203916E - Magic-Force Bifold Door Systems

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Magic-Force Bifold Door Systems Models: 4-Panel & 2-Panel Installation Instructions Quick-Reference Guide 203916 Rev. E, 06/19/02 Prohibition on Copying Any unauthorized reproduction, disclosure or distribution of copies by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries, could result in the awarding of statutory damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved. Stanley Access Technologies Quick-Reference Guide

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Transcript of 203916E - Magic-Force Bifold Door Systems

  • Magic-Force Bifold Door Systems

    Models: 4-Panel & 2-Panel

    Installation Instructions

    Quick-Reference Guide

    203916

    Rev. E, 06/19/02 Prohibition on Copying Any unauthorized reproduction, disclosure or distribution of copies by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries, could result in the awarding of statutory damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

    Stanley Access Technologies Quick-Reference Guide

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    Stanley Access Technologies

    Quick-Reference Guide TABLE OF CONTENTS

    1. PURPOSE................................................................................................................................................2 1.1 Discussion..............................................................................................................................................2 1.2 Applicability .......................................................................................................................................... 2 1.3 Features and Functions ...........................................................................................................................2 2. PREREQUISITES..................................................................................................................................2 3. INSTALLATION INSTRUCTIONS........................................................................................................3 3.1 Checking the Rough Opening .................................................................................................................3 3.2 Evaluating Power Requirements .............................................................................................................3 3.3 Door Configurations...............................................................................................................................4 3.4 Preparing the Header for Attachment to Jambs .......................................................................................5 3.5 Attaching the Jambs to the Header (Door Without Transom) ..................................................................5 3.6 Attaching the Jambs to the Header (Door With Transom) .......................................................................6 3.7 Installing the Header and Jamb Assembly............................................................................................. 10 3.8 Installing the Bottom Pivot ................................................................................................................... 11 3.9 Installing the Operator .......................................................................................................................... 13 3.10 Installing the Breakout Track Assembly ............................................................................................. 14 3.11 Installing the Door Control and Breakout Switches ............................................................................. 16 3.12 Wiring the Door Assembly ................................................................................................................. 16 3.13 Installing the Door Panels................................................................................................................... 17 3.14 Adjusting the Door Panels .................................................................................................................. 20 3.15 Setting the Lock Flush Bolt ................................................................................................................ 22 3.16 Installing the Door Operating Sensors................................................................................................. 22 3.17 Performing Final Adjustments ............................................................................................................ 23 3.18 Performing the Closeout Procedure..................................................................................................... 23 Attachments Attachment 1, Documents, Definitions, Tools, Equipment, Materials, and Consumables ................................ 24

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    1. PURPOSE

    1.1 Discussion This manual provides installation instructions for the Stanley Magic-Force Bifold Door Systems. The Magic-Force bifold is an automatic folding door powered by a Magic-Force operator. A four-panel unit consists of two pivot (FS) panels, two lead (FX) panels, and two operators. A slip hinge links the pivot and lead panels and the pivot panels attach to separate operators. A two-panel unit has only one pivot panel, one lead panel, and one operator.

    The door package uses a standard Magic-Force / Magic-Swing header extrusion and 4 jambs. A breakout track is mounted between the header and each panel set. The breakout track guides the lead panel across the door opening and allows the panel set to be broken out for emergency egress. The Magic-Force bifold can be configured as follows:

    Two-panel RH fold-in or fold-out, with or without transom Two-panel LH fold-in or fold-out, with or without transom Four-panel with or without transom

    1.2 Applicability

    This manual is applicable to the Stanley Magic-Force Bifold Door System. It provides installation instructions for packages with or without integral transoms.

