2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX … · 2001 IMPREZA SERVICE MANUAL QUICK...

50
FUJI HEAVY INDUSTRIES LTD. G1830GE6 2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles. This manual includes the procedures for maintenance, disassembling, reas- sembling, inspection and adjustment of components and diagnostics for guid- ance of experienced mechanics. Please peruse and utilize this manual fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition. When replacement of parts during repair work is needed, be sure to use SUBARU genuine parts. All information, illustration and specifi- cations contained in this manual are based on the latest product information available at the time of publication approval. HVAC SYSTEM (HEATER, VENTILATOR AND A/C) AC HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS) AC AIRBAG SYSTEM AB AIRBAG SYSTEM (DIAGNOSTICS) AB SEAT BELT SYSTEM SB LIGHTING SYSTEM LI WIPER AND WASHER SYSTEMS WW ENTERTAINMENT ET COMMUNICATION SYSTEM COM GLASS/WINDOWS/MIRRORS GW BODY STRUCTURE BS INSTRUMENTATION/DRIVER INFO IDI SEATS SE SECURITY AND LOCKS SL IMMOBILIZER (DIAGNOSTICS) IM SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF) SR EXTERIOR/INTERIOR TRIM EI

Transcript of 2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX … · 2001 IMPREZA SERVICE MANUAL QUICK...

2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

This service manual has been preparedto provide SUBARU service personnelwith the necessary information and datafor the correct maintenance and repairof SUBARU vehicles.This manual includes the proceduresfor maintenance, disassembling, reas-sembling, inspection and adjustment ofcomponents and diagnostics for guid-ance of experienced mechanics.Please peruse and utilize this manualfully to ensure complete repair work forsatisfying our customers by keepingtheir vehicle in optimum condition.When replacement of parts duringrepair work is needed, be sure to useSUBARU genuine parts.

All information, illustration and specifi-cations contained in this manual arebased on the latest product informationavailable at the time of publicationapproval.

FUJI HEAVY INDUSTRIES LTD.

HVAC SYSTEM (HEATER, VENTILATOR AND A/C)

AC

HVAC SYSTEM (AUTO A/C)(DIAGNOSTICS)

AC

AIRBAG SYSTEM AB

AIRBAG SYSTEM (DIAGNOSTICS) AB

SEAT BELT SYSTEM SB

LIGHTING SYSTEM LI

WIPER AND WASHER SYSTEMS WW

ENTERTAINMENT ET

COMMUNICATION SYSTEM COM

GLASS/WINDOWS/MIRRORS GW

BODY STRUCTURE BS

INSTRUMENTATION/DRIVER INFO IDI

SEATS SE

SECURITY AND LOCKS SL

IMMOBILIZER (DIAGNOSTICS) IM

SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF)

SR

EXTERIOR/INTERIOR TRIM EI

G1830GE6

2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

EXTERIOR BODY PANELS EB

CRUISE CONTROL SYSTEM CC

CRUISE CONTROL SYSTEM (DIAGNOSTICS)

CC

G1830GE6

SECURITY AND LOCKS

SL

Page

1. General Description ....................................................................................22. Door Lock Control System ..........................................................................83. Keyless Entry System ...............................................................................154. Front Inner Remote ...................................................................................285. Front Outer Handle ...................................................................................296. Front Door Latch Assembly.......................................................................307. Front Door Lock Actuator ..........................................................................318. Rear Inner Remote....................................................................................329. Rear Outer Handle ....................................................................................33

10. Rear Door Latch Assembly .......................................................................3411. Rear Door Lock Actuator...........................................................................3512. Rear Gate Outer Handle ...........................................................................3613. Rear Gate Latch Assembly .......................................................................3714. Rear Gate Latch Lock Actuator.................................................................3815. Trunk Lid Lock Assembly ..........................................................................3916. Front Hood Lock Assembly .......................................................................4017. Remote Openers.......................................................................................4118. Ignition Key Lock.......................................................................................4219. Key Lock Cylinders ...................................................................................4320. Immobilizer Control Module ......................................................................4421. Immobilizer Antenna .................................................................................4522. Keyless Entry Control Module...................................................................4623. Keyless Transmitter ..................................................................................47

SECURITY AND LOCKSGENERAL DESCRIPTION

1. General DescriptionA: SPECIFICATIONS

B: COMPONENT1. DOOR LOCK ASSEMBLY

(1)

(1)

(2)

(2)

(3)

(3)

(7)

(7)

(8) T2

T3

(4)

(4)

(5)

(6)

(5)

T3

(6)

T2T1

FRONT

REAR

BO0242

(1) Inner remote ASSY (6) Striker Tightening torque: N·m (kgf-m, ft-lb)(2) Inner remote cover (7) Door outer handle T1: 6.4 (0.65, 4.7)(3) Bell crank (8) Key cylinder T2: 7.4 (0.75, 5.4)(4) Auto-door lock actuator T3: 14 (1.4, 10.1)(5) Door latch

SL-2

SECURITY AND LOCKSGENERAL DESCRIPTION

2. TRUNK LID AND REAR GATE LOCK

BO0243

(1)

(1)

(6)

(4)

(5)

(3)

(3)

(2)

T3

T2

T2

T1

TRUNK REAR GATE

(1) Key cylinder (5) Rear gate outer handle Tightening torque: N·m (kgf-m, ft-lb)(2) Cable (6) Rear gate actuator T1: 7.4 (0.75, 5.4)(3) Striker T2: 25 (2.5, 18.1)(4) Trunk lid lock ASSY

SL-3

SECURITY AND LOCKSGENERAL DESCRIPTION

3. HOOD LOCK AND REMOTE OPENERS

HOOD

(2)

(4)

(5)

(4)

(3)

(3)

(3)

(1)

(5)

T1

T1

T2

WAGON

SEDAN

BO0244

(1) Hood lock ASSY (5) Pull handle ASSY Tightening torque: N·m (kgf-m, ft-lb)(2) Lever ASSY T1: 6.4 (0.65, 4.7)(3) Cable T2: 32 (3.3, 23.9)(4) Cover

SL-4

SECURITY AND LOCKSGENERAL DESCRIPTION

4. IMMOBILIZER SYSTEM

NOTE:IMM ECM location for RHD model is symmetricallyopposite.

BO0010

(1) Antenna (3) Immobilizer control module (IMM ECM)

(2) Immobilizer indicator light (LED bulb) (4) Transponder

SL-5

SECURITY AND LOCKSGENERAL DESCRIPTION

5. KEYLESS ENTRY SYSTEM

C: CAUTION• Before disassembling or reassembling parts,always disconnect battery ground cable. Whenrepairing radio, control module, etc. which areprovided with memory functions, recordmemory contents before disconnecting batteryground cable. Otherwise, these contents arecancelled upon disconnection.• Reassemble parts in reverse order ofdisassembly procedure unless otherwiseindicated.• Adjust parts to specifications contained inthis manual if so designated.• Connect connectors and hoses securelyduring reassembly.• After reassembly, ensure functional partsoperate smoothly.• Airbag system wiring harness is routed nearthe electrical parts and switch.• All airbag system wiring harness andconnectors are colored yellow. Do not useelectrical test equipment on these circuits.• Be careful not to damage Airbag systemwiring harness when servicing the ignition keycylinder.

