2-Post Lift Instruction Manual

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0 2-Post Lift Instruction Manual Model No.:QJ-Y-2-35

Transcript of 2-Post Lift Instruction Manual

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2-Post Lift

Instruction Manual Model No.:QJ-Y-2-35

1

Statement

All rights reserved! Without the written consent of Yantai Haide Science and

Technology Co., Ltd. , no copy or replicate is allowed by any company or individual in

any format(like electronics, mechanical, copy, record and other format). Please read

this manual carefully before usage,do carefully operation,maintenance and repair by

rules.No obligation is taken by our company if operate not by rules.This manual is

designed for Yantai Haide Science and Technology Co., Ltd. usage, no obligation is

taken if use this manual for other machine.

Manufacturer

Yantai Haide Science and Technology Co., Ltd.

Address: No 14, Wuxi Road, Developed District, Yantai, China

Tel: 86-535-6853129

Fax: 86-535-6853815

Website: www.ythaide.com

Service

Yantai Haide Science and Technology Co., Ltd.

No 14, Wuxi Road, Developed District, Yantai, China

Tel: 86-535-6853129

Fax: 86-535-6853815

Email: [email protected]

2

ATTENTION

The damage during the transportation is due to carrier.

The safety performance is considered during design and

manufacture. Sufficient training and skillful operation can

only make the product safety guaranteed.

All the specifications requested on the machine label must be

obeyed for installation. Only a qualified electrician is allowed

operation.

Read this manual Carefully before usage, any usage or repair

is prohibited before reading this manual.

The company has the right to improve partial structure, no

obligation for update about products sold before.

Make sure lifting arm lock gears are fastened well before

lifting vehicles.

The damage due to overload weight, the user is responsible for

the responsibility.

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Contents

Chapter I Introduction....................................................................4-6

Chapter II Safety instructions........................................................7-10

Chapter III Method of Packaging and Handling.........................11-12

Chapter IV Installation and Testing.............................................12-24

Chapter V Maintenance...........................................................25-26

Chapter VI Electric Safety...........................................................26-27

Chapter VII Hydraulic System....................................................28-29

Annex:

1. Products Quality Certificate

2. Products Inspectation Report

3. Product Warranty Card

4. Packing List

5. Exploded Diagram

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Chapter I Introduction

1.1 Overview

Two post hydraulic car lift uses hydraulic power as the power source and with

mechanical security insurance. The lift has the advantages of simple structure, superior

performance, advanced technology, easy operation and safe usage. It is suitable for

vehicle repairing industry such as auto repair shop and auto repair retail-department

and other etc.

1.2 Structural performance

1.2.1 The lift is the Floorplate 2-Post Hydraulic Car Lift which takes the use conditions

of most users into full consideration in structure.The users can install the lift in the

appropriate place according to their own situation.

1.2.2 The hydraulic system uses hydraulic power unit,compact, safe, reliable, easy to

adjust, easy to maintain and has low failure rate. The hydraulic system is with manual

voltage regulator, revolving the overflow valve and screw to adjust systematic pressure

is ok.

Note: The system pressure has been adjusted prior to shipment,the users can

not adjust by themselves.

1.2.3 The lift is with mechanical security lock, simple and reliable in structure.

1.3 Operating system:

1.3.1 When the power is on, press the rise button to achieve the required high, release

the button, the device can be stopped.

1.3.2 Confirm the mechanical lock can lock the slider, if there is no safe locked, press

the down handle to make the slider down so that the mechanical lock can lock the slider.

1.3.3 During working pay attention to the mechanical lock, if the mechanical lock

doesn’t lock the slider effectively, should adjust to make it in the best condition.

