4000 bph mineral water production line cbecl

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1 4000BPH Mineral Water Production Line

Transcript of 4000 bph mineral water production line cbecl

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4000BPH Mineral Water Production Line

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Basic Information

Product Mineral Water

Temperature of filling Ambient

Viscosity of product Free flow

Capacity 4000 BOTLLES PER HOUR BASED ON 500ML PET BOTTLE

(CGF16-12-6) Adjustable

Type of Bottle PET bottle on volume 0.3-1.5L PET Bottle

Type of Cap Plastic screw caps,30mm or 28mm

Type of Label Sticker labels

Type of Package Based on your requirement

Voltage 380V/50Hz/3 Phase or by order

Ancillary 24AV/DC

Workers workers

Area (final layout drawing is based on customer’s workshop

Remarks: The above preliminary offer subject to change upon final bottle, caps and shrink label recommended

and final layout.

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Quotation List

No. Descriptions Capacity Qty Total Price

(USD) Remark

Part 1:Water treatment system

1 Water resource pump 3T 1 set 300 China Nanfang Southern

Pump

2 Sand filter PYS-3 1 set 810 SUS304 stainless steel

3 Active carbon filter PSJ-3 1 set 900 SUS304 stainless steel

including valve

4 Precision filter FSJ-3 1 set 300 /

5 Hollow Filter HF-2T 1 set 2,500 /

6 Ozone generator with Ozone

generator QHW-10 1 set 2,200

Including ozone

generator and oxidation

tower

7 Shortage Water Tank CG-2T 1 set 2,200 Stainless steel

8 Pipe, Valves ,Electric Containers , Pipe Fittings

SS304 1 set 3,000 Stainless steel

Part 2 Filling and Packing System

1 Water 3 in 1 filling

machine(CGF16-12-6) 4000BPH 1 set 19,800

2M air conveyor,3M flat

conveyor

2 Light check 4000bph 1 set free /

3 Full automatic stick labeling

machine / 1 set 8,000 Automatic grade

4 Ink jet printer IC-55 1 set 5,200 /

5 Automatic film packing machine RM-150 1 set 11,200 /

Total: USD 56,410 CFR Chittagong Port

The Quotation Valid in 30 Days

Terms and Conditions

1. Payment Method

1. 20% by T/T & 80% by LC as within 7 days the contract signed

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2 . Mechanical Warranty

One year warranty and come with at least one year recommended spare parts

3. Delivery & Packing

Ø Delivery Time: 30 days after get down payment & bottle/label samples

Ø Coming Document:

1) Machine Quality Guarantee

2) Complete set install & maintain instruction Book in English language

3) Complete Document for customer to clear its custom

Ø Packaging requirement:

1) The special packaging box is according to the immunity standard in China,it suits for long-distance

transport, damp proof, rustproof, land way and seaway

2) Transportation ways: Sea transportation

4. Install in Spot

If Engineers install in spot

1) Installment USD100/day. Person as allowance

2) Training fee is free for customer’s workers within the installation period

3) The tickets from China to the customer factory and return paid by the customer

4) The local housing, food, and transfer cost at customer factory paid by the customer

Detailed Specification

Note: All Machines’ Pictures Below Are For Your Reference!

Part 1.Water treatment system

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1.Water Pump

Brand: China Nanfang Southern Pump

Operation condition

Liquid temperature:

Normal temperature type: -15℃~+70℃

Hot water type: +70℃~+110℃

Highest ambient temperature: +40℃

Max.operation pressure :10 bar

Max.inlet pressure is limited by max.operation pressure

Motor Power: 0.75KW

Running speed: 2900rounds/min

2.Sand filter

Model :SYS-3

Capacity : 3000lit/h

Material : SUS304 stainless steel

Filtrate medium: High quality sand

3.Water purifier (Active carbon)

Silica Sand

Filter

Precision filter

Active carbon

Water

storage tank Hollow Fiber

Filter

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Model :SSJ-3

Capacity : 3000lit/h

Material :SUS304stainless steel including valve

Filtrate medium: Active carbon

4.Precision filter

Model :FSJ-3

Capacity :3000lit/h

Material :SUS304stainless steel

Filtrate medium : Polypropylene membrane (PP MEMBRANE)

5.Hollow Fiber Filter

The equipment adopts screw slip-joint. It mainly separates organic material,colloid, ultrasmall particle,

bacterium. It has good effect on cleaning, sterilizing and concentrating big-molecule material.

MODEL: YF-2T

WORKING TEMPERATURE 5-45℃

WORKING PRESSURE ≤0.15MPA

WORKING UTILIZING RATE ≥90%

6.Tank

Model :CG-2

Parameter :stainless steel 304 thickness :0.8mm

Part 2 Filling and Packing System

1.CGF16-12-6 Model Water 3 in 1 filling machine

Number of heads: 16 Rinsing heads,12 Filling heads,6 Capping heads

Applicable bottle size: PET bottle

Diameter: ф50-110 mm

Bottle height: 150~340mm

Rated Capacity 4000BPH(500ML)

Cap Style Plastic Screw Cap 28mm or 30mm Neck for PET Small Bottles

Volume: 300~1500ml

Timing Type: Transducer

Washing Drop dryer time: 3.4sec

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Filling temperature: 0-4℃

Compress air wastage: 20NM3/hour

Pressure of washing: 0.25-0.3Mpa

Pressure of filling : 0.15~0.35Mpa

Overall size:1900*1420*2000mm

Weight: About 1500KGS

Power :3 Phases AC 380V 50Hz

Features :

This machine works harmoniously with air-conveyor belt, It holds the bottles by the neck, thus, reducing the

possibility of bottles falling over during conveying process.

