EGS Electrical Group • 800-621-1506 • www.appletonelec.com Rev. C 45350-1 03/15/2007 Page 1

45350-1Installation, Operation andMaintenance Instructions

60 Amp CPH Slide-Lok® Plug With Delayed Action Safety Construction

For Use in Hazardous Locations as Indicated:For use with CES receptacles in Class I, Division 1 and 2, Groups C and D.For use with CESD receptacles in Class I, Division 1 and 2, Group D.

Electrical Rating:CPH-6023BC: Single phase, 60 Hz 60A, 1-1/2 hp, 125-250 VAC 30A, 1-1/2 hp, 480 VACCPH-6034BC: Three phase, 60 Hz 60A, 5 hp, 125-250 VA 30A, 5 hp, 480 VA

Compliances:UL Standard 1010, 1682

Applications:• Locations where receptacles are used with

stationary or portable electrically operated devices such as lighting systems, conveyors, heaters, motor generator sets, air compres-sor, pumps, and similar apparatus.

• Locations where damp or corrosive condi-tions are encountered.

• Rough usage construction.• Class I -- classifi ed areas such as petro-

chemical plants, petroleum refi neries, paint and chemical plants or any location where ignitable vapors or gases are present.

All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof not guaranteed. In accordance with Appleton Electric LLC's "Terms and Conditions of Sales", and since conditions of use are outside our control, the purchaser should determine the suitable of the product for his intended use and assumes all risk of liability whatsoever in connection herewith.

To reverse cable clamp, just remove screws, flip over and replace screws. Permits a wider cable range. Convenient in installations having differ-ent cable sizes.(See TABLE B)

CPH plugs are supplied with four bushings to accom-modate a wide variety of cable diameters.

For minimum torque tightening see Table C.

Grommet Selection and Cable Clamp Orientation Guide

(See FIGURE 5) Dimensions in Inches

Catalog Cable Dia. Grommet Clamp Numbers Range I.D. Position

CPH6023BC .500 - .625 .625 1

.625 - .812 .812 1

CPH6034BC .812 - 1.125 1.125 1

1.125 - 1.375 1.375 2

Gland Nut Tightening Torque Guide

Device Minimum Tightening AMP Rating Torque (IN. LB)

60A 60.0

Page 4 03/15/2007 Rev. C 45350-1 EGS Electrical Group • 800-621-1506 • www.appletonelec.com

FIGURE 5 TABLE B

TABLE C

WARNINGUse cable with diameters within the specialized range given in TABLE "B" for any given grommet size and clamp orienta-tion.Failure to do so may result in over stressed wire terminations which could cause the conductors to pull out of the contacts and cause serious / fatal injuries due to electrocution.

MAINTENANCE

Maintenance:Electrical and mechanical inspection of all com-ponents must be performed regularly. It is recom-mended that inspection be performed a minimum of once a year.

1. Inspect all contact wire terminals for tightness. (Retorque). Discoloration due to excessive heat is an indicator of possible problems and should be thor-oughly investigated and repaired as necessary.2. Check grounding and bonding for correct installa-tion and secure connection. (Retorque).

3. Check gaskets for deterioration and replace if necessary. 4. Clean exterior surfaces making sure nameplates remain legible.5. Inspect gland nut and cable grip tightness to ensure proper cord / cable gripping.6. Torque all screws as described in instructions before reusing device.7. Inspect housing parts and replace those which are broken or excessively worn.8. Check contacts for signs of excessive arcing or burning and replace if necessary.In addition to these required maintenance proce-dures, we recommend an Electrical Preventative Maintenance program as described in the National Fire Protection Association Bulletin NFPA No. 70B.

WARNINGIf any parts of the plug, receptacle or cable connector appear to be missing, broken or show signs of damage DISCONTINUE USE IMMEDIATELY.This condition could cause serious / fatal personal injury due to electrocution and or equipment damage. Repair with the proper replacement part(s) before continuing service.

RETAIN THIS INSTRUCTION SHEET FOR FUTURE REFERENCE

CPH-6034BC

CPH-6023BC

Electrical Testing:Do not connect to power until conducting the following electrical tests.• Test continuity of wiring to verify correct

phasing and grounding connections.• Measure insulation resistance to be sure

system does not have any short circuits or unwanted grounds.

