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2012-11 Nissan NV3500 Van 2883 V8 5.6 LITER ENGINE TYPE B Uses TM-15/16, 119mm Poly Groove Rear Port Compressor PARTS LIST © BSI 5-19-2011 1 Brackets in kit may vary in physical appearance from those in photographs. All kits designed by BSI are designed on an engine and in most cases will fit your application without any modification. However, in some cases, your application may have slight differences in the hoses, wire harnesses , turbo tubes, etc. It is the responsibility of the installer to modify, manuever or change position of such items that may be in the way during installation. BSI will not be responsible to make a change to kits for modifications such as these. All photographs in this installation guide are representative to show installation location only. The physical appearance of your vehicle may vary. In some cases, the bracket design changed slightly after the photo’s were taken and the vehicle was no longer available for new photo’s. If the actual part looks different from the photo, follow the written instructions for proper installation. BSI will not be responsible to make changes to artwork in such cases. 3 6m-1.0 x 20 Bolt 3 6m Lock Washer 1 8m-1.25 x 25 Bolt 1 8m-1.25 x 30 Bolt 1 8m-1.25 x 45 Bolt 3 8m Lock Washer 1 8m Flat Washer 4 10m-1.5 x 35 Bolt 1 10m-1.5 x 40 Bolt 2 10m-1.5 x 50 Bolt 2 10m-1.5 x 75 Bolt Grd 10.9 1 10m-1.5 x 80 Bolt Grd 10.9 1 10m-1.5 x 105 Bolt 1 10m-1.5 x 120 Bolt 12 10m Lock Washer 5 10m Flat Washer 5 10m-1.5 Nut 1 1/4” NC x 1-1/2” Bolt 1 1/4” NC x 1-1/4” Bolt 2 1/4” Lock Washer 2 1/4” Flat Washer 2 1/4” NC Nut 2 7/8” x 15/32” x 7/16” Idler Spacer 2 10mDB Bearing Bushing 1 3/8” x 7-1/2” Wire Loom 1 1-1/2” x 14” Wire Loom 1 1” x 9” Wire Loom 2 6” Black Zip Tie 1 12” Black Zip Tie 1 89062 Backside Idler Pulley 1 89106 Backside Idler Pulley 1 1230K-7 Belt 1 2883-1 Compressor Mount 1 2883-2 Alternator Mount 1 2883-3 Idler Mount 1 2883-4 Reservoir Bracket 1 2883-5 Spacer Bar

Transcript of 2883 - Proair LLC

Page 1: 2883 - Proair LLC

2012-11 Nissan NV3500 Van 2883V8 5.6 LITER ENGINE TYPE BUses TM-15/16, 119mm Poly Groove Rear Port Compressor

PARTS LIST

© BSI 5-19-2011

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Brackets in kit may vary in physical appearance from those in photographs. All kits designed by BSI are designed on an engine and in mostcases will fit your application without any modification. However, in some cases, your application may have slight differences inthe hoses, wire harnesses , turbo tubes, etc. It is the responsibility of the installer to modify, manuever or change position of suchitems that may be in the way during installation. BSI will not be responsible to make a change to kits for modifications such asthese.

All photographs in this installation guide are representative to show installation location only. The physical appearance of your vehicle may vary. Insome cases, the bracket design changed slightly after the photo’s were taken and the vehicle was no longer available for newphoto’s. If the actual part looks different from the photo, follow the written instructions for proper installation. BSI will not beresponsible to make changes to artwork in such cases.

3 6m-1.0 x 20 Bolt3 6m Lock Washer1 8m-1.25 x 25 Bolt1 8m-1.25 x 30 Bolt1 8m-1.25 x 45 Bolt3 8m Lock Washer1 8m Flat Washer4 10m-1.5 x 35 Bolt1 10m-1.5 x 40 Bolt2 10m-1.5 x 50 Bolt2 10m-1.5 x 75 Bolt Grd 10.91 10m-1.5 x 80 Bolt Grd 10.91 10m-1.5 x 105 Bolt1 10m-1.5 x 120 Bolt12 10m Lock Washer5 10m Flat Washer5 10m-1.5 Nut1 1/4” NC x 1-1/2” Bolt1 1/4” NC x 1-1/4” Bolt

2 1/4” Lock Washer2 1/4” Flat Washer2 1/4” NC Nut2 7/8” x 15/32” x 7/16” Idler Spacer2 10mDB Bearing Bushing1 3/8” x 7-1/2” Wire Loom1 1-1/2” x 14” Wire Loom1 1” x 9” Wire Loom2 6” Black Zip Tie1 12” Black Zip Tie1 89062 Backside Idler Pulley1 89106 Backside Idler Pulley1 1230K-7 Belt1 2883-1 Compressor Mount1 2883-2 Alternator Mount1 2883-3 Idler Mount1 2883-4 Reservoir Bracket1 2883-5 Spacer Bar

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2012-11 Nissan NV3500 Van 2883V8 5.6 LITER ENGINE TYPE BUses TM-15/16, 119mm Poly Groove Rear Port Compressor

INSTALLATIONINSTRUCTIONS

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© BSI 2011

1. Disconnect battery.

2. Disconnect air supply duct and set aside.

3. Remove and retain coolant reservoir and bolts.

4. Remove and retain electric fan and bolts.

5. Remove and retain splash guard (from underneath),fan shroud, fan, bolts, and nuts. Mark tensioner.Remove and discard OEM belt.