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1.4 Technical parameters:

Dimensions(QJ-Y-2-35)

Type lifting

height

mm

Lifting

weight

KG

Pressure

Pneumatic

Mpa

Motor

Power

Kw

Voltage

V

Lifting

Time

S

noise

QJ-Y-

2-35

≤1820 ≤4000 16Mpa 2.2KW 220V/380V

50Hz

≤80 ≤85dB

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Chapter II, Safety instructions

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2.1 Safety specification

在 Do not operate the equipment until you carefully read and fully understand the

instructions which the rules contain. Negligence may result in major accidents,

electrical shock or serious personal and property damage.

1. Know your machine

For your personal safety, please carefully read this manual, know applications and

limitations of the machine, and the potential risks associated with the machine.

2. Keep work area clean

Messy area and components can cause accidents.

3. Do not use the machine in dangerous environment

Do not use the machine in wet atmosphere or rain, or exposed to rain, keep work

area in good lighting.

4. Non-professional staff do not close

All visitors must remain a safe distance from the work area.

5. Do not operate the machine by force

Keep the speed of the machine in its design, operate with security implementation

6. Wear appropriate clothing

Avoid wearing loose clothing, gloves, necklaces or jewelry that can be involved

by moving parts, we recommend wearing non-slip shoes, wear the cap long hair can be

wrapped in.

7.Do not maintain the machine in working condition

The machine should be properly maintained on a regular basis, such as lubrication,

adjustment, but certainly don’t maintain it in working condition.

8. You must cut off the power before maintenance and replacing parts.

9. Do not run the machine without people’s charge.

10.machine label

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2.2 The warning signs

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2.3 Security design description

2.3.1 Hydraulic system adopts hydraulic cylinder to lift. Explosion-proof valve is

used to hydraulic cylinder. Once hydraulic oil pipe explode, damage will not

happen because of lift suddenly goes down.

2.3.2 Steel rope is adopted to the balancing installation to ensure synchronous

lifting.

2.3.3 Lift mechanical lock is unlock and does not work when goes down. But it

works in rest state. So it is safe even when the oil pipe burst or steel wire rope

broken.

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Chapter III Method of Packaging and Handling

3.1 Packing way:

The lift is packed to be several parts as below:

1 The lift body is wrapped in steel frame, completely covered by unbreakable material,

include all body parts.

2 Power unit and electrical control box (some models without electronic control box)

is packed in cardboard box.

3 We will provide some optional accessories for some client's special requirement.

3.2 lifting and loading、transport:

1 When lifting and loading, must use woven nylon tape with loading-bear strength no

less than 2 tons, and to the center of gravity, to avoid the tape placed in mechanical lock

position. See the Fig. As below.

2. Right equipment and methods must be chose when loading and unloading. Also

ensure the parts is no missing and consider package size、 weight、center of gravity

and breakable parts.

3. Lift must be placed flat and avoid direct sunlight in the warehouse.moisture-proof.

Temperature is -10°C to +40°C.

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4. After delivery, to check the damage may occur on the way of transport and storage.

And to verify the promise of manufacturer. If the damage occurred during

transportation, the customer should immediately inform the transport company.

5. Be careful when opening the package, to maintain a certain distance. Do not lose

small parts when opening package.

Chapter IV Installation and Testing

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4.1 Installing tools:

1、 Φ18 churn drill bit

2、 churn drill

3、 12-14、17-19 spanner

4、 adjustable spanner

5、 cross screw driver,flat screw driver

6、 hammer

7、 band tape(5m)

8、 squareness gauge

9、 chalk

4.2 Installation warning

4.3 Choose installation place.

1、 Lift is designed to be installed inside the house, space is no obstacle, well-ventilated.

Shall not be installed near the wash area, paint, paint corrosive solvents stacking area.

if the installation place close to bedroom, may explode, very dangerous. We must avoid

here to install. There are other state regulations on health and safety. Such as minimum

distance from walls or other equipment. Emergency access and other requirements.

2、 Must keep fire far away from lift installation place, the surrounding environment

must be good.

4.4 Installation requirement on ground

Only manufacturers or distributors authorized professional technical personnel may install

the equipment. The installer must have the qualifications. Non-professional installation

may cause serious injury to person or equipment.

