1609771-01 - Waterborne Iso-Flo Electrostatic Dolly...

Instruction Sheet

Part 1609771-01� 2016 Nordson Corporation

P/N 1609771-01

Waterborne Iso-Flo� Electrostatic Dolly System

WARNING: Allow only qualified personnel to perform the following tasks. Followthe safety instructions in this document and all other related documentation.

WARNING: Do not step or stand on the dolly platform.

Overview See Figure 1. The Iso-Flo� Dolly is a mobile system that includes:

� Trilogy� Manual Waterborne Spray Gun with cable and hoses

� Manual Iso-Flo VC Voltage Block System

� XPS 60 Power Supply

Refer to the Installation section in this document for instructions on mounting thesecomponents to the sturdy wheeled dolly frame. For information or spare partsrelated to the Trilogy manual spray gun, the Iso-Flo VC, or the XPS 60, see theirrespective manuals.

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Iso-Flo VC

XPS 60

Trilogy ManualSpray Gun

Figure 1 Iso-Flo Dolly System Components

Waterborne Iso-Flo Electrostatic Dolly System2

Part 1609771-01 � 2016 Nordson Corporation

Removing from Packaging Items required (supplied by customer):

� Lifting equipment and lifting strap

� Power drill with Phillips screw bit

� Tin snips

� Utility knife

� Scissors

� Wrench set

1. Remove the top cover.

2. See Figure 2. Remove the boxes from the dolly platform.

3. Remove the upper frame from the front of the dolly by removing plastic wrapand the two lag screws.

4. Remove the packaging straps that secure the dolly frame to the pallet.

NOTE: Approximate weight of dolly is 300 lb (136 kg).

5. Attach a lifting strap to the eye bolts on top of the dolly frame.

6. Use proper lifting equipment and lifting strap to lift dolly straight up and off thepallet.

7. Once unit is upright and sitting on the floor, remove the lifting strap and eyebolts from the dolly frame.

8. Open the cabinet and remove the packing foam insert from behind the shuttle.

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Boxes

Eye Bolts

Upper Frame

Lag Screw

Figure 2 Remove Packaging (shown with top cover removed)

3Waterborne Iso-Flo Electrostatic Dolly System


Mounting the XPS WARNING: When installing serrated nuts and dished-tooth lock washer hardware,ensure that the paint is scraped or cut into to create a ground path.

NOTE: When installing the upper frame, orient the frame so that the threadedstuds are on the same side as the Iso-Flo VC cabinet.

Items required:

� Wrench set (supplied by customer)

� Upper frame section mounting hardware (hardware included in labeled bag)

� XPS 60 mounting hardware (hardware included in labeled bag)

1. See Figure 3. Mount the upper frame using upper frame mounting hardware.

a. Secure one side of the upper frame (1) to the dolly frame (5) using acap screw (2) and serrated nut (6).

b. Secure the other side of the upper frame to the dolly by using a cap screw,two 5/16-in. dished-tooth lock washers (3), and regular nut (4).

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2

3

3

4

2

6

1

5

Figure 3 Mount Upper Frame

1. Upper frame

2. Cap screw3. 5/16-in. dished-tooth lock washer4. Regular nut

5. Dolly frame6. Serrated nut



Mounting the XPS (contd)

2. See Figure 4. Mount the XPS using the XPS 60 mounting hardware.

a. Use the three serrated nuts (10) to mount the XPS (7) to three of the upperframe’s threaded studs (11).

b. Install the 1/4-in. dished-tooth lock washer (8) and regular nut (9) on theremaining threaded stud.

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1

7

89

10

10

10

11

Figure 4 Mount XPS

1. Upper frame7. XPS 60

8. 1/4-in dished-tooth lock washer9. Regular nut

10. Serrated nut11. Threaded stud

Connections

Electrostatic CableItems required (supplied by customer unless specified):

� Electrical contact cleaner

� Lint-free cloth

� Scissors

� Wrench set

� Screw driver

� High-voltage dielectric oil (shipped with electrostatic cable)

� Fitting reducer (shipped with electrostatic cable)

� Two plastic cable clamps (shipped with upper frame hardware)



Connect to Multiplier in XPS NOTE: The electrical contact cleaner used must be safe for use on printed circuitassemblies and plastic components, and must not leave residue after cleaning.

1. Use an electrical contact cleaner and a soft lint-free cloth to remove anycontamination from both ends of the electrostatic cable.

2. Remove the cap from the top of the XPS, and remove the plug from the top ofthe multiplier.

3. Cut the tip from the vial of high-voltage dielectric oil.

4. See Figure 5. Pour the dielectric oil into the high-voltage well of the multiplier.

NOTE: Dielectric oil does not contain PCBs.