BO0192

(1) Keyless entry control module (2) Rear gate latch switch (Wagon) (3) Door switch

SL-6

SECURITY AND LOCKSGENERAL DESCRIPTION

D: PREPARATION TOOL1. SPECIAL TOOLS

2. GENERAL TOOLS

ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS

925580000 PULLER Used for removing trim clip

B5M1120

TOOL NAME REMARKS

Circuit Tester Used for measuring resistance and voltage.

Drill Used for replacing ignition key lock.

SL-7

SECURITY AND LOCKSDOOR LOCK CONTROL SYSTEM

2. Door Lock Control System

A: SCHEMATIC1. DOOR LOCK CONTROL LHD WITHOUT KEYLESS ENTRY MODEL

D/L

(LO

K)-

01

D/L

(LO

K)-

01

W 2Br 1

1413

D8

D18

RG1Or3

B101D11

RG15Or10

R38D34

RG5Or6

B99R3

RG7Or6

KNOB-LOCKSWITCH

FRONT DOOR LOCKACTUATOR RH

D47

RG2Or

D1B30

WB1

REAR GATE LOCKACTUATOR(WAGON)

: WAGONWG

LR

WB

FB-9M/B FUSE NO. 2

(B)

FB-35F/B FUSE NO. 3

(B)

TO POWER SUPPLY ROUTING

DOOR LOCK TIMER

LR

WB

6 2

B92

Or

RG WB

3 1 74

D26

Or

3R

G1

REAR DOOR LOCKACTUATOR LH

D32

Or

3R

G1

B269

D21

Or

1

RG

2

B265

D27

Or

1R

G2

REAR DOOR LOCKACTUATOR RH

B

REF. TO GND-01

WG

WG

D8

D47

(GRAY)

1 2

D26

D32

D18

1 23 4

B92

1 2 3 45 6 7 8

D27

D21

1 23 4

D34

1 2 34 5 6

B99

2 3 4 5 6 7 813 15 1614 17 18 19 20 21

922

10121

231124

D11

D1

1 26 7

10 11 12 13 14 1516 17 18 19

3 45

20 21 22 23 24 25

98

GL73-21

SL-8

SECURITY AND LOCKSDOOR LOCK CONTROL SYSTEM

2. DOOR LOCK CONTROL RHD WITHOUT KEYLESS ENTRY MODEL

GR73-21

D/L

(RO

K)-

01

D/L

(RO

K)-

01

W 2Br 1

1413

D8

D18

RG1LgB3

B101D11

RG15LgB10

R38D34

RG5LgB6

B97R1

RG8LgB4

KNOB-LOCKSWITCH

FRONT DOOR LOCKACTUATOR LH

D47

RG2LgB

D1B30

WB1

REAR GATE LOCKACTUATOR(WAGON)

: WAGONWG

LR

WB

MB-10M/B FUSE NO. 2

(B)

FB-35F/B FUSE NO. 3

(B)

TO POWER SUPPLY ROUTING

DOOR LOCK TIMER

LR

WB

6 2

B92

Lg

B

RG WB

3 1 74

D26

Lg

B3

RG

1

REAR DOOR LOCKACTUATOR LH

D32

Lg

B3

RG

1

B269

D21

Lg

B1

RG

2

B265

D27

Lg

B1

RG

2

REAR DOOR LOCKACTUATOR RH

B

REF. TO GND-01

WG

WG

D8

D47

(GRAY)

1 2

D26

D32

D18

1 23 4

B92

1 2 3 45 6 7 8

1 2 3 45 6 7 8

B97

D27

D21

1 23 4

D34

1 2 34 5 6

D11

D1

1 26 7

10 11 12 13 14 1516 17 18 19

3 45

20 21 22 23 24 25

98

SL-9

SECURITY AND LOCKSDOOR LOCK CONTROL SYSTEM

3. DOOR LOCK CONTROL LHD WITH KEYLESS ENTRY MODEL

GL73-20

D/L

(LW

K)-

01

D/L

(LW

K)-

01

D18

RG1Or3

R38 R3D34

RG5Or6

B99

RG7Or

RGOr 6

FRONT DOORLOCK ACTUATOR RH

FRONT DOORLOCK ACTUATOR LH

D47

RG2Or1

REAR GATELOCK ACTUATOR(WAGON)

: WAGONWG

WB

LR

FB-35F/B FUSE NO. 3

(B)

FB-9M/B FUSE NO. 2

(B)

TO POWER SUPPLY ROUTING

KEYLESS ENTRYCONTROL MODULE

WB

LR

16 5

B176

B B WRG

6 14

Or

18 717

D26

Or

3R

G1

REAR DOOR LOCKACTUATOR LH

REAR DOOR LOCKACTUATOR RH

D32

Or

3R

G1

D72D1B30

B265

D27

Or

RG

B269

D21

Or

1R

G2 1 2

B

REF. TO GND-01

WG

RG 1

Or 3

W 4

Br 2

RG 15

Or 10

W

RG

Or

W14B101D11

RG15Or

RGOr 10

WG

B Br13

D18

D26

D32

1 23 4

D72 (GRAY)

B176

2 3 4 5 6 71 8 9 1011 12 13 14 15 16 17 18

D47

1 2 D27

D21

1 23 4

D34

1 2 34 5 6

B99

2 3 4 5 6 7 813 15 1614 17 18 19 20 21

922

10121

231124

D11

D1

1 26 7

10 11 12 13 14 1516 17 18 19

3 45

20 21 22 23 24 25

98

SL-10

SECURITY AND LOCKSDOOR LOCK CONTROL SYSTEM

4. DOOR LOCK CONTROL RHD WITH KEYLESS ENTRY MODEL

GR73-20

D/L

(RW

K)-

01

D/L

(RW

K)-

01

D18

RG1LgB3

R38 R1D34

RG5LgB6

B97

RG8LgB

RGLgB 4

FRONT DOORLOCK ACTUATOR LH

FRONT DOORLOCK ACTUATOR RH

D47

RG2LgB1

REAR GATELOCK ACTUATOR(WAGON)

: WAGONWG

WB

LR

FB-35F/B FUSE NO. 3

(B)

MB-10M/B FUSE NO. 2

(B)

TO POWER SUPPLY ROUTING

KEYLESS ENTRYCONTROL MODULE

WB

LR

16 5

B176

B B WRG

6 14

Lg

B18 717

D26

Lg

B3

RG

1

REAR DOOR LOCKACTUATOR LH

REAR DOOR LOCKACTUATOR RH

D32

Lg

B3

RG

1

D72D1B30

B265

D27

Lg

BR

G

B269

D21

Lg

B1

RG

2 1 2

B

REF. TO GND-01

WG

RG 1

LgB 3

W 4

Br 2

RG 15

LgB 10

W

RG

LgB

W14B101D11

RG15LgB

RGLgB 10

WG

B Br13

D18

D26

D32

1 23 4

D72 (GRAY)

B176

2 3 4 5 6 71 8 9 1011 12 13 14 15 16 17 18

D47

1 2 D27

D21

1 23 4

D34

1 2 34 5 6 7 8

B97

1 2 3 45 6

D11

D1

1 26 7

10 11 12 13 14 1516 17 18 19

3 45

20 21 22 23 24 25

98

SL-11

SECURITY AND LOCKSDOOR LOCK CONTROL SYSTEM

B: INSPECTION1. SYMPTOM CHART

2. CHECK FUSE

3. CHECK POWER SUPPLY AND GROUND CIRCUIT

Symptom Repair order Reference

The door lock control system does not operate.