Installation according to the chart.

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1、 Lift must be installed on a minimum thickness of 250 mm, a minimum strength of

300PSI concrete ground.

Specifications of concrete must be strictly enforced, otherwise it will cause

a serious accident.

Installation ground should be level. Should supplement the small uneven

ground level. If the concrete level tolerance is big, should consider re-pouring

concrete.

4.5 Installation

1、According to the instructions in the packing list, to check if is missing parts or

damage parts.

2、 According to foundation chart (Fig.2) to install lift. Using chalk to draw the

installation range of column lift.

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3、 After marking proper position for lift column, to draw with a rough outline of

column position with chalk, column base as a template.

4、Re-check all the dimensions to ensure that each column of the base shape and

position consistent with the chalk line.

5、 Firstly, place cylinder in the positioning hole in the column bottom, then after fixing

slider to slide, push the slide to bottom of the column from top. Two columns distance

is 2800mm.

6、Base on column bottom hole for position, to drill a hole about 150 mm deep with

churn drill on concrete. To ensure the expansion bolts' fixed-strength, do not get churn

drill shaking when drilling hole. After drilling, with a vacuum cleaner or wire brush to

clean the dust of each hole. Ensure the column in the process to prevent the dumping

or shifting.

7、The nuts should be reserved 3-5mm thread after assembling expansion bolts. Inserted

into the drilled hole, tapping with a hammer until the bolt to the column bottom of the

spring washer parts, then taping pivot bolt until it can not move. Measured vertical

degree of vertical column with squareness gauge .If column vertical degree is large, use

pad to adjust. After vertical adjustment, tighten the nut bolt. nut tightening torque is

about 80N.M.

Anchor bolt installation drawings:

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The column vertical degree must be guaranteed, otherwise it will

cause lift can not rise or damage to person.

8、Install lift pump station、oil pipe(Fig.3.2),mechanical lock, steel wire rope , limit

switch parts and so on. Fix the balancing steel wire rope (Fig.3.), The slide should be

at bottom when adjusting the balancing steel wire rope. Two steel wire rope keep in

same tightness.

Steel wire rope installation drawings:

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1 Hex nuts M20 8

2 Wire rope 2

Pump station connection diagram:

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No Name Spec Qty

1 Pump 1

2 Flange nut M8 4

3 Flange hexagonal bolt M8×30 4

Top cover installation drawing:

No Name Spec Qty

1 Top cover 2

2 Top pulley-bottom plate 2

3 Bimetallic bearing 302519 2

4 Pulley side cushion 2

5 Shaft elastic ring φ25 2

6 hex nut M12 8

7 Elastic washer φ12 8

8 Flat washer φ12 8

9 Hexagon headed bolt M12×30 8

Height adaptor installation diagram:

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No Name Spec Qty

1 Height adaptor bracket 2

2 Elastic washer φ8 4

3 Hexagon head screw M8×12 4

Bottom pulley installation diagram:

No Name Spec Qty

1 Bottom pulley-bottom plate 4

2 Bimetallic bearing 302516 4

3 Pulley side cushion 8

4 Shaft ring φ25 4

Oil pipe connection diagram:

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No Name Spec Qty

1 Pump station 1

2 Oil pipe 1300 1

3 Barrel connector NPT3/8-M16×1.5-115 2

4 Oil pipe 2830 1

5 Right angle joint NPT3/8-M16×1.5 2

6 Oil cylinder 2

Main oil cylinder installation diagram:

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No Name Spec Qty

1 Oil pipe 2940 1

2 Right angle joint NPT 3/8 -M16×1.5 1

3 Oil cylinder 1

4 Inner and outer through joint NPT3/8-M14×1.5-115 1

5 Compound pad φ14 2

6 Main oil pipe 1300 1

7 Hollow bolt M14×30 1

Sub-cylinder installation diagram :