Page 2 03/15/2007 Rev. C 45350-1 EGS Electrical Group • 800-621-1506 • www.appletonelec.com EGS Electrical Group • 800-621-1506 • www.appletonelec.com Rev. C 45350-1 03/15/2007 Page 3

Installation Instructions for 60 Amp CPH Slide-Lok® Plug

1. Disassemble plug as shown in FIGURE 2 by remov-ing sleeve locking screw (2) and unscrew plug housing (3) from plug sleeve (1). Loosen set screw (7) and unscrew gland nut(6). Remove ground screw (11) from plug sleeve (1) and take out contact block. It is not necessary to remove female contacts (13) from contact block (9). Make sure grounding contact with strap (12) is in proper location. See FIGURE 4.2. Strip the cable jacket and individual conductors per TABLE A.3. Select proper grommet (4) and cable clamp (14) orientation per TABLE B. Reverable cable clamps (just remove screws and fl ip over and replace screws) permit wide cables range. Convenient in installations having different cable sizes.4. Slide gland nut (6), steel ring (5), proper grommet (4) and housing (3) in that order over cable.5. Connect wires to proper terminals in contact block by loosening (but not removing) terminal pressure screws on contacts (10). Then insert conductors including all strands into contact terminals according to your estab-lished wiring scheme. Tighten terminal pressure screws (10) to a minimum

of 30 in-lb. torque. (Conductors must bottom in contact terminal well and installation must extend below surface of contact block). See FIGURE 3.6. Position contact block assembly (9) in sleeve (1), attach ground strap (12) to sleeve (1) with ground strap screw (11) and torque to 25 in-lb. min. / 30 in-lb. max. Screw the combination of sleeve and contact block assembly into housing(3) until the hole in the sleeve (1) is aligned with the hole in the housing (3). thread in sleeve locking screw(2).7. Slide proper grommet (4) and steel ring (5) up and as close to housing as possible. Force cable into wiring chamber to induce a minimum of 1/8 in. slack in the wire between the clamp and the terminals. Screw gland nut (6) onto housing (3) and torque per TABLE C. Finally, torque the set screw (7) in place to 10 in-lb. min. / 15 in-lb. max.8. refer to TABLE B and FIGURE 5 for correct cable clamp (14) orientation. Tighten cable clamp screws (8) to a torque of 30 in-lb. min. / 35 in-lb. max. Screws were lubricated at the factory but if needed, relubricate with a good grade of grease.

WARNINGIf any parts of the plug, receptacle or cable connector appear to be missing, broken or show signs of damage DISCONTINUE USE IMMEDIATELY.This condition could cause serious / fatal personal injury due to electrocution and or equipment damage. Repair with the proper replacement part(s) before continuing service.

WARNINGElectrical power must be turned "OFF" before and during installation and maintenance. Failure to do so may result in serious or fatal injuries due to electrocution.

WARNINGDo not modify these devices in amy way. Replace any missing or broken parts with proper replacement parts form Appleton Electric LLC. Modifi cation of these devices or substitution of parts with non-standard parts may result in serious / fatal personal injury from electrocution.

WARNINGUse cable with diameters within the specifi ed range given in TABLE B for any given grommet size and clamp orientation. failure to do so may result in over-stressed conductor terminations which could cause the conductors to pull out of the contacts and cause serious / fatal injuries due to electrocution.

WARNINGA wire scheme must be followed so that the same color wire is always put into the same numbered contact opening in all plugs, connectors and receptacles in the system. This will insure the correct polar-ity for the system and helps to eliminate possibilities for equipment damage and / or personal injuries due to electrocution.

FIGURE 3

FIGURE 4

CAUTIONPlug and cord connections are rated for use with Type SO or equivalent portable cord with copper conductors ONLY.

CAUTIONCare must be taken not to cut into the individual conductor insulation when removing the outer cable cable jacket and to not damage the conductors when removing individual wire insulation.Failure to do so will seriously degrade the electrical properties of the cable and may produce overheating / electrical hazard due to electrocution.

Except as expressly provided by Appleton Electric LLC in writing, Appleton products are intended for ultimate purchase by industrial users and for operation by persons trained and experienced in the use and maintenance of this equipment and not for consumers or consumer use. Appleton warran-ties do not extend to, and no reseller is authorized to extend Appleton's warranties to, any consumer.

Terminal Wire Range and Stripping Guide Dimensions in Inches

Strip Length Terminal Wire Range

Ampere Jacket Conductor (AWG)

Rating A B Building Extra Flex

60 1.88 .63 #6 - #2 #6 - #4

TABLE A

Electrical Testing:Do not connect to power until conducting the following electrical tests.• Test continuity of wiring to verify correct

phasing and grounding connections.• Measure insulation resistance to be sure

system does not have any short circuits or unwanted grounds.