1. Check the fuse. <Ref. to SL-12, CHECK FUSE, INSPECTION, Door Lock Control System.>

2. Check the power supply and ground circuit for the door lock timer (without keyless entry) or key-less entry control module (with keyless entry).

<Ref. to SL-12, CHECK POWER SUPPLY AND GROUND CIRCUIT, INSPECTION, Door Lock Control System.>

3. Check the door lock switch and the circuit. <Ref. to SL-13, CHECK DOOR LOCK SWITCH AND CIRCUIT, INSPECTION, Door Lock Control System.>

4. Check the door lock actuator and the circuit. <Ref. to SL-14, CHECK DOOR LOCK ACTUATOR AND CIRCUIT, INSPECTION, Door Lock Control System.>

The door lock switch (knob) does not operate.

Check the door lock switch and the circuit. <Ref. to SL-13, CHECK DOOR LOCK SWITCH AND CIRCUIT, INSPECTION, Door Lock Control System.>

A specific door lock actuator does not operate.

Check the door lock actuator and the circuit. <Ref. to SL-14, CHECK DOOR LOCK ACTUATOR AND CIRCUIT, INSPECTION, Door Lock Control System.>

Step Check Yes No1 CHECK FUSE.

Remove and visually check fuse No. 2 (in the main fuse box) and No. 3 (in the fuse and relay box).

Is the fuse blown (15A)? Replace the fuse with a new one.

Check power sup-ply and ground cir-cuit. <Ref. to SL-12, CHECK POWER SUPPLY AND GROUND CIRCUIT, INSPECTION, Door Lock Control System.>

Step Check Yes No1 CHECK POWER SUPPLY.

1)Disconnect the door lock timer or keyless entry control module harness connector.2)Measure the voltage between the harness connector terminal and chassis ground.

Connector & terminalWithout keyless entry:

(B92) No. 2 (+) — Chassis ground (–):(B92) No. 6 (+) — Chassis ground (–):

With keyless entry:(B176) No. 5 (+) — Chassis ground (–):(B176) No. 16 (+) — Chassis ground (–):

Is the voltage more than 10 V? Go to step 2. Check the harness for open circuits or shorts between the door lock timer or keyless entry control module and the fuse.

SL-12

SECURITY AND LOCKSDOOR LOCK CONTROL SYSTEM

4. CHECK DOOR LOCK SWITCH AND CIR-CUIT

2 CHECK GROUND CIRCUIT.Measure the resistance between the harness connector terminal and chassis ground.

Connector & terminalWithout keyless entry:

(B92) No. 4 (+) — Chassis ground (–):With keyless entry:

(B176) No. 6 (+) — Chassis ground (–):(B176) No. 14 (+) — Chassis ground (–):

Is the resistance less than 10 Ω?

Power supply and ground circuit is OK.

Repair harness.

Step Check Yes No

Step Check Yes No1 CHECK DOOR LOCK CONTROL SYSTEM

TYPE.Is the vehicle equipped with keyless entry system?

Go to step 6. Go to step 2.

2 CHECK DOOR LOCK SWITCH CIRCUIT.1)Disconnect the door lock timer harness con-nector.2)Measure the resistance between the har-ness connector terminal and chassis ground when moving the driver's door lock knob to UNLOCK.

Connector & terminal(B92) No. 7 (+) — Chassis ground (–):

Is the resistance less than 10 Ω?

Go to step 3. Go to step 4.

3 CHECK DOOR LOCK SWITCH CIRCUIT.Measure the resistance between the harness connector terminal and chassis ground when the driver's door lock knob is moved to LOCK.

Connector & terminal(B92) No. 7 (+) — Chassis ground (−−−−):

Is the resistance less than 10 Ω?

Go to step 4. The door lock switch is OK.

4 CHECK DOOR LOCK SWITCH.1)Disconnect the driver's door lock switch har-ness connector.2)Check the continuity between the door lock switch terminals when moving the door lock knob to UNLOCK.

TerminalNo. 1 — No. 2:

Does continuity exist? Go to step 5. Replace the door lock switch.

5 CHECK DOOR LOCK SWITCH.Check the continuity between the door lock switch terminals when moving the door lock knob to LOCK.

TerminalNo. 1 — No. 2:

Does continuity exist? Replace the door lock switch.

Check the harness for open circuits or shorts between the door lock timer and the door lock switch.

6 CHECK DOOR LOCK SWITCH CIRCUIT.1)Disconnect the keyless entry control module harness connector.2)Measure the resistance between the har-ness connector terminal and chassis ground when moving the driver's door lock knob to UNLOCK.

Connector & terminal(B176) No. 7 (+) — Chassis ground (–):

Is the resistance less than 10 Ω?

Go to step 7. Go to step 8.

SL-13

SECURITY AND LOCKSDOOR LOCK CONTROL SYSTEM

5. CHECK DOOR LOCK ACTUATOR AND CIRCUIT

7 CHECK DOOR LOCK SWITCH CIRCUIT.Measure the resistance between the harness connector terminal and chassis ground when the driver's door lock knob is moved to LOCK.

Connector & terminal(B176) No. 7 (+) — Chassis ground (–):

Is the resistance less than 10 Ω?

Go to step 8. The door lock switch is OK.

8 CHECK DOOR LOCK SWITCH.1)Disconnect the driver's door lock switch (actuator) harness connector.2)Check the continuity between the door lock switch terminals when moving the door lock knob to UNLOCK.

TerminalNo. 2 — No. 4:

Does continuity exist? Go to step 9. Replace the door lock switch (actua-tor).

9 CHECK DOOR LOCK SWITCH.Check the continuity between the door lock switch terminals when moving the door lock knob to LOCK.

TerminalNo. 2 — No. 4:

Does continuity exist? Replace the door lock switch (actua-tor).

Check the harness for open circuits or shorts between the keyless entry control module and the door lock switch.

Step Check Yes No

Step Check Yes No1 CHECK OUTPUT SIGNAL.

Measure the voltage between the harness con-nector terminal and chassis ground when mov-ing the door lock knob to LOCK.

Connector & terminalWithout keyless entry:

(B92) No. 3 — Chassis ground:With keyless entry:

(B176) No. 18 (+) — Chassis ground (–):

Is the voltage more than 10 V? Go to step 2. Replace the door lock timer or key-less entry control module.

2 CHECK OUTPUT SIGNAL.Measure the voltage between the harness con-nector terminal and chassis ground when mov-ing the door lock knob to UNLOCK.

Connector & terminalWithout keyless entry:

(B92) No. 1 — Chassis ground:With keyless entry:

(B176) No. 17 (+) — Chassis ground (–):

Is the voltage more than 10 V? Go to step 3. Replace the door lock timer or key-less entry control module.

3 CHECK DOOR LOCK ACTUATOR.Check the door lock actuator.Front door lock actuator: <Ref. to SL-31, Front Door Lock Actuator.>Rear door lock actuator: <Ref. to SL-35, Rear Door Lock Actuator.>Rear gate latch lock actuator: <Ref. to SL-38, Rear Gate Latch Lock Actuator.>

Is the door lock actuator OK? Check the harness for open circuits or shorts between the door lock timer or keyless entry control module and the door lock actuator.

Replace the door lock actuator.