No Name Spec Qty

1 Oil pipe 2830 1

2 Right angle joint NPT 3/8 -M16×1.5 1

3 Oil cylinder 1

Bridge installation drawing:

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No Name Spec Qty

1 Gap bridge 1

2 Flat pad φ12 4

3 Hexagon headed bolt M12×20 4

8、Installation method of unlocking wire:

When install the unlocking wire, please put the circle at one end of the wire around the

small roller’s bushing of the main column’s active rotating board lock, install φ8 flat

washer, and then fasten with M8*20 screw and M8 nut at a point. (Parts at Point a, b,

c, d, e and f will be illustrated in the following pictures). Then make the other end of

the wire (without circle) go upward to circle the nylon roller at b point and then

downward to circle the nylon roller at c point, then keep the wire parallel to the ground

and circle the nylon roller of sub column at c point, make the wire go upward to go

through the fixing board at d point, and go through the dragline bushing. One end of

the dragline bushing is fixed on the dragline fixing board with M8 screw. After the

unlocking wire goes through the dragline bushing, fix the other end of the dragline

bushing at the dragline frame at e point. Then make the unlocking wire go through the

small roller bushing of passive board of sub column at f point. After adjusting the

tightness of unlocking wire, use the wire clip fix the unlocking wire which goes through

the passive rotating board of sub column. Take care that when adjusting the tightness

of unlocking wire, do not make it too loose. When the unlocking wire between the

main and sub columns does not fall naturally, its tightness is OK.

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25

26

Above is the drawing of parts of point a and b

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Above is the drawing of parts at point c. The structure of parts at point c of the main

column and the sub column is same.

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Above is the drawing of parts at point c.

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Above is the drawing of parts at point e and f.

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Below please find the parts listed in the above drawings.

Item No. Parts name Specifications Quantity

1 Hex. screw M6*45 1

2 Small nylon roller 3

3 hex nut M6 3

4 hex. screw M8*20 2

5 large pad φ8 3

6 small roller bushing 2

7 hex nut M8 6

8 Hex. screw M6*30 2

9 small roller frame 2

10 Hex. screw M6*10 6

11 dragline fixing board 1

12 Hex. screw M6*25 2

13 dragline bushing 1

14 dragline frame 1

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9、When the installation position of the lift is confirmed, fix the protective base plate

with 4 plastic expansion bolts on the ground as illustration below.

Then place the gaps on the base plates of the main and sub columns at the extended

parts of the base plate as illustration below.

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Finally install the oil tube between the main and sub columns, and fix the oil tube with

nylon ribbons which go through the holes in the welded iron part on the base plate. See

illustration below.

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10、Connect power supply and terminal according to circuit diagram. And make sure

the phase of the connection is correct and the grounding is reliable.

The wiring of the circuit must be connected by a professional electrician

Ensure that the power supply voltage is same with the lift requirements

Make sure the phase connection is correct and that the wrong connection will burn out the motor

and not be covered by the warranty

Pump stations must be kept dry

11、Installation of the arm. Insert the arm into the transverse slot of the carriage,aim

the holes in the carriage’s horizontal tube and the holes of the arm shaft and insert the

arm shaft and then put the circlips on the end of the arm shaft. Then install tray,

auxiliary tray, etc.

4.6 Test and adjustment

1、Please confirm before starting:

Make sure the column is vertical and the arm is horizontal.

Make sure the expansion bolt is fastened.

To ensure that the power supply voltage and motor nameplate requirements are

consistent.

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Make sure the electrical system is connected correctly and has good grounding.

Make sure the hydraulic pipe is connected correctly.

Ensure adequate space for people and goods in the work area。

2、The tank capacity is 10 L,fill N46 (SY1227-84) hydraulic oil into the tank of the

pumping station and the oil quantity should be between the top and bottom of the fuel

tank scale.

