2-Spindle Horizontal CNC lathes - Bulmakmetal...

7
2-Spindle Horizontal CNC lathes

Transcript of 2-Spindle Horizontal CNC lathes - Bulmakmetal...

2-Spindle Horizontal CNC lathes

1 2

2-Spindle Horizontal CNC lathes

2SP series machines are true 2-spindle lathes

that boast space savings and high productivity

(The photo includes optional speci cations.)With the 2SP-35H/HG, OSP and FANUC speci cations can be selected. (The photo shows OSP speci cations.)

The G in the machine name stands for the gantry loader. The 2SP-10HG has FANUC specifications only.

● Max turning diameter × length: ø100 × 100 mm

● Spindle motor: 7.5/5.5 kW

● Spindle speed: 50 to 5,000 min-1

● Turret type: V8 + V8

● Max turning diameter × length: ø380 × 230 mm

● Spindle motor: 18.5/15 kW

● Spindle speed: 20 to 2,000 min-1

● Turret type: V12 + V12

3

■■■

L R

4

Wide array of results to achieve high utilization

High speed and stable cut

Operator home position

● Operator movement is reduced one-third with one 2SP-H compared to simultaneous use of two general-purpose single spindle NC lathes.

Structural design features“straight down chip drop”

● With the bed directly below a ram-type turret, straight down chip drop results in much shorter chip handling time and steady, long runs. And chips will not build up on any surface within the machine.

● Machine thermal deformation is minimized because chips are caught and discharged by a chip conveyor assembly separate from the bed casting.

Available in 3 different discharge directions to fit your shop layout requirements. A simple push of the button helps reduce

operator fatigue.

This easy-to-use manual Touch Setter really reduces setup times. Making a tool contact the sensor automatically stores an offset in the control system—quickly and accurately.

■ Chip conveyors (Optional) ■ Auto front door open/close (Optional)

■ Touch Setter (Optional) (2SP-35HG)

Wide array of variations significantly shorten setup time

● 2SP–H series lathes

● Two machines

Item

Max Spindle Speed

RapidTraverse(X/Z)

Turret lndexingTime

Unit

min-1

m/min

sec

2SP-10HG

50 to 5,000

24/24

0.2

2SP-35H/-35HG

20 to 2,000

24/30

0.3

Rear discharge (Opt)

Right discharge(Opt)2SP-35H/HG

Left discharge(Opti)2SP-35H/HG

Operation panel

Spindle

2SP-10HG2SP-35H/HG

Boring/drilling and slot machining can be done radially and axially in the workpiece with milling tool attached (multitasking specs).Higher production efficiency achieved with process-intensive machining.

● Example of drill end mill unit

■ Multitasking turret specifications ■ Multitasking turret (Optional)

Item Unit

min−1

mm

mm

mm

mm

kW

deg

deg

deg

2SP-10HG

V10

10

160 to 6,000

ø13

ø12

ø12

M8

1.6

±0.01

3 (X, Z, C)

0.001

0.001

2SP-35H2SP-35HG

V12

6

80 to 5,000

ø20

ø20

ø20

M14

3.5

±0.03

Milling tool spindle

Turret type

No. of controlled axes

No. of milling tools

Spindle speeds

Max milling tool size

Motor

C-axis

Min input

Least command increment

Indexing accuracy

Max tool size

Drill

Endmill

Tap

● Equipped with a central detachable partition between the two spindles to ensure safety when the two spindles are operating independently.

● When one side is operating automatically, setup can be done on the other spindle.

● Adapts flexibly to all kinds of production.

● Workpiece mount/dismount can be done with operator positioned in front.

● Since there are no interfering structures in the machine front, there is excellent accessibility to the chuck and turret.

● The turrets are designed for easy tool edge checks and rigid, quick-change tooling packages.

Simultaneous parallel turning in the same operation

Continuous primary secondary operations

Simultaneous turning of different workpieces

1

2

3

Radial facing Axial facing

● The turrets, with fast indexing, drastically reduce non-cutting time.