This machine is used to fill carbonated drink into pet bottle and with screw caps capping function.

This machine integrated three function:

1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles

Rinser Station:

All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more

clean

304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing

304 stainless steel washing pumps

Filler Station:

High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly &

steadily,

All 304 stainless steel contact parts & liquid tank, fine polish, easy to clean

No bottle no filling

Capper station:

Place & capping system, electromagnetic capping heads, with burden discharge function, make sure

minimum bottle crash during capping

All 304stainless steel construction

No bottle no capping

Electric Part & Safe Device & Automation:

When accident system automatic stop & alarm

Emergency switch when accident

PLC , Touch-screen Control Panel & inverter

Food Grade 304 stainless steel rinsing pump, reliable & sanitary

Machine Base & Machine Construction:

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304 stainless steel frame

Tempering Glass window, Clear & no odor

Excellent start wheel design, easy change over parts

Machine Base with anti-rust process, ensure the forever antirust

All seal where liquid may Leakage & base neck come with rubber, water proof

Air Conveyor

Flat conveyor

Stable conveying, using synchronous chasing control between the conveying belt and engine, making bottles

in good condition in the conveying: non-falling, non-block, non-jam.

Conveying belt is designed by module, component can be interchanged easily, structure is compact, noise is

little, easy assembling and maintaining, have flexibility to combine the bottle type according to the different

capacity.

The design of electrical control is advanced and rational, we can design the control method , select the

electrical control component according to client’s layout, to improve the conveying stablity

2.Light Check

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Material: SUS 304

With two light pipe which will be installed on the conveyor

3.Full automatic adhesive labeling machine

Machine Feature:

PLC control system, full-automatic working, Labeling speed adjustable within 0~18/min;

Colorful Touch-screen control panel, easy to operate, labeling speed adjustable

Inbuilt Photoelectric positioning system makes sure the label in right location with high precision, no bottles

no labeling, no labels automatic adjust

Can display and save the memorized diameter;

Labeling precision: +1mm;

Suitable to round shape cans, bottle & other container

Suitable for label bottom paper with 10~120mm width and free length;

Suitable label roll inside diameter:3" to 75mm, outside diameter within φ360mm;

Stepless speed motor , detectors and the Photoelectric positioning system is famous brand

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Machine Parameter

Suitable for label on round bottle and cylindrical parts…. Surrounded or semi-surround the container

Suitable to container highness: 30 to 200mm

Suitable to container diameter: max. 12 to 100mm

Suitable to label dimension: highness 15 to 100mm, length: 20 to 30mm

Labeling speed is adjustable: 30~100 container per minute ( based on different container and labels)

Power: 220V 50/60HZ other power supply is available Power 0.7KW

Machine dimension(L×W×H): 2000×720×1300mm

4.Ink jet printing machine

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Model: IC-55

Lines of printing: 1~3 line

Variable characters/languages/logos/fonts printing

Timing and counting printing

Reversal and inverse etc, four directional inkjet printing

Automatic show of products counting, batch numbers, shift numbers

Message delayed printing

5. Automatic Film Packing Machine

1).Instruction

Bottle entering→ Auto unscrambling bottle→ Pushing bottle→ Heat sealing-Cool cutting →Pressing PE→

Shrink→ Cooling.

This machine applies air-stirring mechanism in pushing bottle and hot sealing-cool cutting.(it uses flat silk

pulse seal, the saw tooth knife cuts, the unique heat seal-cool cut mechanism, has guaranteed the

packing agglutination, reliable, and artistic.

Automatic unscrambling bottle’s appliance makes bottle changing more quickly and conveniently.

Delivering film mechanism and the tensity voluntarily adjusts.

PLC programmable procedure control system.

It applies wing shape stainless steel heating system, which is durable for long time use.

The heatproof Bolivian filament special fluorine dragon transportation net belt is used in shrink part to

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ensure the steady of transportation and high strengthen wear proof.

This machine applies invert speed control net belt conveying mechanism.

The direction of bottle entering can be adjusted according to client’s demand.

2). Technical Parameters

Model RM-150

Overall Dimension L5050*W3300*H2100mm

Weight of Machine 1.2T

Heat Shrinkable Furnace Size L3700*W920*H350mm

Max size of Products L*600*W400*350mm

Packing Speed (B/min) 8~10

Width of Conveyor Belt 920mm (Adjustable)

Working Power 3 Phases AC/ 380V /20KW

Working Gas Pressure 0.6~0.8Mpa

Machine Power 20KW

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