Installation, Operation, & Maintenance Manual ......

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  • Free Standing TSJ50

    IMPORTANT!DO NOT DESTROY

    Installation, Operation, & Maintenance Manual

    TSJ50Tool Solutions Jib

    Month Year

    Gorbel Dealer

    Date

    Gorbel Customer Order No. / Serial No.

    Wall Mounted TSJ50

    Distributed by Ergonomic Partners, Inc. | sales@ergonomicpartners.com | 314-884-8884 | www.ergonomicpartners.com

  • TABLE OF CONTENTSIntroduction............................................................................................................................... 1

    Installation. Step.1..-.Pre-assembly.............................................................................................2-3

    . Step.2..-.TSJ50.Free.Standing.Mast.Installation......................................................4-5

    . Step.3..-.TSJ50.Boom.Installation............................................................................6-7

    . Step.4..-.Final.Steps....................................................................................................7

    Crane.Operator.Instructions.............................................................................................. 8

    Limited.Warranty.................................................................................................................... 9

    Inspection.and.Maintenance.Schedule...................................................................... 10

    Questions?..Concerns?..Comments?.Please.call.(800).821-0086.(US.and.Canada).or(585).924-6262.(outside.US).

    Visit.us.at.www.gorbel.com..

  • INTRODUCTIONThank.you.for.choosing.a.Gorbel.Tool.Solutions.Jib.to.solve.your.material.handling.needs..The.innovative.design.and.heavy.duty.construction.of.a.Gorbel.Tool.Solutions.Jib.will.provide.a.superior.quality.product.that.will.offer.years.of.long.term.value..A.Gorbel.Tool.Solutions.Jib.will.provide.many.years.of.dependable.service.by.following.the.installation.and.maintenance.procedures.described.herein.

    Dimensions contained in this installation manual are for reference only and may differ for your particular application. Please refer to the enclosed General Arrangement Drawing for actual dimensions.

    Normal safety precautions: .These.include,.but.are.not.limited.to:

    . Checking.for.obstructions.in.jib.rotation. Checking.that.all.bolts.are.tight.and.have.lock.washers. Making.sure.that.festooning.cannot.be.snagged.or.pinched

    For.additional.safety.precautions.see.page.8.

    WARNINGOnly.qualified.personnel.familiar.with.standard.fabrication.practices.should.be.employed.to.assemble.these.cranes.because.of.the.necessity.of.properly.interpreting.these.instructions..Gorbel.is.not.responsible.for.the.quality.ofworkmanship.employed.in.the.installation.of.a.crane.according.to.these.instructions..Contact.Gorbel,.Inc.,.at.600.Fishers.Run,.P.O..Box.593,.Fishers,.New.York.14453-0593,.1-800-821-0086,.for.additional.information.if.necessary.

    WARNINGEquipment.described.herein.is.not.designed.for,.and.should.not.be.used.for.lifting,.supporting.or.transporting.humans..Failure.to.comply.with.any.one.of.the.limitations.noted.herein.can.result.in.serious.bodily.injury.and/or.property.damage..Check.Federal,.State.and.Local.regulations.for.any.additional.requirements.

    WARNINGConsult.a.qualified.structural.engineer.to.determine.if.your.support.structure.is.adequate.to.support.the.loadsgenerated.by.thrust.and.pull.(wall/column.mounted),.or.anchor.bolt.force,.overturning.moment,.or.axial.load.(free.standing).of.your.crane.

    WARNINGCrane.cannot.be.utilized.as.a.ground:..A.separate.ground.wire.is.required..For.example,.systems.with.3.phase.power.require.3.conductors.plus.one.ground.wire.

    WARNINGReference.American.Institute.of.Steel.Construction.(AISC).Manual.of.Steel.Construction,.Specifications.and.Codes,.Specification.for.Structural.Joints.using.ASTM.A325.or.A490.Bolts.for.proper.procedures.to.follow.when.using.any.torque.tightening.method.

    WARNINGDo.not.field.modify.crane.in.any.way..Any.modifications.without.the.written.consent.of.Gorbel,.Inc.,.will.voidwarranty.

    16/12

  • INSTALLATIONSTEP 1 - PRE-ASSEMBLY

    1.1. Packing.list.can.be.found.in.plastic.pocket.inside.hardware.box:.General.Arrangement. Drawing.can.be.found.inserted.in.this.installation.manual.

    1.2. Read.entire.manual.before.installing.the.Tool.Solutions.Jib.

    1.3. Check.packing.list.to.ensure.no.parts.have.been.lost.prior.to.initiating.assembly.of.jib.

    1.4. Tools.and.materials.typically.needed.to.assemble.jib:. . .Torque.wrench. . . . . . .Ladders/man.lifts. . .Hand.tools. . . . . . . .Heavy.duty.drill. . .3/4.wrench/socket.. . . . . .Steel.shims. . .Leveling.tools.(plumb.bob,.level). . .TSJ-FS.anchor.bolts.(Grade.5.or.better),.refer.to.page.4.for.specifications. . .TSJ-WM.mounting.bolts.(.1/2.Grade.5.or.better). . .Grout.(Non-Shrink.Precision.Grout). .

    1.5. Identify.crane.type:. Wall/Column Mounted Tool Solutions Jib (diagram 1A):.Refer.to.chart 1A.to.. determine.thrust.and.pull,.then.proceed.to.Step 3a,.page.6.

    WARNINGConsult.a.qualified.structural.engineer.to.determine.that.your.support.structure.isadequate.to.support.the.loads.generated.by.thrust.and.pull.(wall.mounted).or.anchor.bolt.force,.overturning.moment,.or.axial.load.(free.standing).of.your.Tool.Solutions.Jib.

    Diagram 1A. Wall/Column Mounted Tool Solutions Jib.