SL-14

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

3. Keyless Entry SystemA: SCHEMATIC1. KEYLESS ENTRY LHD MODEL

K/L

(L)-

01

K/L

(L)-

01

WB W

FB-35F/B FUSE NO. 3

(B)

MB-6M/B FUSE NO. 6

(B)

TO POWER SUPPLY ROUTING

BG

WB W WR

12

Lg

B13 16 15 1

KEYLESS ENTRY CONTROL MODULEB176

W23

W

F45

B62

WWR

21

KEY WARNINGSWITCH

B74

B74

12

(BLACK)

RE

F. T

O T

UR

N(L

)-01

B176

2 3 4 5 6 71 8 9 1011 12 13 14 15 16 17 18

F45

2 3 4 5 6 7 813 15 1614 17 18 19 20 21

922

10121

231124

GL77-20A

SL-15

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

YR L

R

K/L

(L)-

02

K/L

(L)-

02

LRY

11

BL

253

13

LOr

4 YRYR

B

LWB

13

LR

LR

20FRONT DOORSWITCH LH

B267

13

YB

FRONT DOORSWITCH RH

B268

13

YB

REAR DOORSWITCH RH

R16

12

YRB

D46

13

YB

REAR DOORSWITCH LH

R22

Y B14

20Y A

10L

R

B37

i2

A:

COMBINATIONMETERDOOR

CODEENTRYCONNECTOR

REAR GATE LATCHSWITCH (WAGON)

DIODE(WAGON)

i10

B: i11

LO

r7

Y1 2

YR

B

REF. TO GND-03

i2

B37

R30

B183

B184

i1

B36

REF. TO GND-03

B

B

B

B267R30 D46

B268

R22

R16

123

B176

(GREEN)B: i11

1 2 3 8 9 104 11 12 13 1422 23

5 6 715 16 17 24 25 2618 27 28 29 3019 20 21

B176 KEYLESS ENTRY CONTROL MODULE

1

2

3

LR

L

B

DOOR

OFF

ON

4

2

3

LR

YR

B

R52R50B90

ROOM LIGHT

TO POWER SUPPLY ROUTING

FB-9M/B FUSE NO. 2

(B)

R52 D35

1 2 3

REF. TO GND-02•03

B

2 3 4 5 6 71 8 9 1011 12 13 14 15 16 17 18

BL

B1

B99

D34R38

D35R39

R3

YY

24

B90 D34

3 41 2

i2

B99

2 3 4 5 6 7 813 15 1614 17 18 19 20 21

922

10121

231124

B36

2 3 4 5 6 7 813 15 1614 17 18 19 20 2112

1

1 2 3 4 5 6 7 8 9 10

(GREEN)i10A:

3 BB

B

REF. TO GND-04•05

WG

: WAGONWG

3 41 21 2 1

212

1 34 5 6

2

GL77-20B

SL-16

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

GL77-20C

K/L

(L)-

03

K/L

(L)-

03

W7

B6

B14

RG

17

Or

18

D34

D47

R38

R3

B99

KEYLESS ENTRY CONTROL MODULEB176

D72

B101 D11

B30 D1

RG 1

BR 2

W 4

Or 3

RG 15

Or 10

W 14

B 13

D18

RG 1

Or 3

RG 15

Or 10

Or

6O

r

RG

7R

G

Or

61

RG

52

Or

RG

WG

D26 B269D21

RG1

Or3

RG2

Or1

: WAGONWG

FRONT DOOR LOCK ACTUATOR(DRIVER SIDE)

FRONT DOORLOCK ACTUATOR(PASSENGER SIDE)

REAR DOOR LOCKACTUATOR LH

REAR GATE LOCKACTUATOR (WAGON)

D18

D32

D72

D26

B

D32 B265D27

RG1

Or3

RG2

Or1

REAR DOOR LOCKACTUATOR RH

REF. TO GND-01

1 23 4

WG

B176

2 3 4 5 6 71 8 9 1011 12 13 14 15 16 17 18

B99

2 3 4 5 6 7 813 15 1614 17 18 19 20 21

922

10121

231124

D11

D1

1 26 7

10 11 12 13 14 1516 17 18 19

3 45

20 21 22 23 24 25

98

D47

1 2

D34

1 34 5 6

2D27

D21

3 41 2

SL-17

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

2. KEYLESS ENTRY RHD MODELK

/L(R

)-01

K/L

(R)-

01

WB W

FB-35F/B FUSE NO. 3

(B)

MB-6M/B FUSE NO. 6

(B)

TO POWER SUPPLY ROUTING

WB W WR

16 15 1

KEYLESS ENTRY CONTROL MODULEB176

WWR

21

KEY WARNINGSWITCH

B74

B74

12

(BLACK) B176

2 3 4 5 6 71 8 9 1011 12 13 14 15 16 17 18

GR77-20A

SL-18

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

GR77-20B

YR L

R

K/L

(R)-

02

K/L

(R)-

02

LR

LO

r

11

BL

253

13

LOr

4 YRYR

B

YB

14

Y1

YR

2

LR

3

FRONT DOORSWITCH RH

B267

13

YB

FRONT DOORSWITCH LH

B268

13

YB

REAR DOORSWITCH RH

R16

13

YB

REAR DOORSWITCH LH

R22

5L

Or

A10

LR

B37

i2

A:

COMBINATIONMETERDOOR

CODEENTRYCONNECTOR

DIODE(WAGON)

i10

B: i11

Y17

B

REF. TO GND-03

i2

B37

B183

R30

B184

R38 D34

3 BB

R39 D35

i1

B36

REF. TO GND-03

BB B

B267

B268

R22

R16

123

B176

(GREEN)B: i11

1 2 3 8 9 104 11 12 13 1422 23

5 6 715 16 17 24 25 2618 27 28 29 3019 20 21

B176 KEYLESS ENTRY CONTROL MODULE

1

2

3

LR

L

B

DOOR

OFF

ON

4

2

3

LR

YR

B

R52

D46

R50B90

ROOM LIGHT

REAR GATE LATCHSWITCH (WAGON)

TO POWER SUPPLY ROUTING

MB-10M/B FUSE NO. 2

(B)

R52

1 2 3

REF. TO GND-02•03

B

2 3 4 5 6 71 8 9 1011 12 13 14 15 16 17 18

BL

B1

B99

R3

YY

4

B90

3 41 2

i2

B99

2 3 4 5 6 7 813 15 1614 17 18 19 20 21

922

10121

231124

B36

2 3 4 5 6 7 813 15 1614 17 18 19 20 21

922

10121

231124

1 2 3 4 5 6 7 8 9 10

(GREEN)i10A:

B13LOr

LR

LR

21

i3

B38

LR

AT

TM

WG

TM

: AT MODEL

: MT MODEL

AT

MT

: WAGONWG

i1

1 2 3 4 5 67 8 9 10 11 12 13 14

i3

3 4 5 6 7 81 217 18 19 20

921 2211 12 13 14 15 16

10

AT

B

REF. TO GWD-04•05

YB 1B 2

R30

1 2

D46 BLACK

1212

D35

3 41 2

D34

1 34 5 6

2

SL-19

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

K/L

(R)-

03

K/L

(R)-

03

W7

B6

B14

RG

17

Lg

B18

D34

D47

R38

R1

B97

KEYLESS ENTRY CONTROL MODULEB176

D72

B101 D11

B30 D1

RG 1

BR 2

W 4

LgB 3

RG 15

LgB 10

W 14

B 13

D18

RG 1

LgB 3

RG 15

LgB 10

Lg

B4

Lg

B

RG

8R

G

Lg

B6

1

RG

52

Lg

B

RG

WG

D26 B269D21

RG1

LgB3

RG2

LgB1

: WAGONWG

FRONT DOOR LOCK ACTUATOR(DRIVER SIDE)

FRONT DOORLOCK ACTUATOR(PASSENGER SIDE)

REAR DOOR LOCKACTUATOR LH

REAR GATE LOCKACTUATOR (WAGON)

D18 D32

D72D26

B

D32 B265D27

RG1

LgB3

RG2

LgB1

REAR DOOR LOCKACTUATOR RH

REF. TO GND-01

1 23 4

WG

B176

2 3 4 5 6 71 8 9 1011 12 13 14 15 16 17 18

D11

D1

1 26 7

10 11 12 13 14 1516 17 18 19

3 45

20 21 22 23 24 25

98

D47

1 2

D34

1 34 5 6

2D27

D21

3 41 2

B97

1 2 3 45 6 7 8

GR77-20C

SL-20

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

B: ELECTRICAL SPECIFICATION

B5M1141

Content Terminal No. Measuring condition

Key warning switch 1 (INPUT) Battery voltage is present when inserting the key into the ignition switch.