Turret indexing: 0.2 sec (2SP-10HG)● With box ways for highly accurate and stable turning.

Twin spindles can also operate completely independent of each other

Easily accessible front facing chucks and turrets

Three-in-One Productivity Modes

5

FILE SELECT

[ALARM ][TELCOM][ DATA][ NAME ][POS. ]

ACTIVE FILE : 4 FILE-NO.:WORK-3

FILE-NO. NAME WORK-1 777 WORK-2 893ACTIVE WORK-3 4649 WORK-4 5963 WORK-5 4989

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R R �ow L R �ow

The photo includes optional specications for this machine.

NC gantry loaders for laborsaving automationWide array of variations to handle all types of production

Gantry loaders—for more productivity and flexibility (Optional)

● Conversational data input for loader movements—a safe, simple, and quick way to set up.

● AC servo drives for all 3 axes enable multiple workpiece and setup changes—quick and easy.

● If trouble occurs, recover methods are displayed on the screen to help the operator respond—quickly.

● A selection of loader movement patterns are available to match various production requirements. This flexibllity helps you make the production line changes that are needed—when you need them.

HG-10A (for 2SP-10HG)

Workpiece

Loader gripper

Traveling speed

Standard loader time (including machine chuck time)*

Min cycle time (16-P stacker, R R �ow)

OD

Length

Weight (one hand)

Loader jaw

Jaw stroke

Horizontal (A axis)

Vertical (B axis)

Front/back (C axis)

Unit

mm (in.)

mm (in.)

kg (lb)

mm (in.)

m/min (fpm)

m/min (fpm)

m/min (fpm)

sec

sec

ø100 (3.94)

75 (2.95)

1.5 (3.3)

3-jaw, with pusher

ø12 (0.47)

150 (492)

120 (394)

40 (131)

7

24

HG-35A (for 2SP-35HG)ø280 (11.02)

160 (6.30)

15 (33)

3-jaw, with pusher

ø40 (1.57)

120 (394)

100 (328)

40 (131)

12

45

■ HG loader specifications

HG-10A (2SP-10HG)

Max workpiece diameter

Max load capacity (1 pallet)

Stacking height

No. of pallets

ø100 (3.94)

30 (66)

460 (18.11)

16

HG-35A (2SP-35HG)

ø280 (11.02)

70 (154)

500 (19.69)

16

■ 16-station worktable specificationsUnit

mm (in.)

kg (lb)

mm (in.)

■ Wide range of loader layouts

* Loader time becomes longer in some cases based on workpiece/chuck specifications.

Loader

Part turn device

Conveyor

Chip conveyor

Gauge

Worktable

Loader with 2 carriers

In-Line Layout

Parallel Layout

■ Automation applications

Gauge Worktable Chuck air blower(blast)

Loader hand Through spindle coolant

Part turn device Palletizing system Chucking miss (air) Workpiece pusher Data files

ODIDWidthRunout

16 stations

Air

Air cylinder

Coolant

(5, 10, 15 workpiece types possible)

Item

Item

7 8

■ Specifications

2SP-35H/HG

450 (17.72)

ø380* [ø280] (ø14.96 [ø11.02])

230 (9.06)

1,205 (47.44)

220 (8.66)

230 (9.06)

JIS A2-8

ø120 (ø4.72)

ø82 (ø3.23)

20 to 2,000

V12 + V12

12 + 12

25 (1)

ø40, ø50 (ø1-1/2, ø2)

30 (1,181)

0.0001 to 300.0 (0.0000040 to 11.81)

18.5/15 × 2 (25/20 × 2)

0.885-4P (AC 1.2-4P × 2)

OSP: 67 (54), FANUC: 66 (53)

3,200 × 2,835 (125.98 × 111.61)

2,260 [4,052] (88.98 [159.53])

9,500 [11,000] (20,900 [24,200])

320 (85)

OSP-P300L / FANUC 31i-B

2SP-10HG

310 (12.20)

ø100 (ø3.94)

100 (3.94)

1,055 (41.54)

