2. Material Property Charts

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    Material property charts:

    mapping the materials

    universe

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    Learning Objectives/Intended Learning Outcomes

    Know ledge and

    UnderstandingUnderstanding of material families and their property relationships

    Skil ls and

    Abil i t iesAbility to create material property charts for specific purposes

    Values and

    Att i tudesGrasping a broad view of materials information, the big picture

    Learning objectives for Lecture Unit 2

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    Outline of Lecture Unit 2

    Exploring relationships: property charts

    Making charts

    Report writing

    Custom subsets, adding your own materials

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    Metals Polymers Ceramics Hybrids

    PEEK

    PP

    PTFE

    WC

    Alumina

    Glass

    CFRP

    GFRP

    Fibreboard

    SteelCopper

    LeadZinc

    Aluminum

    103

    10-3

    10-2

    10-1

    102

    10

    1

    Bar chart

    Bar charts

    Data sheets = numbers, words

    Log scale

    Property chartsWe want meaning

    Many

    decades

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    Bar- chart created with CES EduPack

    Metals Polymers Ceramics Hybrids

    Metals

    Polymers

    Elastomers

    Materials

    w i th h igh

    modulus

    Materials

    wi th low

    modulus

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    Bubble

    chart

    Bubble charts

    Many

    decades

    Many

    decades

    Log scales

    Families occupy

    discrete fields

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    Bubble chart created with CES EduPack

    Boxselect ion:

    Materials with

    high Modulus

    and Density

    Line

    select ion:Materials

    with high

    Modulus /

    Density

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    Creating charts

    Plotting and selection tools

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    Creating Bar charts and Bubbel charts

    Property2

    Property 1

    Bubble chart

    P

    roperty

    Bar chart

    X-axis Y-axis

    List of properties

    Density

    Yield strength

    Youngs modulusetc.

    Choose:

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    Charts with combinations of properties

    X-axis Y-axis

    List of propert ies

    Density

    Yield strength

    Youngs modulusetc

    Advanced

    List of properties

    Density

    Yield strength

    Youngs modulus

    etc

    + - */ ^ ( )

    Modulus Density/

    Modulus/Density

    Bar chart

    Modulus

    /Density

    Yield strength / Density

    Bubble chart

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    The chart-management tool bar

    Box select ion

    too l

    Cancel

    select ion

    Add text

    Zoom

    Add

    envelopes

    Un-zoom

    Hide failed

    materials

    Grey failed

    materials

    Add

    gr idLine select ion

    too l

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    Custom subsets

    Custom subset

    Selection table:

    Ini t ia l subset:

    Selection attr ibutes:

    MaterialsUniverse

    Edu Level 2

    Edu Level 2

    MaterialUniverse

    Ceramics and glasses

    Hybrids: composites

    Metals and alloys

    Polymers etc

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    Changing the Units

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    Making your own records

    Youngs modulus GPa

    Yield strength MPa

    Hardness Vickers

    Fracture toughness MPa.m1/2

    Mechanical properties Min. Max.

    General properties

    Thermal properties Min. Max.

    Max service temp C

    T-conductivity W/m.K

    etc

    Name My material

    230 280

    1000 1200

    30 33

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    Saving projects, report writing

    Open project

    Save project

    Print .

    Cut

    Copy

    Paste.

    Clip-

    board

    To

    WORD

    What is it?ABS (Acrylonitrile-butadiene-styrene ) is tough, resilient, and easilymolded. It is usually opaque, although some grades can now be transparent, and it

    can be given vivid colors. ABS-PVC alloys are tougher than standard ABS and, inself-extinguishing grades, are used for the casings of power tools.

    Design guidelines. ABS has the highest impact resistance of all polymers. Ittakes color well. Integral metallics are possible (as in GE Plastics' Magix.) ABS is UVresistant for outdoor application if stabilizers are added. It is hygroscopic (may need

    to be oven dried before thermoforming) and can be damaged by petroleum-basedmachining oils.

    ABS can be extruded, compression moulded or formed t o sheet that is then vacuumthermo-formed. It can be joined by ultrasonic or hot-plate welding, or bonded withpolyester, epoxy, isocyanate or nitrile-phenolic adhesives.

    Technical notes.ABS is a terpolymer - one made by copolymerising 3 monomers: acrylonitrile, butadiene and syrene. The

    acrylonitrile gives thermal and chemical resistance, rubber-like butadiene gives ductility and strength, the styrene gives aglossy surface, ease of machining and a lower cost. In ASA, the butadiene component (which gives poor UV resistance) isreplaced by an acrylic ester. Without the addition of butyl, ABS be comes, SAN - a similar material with lower impactresistance or toughness. It is the stiffest of the thermoplastics and has excellent resistance to acids, alkalis, salts and manysolvents.

    Typical Uses. Safety helmets; camper tops; automotive instrument panels and other interior components; pipe fittings;home-security devices and housings for small appliances; communications equipment; business machines; plumbing

    hardware; automobile grilles; wheel covers; mirror housings; refrigerator liners; luggage shells; tote trays; mower shrouds; boathulls; large components for recreational vehicles; weather seals; glass beading; refrigerator breaker strips; conduit; pipe fordrain-waste-vent (DWV) systems.

    The environment. The acrylonitrile monomer is nasty stuff, almost as poisonous as cyanide. Once polymerized withstyrene it becomes harmless. ABS is FDA compliant, can be recycled, and can be incinerated t o recover the energy itcontains.

    Paste

    Metals Polymers Ceramics HybridsMetals Polymers Ceramics Hybrids

    Copy - Paste

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    So what?

    Material property chartsgives meaning to data

    CES EduPack lets you make any chart you want

    Comprehensivereport-writing facilities

    Data Information

    (understanding the data)Knowledge

    (using the data)

    The texts contain many chartsyou can copy them for teaching

    You cancustomize any database, oradd your own records

    Project files for many charts can be downloaded from the Granta website