As low winter temperatures, hydraulic oil is more viscous, if necessary, you can choose

more than 32 # 40 # The following high-pressure anti-wear hydraulic oil. filling

lithium grease (GB7324-87) in the internal slider of slider touches , requires top-down

uniform filling

3、First click up button and check whether there is oil on the oil outset within

5seconds.If there's no oil proves the motor reverses, Any two-phase adjustment of the

power steering motor is ok. Press the up button and slider can be increased and repeated

lifting several times, the highest and lowest position, measuring if the height of the two

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slider are the same, or should be adjusted two ends of the curtain rope slider height until

they are the same; two sliding Height Maximum tolerance is 5 mm.

4、In the trial run of the process, should observe the vibration, noise of lift , whether

the oil leak, pump motor functioning, the implementation of electrical components etc..

5、Do 2-3 times the full load test, simultaneous detection of item 3,4,if there's no problem, just do

repair work

1、Operate strictly in accordance with operating procedures, don't operate lift casually

2、Make sure center of gravity as close as possible to the panel made by two poles. because

center of gravity is different from cars during lifting.

3、The motor reverse is prohibited to avoid damage to the pump during initial installation

4、A comprehensive inspection is needed every half month especially whether three

expansion bolts behind pole panel is loose

5、Hydraulic oil must be a regular manufacturers of high pressure anti-wear hydraulic oil.

6、Observe the oil level frequently to avoid starvation and damage caused by oil pump idle.

7、Always check the working status of mechanical safety lock to make it safe and reliable.

8、Hydraulic valve, system pressure has been adjusted at the factory, the user can not adjust

is casually and should be responsible for the consequences.

9、Repair work, the mechanical safety lock must be effective working state.

Chapter V Maintenance

5.1 Maintenance

Car lift maintenance should pay attention to the following points

1、 Should ensure the cleanliness of lift, There's no obstacles around to avoid crash or

fall during the lifting process, damages to people and equipment

2, Maintain the hydraulic hoses, electrical lines are clean to avoid aging and damaged

Of lines.

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3、Replace the hydraulic oil every 9-10 months. When empty the oil, used oil should

be put clean out. oil level could be in the middle of the oil gauge when filling the oil.

4, Usually should check the oil level, if below the oil gauge should promptly fill oil to

the mid-line.

5,Obstacles is forbidden in oil tank to avoid damages to oil pump.

6、 Clean up the oil filter every 3 months using Kerosene, hair brush to clean obstacles

on the surface. Be careful not to damage the oil filter, if damaged, should be replaced

immediately

7、 Steel rope and pulley should be painted lubricant frequently and observe if there's

fracture on the rope, if there should be immediately replaced.

8、Check if the column is vertical every 6 months , if vertical change, need to re-adjust,

and tighten the nut, tightening torque of about 80N.M.

5.2 Common faults and solution

No.

faults

solution

1

Two sliding table are not

synchronized

Adjust the nuts on the rope (should be regularly

adjusted after usage)

2

Motor doesn't work check whether the power is on

Check whether the power supply is good

and electricity connection is loosen the wiring to fall

off

3

Motor doesn't work The power is not enough

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4

motor rotates but lift doesn't

work well

check whether motor connected well, motor reverse

Check whether fuel tank is adequate, inlet tube is off

and the filter is blocked

5

Lift falls automatically after

lifting up

clean one-way valve, shuttle valve, relief valve of

pump station

6

Safety lock doesn't work Check whether safety lock plate is in the right position

check offsetting spring of safety lock plate is off

7

Motors, electrical component

failures

cut off the power timely, check, repair, replacement it

by a professional electrician

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etc find any other abnormal, please contact us asap.

Chapter VI Electrical safety

6.1Electrical system safety rules

1、 Only person through formal training and have professional knowledge could do

electrical maintenance and troubleshooting.

2、 Do not modify or omit the protective chain devices.

3、 Before starting, read and pay attention to warning signs.