Registration connector 2 (INPUT) 0 V is present when connecting the registration connector.

Door switch 3 (INPUT) 0 V is present when any door is open.

Power supply 5 Battery voltage is constantly present.

Ground 6 0 V is constantly present.

Door lock switch 7 (INPUT) 0 V is present when driver's door is unlocked.

Empty 8 —

Empty 9 —

Empty 10 —

Room light 11 (OUTPUT)• 0 V is present when pressing the transmitter OPEN button.• 0 V is present when any door is open.

Turn signal light (Right) 12 (OUTPUT)Battery voltage is present when pressing the transmitter OPEN or LOCK button.

Turn signal light (Left) 13 (OUTPUT)Battery voltage is present when pressing the transmitter OPEN or LOCK button.

Ground 14 0 V is constantly present.

Power supply (Hazard light) 15 Battery voltage is constantly present.

Power supply 16 Battery voltage is constantly present.

Door and rear gate lock actuator (Unlock)

17 (OUTPUT) Battery voltage is present when pressing the transmitter OPEN button.

Door and rear gate lock actuator (Lock)

18 (OUTPUT) Battery voltage is present when pressing the transmitter LOCK button.

SL-21

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

C: INSPECTION1. SYMPTOM CHART

Symptom Repair order Reference

None of the functions of the keyless entry system operate.

1. Check the transmitter battery. <Ref. to SL-23, CHECK TRANSMIT-TER BATTERY, INSPECTION, Key-less Entry System.>

2. Check the fuse. <Ref. to SL-23, CHECK FUSE, INSPECTION, Keyless Entry Sys-tem.>

3. Check the keyless entry control module power supply and ground circuit.

<Ref. to SL-24, CHECK POWER SUPPLY AND GROUND CIRCUIT, INSPECTION, Keyless Entry Sys-tem.>

4. Replace the keyless entry control module. <Ref. to SL-46, Keyless Entry Control Module.>

The transmitter cannot be registered. 1. Check the transmitter battery. <Ref. to SL-23, CHECK TRANSMIT-TER BATTERY, INSPECTION, Key-less Entry System.>

2. Check the registration connector circuit. <Ref. to SL-24, CHECK REGISTRA-TION CONNECTOR CIRCUIT, INSPECTION, Keyless Entry Sys-tem.>

3. Replace the keyless entry control module. <Ref. to SL-46, Keyless Entry Control Module.>

The door lock or unlock does not operate.NOTE:If the door lock control system doesnot operate when using the door lockswitch, check the door lock controlsystem. <Ref. to SL-12, INSPEC-TION, INSPECTION, Door Lock Con-trol System.>

1. Check the transmitter battery. <Ref. to SL-23, CHECK TRANSMIT-TER BATTERY, INSPECTION, Key-less Entry System.>

2. Check the key warning switch. <Ref. to SL-26, CHECK KEY WARN-ING SWITCH, INSPECTION, Keyless Entry System.>

3. Check the door switch. <Ref. to SL-24, CHECK DOOR SWITCH, INSPECTION, Keyless Entry System.>

4. Replace the keyless entry control module. <Ref. to SL-46, Keyless Entry Control Module.>

The hazard light does not operate. 1. Check the transmitter battery <Ref. to SL-23, CHECK TRANSMIT-TER BATTERY, INSPECTION, Key-less Entry System.>

2. Check the key warning switch. <Ref. to SL-26, CHECK KEY WARN-ING SWITCH, INSPECTION, Keyless Entry System.>

3. Check the door switch. <Ref. to SL-24, CHECK DOOR SWITCH, INSPECTION, Keyless Entry System.>

4. Check the hazard light operation. <Ref. to SL-26, CHECK HAZARD LIGHT OPERATION, INSPECTION, Keyless Entry System.>

5. Replace the keyless entry control module. <Ref. to SL-46, Keyless Entry Control Module.>

SL-22

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

2. CHECK TRANSMITTER BATTERY

3. CHECK FUSE

The room light does not activate. 1. Check the transmitter battery. <Ref. to SL-23, CHECK TRANSMIT-TER BATTERY, INSPECTION, Key-less Entry System.>

2. Check the room light operation. <Ref. to SL-27, CHECK ROOM LIGHT OPERATION, INSPECTION, Keyless Entry System.>

3. Check the key warning switch. <Ref. to SL-26, CHECK KEY WARN-ING SWITCH, INSPECTION, Keyless Entry System.>

4. Check the door switch. <Ref. to SL-24, CHECK DOOR SWITCH, INSPECTION, Keyless Entry System.>

5. Replace the keyless entry control module. <Ref. to SL-46, Keyless Entry Control Module.>

Step Check Yes No1 CHECK TRANSMITTER BATTERY.

1)Remove the battery from the transmitter. <Ref. to SL-47, REMOVAL, Keyless Transmit-ter.> 2)Check the battery voltage. <Ref. to SL-47, INSPECTION, Keyless Transmitter.>

Is the battery voltage OK? Further inspection is necessary, refer to “SYMPTOM CHART”. <Ref. to SL-22, SYMP-TOM CHART, INSPECTION, Keyless Entry Sys-tem.>

Replace the trans-mitter battery.

Symptom Repair order Reference

Step Check Yes No1 CHECK FUSE.

Remove and visually check fuse No. 2 (in the main fuse box), No. 3 (in the fuse and relay box) and SBF-6 (in the main fuse box)

Is the fuse blown? (15 A and 30 A)

Replace the fuse with a new one.

Check power sup-ply and ground cir-cuit. <Ref. to SL-24, CHECK POWER SUPPLY AND GROUND CIRCUIT, INSPECTION, Keyless Entry Sys-tem.>

SL-23

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

4. CHECK POWER SUPPLY AND GROUND CIRCUIT

5. CHECK REGISTRATION CONNECTOR CIRCUIT

6. CHECK DOOR SWITCH

Step Check Yes No1 CHECK POWER SUPPLY.

1)Disconnect the keyless entry control module harness connector.2)Measure the voltage between the harness connector terminal and chassis ground.

Connector & terminal(B176) No. 5, No. 15, No. 16 (+) — Chas-sis ground (–):

Is the voltage more than 10 V? Go to step 2. Check the harness for open circuits or shorts between the keyless entry control module and fuse.

2 CHECK GROUND CIRCUIT.Measure the resistance between the harness connector terminal and chassis ground.

Connector & terminal(B176) No. 6, No. 14 (+) — Chassis ground (–):

Is the resistance less than 10 Ω?

