6-inch Characters ndash 5x8 Font
Three-Year Limited Parts Return-to-Factory Warranty
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 3 of 4Rev 02222015m
LED Drive Current -
Traffic Cabinet
Cabinet Door Alarm(s)
Exterior Cabinet Finish
GFCI Outlet(s) - NEMA 5-15R
12400 cdm2 minimum white brightness
LED Display and Electronics - Continued
332334 Cabinet
High-Efficiency Power Supplies
Painted Cabinet
Natural Aluminum Finish
Interior Lighting - Activated via door switch
Cabinet Heater - Controlled via Thermostat
Internal Cabinet Humidity Sensor
336S Cabinet
Redundant Power Supply
Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
True Message Display Verification (Performed at same level as Pixel Test)
Locally Downloadable
LED Power Supply Options
Selected
Option
LEDs Driven Properly - ge 2400 Hz day and 100 Hz night
Cabinet Sensor(s)
Cabinet Mounting
Cabinet Environmental
Laptop Shelf and Document Holder - (Inside Traffic Cabinet)
Cabinet Type
Skyline Large Pole Cabinet
Color Level (Each LED color string - Red Green Blue)
Remotely Downloadable
Internal Cabinet Temperature Sensor
Operational Status Feedback of All Sensors
Other
Ground-Mounted - Pad Mounted
Pole-Mounted
Pixel Test
(Red less than 30mA Blue amp Green less than 15mA)
Display Design Brightness (Meets NEMA TS4-2005 Section 5)
Notes
Adjustable Brightness Table
Standard Cabinet Ventilation System
256 Brightness Levels
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 4 of 4Rev 02222015m
On signs so equipped04242012
System Block Diagram(In-Sign Standard Skyline Controller)
CommSurgeModem
EthernetSwitch
AC Surge
Load Center
12V Power Supply
Electrical Service
Communications Service
Load Center UPS
Power Supplies
AC Surge
Skyline Controller
Door Alarm
Radar
Heat Tape
Beacons
Voltage Sensors
Optical Sensors
Temp Sensors
Humidity Sensors
Power Supply Sensors
2
1
3
4
5
6 n
Display Board
Display Driver
CommSurge
To Additional Signs
Sign 1
Pole Cabinet
GFI
06052015
Electrical ServiceCommunications Service
Wiring Block Diagram(Skyline In-Sign Controller)
Pole Cabinet
120VAC (per sign)2 Wires plus Ground
20A Service(By Others)
120VAC2 Wires plus Ground
50A Service(By Others)
(By Others)
1 Cable (per sign)CAT5e
(By Others)
Sign
To
Additional Signs
Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline
Products and additional costs will apply
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
Circuit Breakers
Model 2070 ATC - Multiple-sourced transportation industry standard controller
(Keypad amp Display Built Into controller)
Power
Sign Controller Type
Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System
Communication Line Protection
Controller
Qty 1
Internal Humidity Sensor
Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation
Qty 1
Ambient Air Temperature Sensor
Advanced Humidity Control System
Ventilation Filter Type
UPS - For Sign Controller and Modem
Sign Controller Location
Standard Protection
Environmental - Sign Housing
Selected
OptionNotes
- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)
Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation
GFCI Outlet(s) - NEMA 5-15R
Shielded Light Fixtures - Heavy-Duty
Interior Lighting Type - Activated with Door Switch
AC Power Protection
Beacons - Flashing Amber
In-Sign Controller (ISC)
Surge Protection
Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet
Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)
Environmental Sensors
Non-Ventilated - Internal Natural-Convection Air Circulation
Basic - Over Temperature Protection Fan (Snap Disk Control)
Intake Filter(s) - Washable Electrostatic Filters Manually Changed
Standard - (Snap Disk Control Plus Controller Controlled)
Internal Temperature Sensor(s)
Exhaust Filter(s) - Washable Electrostatic Filters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Positive-Pressure Ventilation Type
Solid-State Airflow Monitoring System
Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)
Back-Up Power Options
Fluorescent Lighting
Standard Protection
Incandescent Lighting
Battery Backup System - For Sign Controller Modem and LED Display
Skyline Controller
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 2 of 4Rev 02222015m
Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion
Controller - Continued
48mm (1875) ndash Pixel Pitch
70mm (275) ndash Pixel Pitch
Auxiliary Control
32mm (125) ndash Pixel Pitch
Redundant Logic Power Supply
18-inch Characters ndash 5x7 Standard Font (Other fonts available)
Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)
18-inch Characters ndash 16x23 Font (Other fonts available)
Modem - (fiber optic cellular dial-up etc)
On-Site Labor Service
Lifetime Premium Priority Support
100-700 feet for 12-inch Characters
One-Year Limited Parts Return-to-Factory Warranty
Cabinet Support Board - Located in Traffic Cabinet
Notes
Display Modules Replaceable Without Tools
Full Color 24bit color ndash Provides excellent MUTCD color palette matching
Warranty and Telephone Technical Support
8-inch Characters ndash 8x11 Font
(Reduces light polution by focusing message directly at the roadway)
Lifetime Standard Support
Five-Year Limited Parts Return-to-Factory Warranty
LED Display and Electronics
Hardware Watchdog Timer
Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)
Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)
LED Type
Display Type (Color Scheme)
8-inch Characters ndash 5x7 Standard Font (Other fonts available)
20mm (0787) ndash Pixel Pitch
Thru-Hole LEDs w LED Pixel Protection amp Alignment Device
LED BrandModel
200-1200 feet for 18-inch Characters
One-Year Standard Support Package
SMT LEDs - Constructed with (4) feet that Align amp Support the LED
Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages
50-450 feet for 8-inch Characters
Post-Warranty Telephone Technical Support
Uniform color and brightness
Legibility Distances
50-350 feet for 6-inch Characters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Selected
Option
12-inch Characters ndash 5x7 Standard Font (Other fonts available)
12-inch Characters ndash 11x16 Font
6-inch Characters ndash 5x8 Font
Three-Year Limited Parts Return-to-Factory Warranty
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 3 of 4Rev 02222015m
LED Drive Current -
Traffic Cabinet
Cabinet Door Alarm(s)
Exterior Cabinet Finish
GFCI Outlet(s) - NEMA 5-15R
12400 cdm2 minimum white brightness
LED Display and Electronics - Continued
332334 Cabinet
High-Efficiency Power Supplies
Painted Cabinet
Natural Aluminum Finish
Interior Lighting - Activated via door switch
Cabinet Heater - Controlled via Thermostat
Internal Cabinet Humidity Sensor
336S Cabinet
Redundant Power Supply
Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
True Message Display Verification (Performed at same level as Pixel Test)
Locally Downloadable
LED Power Supply Options
Selected
Option
LEDs Driven Properly - ge 2400 Hz day and 100 Hz night
Cabinet Sensor(s)
Cabinet Mounting
Cabinet Environmental
Laptop Shelf and Document Holder - (Inside Traffic Cabinet)
Cabinet Type
Skyline Large Pole Cabinet
Color Level (Each LED color string - Red Green Blue)
Remotely Downloadable
Internal Cabinet Temperature Sensor
Operational Status Feedback of All Sensors
Other
Ground-Mounted - Pad Mounted
Pole-Mounted
Pixel Test
(Red less than 30mA Blue amp Green less than 15mA)