    1.3 Features and Functions

    1.3.1 The Magic-Force Bifold Door System includes the following features and functions: Magic-Force operator(s) Optex OA-601 active infrared presence sensor(s) for activation Two SU-100 microwave motion sensors for activation Stanguard threshold protection system POWER ON/OFF switch AUTO ON/OFF/HOLD OPEN switch Adjustable pivots

    2. PREREQUISITES

    2.1 Electrical work has been completed. 2.2 Protective barrier (caution/warning tape) has been set up to prevent unauthorized access to work

    area. 2.3 Attachment 1 has been reviewed for the following:

    Definitions of the terms used in this procedure A listing of the additional documents required during this procedure A listing of the tools, equipment, materials, and consumables used in this procedure.

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    3. INSTALLATION INSTRUCTIONS

    3.1 Checking the Rough Opening

    3.1.1 ENSURE floor is level across the entire opening.

    NOTE Opening width should be package width plus (1/4 each side for shim and caulk clearance). This clearance can be as small as 1/8 for a tight appearance with the aluminum storefront construction.

    3.1.2 CHECK opening width. 3.1.3 CHECK opening height from finished floor. 3.1.4 SWEEP floor.

    3.2 Evaluating Power Requirements

    3.2.1 EVALUATE door system power requirements as follows: ENSURE power source is a 96-134 VAC, 50/60 Hz source (single phase) with

    15A circuit rating for 1 or 2 operators. ENSURE a step-down transformer is used in 220 VAC applications. ENSURE power source is a dedicated line.

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    3.3 Door Configurations

    3.3.1 Refer to Figure 1 for door configurations.

    Figure 1. Two-Panel and Four-Panel Configurations

    4-PANEL, FOLD-IN PACKAGE (RIGHT HAND AND LEFT HAND OPERATORS REQUIRED)

    4-PANEL, FOLD-OUT PACKAGE (RIGHT HAND AND LEFT HAND OPERATORS REQUIRED)

    2-PANEL, LEFT HAND PACKAGE, FOLD-OUT (RIGHT HAND OPERATOR REQUIRED)

    BF022

    2-PANEL, RIGHT HAND PACKAGE, FOLD-IN (RIGHT HAND OPERATOR REQUIRED)

    2-PANEL, LEFT HAND PACKAGE, FOLD-IN (LEFT HAND OPERATOR REQUIRED)

    2-PANEL, RIGHT HAND PACKAGE, FOLD-OUT (LEFT HAND OPERATOR REQUIRED)

    LEFT HAND OPERATOR

    ROTATION

    OPTEX OA-601

    RIGHT HAND OPERATORSTANGUARD

    EXTERIOR (REF)ROTATION

    COVER (REF)

    RIGHT HAND OPERATOR

    ROTATION

    OPTEX OA-601

    EXTERIOR (REF)

    LEFT HAND OPERATORSTANGUARD

    COVER (REF)

    ROTATION

    RIGHT HAND OPERATOR

    ROTATION

    OPTEX OA-601

    STANGUARD

    OPTEX OA-601

    STANGUARDLEFT HAND OPERATOR

    ROTATION

    ROTATION

    LEFT HAND OPERATORSTANGUARD

    OPTEX OA-601

    EXTERIOR (REF)

    COVER (REF)

    STANGUARD

    OPTEX OA-601

    ROTATION

    RIGHT HAND OPERATOR

    SU-100

    SU-100

    SU-100

    SU-100

    SU-100

    SU-100COVER (REF)

    EXTERIOR (REF)

    COVER (REF)

    EXTERIOR (REF)

    COVER (REF)

    EXTERIOR (REF)

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    3.4 Preparing the Header for Attachment to Jambs

    3.4.1 SWING bottom breakout track outward to breakout position. 3.4.2 REMOVE fasteners securing cover to header. 3.4.3 REMOVE cover from header. 3.4.4 Refer to Figure 2, and DISASSEMBLE breakout track assembly. 3.4.5 REMOVE fasteners securing top breakout track to header. 3.4.6 REMOVE top breakout track from header.