Page 2 03/15/2007 Rev. C 45350-1 EGS Electrical Group • 800-621-1506 • www.appletonelec.com EGS Electrical Group • 800-621-1506 • www.appletonelec.com Rev. C 45350-1 03/15/2007 Page 3

Installation Instructions for 60 Amp CPH Slide-Lok® Plug

1. Disassemble plug as shown in FIGURE 2 by remov-ing sleeve locking screw (2) and unscrew plug housing (3) from plug sleeve (1). Loosen set screw (7) and unscrew gland nut(6). Remove ground screw (11) from plug sleeve (1) and take out contact block. It is not necessary to remove female contacts (13) from contact block (9). Make sure grounding contact with strap (12) is in proper location. See FIGURE 4.2. Strip the cable jacket and individual conductors per TABLE A.3. Select proper grommet (4) and cable clamp (14) orientation per TABLE B. Reverable cable clamps (just remove screws and fl ip over and replace screws) permit wide cables range. Convenient in installations having different cable sizes.4. Slide gland nut (6), steel ring (5), proper grommet (4) and housing (3) in that order over cable.5. Connect wires to proper terminals in contact block by loosening (but not removing) terminal pressure screws on contacts (10). Then insert conductors including all strands into contact terminals according to your estab-lished wiring scheme. Tighten terminal pressure screws (10) to a minimum

of 30 in-lb. torque. (Conductors must bottom in contact terminal well and installation must extend below surface of contact block). See FIGURE 3.6. Position contact block assembly (9) in sleeve (1), attach ground strap (12) to sleeve (1) with ground strap screw (11) and torque to 25 in-lb. min. / 30 in-lb. max. Screw the combination of sleeve and contact block assembly into housing(3) until the hole in the sleeve (1) is aligned with the hole in the housing (3). thread in sleeve locking screw(2).7. Slide proper grommet (4) and steel ring (5) up and as close to housing as possible. Force cable into wiring chamber to induce a minimum of 1/8 in. slack in the wire between the clamp and the terminals. Screw gland nut (6) onto housing (3) and torque per TABLE C. Finally, torque the set screw (7) in place to 10 in-lb. min. / 15 in-lb. max.8. refer to TABLE B and FIGURE 5 for correct cable clamp (14) orientation. Tighten cable clamp screws (8) to a torque of 30 in-lb. min. / 35 in-lb. max. Screws were lubricated at the factory but if needed, relubricate with a good grade of grease.

WARNINGIf any parts of the plug, receptacle or cable connector appear to be missing, broken or show signs of damage DISCONTINUE USE IMMEDIATELY.This condition could cause serious / fatal personal injury due to electrocution and or equipment damage. Repair with the proper replacement part(s) before continuing service.

WARNINGElectrical power must be turned "OFF" before and during installation and maintenance. Failure to do so may result in serious or fatal injuries due to electrocution.

WARNINGDo not modify these devices in amy way. Replace any missing or broken parts with proper replacement parts form Appleton Electric LLC. Modifi cation of these devices or substitution of parts with non-standard parts may result in serious / fatal personal injury from electrocution.

WARNINGUse cable with diameters within the specifi ed range given in TABLE B for any given grommet size and clamp orientation. failure to do so may result in over-stressed conductor terminations which could cause the conductors to pull out of the contacts and cause serious / fatal injuries due to electrocution.

WARNINGA wire scheme must be followed so that the same color wire is always put into the same numbered contact opening in all plugs, connectors and receptacles in the system. This will insure the correct polar-ity for the system and helps to eliminate possibilities for equipment damage and / or personal injuries due to electrocution.

FIGURE 3

FIGURE 4

CAUTIONPlug and cord connections are rated for use with Type SO or equivalent portable cord with copper conductors ONLY.

CAUTIONCare must be taken not to cut into the individual conductor insulation when removing the outer cable cable jacket and to not damage the conductors when removing individual wire insulation.Failure to do so will seriously degrade the electrical properties of the cable and may produce overheating / electrical hazard due to electrocution.

Except as expressly provided by Appleton Electric LLC in writing, Appleton products are intended for ultimate purchase by industrial users and for operation by persons trained and experienced in the use and maintenance of this equipment and not for consumers or consumer use. Appleton warran-ties do not extend to, and no reseller is authorized to extend Appleton's warranties to, any consumer.