Display Design Brightness (Meets NEMA TS4-2005 Section 5)
Notes
Adjustable Brightness Table
Standard Cabinet Ventilation System
256 Brightness Levels
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 4 of 4Rev 02222015m
On signs so equipped04242012
System Block Diagram(In-Sign Standard Skyline Controller)
CommSurgeModem
EthernetSwitch
AC Surge
Load Center
12V Power Supply
Electrical Service
Communications Service
Load Center UPS
Power Supplies
AC Surge
Skyline Controller
Door Alarm
Radar
Heat Tape
Beacons
Voltage Sensors
Optical Sensors
Temp Sensors
Humidity Sensors
Power Supply Sensors
2
1
3
4
5
6 n
Display Board
Display Driver
CommSurge
To Additional Signs
Sign 1
Pole Cabinet
GFI
06052015
Electrical ServiceCommunications Service
Wiring Block Diagram(Skyline In-Sign Controller)
Pole Cabinet
120VAC (per sign)2 Wires plus Ground
20A Service(By Others)
120VAC2 Wires plus Ground
50A Service(By Others)
(By Others)
1 Cable (per sign)CAT5e
(By Others)
Sign
To
Additional Signs
Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline
Products and additional costs will apply
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion
Controller - Continued
48mm (1875) ndash Pixel Pitch
70mm (275) ndash Pixel Pitch
Auxiliary Control
32mm (125) ndash Pixel Pitch
Redundant Logic Power Supply
18-inch Characters ndash 5x7 Standard Font (Other fonts available)
Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)
18-inch Characters ndash 16x23 Font (Other fonts available)
Modem - (fiber optic cellular dial-up etc)
On-Site Labor Service
Lifetime Premium Priority Support
100-700 feet for 12-inch Characters
One-Year Limited Parts Return-to-Factory Warranty
Cabinet Support Board - Located in Traffic Cabinet
Notes
Display Modules Replaceable Without Tools
Full Color 24bit color ndash Provides excellent MUTCD color palette matching
Warranty and Telephone Technical Support
8-inch Characters ndash 8x11 Font
(Reduces light polution by focusing message directly at the roadway)
Lifetime Standard Support
Five-Year Limited Parts Return-to-Factory Warranty
LED Display and Electronics
Hardware Watchdog Timer
Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)
Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)
LED Type
Display Type (Color Scheme)
8-inch Characters ndash 5x7 Standard Font (Other fonts available)
20mm (0787) ndash Pixel Pitch
Thru-Hole LEDs w LED Pixel Protection amp Alignment Device
LED BrandModel
200-1200 feet for 18-inch Characters
One-Year Standard Support Package
SMT LEDs - Constructed with (4) feet that Align amp Support the LED
Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages
50-450 feet for 8-inch Characters
Post-Warranty Telephone Technical Support
Uniform color and brightness
Legibility Distances
50-350 feet for 6-inch Characters
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
Selected
Option
12-inch Characters ndash 5x7 Standard Font (Other fonts available)
12-inch Characters ndash 11x16 Font
6-inch Characters ndash 5x8 Font
Three-Year Limited Parts Return-to-Factory Warranty
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 3 of 4Rev 02222015m
LED Drive Current -
Traffic Cabinet
Cabinet Door Alarm(s)
Exterior Cabinet Finish
GFCI Outlet(s) - NEMA 5-15R
12400 cdm2 minimum white brightness
LED Display and Electronics - Continued
332334 Cabinet
High-Efficiency Power Supplies
Painted Cabinet
Natural Aluminum Finish
Interior Lighting - Activated via door switch
Cabinet Heater - Controlled via Thermostat
Internal Cabinet Humidity Sensor
336S Cabinet
Redundant Power Supply
Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
True Message Display Verification (Performed at same level as Pixel Test)
Locally Downloadable
LED Power Supply Options
Selected
Option
LEDs Driven Properly - ge 2400 Hz day and 100 Hz night
Cabinet Sensor(s)
Cabinet Mounting
Cabinet Environmental
Laptop Shelf and Document Holder - (Inside Traffic Cabinet)
Cabinet Type
Skyline Large Pole Cabinet
Color Level (Each LED color string - Red Green Blue)
Remotely Downloadable
Internal Cabinet Temperature Sensor
Operational Status Feedback of All Sensors
Other
Ground-Mounted - Pad Mounted
Pole-Mounted
Pixel Test
(Red less than 30mA Blue amp Green less than 15mA)
Display Design Brightness (Meets NEMA TS4-2005 Section 5)
Notes
Adjustable Brightness Table
Standard Cabinet Ventilation System
256 Brightness Levels
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 4 of 4Rev 02222015m
On signs so equipped04242012
System Block Diagram(In-Sign Standard Skyline Controller)
CommSurgeModem
EthernetSwitch
AC Surge
Load Center
12V Power Supply
Electrical Service
Communications Service
Load Center UPS
Power Supplies
AC Surge
Skyline Controller
Door Alarm
Radar
Heat Tape
Beacons
Voltage Sensors
Optical Sensors
Temp Sensors
Humidity Sensors
Power Supply Sensors
2
1
3
4
5
6 n
Display Board
Display Driver
CommSurge
To Additional Signs
Sign 1
Pole Cabinet
GFI
06052015
Electrical ServiceCommunications Service
Wiring Block Diagram(Skyline In-Sign Controller)
Pole Cabinet
120VAC (per sign)2 Wires plus Ground
20A Service(By Others)
120VAC2 Wires plus Ground
50A Service(By Others)
(By Others)
1 Cable (per sign)CAT5e
(By Others)
Sign
To
Additional Signs
Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline
Products and additional costs will apply
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
LED Drive Current -
Traffic Cabinet
Cabinet Door Alarm(s)
Exterior Cabinet Finish
GFCI Outlet(s) - NEMA 5-15R
12400 cdm2 minimum white brightness
LED Display and Electronics - Continued
332334 Cabinet
High-Efficiency Power Supplies
Painted Cabinet
Natural Aluminum Finish
Interior Lighting - Activated via door switch
Cabinet Heater - Controlled via Thermostat
Internal Cabinet Humidity Sensor
336S Cabinet
Redundant Power Supply
Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)
ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol
True Message Display Verification (Performed at same level as Pixel Test)
Locally Downloadable
LED Power Supply Options
Selected
Option
LEDs Driven Properly - ge 2400 Hz day and 100 Hz night
Cabinet Sensor(s)
Cabinet Mounting
Cabinet Environmental
Laptop Shelf and Document Holder - (Inside Traffic Cabinet)
Cabinet Type
Skyline Large Pole Cabinet
Color Level (Each LED color string - Red Green Blue)
Remotely Downloadable
Internal Cabinet Temperature Sensor
Operational Status Feedback of All Sensors
Other
Ground-Mounted - Pad Mounted
Pole-Mounted
Pixel Test
(Red less than 30mA Blue amp Green less than 15mA)
Display Design Brightness (Meets NEMA TS4-2005 Section 5)
Notes
Adjustable Brightness Table
Standard Cabinet Ventilation System
256 Brightness Levels
Skyline Project CO201510501
Published 10815 1036 AM
2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2
wwwSkylineProductscomPage 4 of 4Rev 02222015m
On signs so equipped04242012
System Block Diagram(In-Sign Standard Skyline Controller)
CommSurgeModem
EthernetSwitch
AC Surge
Load Center
12V Power Supply
Electrical Service
Communications Service
Load Center UPS
Power Supplies
AC Surge
Skyline Controller
Door Alarm
Radar
Heat Tape
Beacons
Voltage Sensors
Optical Sensors
Temp Sensors
Humidity Sensors
Power Supply Sensors
2
1
3
4
5
6 n
Display Board
Display Driver
CommSurge
To Additional Signs
Sign 1
Pole Cabinet
GFI
06052015
Electrical ServiceCommunications Service