    2 6/12

    Chart 1A. Chart for determining thrust and pull of Wall Mounted Tool Solutions Jib.

    Note: Loads are based on a 15%

    hoist weight allowance and a

    25% impactfactor allowance.

    The.distance.between.pivot.mounting.bracket.centers.is.13-1/8. 13-1/8

    SPAN

    PULL

    THRUST

    Live Load (lbs.) Span (ft.) Model Number Thrust & Pull Per Bolt (lbs)

    50#

    4 TSJ50-WM-50-4 1646 TSJ50-WM-50-6 2688 TSJ50-WM-50-8 38010 TSJ50-WM-50-10 500

  • STEP 1 - PRE-ASSEMBLY (CONTINUED)

    Free Standing Tool Solutions Jib (diagram 1B)Refer.to.chart 1B.to.determine.anchor.bolt.load..Refer.to.diagram 2B.on.page.4.to.determine.footer.width.and.depth,.then.proceed.to.Step 2.

    36/12

    Chart 1B. Chart for determining anchor bolt load of Free Standing Tool Solutions Jib.

    Note: Loads are based on a 15% hoist weight allowance and a 25% impact factory allowance.

    WARNINGConsult.a.qualified.structural.engineer.if.you.deviate.from.the.recommended.dimensionsprovided.in.this.manual..Gorbel,.Inc..is.not.responsible.for.any.deviation.from.these.foundation.recommendations.

    Capacity A Span Model.Number Anchor.Bolt.Load

    50#

    8

    4 TSJ50-FS-50-10-4 289#6 TSJ50-FS-50-10-6 466#8 TSJ50-FS-50-10-8 656#10 TSJ50-FS-50-10-10 859#

    10

    4 TSJ50-FS-50-12-4 284#6 TSJ50-FS-50-12-6 461#8 TSJ50-FS-50-12-8 651#10 TSJ50-FS-50-12-10 854#

    Diagram 1B. Free Standing Tool Solutions Jib.

    SPAN

    A

  • STEP 2 - FREE STANDING TOOL SOLUTIONS JIB MAST INSTALLATION

    2.1 INSTALLING ANCHOR BOLTS

    . A)..Site.Requirements:

    . ...... A.minimum.6.thick

    . . reinforced.concrete.floor.is

    . . required.(see.diagram 2B).

    . ....... Foundation.requirements.are.

    . . based.on.soil.pressure.of.2500#..

    . . per.square.foot..Concrete.

    . . pressure.recommended.for.jib.crane.

    . . foundation.is.3000#.per.square.inch.of.

    . . compressive..force,.with.no.cracks.or.seams.

    . . in.a.48.square.area.around.center.of.mast.

    . ....... Chemical.(epoxy).anchor.bolts.are.

    . . recommended.because.of.their.ability.to.

    . . withstand.the.vibrating.loads.caused.by.the.

    . . rapid.raising.or.lowering.of.the.load..

    . ....... Anchor.bolts.(by.others).for.base.plates.must:

    . . ..be.1/2.in.diameter.

    . ...... ..be.embedded.at.least.4.into.floor,.not.to.

    . . ...exceed.3/4.of.floor.depth.(see.diagram 2A).

    . ...... ..have.minimum.of.two.threads.above.nut.after..

    . . ...installation

    . B)..Drill.holes.in.concrete.floor.using.pre-drilled

    . .....holes.in.base.plate.or.diagram 2C.as.a

    . .....guide.(use.drill.bit.size.recommended.by

    . .....anchor.bolt.manufacturer).

    . C)..Install.anchor.bolts.(Grade.5.or.better).and

    . .....hardware.(by.others).according.to

    . .....manufacturers.installation.directions.and

    . .....requirements.

    .

    STOP!Do.not.proceed.if.your.support.structure.does.not.meet.the.loading.requirements.determined.in.Step 1.5.

    Diagram 2A. Typical square base plate anchor bolt embedment.

    Diagram 2C. Square base plate pattern.

    4 6/12

    Diagram 2B..Foundation Requirements.

    48.SQ.

    6

    CONCRETE.ISNORMAL.WEIGHT.STONE.AGGREGATE

    4EMBEDMENT

    6

    1.GROUT1/2

    HEXNUT 1/2.ANCHOR.BOLT

    LOCKWASHERFLATWASHER

    SQUARE.BASE.PLATE

    1/2.BOLT

    8.TYP.

    6.TYP.

  • STEP 2 - FREE STANDING TOOL SOLUTIONS JIB MAST INSTALLATION (CONT.)

    2.2 INSTALLING AND PLUMBING MAST

    . A).Mast.must.be.plumb.to.prevent.boom.from.drifting.

    . B). Cover.entire.base.plate.area.with.one.inch.of

    . . non-shrink.precision.grout.

    . C). Set.mast.into.place.and.make.sure.that.the

    . . base.plate.is.completely.seated.in.the.grout.

    . D). Plumb.mast.using.level.on.two.faces

    . . (shown at right).

    . E). Once.mast.is.plumb.and grout has cured,

    . . fully.tighten.anchor.bolt.hardware.

    . Note:..If.Gorbel.is.the.supplier.of.the.anchor

    . . bolts,.tighten.to.full.compression.of.the.lock

    . . washer.

    . F). Verify.mast.is.still.plumb.

    56/12

    TORQUE CHARTBolt.Diameter Torque

    1/2 50.ft.-lb.

    PLUMB.FACE PLUMB.FACE

    Diagram 2D..Plumbing Mast.

    Chart 2A..Torque Chart.

  • 3a.4. Check.that.pivot.shaft.of.crane.is. plumb.

    3a.5. Once.shaft.is.plumb.and.bearing. mounts.are.shimmed,.ti