    3.5 Attaching the Jambs to the Header (Door Without Transom)

    3.5.1 Temporarily REMOVE jamb finger guards from jambs.

    Figure 2. Disassembling the Breakout Track Assembly

    JAMB REMOVED FOR CLARITY.

    BOTTOMBREAKOUT TRACK

    FASTENER

    TEFLONWASHER

    NOTEPIVOT COLLAR TOOL

    BF007

    PIVOT COLLAR

    TOP BREAKOUT TRACK

    HEADER

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    3.5.2 Refer to Figure 3, and, using four -20 screws, ATTACH end cap to factory-mounted rivnuts in jamb.

    3.6 Attaching the Jambs to the Header (Door With Transom)

    3.6.1 Temporarily REMOVE jamb finger guards from jambs. 3.6.2 DETERMINE required jamb height as follows:

    a. CALCULATE change to rough opening height dimension caused by finished ceiling material (stucco, sheetrock, suspended ceiling, etc.) and finished flooring material (tile, masonry, carpeting, etc.).

    b. SUBTRACT from the calculated dimension to allow for top caulk joint. c. IF a recessed bottom pivot will be used the length of the jamb must be determined

    according to the installation conditions. 3.6.3 CUT jambs to required length, and SAVE jamb cutting for future use as a template.

    Figure 3. Attaching the Jambs to the Header

    BF002

    1/4-20 SCREWS(4 PLACES)

    HEADER

    END CAP FACTORY RIVNUTS

    JAMB

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    3.6.4 Refer to Figure 4, and, using top of jamb cutting as a template, DRILL four holes into upper inside of each jamb.

    Figure 4. Transom Assembly (Sheet 1 of 2)

    Item No. Description Item No. Description 1 JAMB EXTRUSION 9 GLASS STOP GUTTER, 5/8", 1 2 TRANSOM HARDWARE 10 GLASS STOP, 5/8" 3 TRANSOM VERT. SUPPORT HARDWARE 11 GLASS STOP, 1" 4 TRANSOM VERTICAL SUPPORT 12 HEADER 5 FINGER GUARD 13 TRANSOM HORIZONTA L SUPPORT 6 GLASS STOP ADAPTER 7 GLASS STOP GUTTER, 1/4" 8 GLASS STOP, 1/4"

    6

    12

    3 5

    C

    1

    2

    C

    4

    13

    BF016_1

    A

    A

    B

    B

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    Figure 4. Transom Assembly (Sheet 2 of 2)

    10

    TRANSOM VERTICAL SUPPORT(S)SECTION C-C

    HEADERSECTION A-A

    71/4" GLASS

    86

    7 95/8" GLASS

    9

    86

    106

    1" GLASS

    6

    5/8" GLASS

    9

    9

    7

    1/4" GLASS

    116

    106

    68

    9

    BF016_2

    91" GLASS

    9

    116

    JAMBSECTION B-B

    1" GLASS

    116

    6

    6

    95/8" GLASS

    11

    1/4" GLASS

    10

    6

    7

    8

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    3.6.5 IF transom vertical supports are required, PERFORM the following: a. DETERMINE required transom vertical support height as follows:

    1) MEASURE dimension from top of jamb to top of door header. 2) SUBTRACT thickness of transom horizontal.

    b. REMOVE transom vertical support clips from top of transom vertical supports.

    NOTE When a transom vertical support is cut to length, the top of the support must be redrilled to accept the clips and fasteners that secure the support to the transom horizontal support. The cut portion of the support can be used as a template for locating clip fastening holes in later steps.

    c. CUT transom vertical support(s) to dimension determined in step 3.6.5a, and SAVE transom vertical support cutting(s) for future use as a template.

    d. CUT glass stop adapters inch shorter than the transom vertical support(s). e. Refer to Figure 4, and CUT applicable glass stop gutters and glass stops to same

    length as transom vertical glass stop adapters. f. Using top cutting of transom vertical support as a template, DRILL and