150 (5.91)

175 (6.89)

ø140 across �ats

ø80 (ø3.15)

ø52 (ø2.05)

50 to 5,000

V8 + V8 (L turrets)

V10 + V10 (M turrets)

8 + 8

20 (3/4)

ø32 (ø1-1/4)

24 (945)

0.0001 to 120.0 (0.0000040 to 4.72)

7.5/5.5 × 2 (10/7.5 × 2)

0.4-4P × 2 (AC 0.5-4P × 2)

28 (22)

1,650 × 1,857 (64.96 × 73.11)

2,816.7 (110.89)

4,900 (10,780)

200 (53)

FANUC 31i-B

Unit

mm (in.)

mm (in.)

mm (in.)

mm (in.)

mm (in.)

mm (in.)

mm (in.)

mm (in.)

min-1

tools

mm (in.)

mm (in.)

m/min (ipm)

m/min (ipm)

mm/rev (ipr)

kW (hp)

kW (hp)

kW (hp)

kW (hp)

kVA (kW)

mm (in.)

mm (in.)

kg (lb)

L (gal)

L (gal)

L (gal)

Distance between spindle centerlines

Max cutting diameter

Max cutting length

Spindle center height form �oor

X axis

Z axis

Spindle nose

Spindle front bearing dia

Spindle bore dia

Spindle speed ranges

Spindle speed

Turret type

No. of tools

OD tool shank size

ID tool shank diameter

Rapid traverse (X axis)

Rapid traverse (Z axis)

Cutting feederate

Spindle (30 min/cont)

Hydraulic pump

Lubricant pump

Coolant pump

Total power requirement

Floor space (W × L, mach only)

Machine height (w/loader)

Machine weight (w/loader)

Coolant tank

Hydraulic unit tank

Lubricating oil tank

Capacity

Travels

Spindles

Turrets

Feedrates

Motors

Machine Size

CNC

Item Model

* ø310 (12.2) when Touch Setter mounted[ ] With loader

Stepless

24 (945)

1.5 × 4P (2 × 4P)

0.02-4P (0.03-4P)

30 × 2 (8 × 2)

6 (1.6)

2SP-10HG standard

■ Spindle output/torque diagram

[FANUC] 2SP-35H/35HG standard [OSP] 2SP-35H/35HG standard [FANUC]

75.4 N-m (30 min)

55.2 N-m (cont)

7.5 kW (15 min)

5.5 kW (cont)

18.5 kW (30 min)

15 kW (cont)684 N-m (30 min)

555 N-m (cont)

18.5 kW (30 min)

15 kW (cont)

353 N-m (30 min)

286 N-m (cont)

2SP-10HG 2SP-35H/HG

Turret R

ø250

ø250

3530

5

287

(Z-a

xis

175)

340

(Z-a

xis

175)

Spindle L Spindle R

Across �ats 440

100

362.

9

(Z-a

xis

230)

Across �ats440

100

362.

9

(Z-a

xis

230)

30

■ Standard accessories

● Coolant system

● Full enclosure shielding

● Front door interlock

● Self-diagnostics

● Jack bolts, foundation pads

● Tool kit

● Work lamp

● Electronic buzzer

● Chuck open/close foot switch

● Chucking direction switch (parameter settings)

● Separate left/right spindle covers

● Lubrication monitor

■ Loader optional accessories (2SP-10HG, 2SP-35HG)

● On machine part turn device

● Safety fence

● Chuck open/close M code

● Chuck air blower (blast)

● Coolant blower (blast)

● Chuck open/close confirm proximity switch

● Triple lamp status indicator

● Automatic power shutoff

● Worktable: 16 stations

● Program protection key switch

■ Optional accessories

■ Travel ranges

● Multitasking turret (C-axis control)

● Chip conveyor

● Chip bucket

● High pressure coolant

● Mist collector

● Hydraulic power chuck

● Toolholders

● Boring bar sleeves

● Drill sleeves

● Machining completion lamp

● Tool counter (hard counter)

● Workpiece counter (hard counter)