4、When trouble exclusion have been determined, cut off the power, the main switch

must be locked.

5、 Note that the lift is used safely in humid areas to avoid the occurrence of electric

shock

6、 Before the electricity sent to the lift, must stay away from the lift.

7、 Do not open the electrical box, unless the need for inspection for electrical

equipment .

8、 Do not modify the circuit, unless authorized by the manufacturer qualified.

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9、 When replacing electrical parts, need to determine whether they meet specifications,

including color-coded wires

10、 When operating electrical equipment, do not wear metallic glasses, necklace, etc.

In addition, do not wear rings, watches, bracelets

6.2Electrical schematic diagram:

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Chapter VII Hydraulic system

7.1 Safety rules for hydraulic systems

1、 Non-professional personnel not allowed to remove gear pumps, control valves,

etc.。

2、 System pressure must not be adjusted at will, exceeding the rated pressure of

pump station will cause damage to gear pump or personal injury。

3、 Hydraulic oil pipe shall not be in contact with sharp object。

4、 Hydraulic oil pipes not to be in contact with corrosive substances.

5、 Hydraulic oil pipe must change if damage or rubber layer aging .

6、 When replacing hydraulic oil pipe, the nominal pressure of the pipe shall not be

less than twice the pressure of the system。

7.2 Hydraulic principle diagram

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7.3 Hydraulic principle diagram、Interface schematic:

7.4Pump station decomposition diagram:

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Two post hydraulic auto lift

Quality certification

The product meets requirements of

Q/0601KHD002-2013 standard,is qualified to be out

of factory after check

Serial no:

Legal representative: Inspection charger:

D a te :

Ya n t a i H a i d e S c i e n c e a n d Te c h n o l o g y C o . , L t d .

A d d r e s s : 2 1 . To n g r u n R o a d , A P E C I n d u s t r i a l Z o n e , Z h i f u

D i s t r i c t , Ya n t a i , C h i n a

Te l : 8 6 - 5 3 5 - 6 8 5 3 8 1 2 , 6 8 5 3 8 1 6 ;

S e r v i c e h o t l i n e : 8 6 - 5 3 5 - 6 8 5 3 1 2 9

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Inspection Report

Product Name:Two post hydraulic car lift

Model :

This product implements Q/0601KHD002-2013 standard. Before

the product leaves the factory, the inspection items and results are as

follows:

No. Inspection item Unit Standard

data

Measured

value

1 Lifting height mm ≤1815

2 Lifting capacity Kg ≤4000

3 Minimum hight mm ≤100

4 System pressure Mpa ≤16

5 Lifting time s ≤80

Inspector:

Date:

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Product warranty card

User’s company / name

Address and Phone

Description and Model Two Post Hydraulic Car Lift

Ex-work No.

Date acquisition

Dealer’s name

Dear Customer,

Thanks for choosing our lift. With this warranty card and invoice, we will provide our best after service for you according to

relative regulations of the Law of the PRC on the Protection of the Rights and Interests of Consumers. Please read and fill out

the card carefully, and give it to the dealer and our company for the records.

User‘s

obligation

Please fill out this card and affix the official seal when purchasing the device, in triplicates, one for the dealer,

one for our company, and the third one is for you.

This card should be kept well. Should the device fail to operate, this card will be one of the proofs to determine

whether free charge service is available for the device.

This card can only be effective with our company’s official seal.

Warranty

conditions

Should the product fail to operate within one year from the date of purchasing and is confirmed by our company

that it was used in normal conditions and according to the requirements of User’s Manual, we will provide

limited repairing for free.

If the product need to be repaired under warranty, the user should take the warranty card, invoice, and the User’s

Service Sheets filled out by himself to obtain free service. The old components will be possessed by our

company.

Items not in contract maintenance range: Damages due to improper transportation, misapplication, insufficient

ground strength, power disagree with specifications, or operation not according to the User’s Manual. If the

warranty is overdue, and our company is requested to provide service, we will charge based on our company’s

cost price.

