4_Reading RTG Electrical Circuit

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Transcript of 4_Reading RTG Electrical Circuit

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    THE CIRCUIT DIAGRAM

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    The circuit displays all circuits in detail. It shows all the

    electrical components and circuit that are used on the RTG.

    The diagram includes the index pages, circuit diagram,

    THE CIRCUIT DIAGRAM

    , .

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    THE INDEX PAGE

    The index page is the first page of the circuit diagram, it displays all thepages in the diagram. It shown the page ID and the title.

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    /1A to /1K : AC Power Distribution, EE-House/1L1 to /1L4 : AC Power Distribution, Front Sill Beam/1M1 to /1M4 : AC Power Distribution, Rear Sill Beam/1N to /1S2 : AC Power Distribution, Trolley

    /1T : PLC Start Up 24VDC/1U : 24VDC Power Distribution, EE-House/1U2 : 24VDC Power Distribution, Front Sill Beam/1U3 : 24VDC Power Distribution, Rear Sill Beam/1V : 24VDC Power Distribution, Trolley

    /2A : Hoist Drive Circuit/3A : Gantry Drive Circuit

    /4A : Trolley Drive Circuit

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    /1AA : AC Power Distribution (ZE)/5 : Cable Reel Circuit (Option)/9B : Camera Monitoring System (Option)/9C : Wind Meter (Option)

    /9H : Spreader Stabilizer/9K.. :Smartrail / RMI (Option)

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    THE INFORMATION AREA

    Document release date, initials of designer, inspector and approver

    Product and Customer Work/project number used byCargotec for this project

    Current page Next page

    Total amount ofPages in thediagram setDrawing numberTitle for the current page

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    THE PAGE SETUP

    Vertical

    Horizontal Coordinate

    Informationabout changes

    or modification

    Information area

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    THE CABLE LIST

    The cable list display all the cables used in the system- The cable ID symbol

    - Types of cable used with manufacturers code- Marking or color code of the individual conduits- Location of the individual conduits in the diagram

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    THE CONNECTOR LIST

    The connector list displays all the connectors used in the system. It includethe ID symbol for the connector and location to the circuit diagram for theconnector used.

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    SPARE CONNECTION LIST

    The spare connection list shows all available spare connections. It includes the cableID number, wiring number and its pin connector.

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    SYMBOLIC LETTERS

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    ID NUMBERThe second part of the device ID shows the location where thedevice is located.

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    LINES EXISTING AND ENTERING

    Circuit diagram page and coordinate where lines

    continue

    Arrow indicating direction away from power supply, towards endof circuit

    Label on line indicating this location

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    RELAYS AND CONTACTORS

    Address at the coil show where thechart for all the connections is

    located

    Chart shows all the connections

    that the relay has. The one usedhave the address where theconnection can be found

    Address under ID indicates

    where the coil is located

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    CIRCUIT BREAKER RATING

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    CIRCUIT BREAKER RATING

    Example: C6

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    PLC LAYOUT PAGES

    PLC layout page can be found on the first page of each group of circuit

    diagram

    /6A.. PLC in EE house

    /6B1 PLC in Power Unit/6S1 PLC in Front Sill Beam

    /6T1 PLC in Rear Sill Beam/7A PLC in Trolley/8A PLC in Cabin

    /6A3 - Control Unit for Sinamics Drives

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    PLC LAYOUT PAGES

    Unit ID symbol

    Component type from the manufacturer code

    Circuit diagram address at every location that is used

    Range of I/O PLC address for every component

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    READING PLC I/O

    I20.0-20.7 I22.0-22.7

    Range of PLC I/O addresson this module

    I21.0-21.7 I23.0-23.7

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    READING PLC I/O

    Q80.0-80.7

    Range of PLC I/O addresson this module

    Q81.0-81.7

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    PLC INPUT AND OUTPUT

    Address under PLC I/O is to the layout page of the entire components

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    PLC INPUT AND OUTPUT

    The box indicates:

    - What device the line is connected to

    - What is the PLC address

    - What pin or terminal the line is connected at the component

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    READING PLC I/O

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    WAGO PLC

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    PLC LAYOUT PAGES

    Unit ID symbol

    Circuit diagram address at every location that is used

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    PLC LAYOUT PAGES

    Profibus address & setting Safety Module address & setting

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    POWER SUPPLY IN PLC I/O

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    PLC INPUT AND OUTPUT

    The box indicates:

    - What device the line is connected to- What is the PLC address- What pin or terminal the line is connected at the component

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    PLC INPUT AND OUTPUT

    Address under PLC I/O is to the layout page of the entire components

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    WAGO PLC I/O

    Range of PLC

    Input address

    Types of PLC module

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    WAGO PLC I/O-A73

    753-430

    I12.0 12.7

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    WAGO PLC I/O-A73

    1 5I12.0

    753-430

    I12.0 12.7

    2

    3

    4

    6

    7

    8 Device connection pointModule status point

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    WAGO PLC I/O-A73

    1 5 I12.1

    753-430

    I12.0 12.7

    2

    3

    4

    6

    7

    8 Device connection pointModule status point

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    WAGO PLC I/O-A73

    1 5

    753-430

    I12.0 12.7

    2

    3

    4

    6

    7

    8

    I12.2

    Device connection pointModule status point

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    WAGO PLC I/O-A73

    1 5

    753-430

    I12.0 12.7

    2

    3

    4

    6

    7

    8

    I12.3

    Device connection point

    Module status point

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    WAGO PROFISAFE MODULE-A70

    1 5 9 13

    I105.0 I105.3 Q105.0 Q105.3

    I105.3

    2 6

    3 7

    4 8

    10 14

    1511

    12 16

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    WAGO PROFISAFE MODULE-A70

    1 5 9 13

    I105.0 I105.3 Q105.0 Q105.3

    2 6

    3 7

    4 8

    10 14

    1511

    12 16

    I105.2

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    WAGO PROFISAFE MODULE-A70

    1 5 9 13

    I105.0 I105.3 Q105.0 Q105.3

    2 6

    3 7

    4 8

    10 14

    1511

    12 16

    Q105.1

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    WAGO CONNECTION MODULE

    1 5 1 5

    DC 24V FIELD SIDECONNECTION MODULE

    DC 0V FIELD SIDECONNECTION MODULE

    2

    3

    4 8

    7

    6 2

    3

    4

    6

    7

    8

    753-603 753-604

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    WAGO CONNECTION MODULE

    1(+)I49.0

    1(-)

    I49.0

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    READING RTG PARTS MANUAL

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    RTG ELECTRICAL PARTS

    Labeling of RTG component in the parts manual is

    referring to the RTG electrical circuit diagram.

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