    COUNTERSINK two holes on upper inside and upper outside of each transom vertical support as necessary to accept transom vertical support clips and fasteners.

    g. FASTEN transom vertical support clips onto top and bottom of transom vertical support(s).

    h. REPEAT step 3.6.5 for each transom vertical support. 3.6.6 ASSEMBLE transom frame as follows:

    CAUTION Glass stop adapters and inserts must be installed before assembling the transom frame. These components cannot be installed after the transom frame is assembled.

    a. FASTEN glass stop adapters onto jambs, header, transom horizontal support, and transom vertical supports as applicable.

    b. INSTALL glass inserts into glass stop adapters on jambs, header, transom horizontal support, and transom vertical supports as applicable.

    c. FASTEN transom horizontal clips to jambs. d. SLIDE transom horizontal support over transom horizontal clips, and ALIGN header

    with jamb rivnuts. e. INSTALL and TIGHTEN the following:

    Fasteners securing header to jamb. Fasteners securing transom horizontal support to transom horizontal clips.

    f. IF transom vertical support(s) are installed, PERFORM the following: 1) POSITION transom vertical support(s) between header and transom

    horizontal support. 2) INSTALL and TIGHTEN fasteners securing transom vertical support(s) to

    header and transom horizontal support.

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    3.6.7 Refer to Figure 4, and INSTALL applicable glass stop gutters and glass stops into the glass stop adapters.

    3.7 Installing the Header and Jamb Assembly

    3.7.1 LIFT header and jamb assembly and PERFORM the following: POSITION assembly with header cover facing exterior or interior as desired. ROUTE incoming power wiring into header.

    3.7.2 Temporarily SECURE door in place as necessary to prevent header and jamb assembly from falling.

    3.7.3 SHIM beneath jamb(s) as necessary to level header and maintain required height from highest point of finished floor.

    3.7.4 INSPECT one jamb for plumb in vertical and horizontal planes. IF required, SHIM back of jamb.

    3.7.5 DRILL a minimum of three mounting holes along centerline of jamb through both jamb walls.

    3.7.6 DRILL socket clearance holes through one wall of jamb mounting holes drilled in previous step.

    3.7.7 Refer to Figure 5, and, using the previously drilled jamb holes as a guide, DRILL holes in rough opening for the following fasteners as required:

    IF rough opening is concrete, DRILL dia. hole for concrete screw, and ENSURE screw will be embedded 1 minimum.

    IF rough opening is steel, DRILL #14 SMS (Note 18 GA steel minimum). IF rough opening is wood, DRILL for #14 wood screw, and ENSURE screw will

    be embedded 1 minimum.

    3.7.8 INSTALL, but do not tighten, fasteners securing one jamb to opening, and ENSURE jamb remains plumb.

    3.7.9 INSPECT opposite jamb for plumb in vertical and horizontal planes. IF required, SHIM back of jamb.

    Figure 5. Installing the Header and Jamb Assembly

    B F 0 2 1

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    3.7.10 DRILL a minimum of three mounting holes along centerline of jamb through both jamb walls.

    3.7.11 DRILL socket clearance holes through one wall of jamb mounting holes drilled in previous step.

    3.7.12 Using the previously drilled jamb holes as a guide, DRILL holes in rough opening. 3.7.13 INSTALL, but do not tighten, fasteners securing jamb to opening, and ENSURE jamb

    remains plumb. 3.7.14 Starting at the top of jamb and moving downward, SHIM jambs as necessary to ensure

    jambs remain level and plumb, and TIGHTEN fasteners securing jambs to opening. 3.7.15 INSTALL and TIGHTEN fasteners securing header to opening, and ENSURE header

    remains level.

    3.8 Installing the Bottom Pivot

    NOTE The bifold standard configuration includes a surface-mounted bottom pivot. A recessed bottom pivot is available as an optional configuration.