The power supply and ground circuit are OK.

Repair the har-ness.

Step Check Yes No1 REGISTRATION CONNECTOR INPUT VOLT-

AGE INSPECTION1)Disconnect registration connector.2)Measure voltage between keyless entry con-trol module harness connector and chassis ground.

Connector & terminal(B176) No. 2 (+) — Chassis ground (−−−−):

Is the voltage more than 10 V? Go to step 2. Repair harness, and (or) connector.

2 REGISTRATION CONNECTOR INPUT VOLT-AGE INSPECTION1)Connect registration connector.2)Measure voltage between keyless entry con-trol module harness connector and chassis ground.

Connector & terminal(B176) No. 2 (+) — Chassis ground (−−−−):

Is the voltage 0 V? Registration con-nector circuit is OK.

Repair harness, and (or) connector.

Step Check Yes No1 CHECK DOOR SWITCH CIRCUIT.

Measure the voltage between the keyless entry control module harness connector terminal and chassis ground.

Connector & terminal(B176) No. 3 (+) — Chassis ground (–):

Is the voltage 0 V when each door and rear gate is opened?

Go to step 2. Go to step 3.

2 CHECK DOOR SWITCH CIRCUIT.Measure the voltage between the keyless entry control module harness connector terminal and chassis ground.

Connector & terminal(B176) No. 3 (+) — chassis ground (–):

Is the voltage more than 10 V when each door and rear gate is closed?

The door switch is OK.

Go to step 3.

SL-24

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

3 CHECK DOOR SWITCH.1)Disconnect the door switch harness connec-tor.2)Check the continuity between the door switch terminals.

TerminalFront LH No. 1 — No. 3:Front RH No. 1 — No. 3:Rear LH No. 1 — No. 3:Rear RH No. 1 — No. 3:Rear gate No. 1 — No. 2:

Does continuity exist when the door switch is pushed?

Replace the door switch.

Go to step 4.

4 CHECK DOOR SWITCH.Check continuity between the door switch ter-minals.

TerminalFront LH No. 1 — No. 3:Front RH No. 1 — No. 3:Rear LH No. 1 — No. 3:Rear RH No. 1 — No. 3:Rear gate No. 1 — No. 2:

Does continuity exist when the door switch is released?

Check the harness for open circuits and shorts between the key-less entry control module and door switch.

Replace the door switch.

Step Check Yes No

SL-25

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

7. CHECK KEY WARNING SWITCH

8. CHECK HAZARD LIGHT OPERATION

Step Check Yes No1 CHECK FUSE.

Remove and visually check fuse No. 6 (in the main fuse box).

Is the fuse blown? (15A) Replace the fuse with a new one.

Go to step 2.

2 CHECK KEY WARNING SWITCH CIRCUIT.1)Disconnect the keyless entry control module harness connector.2)Insert the key into the ignition switch. (LOCK position)3)Measure the voltage between the harness connector terminal and chassis ground.

Connector & terminal(B176) No. 1 (+) — chassis ground (–):

Is the voltage more than 10 V? Go to step 3. Go to step 4.

3 CHECK KEY WARNING SWITCH CIRCUIT.1)Remove the key from the ignition switch.2)Measure the voltage between the harness connector terminal and chassis ground.

Connector & terminal(B176) No. 1 (+) — chassis ground (–):

Is the voltage 0 V? The key warning switch is OK.

Go to step 4.

4 CHECK KEY WARNING SWITCH.1)Disconnect the key warning switch harness connector.2)Insert the key into the ignition switch. (LOCK position)3)Check the continuity between the key warn-ing switch terminals.

TerminalNo. 1 — No. 2:

Does continuity exist? Go to step 5. Replace key warn-ing switch.

5 CHECK KEY WARNING SWITCH.1)Remove the key from the ignition switch.2)Check the continuity between the key warn-ing switch terminals.

TerminalNo. 1 — No. 2:

Does continuity exist? Replace key warn-ing switch.

Check the follow-ing:• Harness for open circuits or shorts between the key warning switch and fuse• Harness for open circuits and shorts between the keyless entry control module and key warning switch

Step Check Yes No1 CHECK HAZARD LIGHT OPERATION.

Make sure the hazard light blinks when hazard switch is turned ON.

Does hazard light brink? Go to step 2. Check hazard light circuit.

SL-26

SECURITY AND LOCKSKEYLESS ENTRY SYSTEM

9. CHECK ROOM LIGHT OPERATION

2 CHECK OUTPUT SIGNAL.1)Remove the key from ignition switch.2)Close all doors and rear gate.3)Measure voltage between keyless entry con-trol module harness connector terminal and chassis ground when LOCK or OPEN button of transmitter is pressed.

Connector & terminal(B176) No. 12, No. 13 (+) — Chassis ground (−−−−):

Is the voltage more than 10 V? Check harness for open or short between keyless entry control mod-ule and turn signal lights.

Replace the key-less entry control module.

Step Check Yes No1 CHECK ROOM LIGHT OPERATION.

Make sure the room light illuminates when the room light switch is turned ON.

Does the room light illuminate? Go to step 2. Check the room light circuit.

2 CHECK HARNESS BETWEEN ROOM LIGHT AND KEYLESS ENTRY CONTROL MODULE.1)Disconnect the keyless entry control module harness connector and room light harness connector.2)Measure the resistance between the keyless entry control module harness connector termi-nal and the room light harness connector ter-minal.

Connector & terminal(B176) No. 11 — (R52) No. 2:

Is the resistance less than 10 Ω?

The room light operation circuit is OK.

Check the harness for open circuits or shorts between the keyless entry control module and room light.

Step Check Yes No

SL-27

SECURITY AND LOCKSFRONT INNER REMOTE

4. Front Inner RemoteA: REMOVAL1) Remove the door trim. <Ref. to EI-20, REMOV-AL, Front Door Trim.>2) Remove the sealing cover. <Ref. to EB-13, RE-MOVAL, Front Sealing Cover.>3) Remove screw and the two rod joints.4) Remove the front inner remote.

B: INSTALLATIONInstall in the reverse order of removal.

CAUTION:Make sure the lock works properly after instal-lation.

C: INSPECTION1) Make sure the rod is not deformed.2) Make sure the lever and rod work smoothly.

BO0104

SL-28

SECURITY AND LOCKSFRONT OUTER HANDLE

5. Front Outer HandleA: REMOVAL1) Remove the door trim. <Ref. to EI-20, REMOV-AL, Front Door Trim.>2) Remove the sealing cover. <Ref. to EB-13, RE-MOVAL, Front Sealing Cover.>3) Remove bolt (A).4) Move front door glass downward. Remove boltand rod clamp.5) Remove the front outer handle.

CAUTION:Do not use excessive force to remove the door panel. This will deform it.

B: INSTALLATIONInstall in the reverse order of removal.

C: INSPECTION1) Make sure the rod is not deformed.2) Make sure the lever and rod work smoothly.

BO0107

SL-29

SECURITY AND LOCKSFRONT DOOR LATCH ASSEMBLY

6. Front Door Latch AssemblyA: REMOVAL1) Remove the front door trim. <Ref. to EI-20, RE-MOVAL, Front Door Trim.>2) Remove the sealing cover. <Ref. to EB-13, RE-MOVAL, Front Sealing Cover.>3) Remove the front inner remote. <Ref. to SL-28,REMOVAL, Front Inner Remote.>4) Remove the 3 screws and bolt.