※Customer saved

43

Product warranty card

User’s company / name

Address and Phone

Description and Model Two Post Hydraulic Car Lift

Ex-work No.

Date acquisition

Dealer’s name

Dear Customer,

Thanks for choosing our lift. With this warranty card and invoice, we will provide our best after service

for you according to relative regulations of the Law of the PRC on the Protection of the Rights and Interests

of Consumers. Please read and fill out the card carefully, and give it to the dealer and our company for the

records.

User‘s

obligation

Please fill out this card and affix the official seal when purchasing the device, in triplicates,

one for the dealer, one for our company, and the third one is for you.

This card should be kept well. Should the device fail to operate, this card will be one of the

proofs to determine whether free charge service is available for the device.

This card can only be effective with our company’s official seal.

Warranty

conditions

Should the product fail to operate within one year from the date of purchasing and is confirmed

by our company that it was used in normal conditions and according to the requirements of

User’s Manual, we will provide limited repairing for free.

If the product need to be repaired under warranty, the user should take the warranty card,

invoice, and the User’s Service Sheets filled out by himself to obtain free service. The old

components will be possessed by our company.

Items not in contract maintenance range: Damages due to improper transportation,

misapplication, insufficient ground strength, power disagree with specifications, or operation

not according to the User’s Manual. If the warranty is overdue, and our company is requested

to provide service, we will charge based on our company’s cost price.

44

※Distributor saved

Product warranty card

User’s company / name

Address and Phone

Description and Model Two Post\ Hydraulic Car Lift

Ex-work No.

Date acquisition

Dealer’s name

Dear Customer,

Thanks for choosing our lift. With this warranty card and invoice, we will provide our best after

service for you according to relative regulations of the Law of the PRC on the Protection of the Rights

and Interests of Consumers. Please read and fill out the card carefully, and give it to the dealer and

our company for the records.

User‘s

obligation

Please fill out this card and affix the official seal when purchasing the device, in triplicates, one

for the dealer, one for our company, and the third one is for you.

This card should be kept well. Should the device fail to operate, this card will be one of the proofs

to determine whether free charge service is available for the device.

This card can only be effective with our company’s official seal.

Warranty

conditions

Should the product fail to operate within one year from the date of purchasing and is confirmed by

our company that it was used in normal conditions and according to the requirements of User’s

Manual, we will provide limited repairing for free.

If the product need to be repaired under warranty, the user should take the warranty card, invoice,

and the User’s Service Sheets filled out by himself to obtain free service. The old components will be

possessed by our company.

Items not in contract maintenance range: Damages due to improper transportation, misapplication,

insufficient ground strength, power disagree with specifications, or operation not according to the

User’s Manual. If the warranty is overdue, and our company is requested to provide service, we will

charge based on our company’s cost price.