Wiring Block Diagram(Skyline In-Sign Controller)
Pole Cabinet
120VAC (per sign)2 Wires plus Ground
20A Service(By Others)
120VAC2 Wires plus Ground
50A Service(By Others)
(By Others)
1 Cable (per sign)CAT5e
(By Others)
Sign
To
Additional Signs
Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline
Products and additional costs will apply
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
On signs so equipped04242012
System Block Diagram(In-Sign Standard Skyline Controller)
CommSurgeModem
EthernetSwitch
AC Surge
Load Center
12V Power Supply
Electrical Service
Communications Service
Load Center UPS
Power Supplies
AC Surge
Skyline Controller
Door Alarm
Radar
Heat Tape
Beacons
Voltage Sensors
Optical Sensors
Temp Sensors
Humidity Sensors
Power Supply Sensors
2
1
3
4
5
6 n
Display Board
Display Driver
CommSurge
To Additional Signs
Sign 1
Pole Cabinet
GFI
06052015
Electrical ServiceCommunications Service
Wiring Block Diagram(Skyline In-Sign Controller)
Pole Cabinet
120VAC (per sign)2 Wires plus Ground
20A Service(By Others)
120VAC2 Wires plus Ground
50A Service(By Others)
(By Others)
1 Cable (per sign)CAT5e
(By Others)
Sign
To
Additional Signs
Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline
Products and additional costs will apply
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
06052015
Electrical ServiceCommunications Service
Wiring Block Diagram(Skyline In-Sign Controller)
Pole Cabinet
120VAC (per sign)2 Wires plus Ground
20A Service(By Others)
120VAC2 Wires plus Ground
50A Service(By Others)
(By Others)
1 Cable (per sign)CAT5e
(By Others)
Sign
To
Additional Signs
Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline
Products and additional costs will apply
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
Contents of Submittal
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
224
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
ACTUAL SIZE
Dimensions in millimeters (inch) unless otherwise stated
K3 Draw LatchRotary middot Small
Lift and Turn operation bullConsistent pull-up bull
Material and FinishStainless steel or steel zinc plated
Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)
NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set
Part NumberSee table
Order latch and keeper separately
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58)33
(129)
39(152)
2 (09)
175(69)
21(81)13
(50)
37(144)
Keeper(shown engaged)
Riveted Spring Loaded
Padlockable Kick-Out Spring
38 (150)
53plusmn08(207plusmn03)
Open
46plusmn08(182plusmn03)
Closed
24 (94)
15(58 )33
(129)
39(152)
2(09)
175(69)
Keeper(shown engaged)
21(81)13
(50)
37(144)
49 (193)
175 (69)
2(09)
39(153)
95(38)
24 (94)
58plusmn08(227plusmn03)
Open
51plusmn08(202plusmn03)
Closed
24(94)44 (175)
38 (150)
Oslash
21 (81)13(50)
37 (144)
Keeper(shown engaged)
38 (150)
52plusmn08(208plusmn03)
Open
465plusmn08(183plusmn03)
Closed
24 (94)
15(58 )
175 (69)
15deg
14(53)
Kick-out spring lifts latch when open for clearance of keeper
Optionalkeeper plate
21(81)
13(50)
37 (144)
Internalkick-out
springshown
24(938)12
(47)
27(1063)
19 (750)
33 (130)(4 places)
Oslash
Paneledges
21(81)13
(50)
37(144)
Keeper
MaterialPart Number
Riveted Spring Loaded Padlockable Kick-Out Spring Keeper
Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52
wwwsouthcocomK3
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
LT3-CB
LT5-CB
LT8-CB LT10-CB
LT23-CB
LT25-CB
LT28-CB LT210-CB
bull Optional Overjacket bull Standard Metal Braid
bull Stranded Plated Copper Conductors
bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket
Description Nelson Type LT self-regulating heater
cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response
to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket
A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments
Principle of Operation The parallel bus wires apply voltage
along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core
material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe
The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature
Application Nelsons Type LT self-regulating heater
cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product
The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe
Options (Delete -CB and add) -JT A tinned copper metal braid with a
modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem
-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas
D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE
Performance and Rating Data
Catalog Number
Service Voltage
Maximum Length
Maximum Maintenance Temperature
Maximum Intermittent Exposure
T-Rating
LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5
LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5
Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications
Circuit Breaker Selection
Max Length (Feet) Vs Circuit Breaker Size
Start-Up 120 Volt 240 Volt
WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420
10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360
NOTES 1 Circuit breakers are sized per national electrical codes
2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table
3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A
column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor
4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric
heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with
a trip setting no greater than 30mA
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Power Output Rating
(-1) (10) (21) (32) (43) (54) (65)
TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210
WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE
SPECIFICATIONAPPLICATION INFORMATION
Catalog Numbers Standard Feature Suffix
BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot
Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10
-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved
Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths
ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute
Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft
LT210 86 93 92 96 116 109 360 ft
Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1
Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III
Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)
Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom
NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6598-HG I W GY R
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
Duplex Receptacle with LED Indicator Light 6898-HG I W GY R
Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through
DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown
No Indicator Light 6599 I W GY E A
Duplex Receptacle with LED Indicator Light 6598 I W
With 41frasl2 Leads 6599-L I W
Buttons match face color 6599-A I W A
20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG
Basic Cat No Denotes Brown
No Indicator Light 6899 I W GY
Duplex Receptacle with LED 6898 I WIndicator Light
Buttons match face color 6899-A I W A
Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Blank Face GFCI No Indicator Light 6490 I W E
Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR
Basic Cat No Denotes Brown
Single-Pole Switch amp GFCI Protected Outlet 5299 I W
All devices are UL Listed Also CSA Certified except where indicated by
6599-W
5299-W
SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL
requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied
with Decora wallplate available in selectedDecora colors
bull Terminals accept up to No12 solid or stranded wire
Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen
units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used
TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498
(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-
ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty
COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)
MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)
421
(10
69
mm
)
170 (432 mm)
130 (330 mm)
113
(286 mm)143
(362 mm)
270
(68
6 m
m)
COMMERCIAL GRADE GFCI RECEPTACLECat No 6599
RESET
TEST
270
(68
5 m
m)
112 (317 mm)
153 (388 mm)
COMBINATION SWITCH GFCI OUTLETCat No 5299
5-15RG
W
5-15RG
W
5-20RG
W
5-20RG
W
F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
RigidIMC Conduit FittingsTampB Catalog Number
H100-TBUPC Number 78621089863Status ActiveDescription
1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication
Suitable for hazardous locations use in Class I Di-
vision 2 Class II Division 1amp2 Class III Division 1
amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)
Suitable for hazardous locations use in Class II
Groups E F G amp Class III locations per CEC 18-
202 18-252 18-302 18-352
General
Trade Size (inches) 1
Material Zinc
Dimension Information
Dimension A (inches) 2
Dimension B (inches) 1 1316
Dimension C (inches) 1 116
Dimension D (inches) 14
Dimension E (inches) 1
Specifications
3dmodel Available on Website
Packaging
TampB Inner Pack 5
Package in Units 25
TampB Sold in UOM Each
TampB Weight Per UOM 39 lbs per 100
Application Support
Spacing Chart Available on Website
Certifications
RoHS Compliance Yes
Certifications
File Nbr
E 23018
For further technical assistance please contact us
Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom
TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125
Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2
Skyline Controller - Headless
The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with
all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The
Controller is also equipped with other essential features required by various industry standards and DOTs alike
The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP
compliant The Controller also has the following features
NTCIP is natively supported (Protocol converter or translator devices are not required)
Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for
controller operation
Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp
ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and
controls the sign display and environmentals as directed by external NTCIP compliant control software
Utilization of a powerful Linux based Central Processing Unit
An Integrated terminal connection
Two (2) NTCIP-compliant RS232 communication ports
One (1) NTCIP-compliant Ethernet port with RJ45 connector
Compatible with an external Hayes-compatible modem or other communications equipment
Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices
Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards
The user interface is provided via laptop computer to perform the following functions that include
Navigating the controllerrsquos menu subsystem
Displaypixel diagnostics
Activation of messages stored in memory (Permanent amp Changeable)
Configuring communications port settings and NTCIP options
lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller
lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode
Reset functionality used to restart the controller andor sign(s)
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2
The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the
UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated
via a laptop computer Some additional functionality that this interface provides are
An Integrated terminal connection
Remote firmware updates
Compliance with the various industry standards listed here
NTCIP o 1101 - Simple Transportation Management Framework (STMF)
o 1102 - Octet Encoding Rules (OER) Base Protocol
o 1103 - Transportation Management Protocols
o 1201 - Global Object (GO) Definitions
o 1203 - Object Definitions for Dynamic Message Signs
o 2001 - Class B Profile
o 2104 - Ethernet Subnetwork Profile
o 2201 - Transportation Transport Profile
o 2202 - Internet (TCPIP and UDPIP) Transport Profile
o 2301 - Simple Transportation Management Framework (STMF) Application Profile
Conformance Level 1
NEMA TS2 ndash where applicable
o Section 2 ndash Environmental Requirements
NEMA TS4 ndash where applicable
o Section 2 ndash Environmental Requirements
o Section 4 ndash Controller To Sign Interface
o Section 8 ndash Electronics and Electrical
o Section 9 ndash Performance Monitoring
o Section 10 ndash Power Requirements
UL48 ndash Standard for Electric Signs
UL50 ndash Standard for Enclosures for Electrical Equipment
IPC-CC-830 ndash For Silicon Conformal Coating
IPC-A-610C Class 2 Acceptability of Electronic Assemblies
ANSIIPC-7711 Rework of Electronic Assemblies
ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure
TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors
DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future
OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t
enabling mounting to a flat surface suchas a cabinet wall
ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty
AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose
Data Protection
Protects sensitive IO ports against induced surgesand transients
ZoneBarrier
FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss
IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55
TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy
TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177
1100 yyeeaarr pprroodduucctt wwaarrrraannttyy
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt
United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5
SSppeecciiffiiccaattiioonn
903-1
08 R
ev A
06
08
06
All figures typical at 77degF (25degC) unless otherwise stated
MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps
MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)
MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)
MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms
BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz
AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)
HHuummiiddiittyy95 RH (non-condensing)
CCaassiinnggMolded plastic
WWeeiigghhtt28oz (008Kg)
DDiimmeennssiioonnssSee figure 1
EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999
IInnssttaallllaattiioonn
All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation
DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded
SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface
TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove
MMoouunnttiinngg ooppttiioonnss
2211660055 5rdquo DIN rail for up to 4 ZoneBarriers
2211664499 175rdquo DIN rail for up to 16 ZoneBarriers
2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers
Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice
FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation
FFiigguurree 11 Dimensions
AApppprroovvaallss
MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss
ooppeerraattiinnggvvoollttaaggee
((VV)) ((VV)) ((VV))
24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block
Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820
AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom
AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
wwwantairacom
Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom
140
94
127
30
65
58
268
47
16
116
6
16
385
50 52
Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
wwwantairacom
Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944
e-Mail infoantairacomWebsite httpwwwantairacom
Reverse Polarity Protection Present
Overload Current Protection Present
Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable
Weight Unit Weight 1 lbs Shipping Weight 15 lbs
Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)
Operation Humidity 5 to 95 (Non-condensing)
Storage Temperature -40deg C to 85deg C
EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4
Safety ULcUL Class I Division 2 CE EN60950-1
Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6
Warranty 5-Year Warranty
LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature
DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply
Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure
Protocol CSMACD
Switch Architecture Store and Forward
Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port
MAC Address 2K MAC Address Table
Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits
LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision
Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function
Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)
Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps
Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes
Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block
Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
technical datasheet
wwwmtl-instcom enquirymtl-instcom
are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free
Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current
Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind
ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts
Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted
The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241
The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution
ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits
ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available
bull 80kA100kAamp120kAsurge-currentratingperphase
bull Includeshigh-performanceEMIRFIfiltering
bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts
bull Built-inaudiblealarm
bull Thermalandshortcircuitfusing
bull Shortcircuitcurrentrating200kAIC
bull UL14493rdEditionListed
bull 10yearproductwarranty
901-104RevB160811
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887
enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811
The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes
SPECIFICATIONMaximum surge current (Imax)
80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage
120240 versions - 140Vac270VacLines protected AC
L-N L-G L-L N-GDuty cycle performance (820micros)
Rated 1 impulse10000A gt6500 Impulses100A infinite
Long duration current pulse (101000micros) capability
3600A (tested)Frequency range
47Hz to 63HzAmbient temperature limits
ndash40degF to +185degF workingndash40degC to +85degC working
Humidity95 RH (non-condensing)
Audible Alarm90dB
EMIRFI Attenuation-75dB maximum 100kHz to 100MHz
Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase
DimensionsSee Figure 1 and Figure 2
SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max
EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999
Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase
EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)
Terminals10 AWG (5mm2)
MountingSurface mount by 021rdquo (5mm) diameter holes
Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max
Indication
Green LED onRed LED off Power protection in all
modes all phases
Green LED offRed LED on
Protection fault (remote indication alarm via contacts amp audible alarm)
Green LED onRed LED on Neutralground fault (voltage
potential)
DIMENSIONSFigure 1 Split phase dimensions
Figure 2 Single phase dimensions
Model Workingvoltage
UL1449 VPR3rd Edition
Limiting voltageUp
Ringwave200A Phase types
3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT
TO ORDER SPECIFY
APPROVALSCountry StandardAuthority Approved for Product
United StatesCanada
UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase
AC-DC
Specification
100 Watts
bull -40 ordmC to +75 ordmC Operation
bull 100 W - Baseplate Cooled
bull High Efficiency Resonant Topology
bull Remote Sense
bull 5V Standby Output
bull Remote OnOff amp Power OK Signal
bull 3 Year Warranty
ECC100 Series
InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output
power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load
08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max
0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line
and neutral
OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within
1 in 500 micros for a 50-75-50 loadchange
Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode
powered diode inhibits V1
xppowercom
GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output
1500 VAC Input to Ground500 VDC Output to Ground
Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector
Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB
EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must
be maintained le+85 ordmC see longformdatasheet for further details
Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes
EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted
EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3
Perf Criteria A installation class 4Perf Criteria A with optional filter board
Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms
100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No
60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
06-May-09
AC-DC
025 FastonGround tab
2 x 020(508)
230 (5842)
2 x 460 (11684)
500 (1270)
155(394)
2 x 023(58)
J11
2
3 x 020(508)
040(102)
2 x 370(9398)
5 x M3 clearance holes
410(1041)
330(838)
Voltage Adj
Mounting surfacemarked with ldquoArdquo
J2
J3
1
12
10 9
8
ECC100Models and Ratings
Input Connector J1Molex PN 09-65-2038
1 Line2 Neutral
Mechanical Details
Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)
3 Weight 12 lbs (550g)
J1 mates with Molex housingPN 09-50-1031
Output Connector J2Molex PN 09-65-2088
Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN
J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals
Signal Connector J3Molex PN B10B-PHDSS
1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout
J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals
Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number
100 W 120 VDC 81 A 50 V05 A ECC100US12
100 W 150 VDC 65 A 50 V05 A ECC100US15
100 W 240 VDC 41 A 50 V05 A ECC100US24
100 W 280 VDC 35 A 50 V05 A ECC100US28
100 W 480 VDC 20 A 50 V05 A ECC100US48
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
1
HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps
Data Sheet
Features
Viewing angle 15deg 23deg 30deg
High luminous output
Colors 590nm Amber 615nm Red Orange 626nm Red
Package options