5) Disconnect the connector. Remove the frontdoor latch assembly.

B: INSTALLATIONInstall in the reverse order of removal.

CAUTION:Make sure the lock works properly after instal-lation.

C: INSPECTION1) Make sure the rod is not deformed.2) Make sure the lever and rod work smoothly.

BO0105

SL-30

SECURITY AND LOCKSFRONT DOOR LOCK ACTUATOR

7. Front Door Lock ActuatorA: REMOVAL1) Remove the front door latch assembly. <Ref. toSL-28, REMOVAL, Front Inner Remote.>2) Loosen 2 screws to remove the front door lockacutuator.

B: INSTALLATIONInstall in the reverse order of removal.

C: INSPECTION1) Disconnect the door lock actuator harness con-nector.2) Connect the battery to the door lock actuator ter-minals.

If NG, replace the door lock actuator.

Battery connection Actuator operation

No. 3 (+) — No. 1 (–) Unlocked → Locked

No. 1 (+) — No. 3 (–) Locked → Unlocked

BO0106

2 14 3

2 14 3

BO0186

SL-31

SECURITY AND LOCKSREAR INNER REMOTE

8. Rear Inner RemoteA: REMOVAL1) Remove the rear door trim. <Ref. to EI-21, RE-MOVAL, Rear Door Trim.>2) Remove the sealing cover. <Ref. to EB-16, RE-MOVAL, Rear Sealing Cover.>3) Remove screw and the two rod joints.4) Remove the inner remote.

B: INSTALLATIONInstall in the reverse order of removal.

CAUTION:Make sure the lock works properly after instal-lation.

C: INSPECTION1) Make sure the rod is not deformed.2) Make sure the lever and rod work smoothly.3) Make sure the child safety lock on rear doorswork properly, when applicable.

BO0108

SL-32

SECURITY AND LOCKSREAR OUTER HANDLE

9. Rear Outer HandleA: REMOVAL1) Remove the rear door trim. <Ref. to EI-21, RE-MOVAL, Rear Door Trim.>2) Remove the sealing cover. <Ref. to EB-16, RE-MOVAL, Rear Sealing Cover.>3) Remove the rear inner remote. <Ref. to SL-32,REMOVAL, Rear Inner Remote.>4) Remove the rear door latch assembly. <Ref. toSL-34, REMOVAL, Rear Door Latch Assembly.>5) Loosen 2 bolts and nut to remove rear outer han-dle.

CAUTION:Do not use excessive force to remove the door panel. This will deform it.

B: INSTALLATIONInstall in the reverse order of removal.

C: INSPECTION1) Make sure the rod is not deformed.2) Make sure the lever and rod work smoothly.

BO0111

SL-33

SECURITY AND LOCKSREAR DOOR LATCH ASSEMBLY

10.Rear Door Latch AssemblyA: REMOVAL1) Remove the rear door trim. <Ref. to EI-21, RE-MOVAL, Rear Door Trim.>2) Remove the sealing cover. <Ref. to EB-16, RE-MOVAL, Rear Sealing Cover.>3) Remove the rear inner remote. <Ref. to SL-32,REMOVAL, Rear Inner Remote.>4) Remove the 3 screws and bolt.

5) Disconnect the connector, and then remove therear door latch assembly.

B: INSTALLATIONInstall in the reverse order of removal.

CAUTION:Make sure the lock works properly after instal-lation.

C: INSPECTION1) Make sure the rod is not deformed.2) Make sure the lever and rod work smoothly.

BO0109

SL-34

SECURITY AND LOCKSREAR DOOR LOCK ACTUATOR

11.Rear Door Lock ActuatorA: REMOVAL1) Remove the rear door latch assembly. <Ref. toSL-34, REMOVAL, Rear Door Latch Assembly.>2) Loosen 2 screws to remove rear door lock acutu-ator.

B: INSTALLATIONInstall in the reverse order of removal.

CAUTION:Make sure the lock works properly after instal-lation.

C: INSPECTION1) Disconnect the door lock actuator harness con-nector.2) Connect the battery to the door lock actuator ter-minals.

If NG, replace the door lock actuator.

Battery connection Actuator operation

No. 3 (+) — No. 1 (–) Unlocked → Locked

No. 1 (+) — No. 3 (–) Locked → Unlocked

BO0110

2 14 3

2 14 3

BO0186

SL-35

SECURITY AND LOCKSREAR GATE OUTER HANDLE

12.Rear Gate Outer HandleA: REMOVAL1) Remove the rear gate trim. <Ref. to EI-34, RE-MOVAL, Rear Gate Trim.>2) Remove the rear gate latch assembly. <Ref. toSL-37, REMOVAL, Rear Gate Latch Assembly.>3) Loosen 2 nuts to remove rear gate outer handle.

B: INSTALLATIONInstall in the reverse order of removal.

C: INSPECTION1) Inspect the rod for deformation.2) Make sure the lever and rod move smoothly.

BO0114

SL-36

SECURITY AND LOCKSREAR GATE LATCH ASSEMBLY

13.Rear Gate Latch AssemblyA: REMOVAL1) Remove the rear gate trim. <Ref. to EI-34, RE-MOVAL, Rear Gate Trim.>2) Remove the rear gate key cylinder rod clamp.3) Remove the 3 bolts.

4) Disconnect connectors, and then remove reargate latch assembly.

B: INSTALLATIONInstall in the reverse order of removal.

CAUTION:Make sure the lock works properly after instal-lation.

C: INSPECTION1) Make sure the rod is not deformed.2) Make sure the lever and rod work smoothly.

BO0112

SL-37

SECURITY AND LOCKSREAR GATE LATCH LOCK ACTUATOR

14.Rear Gate Latch Lock Actua-tor

A: REMOVAL1) Remove the rear gate latch assembly. <Ref. toSL-37, REMOVAL, Rear Gate Latch Assembly.>2) Loosen 2 screws to remove rear gate lock actu-ator.

B: INSTALLATIONInstall in the reverse order of removal.

C: INSPECTION1) Disconnect the door lock actuator harness con-nector.2) Connect the battery to the door lock actuator ter-minals.

If NG, replace the rear gate latch lock actuator.

Battery connection Actuator operation

No. 1 (+) — No. 2 (–) Unlocked → Locked

No. 2 (+) — No. 1 (–) Locked → Unlocked

BO0113

2 1 2 1

BO0191

SL-38

SECURITY AND LOCKSTRUNK LID LOCK ASSEMBLY

15.Trunk Lid Lock AssemblyA: REMOVAL1) Remove the trunk lid key cylinder rod clamp.2) Loosen 2 bolts to remove trunk lid lock assem-bly.

B: INSTALLATIONInstall in the reverse order of removal.

CAUTION:• Apply grease to parts that rub.• Make sure the lock works properly after in-stallation.

C: INSPECTION1) Check the striker for bending or abnormal wear.2) Check the safety lever for improper movement.3) Check other levers and the spring for rust forma-tion and unsmooth movement.

BO0115

SL-39

SECURITY AND LOCKSFRONT HOOD LOCK ASSEMBLY

16.Front Hood Lock AssemblyA: REMOVAL1) Open the hood.2) Remove the bolt. Remove the hood lock assem-bly.3) Remove the release cable from the lock assem-bly.

B: INSTALLATIONInstall in the reverse order of removal.

CAUTION:• Apply grease to parts that rub.• Make sure the release cable works properlyafter installation.