Terminal Wire Range and Stripping Guide Dimensions in Inches

Strip Length Terminal Wire Range

Ampere Jacket Conductor (AWG)

Rating A B Building Extra Flex

60 1.88 .63 #6 - #2 #6 - #4

TABLE A

EGS Electrical Group • 800-621-1506 • www.appletonelec.com Rev. C 45350-1 03/15/2007 Page 1

45350-1Installation, Operation andMaintenance Instructions

60 Amp CPH Slide-Lok® Plug With Delayed Action Safety Construction

For Use in Hazardous Locations as Indicated:For use with CES receptacles in Class I, Division 1 and 2, Groups C and D.For use with CESD receptacles in Class I, Division 1 and 2, Group D.

Electrical Rating:CPH-6023BC: Single phase, 60 Hz 60A, 1-1/2 hp, 125-250 VAC 30A, 1-1/2 hp, 480 VACCPH-6034BC: Three phase, 60 Hz 60A, 5 hp, 125-250 VA 30A, 5 hp, 480 VA

Compliances:UL Standard 1010, 1682

Applications:• Locations where receptacles are used with

stationary or portable electrically operated devices such as lighting systems, conveyors, heaters, motor generator sets, air compres-sor, pumps, and similar apparatus.

• Locations where damp or corrosive condi-tions are encountered.

• Rough usage construction.• Class I -- classifi ed areas such as petro-

chemical plants, petroleum refi neries, paint and chemical plants or any location where ignitable vapors or gases are present.

All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof not guaranteed. In accordance with Appleton Electric LLC's "Terms and Conditions of Sales", and since conditions of use are outside our control, the purchaser should determine the suitable of the product for his intended use and assumes all risk of liability whatsoever in connection herewith.

To reverse cable clamp, just remove screws, flip over and replace screws. Permits a wider cable range. Convenient in installations having differ-ent cable sizes.(See TABLE B)

CPH plugs are supplied with four bushings to accom-modate a wide variety of cable diameters.

For minimum torque tightening see Table C.

Grommet Selection and Cable Clamp Orientation Guide

(See FIGURE 5) Dimensions in Inches

Catalog Cable Dia. Grommet Clamp Numbers Range I.D. Position

CPH6023BC .500 - .625 .625 1

.625 - .812 .812 1

CPH6034BC .812 - 1.125 1.125 1

1.125 - 1.375 1.375 2

Gland Nut Tightening Torque Guide

Device Minimum Tightening AMP Rating Torque (IN. LB)

60A 60.0

Page 4 03/15/2007 Rev. C 45350-1 EGS Electrical Group • 800-621-1506 • www.appletonelec.com

FIGURE 5 TABLE B

TABLE C

WARNINGUse cable with diameters within the specialized range given in TABLE "B" for any given grommet size and clamp orienta-tion.Failure to do so may result in over stressed wire terminations which could cause the conductors to pull out of the contacts and cause serious / fatal injuries due to electrocution.

MAINTENANCE

Maintenance:Electrical and mechanical inspection of all com-ponents must be performed regularly. It is recom-mended that inspection be performed a minimum of once a year.

1. Inspect all contact wire terminals for tightness. (Retorque). Discoloration due to excessive heat is an indicator of possible problems and should be thor-oughly investigated and repaired as necessary.2. Check grounding and bonding for correct installa-tion and secure connection. (Retorque).

3. Check gaskets for deterioration and replace if necessary. 4. Clean exterior surfaces making sure nameplates remain legible.5. Inspect gland nut and cable grip tightness to ensure proper cord / cable gripping.6. Torque all screws as described in instructions before reusing device.7. Inspect housing parts and replace those which are broken or excessively worn.8. Check contacts for signs of excessive arcing or burning and replace if necessary.In addition to these required maintenance proce-dures, we recommend an Electrical Preventative Maintenance program as described in the National Fire Protection Association Bulletin NFPA No. 70B.

WARNINGIf any parts of the plug, receptacle or cable connector appear to be missing, broken or show signs of damage DISCONTINUE USE IMMEDIATELY.This condition could cause serious / fatal personal injury due to electrocution and or equipment damage. Repair with the proper replacement part(s) before continuing service.

RETAIN THIS INSTRUCTION SHEET FOR FUTURE REFERENCE

CPH-6034BC

CPH-6023BC