With or without lead standoff
Superior resistance to moisture
Untinted for 15deg 23deg and 30deg lamps
Applications
Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs
Solar Power signs
Commercial outdoor advertising- Signs- Marquees
Description
These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology
These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles
These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight
Benefits
Superior performance for outdoor environments
Suitable for auto-insertion onto PC board
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
2
Package Dimension
A Non-standoff B Standoff
Viewing Angle d
15deg 1239plusmn025(0476plusmn0010)
23deg amp 30deg 1196plusmn025(0459plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the
leads are trimmed off please refer to the illustration below
CATHODE ANODE
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
235 (0093)MAX
CATHODEFLAT
114 plusmn 020(0045 plusmn 0008)
580 plusmn 020(0228 plusmn 0008)
3160(1244) MIN
070 (0028)MAX
100(0039)
MIN
871 plusmn 020(0343 plusmn 0008)
254 plusmn 038(0100 plusmn 0015)
050 plusmn 010(0020 plusmn 0004) SQ TYP
CATHODELEAD
CATHODEFLAT
d
150 plusmn 015(0059 plusmn 0006)
500 plusmn 020(0197 plusmn 0008)
500 plusmn 020(0197 plusmn 0008)
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
3
Part Numbering System
Note Please refer to AB 5337 for complete information on part numbering system
Device Selection Guide
Typical viewingAngle 2θ12 (Deg) [4]
Color and DominantWavelength (nm) Typ [3]
Lamps without Standoff on leads(Package drawing A)
Lamps with Standoff on leads (Package drawing B)
Luminous Intensity Iv (mcd) [125] at 20 mA
Min Max
15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000
HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000
Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000
Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000
23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000
HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000
Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000
Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000
30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200
HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200
HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300
HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300
Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200
HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300
Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
HLMP ndash E x xx - x x x xx
Mechanical OptionsDD Ammo Pack
Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6
Maximum Intensity BinRefer to Device Selection Guide
Minimum Intensity Bin
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorG Red 626nmL Amber 590nmH Red Orange 615nm
Refer to Device Selection Guide
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
4
Electrical Optical Characteristics
TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward Voltage Amber Red Red Orange VF 18 21 24 V
IF = 20 mA
Reverse Voltage VR 5 V IR = 100 μA
Dominant Wavelength [1]
Amber Red Red Orange
d584561806120
590062606150
594563006190
nm IF = 20 mA
Peak Wavelength Amber Red Red Orange
PEAK594634621
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Halfwidth Amber Red Red Orange
∆12131414
nm
Thermal resistance RJ-PIN 240 degCW LED junction to anode lead
Luminous Efficacy [2]
Amber Red Red Orange
ηv500200265
lmW Emitted Luminous FluxEmitted Radiant Flux
Luminous Flux Amber Red Red Orange
Φv210023002300
mlm IF = 20 mA
Luminous Efficiency [3]
Amber Red Red Orange
ηe505555
lmW Emitted Luminous FluxElectrical Power
Thermal coefficient of d Amber Red Red Orange
008005007
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant
wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is
the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage
Absolute Maximum Ratings TJ = 25degC
Parameter Red Amber Red Orange Unit
DC Forward Current [2] 50 mA
Peak Forward Current 100 [1] mA
Average forward current 30 mA
Power Dissipation 120 mW
Reverse Voltage 5 V
Operating Temperature Range -40 to +100 degC
Storage Temperature Range -40 to +100 degC
Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
5
Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp
0
20
40
60
80
100
0 1 2 3
FORWARD VOLTAGE-V
FORW
ARD
CURREN
T-mA
0005
1015
2025
3035
4045
50
0 20 40 60 80 100DC FORWARD CURRENT - mA
RELA
TIVE
LUM
INOU
S INTEN
SITY
(NORMAL
IZED
AT 2
0 mA)
0
10
20
30
40
50
60
0 20 40 60 80 100
TA - AMBIENT TEMPERATURE - -C
I FMAX
- MAX
IMUM
FORW
ARD
CURREN
T - mA
00
02
04
06
08
10
-90 -60 -30 0 30 60 90
ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
00
02
04
06
08
10
500 550 600 650WAVELENGTH - nm
RELA
TIVE
INTE
NSIT
Y RedAmber
Red Orange
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
6
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE
NORM
ALIZED
INTE
NSIT
Y
Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp
Relative Forward Voltage vs Junction Temperature
Relative Light Output vs Junction Temperature
01
10
100
-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC
RELA
TIVE
LIGH
T OUTPU
T (N
ORMAL
IZED
AT T
J=25degC
)
-030
-025
-020
-015
-010
-005
000
005
010
015
020
-40 -20 0 20 40 60 80 100 120 140
TJ - JUNCTION TEMPERATURE - degC
FORW
ARD VOLTAGE S
HIFT
- V
Red Orange
Red
Amber
Red Orange
Red
Amber
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
7
Intensity Bin Limit Table (131 Iv bin ratio)
Bin
Intensity (mcd) at 20mA
Min Max
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
Tolerance for each bin limit is plusmn 15
VF Bin Table (V at 20mA)
Bin ID Min Max
VD 18 20
VA 20 22
VB 22 24
Tolerance for each bin limit is plusmn 005V
Avago Color Bin on CIE 1931 Chromaticity Diagram
0280
0300
0320
0340
0360
0380
0400
0420
0440
0460
0500 0550 0600 0650 0700 0750 0800X
Y
2
4
6
Amber
Red
Red Orange
Red Color Range
MinDom
Max Dom X min Y Min X max Y max
618 630 06872 03126 06890 02943
06690 03149 07080 02920
Tolerance for each bin limit is plusmn 05nm
Amber Color Range
BinMin Dom
Max Dom Xmin Ymin Xmax Ymax
2 587 5895 05570 04420 05670 04250
05530 04400 05720 04270
4 5895 592 05720 04270 05820 04110
05670 04250 05870 04130
6 592 5945 05870 04130 05950 03980
05820 04110 06000 03990
Tolerance for each bin limit is plusmn 05nm
Red Orange Color Range
MinDom
Max Dom Xmin Ymin Xmax Ymax
612 619 06712 06887 06716 06549
03280 03109 03116 03282
Tolerance for each bin limit plusmn 05nm
NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
8
Precautions
Lead Forming The leads of an LED lamp may be preformed or cut to
length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling Care must be taken during PCB assembly and
soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
159mm
ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105 degC Max -
Preheat time 60 sec Max -
Peak temperature 260 degC Max 260 degC Max
Dwell time 5 sec Max 5 sec Max
Note 1) Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Anode
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination
Avago Technologies LED Configuration
Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
9
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
Example of Wave Soldering Temperature Profile for TH LED
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60sec Max