    3.8.1 IF a surface-mounted bottom pivot is required, refer to Figure 6, and INSTALL bottom pivot as follows:

    a. CENTER the bottom pivot to the jamb, and ENSURE bottom pivot is tight against jamb.

    b. Using predrilled holes in bottom pivot as a guide, DRILL bottom pivot mounting holes into floor.

    c. FASTEN bottom pivot to floor.

    Figure 6. Installing the Surface-Mounted Bottom Pivot

    BOTTOM PIVOT

    JAMB

    BOTTOM PIVOT

    BF004

    JAMB CENTER LINE

    JAMB

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    d. IF door assembly is a four-panel configuration, REPEAT step 3.8.1 for second bottom pivot.

    e. IF a continuous threshold is required, INSTALL continuous threshold as follows: 1) MEASURE dimension between two surface-mounted pivots. 2) CUT threshold to length. 3) Using predrilled holes in threshold as a guide, DRILL threshold mounting

    holes into floor. 4) FASTEN threshold to floor.

    3.8.2 IF a recessed bottom pivot is required, refer to Figure 7, and INSTALL bottom pivot as follows:

    CAUTION The location and installation of the recessed bottom pivot is critical to the proper appearance and operation of the door. Following installation, the recessed bottom pivot is fixed in place and has no lateral adjustment.

    a. CENTER the bottom pivot to the jamb 3 3/4 away from jamb. b. DRILL a 2 diameter hole 115/16 deep into concrete. c. Using quick-drying cement, INSTALL bottom pivot into hole. d. IF door assembly is a four-panel configuration, REPEAT step 3.8.2 for second

    bottom pivot.

    Figure 7. Installing the Recessed Bottom Pivot

    JAMB CENTER LINE

    BOTTOM PIVOT

    BOTTOMPIVOT

    BF017

    JAMB

    JAMB CENTER LINE

    1 15/16"

    3 3/4"

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    3.9 Installing the Operator

    3.9.1 Refer to Figure 8, and INSTALL drive extension onto operator output shaft.

    3.9.2 POSITION operator in header. 3.9.3 FASTEN operator in header. 3.9.4 IF door assembly is a four-panel configuration, REPEAT steps 3.9.1 through 3.9.3 for

    second operator.

    Figure 8. Installing the Drive Extension on the Operator

    NOTE

    BF003

    TOP BREAKOUTTRACK

    OUTPUT SHAFT

    DRIVE EXTENSION

    HEADER

    FASTENER

    JAMB REMOVED FOR CLARITY.

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    3.10 Installing the Breakout Track Assembly

    3.10.1 Refer to Figure 9, and ATTACH the top breakout track to the underside of the header. ENSURE the top track is oriented so that the bottom breakout track will break out to the building exterior.

    Figure 9. Attaching the Top Breakout Track to the Header

    JAMB REMOVED FOR CLARITY.NOTE

    BF006_1

    TOP BREAKOUT TRACK

    DRIVE EXTENSION

    HEADER

    FASTENER

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    3.10.2 Refer to Figure 10, and, using the pivot collar tool, ASSEMBLE the breakout track assembly.

    3.10.3 IF door assembly is a four-panel configuration, REPEAT steps 3.10.1 and 3.10.2 for second breakout track assembly.

    Figure 10. Assembling the Breakout Track Assembly

    NOTE

    PIVOT COLLAR TOOL

    BF007_1

    PIVOT COLLAR

    BOTTOMBREAKOUT TRACK

    TOP BREAKOUTTRACK

    TEFLON WASHER

    DRIVE EXTENSION

    HEADER

    JAMB REMOVED FOR CLARITY.

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    3.11 Installing the Door Control and Breakout Switches

    3.11.1 Using the 413219 template supplied, DRILL holes for AUTO ON/OFF/HOLD OPEN and POWER ON/OFF switches at the desired height in jamb.

