20 Years MetalStar State-of the Art Metal Decoration fastet make-ready metal printing machine...

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Transcript of 20 Years MetalStar State-of the Art Metal Decoration fastet make-ready metal printing machine...

  • KBA Metal Decorating

    Gerhard Grossmann, Area Sales Director

    20 Years MetalStar – State-of the Art Metal Decoration Equipment

  • KBA-MetalPrint 2016 – General Information

    © KBA • MetalPrint October 2016 Seite:2

    System supplier in sheet metal decoration

    • Printing

    • Coating

    • Drying

    • Sheet handling

    • Ovens for beverage cans

    • Ovens for the drum industry

    • Air purification systems

    • Heat storage systems

  • KBA-MetalPrint General Information- Business Areas

    © KBA-MetalPrint • Stuttgart Seite:3

    KBA-MP‘s

    MetalCoat 470 is the

    work horse in

    coating equipment

    KBA-MP‘s MetalStar 3

    the highest quality and

    fastet make-ready

    metal printing machine

    KBA-MP‘s High Econ

    TNV offers the lowest

    energy consumption

    of all thermal drying

    systems in metal

    decorating

    KBA-MP was the

    world‘s first

    manufacturer to

    produce an

    overhead stacker

    which includes, 1-,2-

    and 3-stackers

    KBA-MP‘s LTG

    brand is recognized

    as the best dryer in

    metal decorating

  • KBA-MetalPrint – General Information

    © KBA • MetalPrint October 2016 Seite:4

    • Sales 2015 Euro 101 m

    • Intake of orders Euro 93 m

    • Export ratio > 91%

    • R & D 4% of sales

    • Employees 302

    • Production area in Stuttgart 19.100 m²

  • KBA-MetalPrint – General Information

    © KBA • MetalPrint October 2016 Seite:5

    98,0

    97,0

    96,0

    0,0

    1,0

    99,0

    105,0

    103,0

    104,0

    95,0

    102,0

    101,0

    100,0

    FC 2016Ist 2015Ist 2013 Ist 2014

    Sales in Mio. €

  • Installed machine base worldwide

    © KBA • MetalPrint October 2016 Seite:6

    1995 - 2016 all Multicolour Installations: 887 print units

    363

    26

    70

    22 13

    0

    393

  • History of MetalStar Multi-Colour Printing

    © KBA • MetalPrint October 2016 Seite:7

    1965 – Launch of the world‘s first

    unit-type litho press, the Variant 4,

    made in Radebeul

  • First MetalStar Installation

    © KBA • MetalPrint October 2016 Seite:8

    1995 – Four Colour UV Line installed in Crown Cork /USA

  • MetalStar1 - ColorTronic

    © KBA • MetalPrint October 2016 Seite:9

    ColorTronic settings

    • Remote ink zone

    • Format

    • Pressure

    • Register

    • etc.

  • Comparison Mailänder 122A

    © KBA • MetalPrint October 2016 Seite:10

    Sate-of-the-art 1995

    • two colour process

    • ink key adjustment manual

    (optional remote control)

    • Pressure setting manual

    • Register setting manual

    • etc.

  • First MetalStar2

    © KBA • MetalPrint October 2016 Seite:11

    2002 – Four Colour Conventional Line installed in Vogel&Noot / D

  • MetalStar2 - ColorTronic

    © KBA • MetalPrint October 2016 Seite:12

    ColorTronic settings

    • Remote ink zone

    • Format

    • Pressure

    • Register

    • etc.

  • MetalStar2 – 10 Units Lines

    © KBA • MetalPrint October 2016 Seite:13

    Eight Colour UV Line with drying and coating unit (total ten units)

    installed in United Can / Indonesia

    2003 2007

  • MetalStar2 – New Design

    © KBA • MetalPrint October 2016 Seite:14

    2005 – Six Colour UV Line, new design

  • Name Change MetalStar2 to MetalStar PR

    © KBA • MetalPrint October 2016 Seite:15

    Five Colour MetalStar PR conv.

    Line installed in South Africa

    Six Colour MetalStar PO conv.

    Line installed in Thailand

  • MetalStar3 – New Peak Performance

    © KBA • MetalPrint October 2016 Seite:16

    2014 - Seven Colour UV Line installed in Sarten / Turkey

  • MetalStar3 - New ErgoTronic console

    • Touchscreen operation

    • Graphic user guidance

    • Wallscreen (optional)

    • Remote register

    • Ink and dampening remote control

    • Job-based saving of all

    relevant press parameters

    • Remote maintenance via Internet

    • CIP3 /CIP4 interface

    • Job change over program

    • Ink run-in program

    New modern Windows® operating system

    © KBA • MetalPrint October 2016 Seite:17

  • Job Access

    © KBA-MetalPrint • Stuttgart Seite:18

    One button job change over program Washing device

    • program select

    Printing units

    • plate change

    • engage/disengage

    • ink run up program

    Substrate

    • format/thickness

    • front & side lay

    All data settings can be done during the current production

  • MetalStar3 – Topseller Options

  • 1st Topseller: Plate change system FAPC

    © KBA • Name • Ort • Datum Seite:20

    FAPC - Fully Automatic Plate Change / New overlay process for time savings

    Change time: All units in 3 min. including register zeroing New

    • simultaneous process in multiple units, behind closed guards

    • change time including register zeroing, independent of length of the press

  • 2nd Topseller: CleanTronic Synchro

    © KBA • Name • Ort • Datum Seite:21

  • 3rd Topseller: DriveTronic SRW*

    © KBA • Name • Ort • Datum Seite:22

    Independent roller washing with Separate Roller Drive

    Roller washing possible during:

    • Blanket washing

    • Impression cylinder washing

    Roller washing is now absolute independent

    * not in combination with DriveTronicSPC available!

  • Make ready comparison

    © KBA • Name • Ort • Datum Seite:23

  • KBA Metal Decorating

    KBA-MetalPrint GmbH

    www.kba-metalprint.de

    Thank you very much for your attention