TIME (sec)
260 degC Max
105 degC Max
TEMPERA
TURE
(degC)
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
10
Packaging Box for Ammo Packs
Note The dimension for ammo pack is applicable for the device with standoff and without standoff
Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
13
13
13
$$$
amp
13()
+amp13amp(amp+---(+)012-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE
amp(313
313
amp
4
413
+)
$5amp136$
amp
13()
amp
(+)012-
(ii) Avago Baby Label (Only available on bulk packaging)
Acronyms and Definition
BIN
(i) Color bin only or VF bin only
(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)
OR
(ii) Color bin incorporated with VF Bin
(Applicable for part number that have both color bin and VF bin)
Example
(i) Color bin only or VF bin only
BIN 2 (represent color bin 2 only)
BIN VB (represent VF bin ldquoVBrdquo only)
(ii) Color bin incorporate with VF Bin
BIN 2VB
VB VF bin ldquoVBrdquo
2 Color bin 2 only
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps
Data Sheet
CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details
Description
These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles
Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications
Features
Well defined spatial radiation pattern
High luminous output
Untinted Non-diffused
Available in Colorndash Blue 470nmndash Green 525nm
Viewing Angle 15deg 23deg and 30deg
Standoff or non-standoff
Superior resistance to moisture
Applications
Commercial outdoor advertising
Traffic Sign
Variable Message Sign
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
2
Package Dimensions
Drawing A (Non-standoff)
Drawing B (Standoff)
cathodeflat
Cathode
d
100 plusmn 0200039 plusmn 0008
130 plusmn 0150051 plusmn 0006870 plusmn 020
0343 plusmn 0008
500 plusmn 0200197 plusmn 0008
580 plusmn 0200228 plusmn 0008
254 plusmn 0380100 plusmn 0015
070 max0028
3160min1244
sq typ050 plusmn 0100020 plusmn 0004
100 min0039
Viewing Angle d
HLMP-Cx1B 1296plusmn025(0510plusmn0010)
HLMP-Cx2B 1232 plusmn025(0485plusmn0010)
HLMP-Cx3B 1200plusmn025(0472plusmn0010)
Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max
100 plusmn 0200039 plusmn 0008
070 max0028
870 plusmn 0200343 plusmn 0008
500 plusmn 0200197 plusmn 0008
3160min1244
Cathode 100 min0039
sq typ050 plusmn 0100020 plusmn 0004
254 plusmn 0380100 plusmn 0015
cathodeflat
580 plusmn 0200228 plusmn 0008
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
3
Device Selection Guide
Part Number ColorTypical Viewing angle 2frac12 (deg) [4]
Luminous Intensity Iv (mcd) at 20 mA [125]
Standoff Non Standoff
Package drawingMin Max
HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A
HLMP-CB1A-XYBDD
HLMP-CB1A-XYCDD
HLMP-CB1B-XY0DD Standoff B
HLMP-CB1B-XYBDD
HLMP-CB1B-XYCDD
HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A
HLMP-CB2A-VWBDD
HLMP-CB2A-VWCDD
HLMP-CB2B-VW0DD Standoff B
HLMP-CB2B-VWBDD
HLMP-CB2B-VWCDD
HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A
HLMP-CB3A-UVBDD
HLMP-CB3A-UVCDD
HLMP-CB3B-UV0DD Standoff B
HLMP-CB3B-UVBDD
HLMP-CB3B-UVCDD
HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A
HLMP-CM1A-45BDD
HLMP-CM1A-45CDD
HLMP-CM1B-450DD Standoff B
HLMP-CM1B-45BDD
HLMP-CM1B-45CDD
HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A
HLMP-CM2A-12BDD
HLMP-CM2A-12CDD
HLMP-CM2B-120DD Standoff B
HLMP-CM2B-12BDD
HLMP-CM2B-12CDD
HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A
HLMP-CM3A-Z1BDD
HLMP-CM3A-Z1CDD
HLMP-CM3B-Z10DD Standoff B
HLMP-CM3B-Z1BDD
HLMP-CM3B-Z1CDD
Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
4
Part Numbering System
Note please refer to AB 5337 for complete information on part numbering system
Packaging OptionDD Ammo Pack
Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4
Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)
Minimum Intensity Bin Refer to Device Selection Guide
Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff
ColorB Blue 470M Green 525
HLMP C x xx x x x xx
Absolute Maximum Ratings TJ = 25degC
Parameter Blue Green Unit
DC Forward Current [1] 30 mA
Peak Forward Current 100 [2] mA
Power Dissipation 116 mW
Reverse Voltage 5 V
LED Junction Temperature 110 degC
Operating Temperature Range -40 to + 85 degC
Storage Temperature Range -40 to + 100 degC
Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
5
Electrical Optical Characteristics TJ = 25degC
Parameter Symbol Min Typ Max Units Test Conditions
Forward VoltageGreen Blue
VF28 32 38
V IF = 20 mA
Reverse Voltage VR 5 V IR = 10 A
Dominant Wavelength[1]
GreenBlue
d51904600
52504700
53904800
nm IF = 20 mA
Peak WavelengthGreenBlue
PEAK516464
nm Peak of Wavelength of Spectral Distribution at IF = 20 mA
Spectral Half WidthGreenBlue
123023
nm IF = 20mA
Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin
Luminous Efficacy [2]
GreenBlue
V51878
lmW Emitted Luminous Flux Emitted Radiant Flux
Thermal coefficient of dGreenBlue
00280024
nmdegC IF = 20 mA +25degC le TJ le +100degC
Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is
the luminous efficacy in lumenswatt
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
6
Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage
Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature
Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg
0001
0203
04
050607
08
0910
380 430 480 530 580 630WAVELENGTH - nm
RELA
TIVE
INTENS
ITY
GREENBLUE
0
20
40
60
80
100
0 1 2 3 4 5FORWARD VOLTAGE-V
FORW
ARD CU
RREN
T-m
A
00
05
10
15
20
25
30
35
0 20 40 60 80 100 120DC FORWARD CURRENT-mA
RELA
TIVE
LUM
INOUS INT
ENSI
TY(NOR
MAL
IZED
AT 20m
A)
GREEN
BLUE
-10
-5
0
5
10
0 20 40 60 80 100FORWARD CURRENT-mA
RELA
TIVE
DOM
INAN
T W
AVEL
ENGT
H SH
IFT -
nm GREEN
BLUE
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE
NORM
ALIZ
ED IN
TENS
ITY
0
5
10
15
20
25
30
35
0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC
I Fmax
- M
AXIM
UM FO
RWARD
CURR
ENT -
mA
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
7
Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg
Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
00
02
04
06
08
10
-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE
NORM
ALIZ
ED IN
TENS
ITY
01
1
10
-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE
NORM
ALZI
ED IN
TENS
ITY (
PHOTO)
-03
-02
-01
0
01
02
03
-40 -20 0 20 40 60 80 100 120
FORW
ARD
VOLT
AGE S
HIFT
-VGreenBlue
GreenBlue
Intensity Bin Limit Table (131 Iv bin ratio)
BinIntensity (mcd) at 20mAMin Max
U 3200 4200
V 4200 5500
W 5500 7200
X 7200 9300
Y 9300 12000
Z 12000 16000
1 16000 21000
2 21000 27000
3 27000 35000
4 35000 45000
5 45000 59000
Tolerance for each bin limit is plusmn 15
Green Color Bin Table
Bin Min Dom Max Dom1 5190 5230
2 5230 5270
3 5270 5310
4 5310 5350
5 5350 5390
Tolerance for each bin limit is plusmn 05nm
Blue Color Bin Table
Bin Min Dom Max Dom1 4600 4640
2 4640 4680
3 4680 4720
4 4720 4760
5 4760 4800
Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago
representative for further information
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
8
Precautions
Lead Forming
The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board
For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually
If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink
Soldering and Handling
Care must be taken during PCB assembly and soldering process to prevent damage to the LED component
LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED
ESD precaution must be properly applied on the 159mm
soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded
Recommended soldering condition
Wave Soldering [1 2]
Manual Solder Dipping
Pre-heat temperature 105degC Max -
Preheat time 60 sec Max -
Peak temperature 260degC Max 260degC Max
Dwell time 5 sec Max 5 sec Max
Note 1 Above conditions refers to measurement with thermocouple
mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce
thermal stress experienced by LED
Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions
Note 1 PCB with different size and design (component density) will have
different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB
Avago Technologies LED Configuration
Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process
At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet
If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED
Recommended PC board plated through holes (PTH) size for LED component leads
LED component lead size Diagonal
Plated through hole diameter
045 x 045 mm(0018x 0018 inch)
0636 mm(0025 inch)
098 to 108 mm(0039 to 0043 inch)
050 x 050 mm(0020x 0020 inch)
0707 mm(0028 inch)
105 to 115 mm(0041 to 0045 inch)
Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED
Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps
CATHODE
InGaN Device
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
9
Example of Wave Soldering Temperature Profile for TH LED
Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)
Flux Rosin flux
Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)
Dwell time 30 sec - 50 sec(maximum = 5sec)
Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force
60 sec Max
TIME (sec)
260degC Max
105degC Max
TEM
PERA
TURE
(degC)
Ammo Packs Drawing
Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff
635 plusmn 1300250 plusmn 0051
1270 plusmn 1000500 plusmn 0039
9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245
1800 plusmn 05007085 plusmn 00195
070 plusmn 02000275 plusmn 00075 A A
1270 plusmn 0300500 plusmn 0012
VIEW AA
400 plusmn 02001575 plusmn 00075Oslash TYP
205 plusmn 10008070 plusmn 00394
CATHODE
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
10
Packaging Box for Ammo Packs
Note For InGaN device the ammo pack packaging box contain ESD logo
Packaging Label
(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)
LABEL ON THISSIDE OF BOX
FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS
ANODE LEAD LEAVESTHE BOX FIRST
(1P) Item Part Number
(1T) Lot Lot Number
LPN
(9D)MFG Date Manufacturing Date
(P) Customer Item
(V) Vendor ID
DeptID Made In Country of Origin
(Q) QTY Quantity
CAT Intensity Bin
BIN Color Bin
(9D) Date Code Date Code
STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
For product information and a complete list of distributors please go to our web site wwwavagotechcom
Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009
(ii) Avago Baby Label (Only available on bulk packaging)
(1P) PART Part Number
(1T) LOT Lot Number
(9D)MFG DATE Manufacturing Date
CO Country of Origin
Customer PN
Supplier Code
QUANTITY Packing Quantity
CAT Intensity Bin
BIN Color Bin
DATECODE Date Code
RoHS Compliant e3 max temp 260C Lamps Baby Label
DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
Contents of Submittal
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
DIA Parking Signs Page 1 of 5
Skyline Products Inc
General Specifications for Full Color LED Inserts
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
DIA Parking Signs Page 2 of 5
Specification for Full Color LED Inserts Notes
10 Full Color LED VMS Inserts
11 Quality Assurance
ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement
12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA
requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions
Current CDOT and DIA requirement
Sealed housing Welding compliance with AWS standards
All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals
Current CDOT and DIA requirement
Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years
Current CDOT and DIA requirement
The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing
Current CDOT and DIA requirement
Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display
Current CDOT and DIA requirement
Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components
Current CDOT and DIA requirement
Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements
Natural aluminum finish (excluding face) Current CDOT and DIA requirement
14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller
Current CDOT and DIA requirement
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
DIA Parking Signs Page 3 of 5
Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm
15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA
requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA
requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA
requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA
requirement Display modules are easily removable and replicable without the use of any additional tools
Current CDOT and DIA requirement
LED type Each Pixel contains three strings of LEDs
String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)
Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA
requirement LED drive current
Red LED lt 30mA Blue and Green LEDs lt 15mA
All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards
Current CDOT and DIA requirement
Uniform LED color and brightness 256 minimum brightness levels Pixel Test
The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status
Current CDOT and DIA requirement
True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of
Current CDOT and DIA requirement
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
DIA Parking Signs Page 4 of 5
the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test
16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA
requirement Redundant power supply Current CDOT and DIA
requirement Power supply sensors Current CDOT and DIA
requirement Operational status feedback of all sensors Current CDOT and DIA
requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer
17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA
requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing
Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA
requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA
requirement Circuit breakers Current CDOT and DIA
requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation
Current CDOT and DIA requirement
The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped
30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
DIA Parking Signs Page 5 of 5
40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA
requirement Lifetime standard telephone support Current CDOT and DIA
requirement
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-
- Cover Page
- Cover Letter
-
- Cover Letter
- Transmittal Letter
-
- Product Details
-
- Sign Brochure
- Sign Details
- System Block Diagram
- Wiring Block Diagram
-
- Industry Compliances
-
- ISO Certificates
- UL Authorization
- NTCIP
- Welding Procedures-Employees
-
- Component Cut Sheets
-
- Kynar
- Lexan
- Latch
- Heat Tape
- GFI
- Hub
- Controller
- Comm Surge
- AC Surge
- Ethernet
- Power Supply
- LED
-
- Drawings
-