2015 BROCHURE - Final
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2015 BROCHURE 1225 WINTER STREET NORTH EAST, MINNEAPOLIS, MINNESOTA 55413 PHONE 612-331-9282 | FAX 612-379-1652| PROSPECTFDRY.COM
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Transcript of 2015 BROCHURE - Final
2015 BROCHURE
1225 WINTER STREET NORTH EAST, MINNEAPOLIS, MINNESOTA 55413
PHONE 612-331-9282 | FAX 612-379-1652|PROSPECTFDRY.COM
OVERVIEW
OVERVIEW Operates as a market leading supplier of complex cored ductile, silicon moly and gray
iron castings to industrial, non-automotive customers 112,000 square foot facility located in Minneapolis, Minnesota Long standing relationships with major original equipment manufacturers (OEMs) Provides high-quality, complex products in small volume order sizes to agricultural,
construction and mining, fluid power, industrial and non-automotive transportation industries
Casting sizes range from 5 to 300 pounds Capabilities include induction furnace melting, automated green sand molding, green
sand castings, cope and drag castings and automated finishing
HISTORY
1936 Founded by two brothers , Michael and Peter Sitarz
1950’s Expanded its focus and began manufacturing complex ductile castings
1989 Sitarz Family sold the company to a private equity firms which was then owned by various private equity firms until March 2014
2012 Implements Guardian Software an ERP software specifically designed for the foundry industry
2013 Becomes a data driven organization
2014 Acquired and continues to be run by management
INDUSTRIES
SAFETY & HEALTH
Employees are our most important resource and we strive to provide a safe and healthy work environment.
OPERATION EXCELLENCE
We strive to have all employees see and understand how the company delivers value to the customer and to ensure customer satisfaction.
CONTINUOUS IMPROVEMENT
Functional and individual performance objectives combined with metrics help drive our focus on continuous improvement in product quality, operating efficiency and best practices.
ENVIRONMENTAL RESPOSIBILITY
Commitment to reducing our environmental impact by elimination of waste, increased use of recycled materials and increased recycling.
COMMITMENT TO STAKEHOLDERS Customers – Consistently provide customers with high quality, cost effective castings on-time. Employees – Provide a safe and heathy work environment, continuous training, along with competitive wages and benefits Community – Commitment to act responsible by adhering to all health and safety regulations and the continuous reduction
of our environmental footprint Shareholders – Protect and grow the legacy while deliver satisfactory returns
CORE VALUES & PRINCIPLES
OPERATIONAL EXCELLENCE
2012 2013 20140%
10%20%30%40%50%60%70%80%90%
100%
On Time Delivery
2012 2013 2014 - 1 2 3 4 5 6 7 8 9
10 11 12
Lead Time - Weeks
2012 2013 2014 -
2,000
4,000
6,000
8,000
10,000
12,000
14,000
PPM's
CAPABILITIES
Prospect Foundry’s ability to deliver high quality complex castings weighing 5 to 300 pounds is based on modern casting technologies coupled with a highly skilled team of experienced foundry employees.
METALS POURED
PropertiesHigher tensile, yield, & elongation properties
Ability to enhance mechanical properties
Iron Grades60-40-18 100-70-03
65-45-12 ASTM Standard ADI Grades
80-55-06 High Silicon Moly
Ductile Iron Gray Iron
PropertiesLeast expensive iron to manufacture
Lower tensile and yield strength
Iron GradesClass 30 Class 40
ENGINEERINGProspect Foundry’s ability to produce pressure tight, low porosity castings in complex designs is based upon the integration of engineering expertise in pattern design, metallurgy and casting processes. New Product Development – Prospect Foundry is your “go to” source for expert new product engineering
assistance. Coupling our engineering expertise and state-of-the-art CAD and solidification modeling can shorten project development timing and ensure a successful project outcome.
Problem Resolution – Major OEMs often choose Prospect Foundry to help resolve technical and supply issues with complex iron castings currently in production at other foundries. Prospect Foundry will take on transferred tooling and will complete a thorough and rapid engineering analysis including sample production and a summary recommendation report. We understand the urgency in the re-launch and will make every effort to satisfy your expectations.
Metallurgy – Prospect Foundry employs several expert metallurgists who oversee and control melt practices, metallography to analyze grain structure and casting soundness and to provide certifications confirming consistent chemistry and mechanical properties.
Casting Process Development – Prospect’s expert foundry engineers will develop and qualify the correct casting process that will reliably deliver an iron casting that meets customer’s metallurgical, dimensional and cosmetic requirements.
QUALITY SYSTEMS & PRACTICIESOur quality assurance is based on 4 key factors Clear understanding of casting and customer
requirements Modern inspection tools
Spectrometer controlled metal chemistry
Metallographic inspection of grain structure
Precise digital temperature control
Guardian ERP System
Visual metrics, readily available work instructions and manufacturing quality information
Craftsmanship and attention to detail
CONTACTS Customer Service |Cindy Willey
612-206-3570
Sales Manager |Nate Reinke 612-206-3576
Quality Manager | Bob Gruidl 612-206-3578
Quotations [email protected]
For more information please visit our website at www.prospectfdry.com/