    3.11.2 ROUTE AUTO ON/OFF/HOLD OPEN and POWER ON/OFF switch wiring into header.

    3.11.3 Using the 5/16-20 screws provided, FASTEN AUTO ON/OFF/HOLD OPEN and POWER ON/OFF switches to jamb.

    3.11.4 Refer to Figure 11, and INSTALL adhesive-backed breakout switches above respective magnets in breakout track.

    3.12 Wiring the Door Assembly

    3.12.1 Refer to Stanley Access Technologies document No. 203959, Magic-Swing and Magic-Force HDLE/FE Microprocessor Control Box Quick-Reference Guide, and PERFORM the following: a. INSTALL microprocessor control box in header. b. CONNECT main power wiring. c. CONNECT breakout switch wiring. d. CONNECT AUTO ON/OFF/HOLD OPEN switch wiring. e. CONNECT POWER ON/OFF switch wiring. f. CONNECT door activation or safety device wiring. g. PERFORM initial tune-in settings.

    Figure 11. Installing the Breakout Switches

    BREAKOUT SWITCHES

    ADHESIVE BACKING

    BF018

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    3.13 Installing the Door Panels

    3.13.1 CUT finger guards to length. 3.13.2 FASTEN finger guards to jambs. 3.13.3 SET POWER ON/OFF switch to ON. 3.13.4 SET AUTO ON/OFF/HOLD OPEN switch to HOLD OPEN. 3.13.5 Refer to Figure 12, and, with door arm 90 to header, POSITION door arm onto

    operator drive extension.

    3.13.6 SLIDE door arm upward onto operator drive extension as far as possible, and TIGHTEN fastener securing door arm to drive extension.

    Figure 12. Attaching the Door Arm to the Operator Drive Extension

    JAMB REMOVED FOR CLARITY.

    NOTE

    BF020FASTENER

    DOORARM

    OPERATORDRIVE EXTENSION

    POSITION DOOR ARM ONTO OPERATOR DRIVE EXTENSION AT 90 OPEN POSITION.

    90

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    3.13.7 Refer to Figure 13, and INSTALL pivot panel as follows:

    a. ENSURE glass stops, keyed lock cylinder, and thumb turn are correctly positioned with respect to the door application (fold-in or fold-out).

    NOTE On a fold-in application, the hinge pin is on the building exterior side. On a fold-out application, the hinge pin is on the building interior side.

    b. POSITION bottom of panel onto bottom pivot, and ENSURE position of hinge pins corresponds to desired door configuration.

    c. TILT panel upward and ALIGN top of panel with door arm. d. LOOSEN fastener securing door arm to operator drive extension, and SLIDE door

    arm down onto panel top rail. e. FASTEN door arm to panel top rail, and SHIM as necessary. f. TIGHTEN fastener securing door arm to operator drive extension.

    Figure 13. Installing the Pivot Panel

    BOTTOM PIVOT

    LOCKWASHERFASTENER

    DOOR ARM

    BOLTHEADER

    BF010

    FASTENER

    DOOR ARM

    LOCKWASHERBOLT

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    3.13.8 Refer to Figure 14, and INSTALL lead panel onto pivot panel hinge pins.

    3.13.9 SET AUTO ON/OFF/HOLD OPEN switch to OFF. 3.13.10 PUSH the breakout track outward to the breakout position. 3.13.11 LIFT the breakout track upward slightly, and POSITION the lead panel follower into

    the breakout track groove. 3.13.12 IF door assembly is a four-panel configuration, REPEAT steps 3.13.3 through 3.13.11

    for second pivot and lead panels. 3.13.13 INSTALL glass in door panels. 3.13.14 IF applicable, INSTALL glass in transom.

    Figure 14. Installing the Lead Panel onto the Pivot Panel

    PIVOTPANEL

    HINGE PIN

    LEAD PANELFOLLOWER

    BF011

    LEADPANEL

    BOTTOM BREAKOUTTRACK

    HEADER

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    3.14 Adjusting the Door Panels

    3.14.1 Refer to Figure 15, and ADJUST bottom pivots as necessary to ENSURE the following:

    Vertical leading edges of the lead panels meet squarely and evenly along entire height of panels.