● Touch Setter M (2SP-35HG)

● In-process work gauges

● Post-process work gauges

● Gauging interface

● Robot interface

53

50 50Between centers310

195(X-axis 150)

55 85140 110

195(X-axis 150)

Max cutting ø100

Max cutting ø100Turret L Turret R

220 220325(X-axis 220)

325(X-axis 220)

120 185 140205

545 Between centers450

545Max

cuttin

g ø31

0

Max cu

tting ø

310

500 1,000 2,000 5,00050 100

500

1,000

2,000

50

10

100

10

5

50

0.5

1

0.1500 1,000 2,00050

20

100

500

1,000

5,000

50

10

100

10

5

50

0.5

1

0.1500 1,000 2,00050

20

100

500

1,000

5,000

50

10

100

10

5

50

0.5

1

0.1

Sp

ind

le t

orq

ue

N-m

Mot

or o

utp

ut

kW

Spindle speed min-1

Sp

ind

le t

orq

ue

N-m

Mot

or o

utp

ut

kW

Spindle speed min-1

Sp

ind

le t

orq

ue

N-m

Mot

or o

utp

ut

kW

Spindle speed min-1

Turret L

Spindle L Spindle R

[ ] Loader specs

9 10

2SP-10HGDimensional Drawing / Installation Drawing

Chip conveyor(Opt)

Right spindle coolant pump

Left spindlecoolant pump

2,670 (105.12)

1,650 (64.96) 46046050 50

630(24.80)

390(15.35)

630(24.80)

1,63

52.

3(0

.09)

816.

7

1,82

5 (7

1.85

)62

9 (2

4.76

)

2,45

4 (9

6.61

)

684

(26.

93)

600

(23.

62)

1,17

0 (4

6.06

)

2,670 (105.12)

2,631 (103.58)

460

490.5 490.5

670

50

670

1,650

460310

150150 4545

270 314

2,01

7.3

(79.

42)

1,05

5 sp

indl

e he

ight

Sub-operation panel

Pulse handleRight turret

Lube unit

16-P stacker

(Opt)

(Opt)

(2,8

16.7

) [11

0.89

]

Status indicator

Right spindleLeft spindleOperation monitor

Left turret

Chuckmanual blower

50 16-P stacker(Opt)

Loader(Opt)

1,27

7 (5

0.28

)73

8 (2

9.06

)

(Chip conveyor removal)

1,05

554

5Tr

avel

195Travel

1,60

0 (6

2.99

)

2,01

5 (7

9.33

)

1,900 (74.80)2,434 (95.83)20

600 (23.62)940 (37.01)195(7.68)

681.71,752.3 (68.99)

1,095 710

750

360.2 194.8

Chip conveyor(Opt)

Hydraulic unit(Left/right 1 ea)

(803

.2)

■ Chip conveyor types and applications

Various Chip Conveyors

Name Hinge Scraper Magnet scraper

● For steel and general use ● For cast iron ● Easy to maintain ● Blade scraper ● Magnet scraper for sludge processing

● For cast iron ● Effective for sludge handling

Magnet

2SP-35HDimensional Drawing / Installation Drawing

Auxiliary control panel Operation panel

(Opt)525 325

850 (33.46)410(16.14)

292.3 1,347.7 (53.06)

Hydraulic chuck pressure regulator

Rightheadstock

Leftheadstock

RightturretLeft turret

(Opt)

Chipconveyor L

(Opt)

Chipconveyor R

2,26

0 (1

49.6

1)

1,05

5 (4

1.54

)1,

205

(47.

44)

919.

2

919.

2

1,4501,450

2,900 (114.17) 150150

3,200 (125.98)

450(17.72)

1,225 (48.23)1,225 (48.23) 819.7 (32.27)819.7 (32.27)

Hydraulic unit Coolant tank

Status indicator

Control cabinet

Lube unit

(Opt)

Chip conveyor rear output

(Opt)Chip bucket

175

810

(31.