6. Disconnect power steering reservoir from bracketand move aside.

7. Disconnect and move aside ground wire. Discardbolt.

8. Remove and retain 10m and 8m bolts from alterna-tor. Disconnect wires from alternator. Removealternator. Remove and discard lower bracket andtwo (2) 8m bolts.

Retain

Retain

Discard

8.

RemoveRemove

2. & 3.

Electric Fan

4.

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9. Remove and discard two (2) 10m bolts from OEMcasting.

10. Remove and discard one (1) OEM 8m bolt fromtensioner.

11. Install 2883-1 compressor mount to engine usingone (1) 10m-1.5 x 75 Grd 10.9 W/LW, one (1)10m-1.5 x 105 W/LW underneath, and one (1)10m-1.5 x 120 W/LW-FW and nut at front of en-gine. Use one (1) 8m-1.25 x 45 W/LW.

11.

2883-110m x 120

8m-1.25 x 45

Remove

Underneath Vehicle

9.

Discard Bolt

10.

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12. Install compressor to mount using four (4) 10m-1.5x 35 W/LW-FW and nut.

13. Loosely install 2883-2 alternator mount to enginewith one (1) 8m-1.25 x 30 W/LW.

14. Loosly install 2883-3 idler mount to alternatormount with one (1) 10m-1.5 x 75 Grd 10.9W/LW in spot face hole and one (1) 10m-1.5 x 80Grd 10.9 W/LW.

13.

2883-2

14.

2883-3

10m-1.5 x 75

10m-1.5 x 80

12.

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15. Attach other end of idler mount to compressormount using one (1) 10m-1.5 x 40 W/LW. Tightenbolts.

16. Reconnect ground wire to alternator mount usingone (1) 8m-1.25 x 25 W/LW-FW and attach one(1) 3/8” x 7-1/2” wire loom to ground wire asshown in picture.

17. Add one (1) 1” x 9” wire loom onto power steer-ing reservoir hose and secure with two (2) 6” blackzip tie at end.

15.

2883-3

2883-1

17.

16.

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2-1/2”

18.

2883-5

18.

2883-4

2883-5

18. Cut power steering reservior bracket as shown inphoto. Slide 2883-5 spacer bar into power steeringreservoir bracket shown. Install power steeringreservoir bracket to 2883-4 reservoir bracket usingone (1) 1/4” NC x 1-1/2” W/LW-FW and nut, andone (1) 1/4” NC x 1-1/4” W/LW-FW and nut.

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19. Install 2883-4 to fender well using three(3) 6m-1.0x 20 W/LW.

20. Reconnect power steering reservoir to bracket.

21. Using OEM bolts, install alternator to alternatormount. Tighten bolts.

22. Reconnect wires to alternator.

23. Use one (1) 12” black zip tie on alternator wiresto make clearence.

2883-4

19. & 20.

21.

23.

Zip Tie

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C/SAdd

on A/C

P/STen

Alt

IdlIdl W/P

F/HIdl

OEMA/C

26.

24. Install 89106 backside idler pulley to idler mountusing one (1) 10m-1.5 x 50 W/LW, one (1) 7/8” x15/32” x 7/16” idler spacer, and one (1) 10mDBbearing bushing.

25. Install 89062 backside idler pulley to idler mountusing one (1) 10m-1.5 x 50 W/LW, one (1) 7/8” x15/32” x 7/16” idler spacer, and one (1) 10mDBbearing bushing.

26. Use two (2) fan bolts to hold pulley in place. Stringup 1230K-7 belt. Belt runs in the rear seven (7)grooves of the compressor clutch.Before tensioninginstall fan shroud and fan, and then tension the belt.

24.

89106

32.25.

89062

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27. Reconnect electric fan.

28. Reconnect coolant reservior.

29. Reinstall air supply duct.

30. Install one (1) 1-1/2” x 14” wire loom to upperradiator hose.

31. Check all clearances at all pinch points and otherareas such as belts, hoses, wire harnesses, fanshroud, compressor clutch, etc.before startingengine.

32. Reconnect battery.

30.