    Tops and bottoms of panels are horizontally even. Tops of panels adequately engage in the breakout track weatherstrip.

    3.14.2 Refer to Figure 16, and OBSERVE lead panel weatherstrips as doors are cycled open and closed.

    3.14.3 IF weatherstrips cause too much interference or prevent the doors from closing completely flat, REMOVE one weatherstrip or INSTALL shorter pile weatherstrips.

    Figure 15. Adjusting the Bottom Pivots

    Figure 16. Inspecting the Lead Panel Weatherstrips

    PANEL BOTTOMSARE EVEN

    LEADING EDGES MEET SQUARELY

    SETSCREW

    BOTTOM PIVOT

    JAMB

    PANEL TOPS ARE EVEN

    BF015

    PANEL TOPS ENGAGEIN BREAKOUT TRACKWEATHERSTRIP

    LATERAL ADJUSTMENTSCREWS

    VERTICAL ADJUSTMENT

    IF REQUIRED, INSTALL SHORTER PILE ON THIS SIDE OR REMOVE

    ONE WEATHERSTRIP

    STRIKE STILE LOCK STILE

    BF012

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    3.14.4 Refer to Figure 17, and, from the interior side of the door, using a pry bar SLIDE the sweep holder downward to the finished floor or threshold as necessary.

    3.14.5 ADJUST ball detents for proper breakout force as follows: a. Using a spring force gage positioned 1 from edge of door at leading stile,

    MEASURE force required to break out door. b. Refer to Figure 18, and LOOSEN ball detent setscrew.

    Figure 17. Adjusting the Bottom Sweep

    Figure 18. Adjusting the Ball Detents

    BF014

    VIEW FROM OPPOSITE COVER SIDE

    BALL DETENTSETSCREWS

    BALL DETENTS

    VIEW FROM COVER SIDE

    BALL DETENTADJUSTMENTSCREWS

    EXTERIOR INTERIOR

    BOTTOM SWEEP

    PRY BAR

    BF013

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    NOTE 1. The maximum breakout force permitted is 50 lbs. 2. Clockwise rotation of ball detent adjusting screw increases force required to break out door. Clockwise

    rotation decreases force required to break out door.

    c. ADJUST ball detent adjusting screw as necessary to achieve a breakout force of approximately 35 lbs.

    d. WHEN breakout force adjustment is complete, TIGHTEN ball detent setscrew.

    3.15 Setting the Lock Flush Bolt

    NOTE In order to locate the hole in the floor or threshold for the lock flush bolt, apply a small amount of grease to the bottom of the flush bolt and then activate the lock. This will mark the floor or threshold for drilling.

    3.15.1 ACTIVATE the door lock, and MARK the flush bolt location onto floor or threshold. 3.15.2 At the lock flush bolt location marked in the previous step, DRILL a 1/2 diameter hole

    3/4 deep. 3.15.3 CYCLE door(s) closed and ENSURE lock flush bolt engages properly.

    3.16 Installing the Door Operating Sensors

    3.16.1 POSITION header cover onto header, but do not install cover fasteners.

    NOTE The Stanguard threshold sensor must always be installed on the non-folding side of the door.

    3.16.2 Refer to Stanley Access Technologies technical manual 203768, Stanguard Threshold Sensor Installation and Operation, and PERFORM the following: a. FASTEN Stanguard threshold sensor to sensor bracket. b. INSTALL Stanguard threshold sensor bracket and sensor on the non-folding side

    of the header. c. CONNECT Stanguard threshold sensor wiring to microprocessor control box.