89)

1,01

5 (3

9.96

)

1,20

5 (4

7.44

)43

016

5

650

(25.

59)

965

(37.

99)

645

(25.

39)

700 907

207

2,26

0 (8

8.98

)

1,710 810

2,520 (99.21)245

2,765 (108.86)

2,100 (82.68)425

2SP-35HGDimensional Drawing / Installation Drawing

1,000

1,000

2,900

5,350 (210.63)

225

265265

1,000 225

200

427.

7

2,450 225 2251,225 (48.23)2,900 (114.17)

1,2251,225

780.

942

565

8

179.

530

02,

110

(83.

07)

1,08

3 (4

2.64

)3,

800

(149

.61)

1,76

0.6

(69.

31)

2,03

9.4

(80.

29)

3,80

0 (1

49.6

1)80

4(3

1.65

)

355.

6

785.

51,

210.

5

(36.

4)

[Current L/R stackers: 5850 (230.31)]

1,000 225 2251,225 (48.23)

Main operationpanel

Airsupply port

Main power supply

1,000

2,900 (114.17)

225 2251,000 1,450 1,450

1,225 (48.23)1,225 (48.23)5,350 (210.63)

465 4651.6 1.6

4501,825 1,825

160.7 160.75,354.6 (210.81)5,033.2 (198.16)

5,0304,100

2,40

0 (9

4.49

)1,

289

(50.

75)

839

450

295

700

1,20

517

52,

200

(86.

61)

2,37

5 (9

3.50

)

(262)(262)

Lube unit (Chip conveyor discharge ht)

340

1,01

51,

045

700.

735

5.6

1,20

5 (4

7.44

)1,

056.

3 (4

1.59

)1,

790.

9 (7

0.51

)4,

052.

2 (1

59.5

4)

3,800 (149.61)176.3 2,835 (111.61)

315 2,5201,710 810

1,263 (49.72) 729(28.70)

600(23.62)

1,080 (42.52)1,217

1373,809 (149.96)

614.5

10150

650

1,60

0.5

(63.

01)

799.

5(3

1.48

)1,61

0

900

256

Coolant tank

Spindle nose

Base edge

Chip conveyor

Hydraulic unit(Left/right 1 ea)

Application

Shape

Status indicator16-P stacker

(L)

16-P stacker(R)

Safety fence L(16-P stacker)

Safety fence R(16-P stacker)

981.6 (38.65)

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be noti�ed prior to its shipment to another country.

, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074

2-Sp

indle H

orizo

ntal CN

C lathes

■ Tooling Systems

OD tool shank 25 × 25

ø40

ø40 (ø1-1/2)

OD tool shank 20 × 20

ø32

ø32 (ø1-1/4)

DS MT No.1-H32DS MT No.2-H32

BS 8-H32BS 10-H32BS 12-H32BS 16-H32BS 20-H32BS 25-H32

Drill sleeves Boring bar sleeves

2SP-10HG 2SP-35H/HG

DS MT No.1-H40DS MT No.2-H40DS MT No.3-H40DS MT No.4-H40

BS 8-H40BS 10-H40BS 12-H40BS 16-H40BS 20-H40BS 25-H40BS 32-H40

Drill sleeves Boring bar sleeves

OD- 20

OD- 20

● The sp

eci�cations, illustrations, and d

escriptions in this b

rochure vary in different m

arkets and

are subject to change w

ithout notice.P

ub N

o. 2SP

-H-E

-(10a)-200 (Feb 2015) P

rinted in Jap

an

When using O

kuma p

roducts, alw

ays read the safety p

recautionsm

entioned in the instruction m

anual and attached

to the prod

uct.

Drills Drill sleeve

Boring bars Boring bar sleeve

Boring bars, ø32 (ø1-1/4)

ID-H32

ID-H32(offset)

V8 turretDrills

Boring bars

Boring bars, ø40 (ø1-1/2)

Drill sleeve

Boring bar sleeve

V12 turret

ID-H40

ID-H40(offset)

OD- 25

OD- 25

(3/4 × 3/4) (1 × 1)