45

※Company saved

46

47

48

49

50

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No. Code Name Spec Qty Note

1 91012110100 Column welding parta -

main-40

1

2 14020406001 Oil cylinder

2

3 13010100078 Bimetal bearing 302547 2

4 91011110800 Pulley

2

5 14020100001 Oil nipple φ8 2

6 15030100025 Internal and external

straight joint

NPT 3-8 to M14×1.5-

115

1

7 15030200003 Right angle joint NPT 3-8 to M16×1.5 2

8 15030100013 Hollow bolt M14×30 2

52

9 12130100001 Composite mat φ14 2

10 14020208092 Oil pipe L=1300 1

11 91011110400 Buttom pulley-base plate

4

12 13010100015 Bimetal bearing 302516 4

13 91011110700 Pulley side pad

10

14 12090100003 Shaft circlip φ25 6

15 15010000003 Chain LH-125 2

16 21010100056 Column chain pin With the chain 2

17 12080100010 Cotter pin φ2.5×16 8

18 91012110300 Column top cover 4T

2

19 91011110600 Top pulley-base plate

2

20 13010100016 Bimetal bearing 302519 2

21 12030100020 Hex head bolt M12×30 8

22 12050201009 Flat washer φ12 12

23 12050203007 Elastic washer φ12 12

24 12010101005 Hex nuts M12 8

25 91011111100 Curtain bracket-base plate

2

26 12020301028 inner hex screw M6×12 14

27 16030401038 cylinder curtain L=2700 2

28 12010500001 hex nut M6 7

29 14020502065 hydraulic pump

1

30 12030400005 hex bolt M8×30 6

31 12010103002 hex nut M8 6

32 11110300004 limited switch ME8108 1

33 12030400007 hex bolt M5×10 2

34 91030161305 oil pipe clip

2

35 91011111000 adaptor bracket

2

36 12050203005 elastic washer φ8 4

37 12020301013 inner hex screw M8×12 12

38 91013110300 lock pin

2

39 12020400007 inner hex screw M10×12 2

53

40 91013110500 lock bush 10

2

41 91013112500 spring

1

42 12020301032 inner hex screw M6×10 17

43 21013110400 turning plate-3.5A

1

44 21013111300 lock plate

2

45 21011110800 lock plate washer

2

46 91013110400 lock bush 14

2

47 91013112000 spring

2

48 12030400001 hex bolt M6×16 1

49 12020400015 inner hex screw M6×10 1

50 12010101004 hex nut M10 1

51 12100100001 Handle ball M10-φ40 1

52 21013100002 Mechanical lock cover-

main-4.0A

1

53 21013110500 Pulley bracket

1

54 21010300007 Nylon small pulley φ6-φ32-10 3

55 12020301101 Hexagon socket head cap

screw

M6×45 1

56 21011110700 Small pulley bracket

2

57 12030100017 Outer hexagonal bolt M6×30 2

58 21023111500 Unlocking handle

1

59 21013000900 Active wire rope fixing

bolt

1

60 91012110200 Column welding-sub-40

1

61 21013111100 Rotary plate return spring

1

62 91011110900 Passive transfer plate

1

63 91013200002 Electromagnet cover

1

64 21013110600 Cable fixing plate

1

65 12020301007 Hexagon socket head cap

screw

M6×25 2

66 91011111200

91011111000

Cable bracket

1

67 12050202006 Large washer φ8 2

68 21010200021 Small pulley spacer

1

54

69 91012120100 4.0T carriage

2

70 91011120700 Slider

16

71 91011120110 Press plate

8

72 12050203003 Elastic washer φ10 16

73 12020202007 Hexagon socket head cap

screw

M10×25 16

74 91011120600 Pin

4

75 12090100026 Shaft circlip φ38 4

76 91011121300 carriage lock pin

4

77 12020301048 Inner hexagon bolt M8×12 4

78 91013121200 carriage spring

4

79 21010100055 carriage chain pin with the chain 2

80 21013120300 carriage rubber block

2

81 12090100019 shaft circlip φ22 4

82 21013121100 Inner gear A

2

83 21013121200 Inner gear B

2

84 12020301025 inner hexagon bolt M12×20 4

85 91012130100 4T arm R705-1055

2

86 91012130200 extension arm R728-1080

2

87 21010300069 out gear

4

88 12020301042 Inner hexagon bolt M10×20 12

89 12020301017 Inner hexagon bolt M8×25 4

90 12010101003 hexagon screw M8 4

91 21010200020 3 step tray

4

92 12020201013 cross bolt M8×12 8

93 16060400021 rubber pad

4

94 91012130300 4T arm R860-1365

2

95 91012130400 extension arm R883-1390

2

96 12020301025 Hexagon socket head cap

screw

M12×20 4

97 91011140900 floor plate

1

98 14020208091 oil pipe 8-II-2940 1

55

99 15040000006 steel rope φ8-8665 2

100 91011140920 Channel-section steel

1