C: ADJUSTMENTLoosen the bolt. Adjust the lock assembly whilemoving it up and down.

D: INSPECTION1) Check the striker for bending or abnormal wear.2) Check the safety lever for improper movement.3) Check other levers and the spring for rust forma-tion and unsmooth movement.

BO0187

BO0188

SL-40

SECURITY AND LOCKSREMOTE OPENERS

17.Remote OpenersA: REMOVAL1. HOOD OPENER1) Remove the release cable from the hood lock.2) Remove the bolt. Remove the opener lever.

2. TRUNK LID OPENER1) Remove the rear seat. <Ref. to SE-11, REMOV-AL, Rear Seat.>2) Remove the center pillar lower trim and side sillcover on the passenger side. Remove the rear pil-lar lower trim. Pull back the floor mat. Remove theclip holding the cable. 3) Remove the bolt. Remove the opener pull han-dle.

4) Remove the cable from the opener pull handle.5) Remove the striker from the trunk lid.6) Remove the cable from the striker.

3. FUEL FLAP OPENER1) Remove the rear seat. <Ref. to SE-11, REMOV-AL, Rear Seat.>2) Remove the center pillar lower trim and side sillcover on the passenger side. Remove the rear pil-lar lower trim. Pull back the floor mat. Remove theclip holding the cable.3) Remove the bolt. Remove the opener pull han-dle.

4) Remove the cable from the opener pull handle.5) Remove the right rear quarter trim. <Ref. to EI-30, REMOVAL, Rear Quarter Trim.>6) Rotate the fuel lock inside the quarter panel toleft and remove.

B: INSTALLATION1. HOOD OPENERInstall in the reverse order of removal.

2. TRUNK LID OPENERInstall in the reverse order of removal.

3. FUEL FLAP OPENERInstall in the reverse order of removal.

C: INSPECTIONMake sure the fuel flap opens and closes smoothly.

B5M0751

G5M0151

G5M0147

G5M0151

B5M1067

SL-41

SECURITY AND LOCKSIGNITION KEY LOCK

18.Ignition Key LockA: REPLACEMENT1) Remove the battery ground cable.2) Remove the steering column. <Ref. to PS-30,REMOVAL, Tilt Steering Column.>3) Secure the steering column in a vise. Removethe bolt with a drill.

4) Remove the ignition key lock.5) Use a new torn bolt. Tighten the torn bolt to theend of the thread.

B: INSPECTION1) Remove the instrument panel lower cover.2) Remove the lower column cover.3) Unfasten the holddown clip which secures theharness and disconnect the connector of the igni-tion switch from the body harness.4) Turn the ignition key plate to each position andcheck the continuity between the terminals of theignition connector.

If NG, replace the ignition switch.

Switch position Tester connection Specified condi-tion

LOCK

ACC No. 1 — No. 2 Continuity

ON No. 1 — No. 2 — No. 4

Continuity

ST No. 1 — No. 3 — No. 4

Continuity

B5M1061

S6M0162A

SL-42

SECURITY AND LOCKSKEY LOCK CYLINDERS

19.Key Lock CylindersA: REPLACEMENT1. FRONT DOOR1) Remove the door trim. <Ref. to EI-20, REMOV-AL, Front Door Trim.>2) Pull back the sealing cover.3) Move front door glass downward.4) Remove the rod clamp. Remove the bolt. Re-place the key cylinder.

2. TRUNK LID1) Remove the trunk trim. <Ref. to EI-36, REMOV-AL, Trunk Trim.>2) Remove the rod clamp. Remove the lock plate.Replace the key cylinder.

3. REAR GATE1) Remove the rear gate trim. <Ref. to EI-34, RE-MOVAL, Rear Gate Trim.>2) Remove the rod clamp. Remove the lock plate.Replace the key cylinder.

BO0189

B5M1085

BO0190

SL-43

SECURITY AND LOCKSIMMOBILIZER CONTROL MODULE

20.Immobilizer Control ModuleA: REMOVALNOTE:The following positions for removal and installationare for LHD models. The positions for RHD modelsare symmetrically opposite.1) Disconnect GND cable from battery.2) Remove instrument panel lower cover. <Ref. toEI-25, REMOVAL, Instrument Panel Assembly.>3) Disconnect connector from immobilizer controlmodule.4) Remove immobilizer control module.

B: INSTALLATIONInstall in the reverse order of removal.

BO0193

SL-44

SECURITY AND LOCKSIMMOBILIZER ANTENNA

21.Immobilizer AntennaA: REMOVAL1) Disconnect GND cable from battery.2) Remove instrument panel lower cover. <Ref. toEI-25, REMOVAL, Instrument Panel Assembly.>3) Remove screws, separate upper column coverand lower column cover.

4) Disconnect immobilizer antenna connector (A)from immobilizer control module.5) Remove immobilizer antenna (B).

B: INSTALLATIONInstall in the reverse order of removal.

B6M1184

H6M0710A

SL-45

SECURITY AND LOCKSKEYLESS ENTRY CONTROL MODULE

22.Keyless Entry Control Mod-ule

A: REMOVAL1) Disconnect battery ground cable.2) Remove instrument panel lower cover. <Ref. toEI-25, REMOVAL, Instrument Panel Assembly.>3) Remove nut, then remove keyless entry controlmodule while disconnecting connector.

4) Disconnect keyless entry control module and theother electrical control module.

B: INSTALLATIONInstall in the reverse order of removal.

BO0194

SL-46

SECURITY AND LOCKSKEYLESS TRANSMITTER

23.Keyless TransmitterA: REMOVAL1. TRANSMITTER BATTERYRemove battery from transmitter.

NOTE:To prevent static electricity damage to transmitterprinted circuit board, touch steel area of buildingwith hand to discharge static electricity carried onbody or clothes before disassembling transmitter.

B: INSTALLATION1. TRANSMITTER BATTERYInstall in the reverse order of removal.

C: INSPECTION1. TRANSMITTER BATTERY1) Measure voltage between battery (+) terminaland (–) terminal.

NOTE:• Battery discharge occurs during measurement.Complete measurement within 5 seconds.• During battery voltage measurement, voltagefalls more than 1.8 volts in 3 seconds period.

If NG, replace the battery. (Use CR1620 or equiva-lent.)

D: REPLACEMENT1. TRANSMITTER REGISTRATION

NOTE:A maximum of 3 transmitters can be registered foreach individual vehicle.1) Remove the side sill cover at the driver's side,then connect the registration connectors at thefront pillar lower section.2) Unlock the door lock.3) Press the OPEN button of the transmitter to beregistered. Immediately afterwards, press theLOCK button.4) The door lock will automatically lock and unlockin sequence. This indicates the completion of trans-mitter registration for the first transmitter.5) If registration of a second transmitter is now to becarried out, press the OPEN button of that transmit-ter. Immediately afterwards, press the LOCK but-ton.6) The door lock will automatically lock and unlockin sequence. This indicates the completion of trans-mitter registration for the second transmitter.7) Disconnect the registration connectors after thecompletion of all registration operations. After con-firming the operation of the door lock using thenewly registered transmitter(s), reinstall the side sillcover at the driver's side.

Tester connectionVoltage (V)

(+) (–)

Battery (+) termi-nal

Battery (–) termi-nal

2.5 — 3.0

B5M1182

Resistance 300

BO0195

SL-47

SECURITY AND LOCKSKEYLESS TRANSMITTER

SL-48