    3.16.3 Refer to manufacturers instructions for Optex OA-601 infrared presence sensor, and PERFORM the following: a. INSTALL Optex OA-601 infrared presence sensor onto folding side of the header. b. CONNECT Optex OA-601 infrared presence sensor wiring to microprocessor

    control box. 3.16.4 Refer to Stanley Access Technologies technical manual 203957, SU-100 Motion

    Sensor Installation and Operation, and PERFORM the following: a. INSTALL SU-100 motion sensor spacer block on each side of header. b. INSTALL SU-100 motion sensors onto spacer blocks. c. CONNECT SU-100 motion sensor wiring to microprocessor control box.

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    3.17 Performing Final Adjustments

    3.17.1 BREAK OUT door(s) and ENSURE the following: The force required to break out doors is approximately 35 lbs. Automatic operation of doors is interrupted when doors break out.

    3.17.2 Refer to Stanley Access Technologies technical manuals 203959, Magic-Swing and Magic-Force HDLE/FE Microprocessor Control Box Quick-Reference Guide, and 203967, Magic-Force Operator Installation Instructions Quick-Reference Guideand PERFORM the following: a. TUNE-IN door operating sensors. b. ADJUST pivot panels for a close check zone of 10 wide.

    NOTE If closing speed is not approximately 1 foot per second, the operators are not a matched set, or the doors are not synchronized, use the closing speed control adjustments to synchronize.

    c. MEASURE door-closing speed, and, IF necessary, refer to Stanley Access Technologies technical manual 203959, Magic-Swing and Magic-Force HDLE/FE Microprocessor Control Box Quick-Reference Guide, and adjust the closing speed control(s).

    3.17.3 CYCLE door(s) closed and ENSURE lock flush bolt engages properly. 3.17.4 BREAK OUT door(s). 3.17.5 INSTALL fasteners securing cover to header. 3.17.6 CLOSE door(s).

    3.18 Performing the Closeout Procedure

    3.18.1 ENSURE glass is not cracked or broken. 3.18.2 ENSURE glass and metal surfaces are clean. 3.18.3 ENSURE door installation area is clean and free of debris.

    CAUTION 1. Caulk joints of inch are typical. If caulk gap exceeds inch, the Installation Coordinator must be

    consulted to determine corrective actions. 2. The header cover joint must never be caulked.

    3.18.4 IF required, CAULK the following as specified in door specification, work order, or construction documents:

    Top of header Sides of jambs IF applicable, threshold-to-floor joint

    3.18.5 ENSURE header cover is secure. 3.18.6 Refer to Stanley Access Technologies technical manual 203938, "Stanley Automatic

    Bi-Folding Door Safety Decal Installation Guide," and INSTALL safety decals. 3.18.7 COMPLETE Work Order and REPORT your actions to Building Superintendent.

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    Attachment 1 Documents, Definitions, Tools, Equipment, Materials, and Consumables

    (Sheet 1 of 1) Documents

    Stanley Access Technologies technical manual 203768, Stanguard Threshold Sensor Installation and Operation

    Stanley Access Technologies technical manual 203938, "Stanley Automatic Bi-Folding Door Safety Decal Installation Guide"

    Stanley Access Technologies technical manual 203957, SU-100 Motion Sensor Installation and Operation

    Stanley Access Technologies technical manual 203959, Magic-Swing and Magic-Force HDLE/FE Microprocessor Control Box Quick-Reference Guide,

    Manufacturers instructions for Optex OA-601 infrared presence sensor, Stanley Access Technologies technical manual 203967, Magic-Force Operator Installation

    Instructions Quick-Reference Guide Definitions

    None

    Tools and Equipment (including, but not limited to) Electric drill, metal drill bit set,

    concrete drill bit set Screwdriver kit

    Metal cutoff saw and blades Spring force gage Pivot collar tool (P/N 413477) SU-100 Tune-In Remote Control (optional) Pry bar

    Materials (including, but not limited to)

    Glass panels Pull string Quick-drying cement (if recessed

    bottom pivot is used)

    Consumables (including, but not limited to)

    Caulk Clean rags

    Grease (for locating hole for flush bolt lock)