5. Slowly install the electrostatic cable into the multiplier well. Wipe away any oilthat overflows the well.

6. Secure the electrostatic cable with the connecting nut to the XPS.

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Multiplier Well

Top View

Electrostatic Cable

Connection Nut

Figure 5 Connect Electrostatic Cable to XPS



Connect to Shuttle Block in Iso-Flo See Figure 6 on how to route and secure the electrostatic cable.

1. Route the Iso-Flo end of the the electrostatic cable (1) through the top of theIso-Flo cabinet.

2. Inside the Iso-Flo cabinet, route the whip end (7) of the electrostatic cablethrough the adapter (5) installed on the bracket (6), and screw thecable fitting (4) to the adapter until finger-tight.

3. Install the strain relief/rubber grommet clamp (2) onto the electrostatic cable attop of Iso-Flo cabinet. Stabilize the strain relief/rubber grommet clamp byloosely installing the gland nut (3) from the inside of the cabinet.

CAUTION: Ensure that the electrostatic cable is routed away from moving partsinside the Iso-Flo cabinet to avoid damage to the cable and other parts.

4. Position the routing of the electrostatic cable down the back of the cabinetagainst the gray PVC enclosure. Pull any excess cable slack to the outside ofthe cabinet. After the cable is properly routed, finger-tighten the gland nut (3).



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1

2

3

6

5

7

4

10

89

7

7

Figure 6 Route and Secure Electrostatic Cable

1. Electrostatic cable2. Stain relief/grommet clamp3. Gland nut4. Cable fitting

5. Adapter6. Bracket7. Cable whip

8. Bottom shuttle block9. Thumb screw

10. Lug



Connect to Shuttle Block in Iso-Flo (contd)

5. See Figure 7. Install fitting reducer assembly onto the end of the cable whip.

a. Loosen the brass nut (11) and push the cable whip (7) through the brassnut until the cable washer (7A) bottoms out against the fitting reducer (14).

NOTE: The back ferrule (12) and front ferrule (13) will fit loosely over the endof the cable whip until the brass nut is tightened onto the reducer fitting.

b. While keeping the cable washer against the fitting reducer (14), tighten thebrass nut (11) onto the fitting reducer to secure all fittings.

c. Insert the fitting reducer into the lug (10) so that the fitting is up against theend of the machined groove.

d. Tighten the set screw (5) to secure the fitting reducer assembly.

6. See Figure 6. Remove the thumb screw (9) from the bottom shuttle block (8).

7. Align the mounting holes between the lug and the bottom shuttle block, andsecure with the thumb screw.

CAUTION: Check that electrostatic cable is routed away from moving parts insidethe Iso-Flo cabinet to avoid damage to the cable and other parts.

7 11 12 13 7A 14 10

5

Figure 7 Fitting Reducer Assembly and Bottle Shuttle Lug

7. Cable whip7A. Cable washer

5. Set screw

10. Lug11. Brass nut12. Back ferrule

13. Front ferrule14. Fitting reducer



Secure and Loop Electrostatic Cable See Figure 8.

NOTE: The cable loop must be greater than an 8-in. (203 mm) bend radius.

Install the two plastic cable clamps onto the electrostatic cable. Then, using the8−32 x 0.375-in. long screws, secure the cable to the upper frame.

Clamps

Figure 8 Electrostatic Cable Loop



Air TubingSee Figure 9.

1. Remove the 1/4-in. plugs from the bottom of the XPS and side of the Iso-Flocabinet.

2. Install air tubing from elbow at Side B of the Iso-Flo cabinet to the bulkheadfitting at the bottom of the XPS, routing the air tubing behind the regulatormount.

Grounding See Figure 9.

1. Confirm that the pre-installed ground strap is properly connected from Side Aof the Iso-Flo cabinet to position 1 on the ground bus.

2. Connect ground strap installed at position 2 to the bottom of the XPS.

3. Clamp the dolly system ground strap installed at position 4 to true earthground.

WARNING: The paint supply container must be electrically grounded.

4. Clamp ground strap installed at position 3 to the paint supply container.

Additional Installation and Operation WARNING: The Waterborne Iso-Flo Electrostatic Dolly System should be kept atleast one meter from any booth opening.

Refer to the manuals for the Trilogy manual spray gun, the Iso-Flo VC, and theXPS 60 for additional installation and operation instructions.



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Position1 2 3 4 5 6

ToIso-Flo

Ground Stud

ToXPS

ToEarthGround

ToPaint SupplyContainer

XPS Connections

Air TubingRegulator

Mount

Air Tubing

Side B

Iso-Flo Connections

Ground Strapto

Position 1

Side A

Iso-Flo Connections

Ground Strapto

Position 2

Ground Bus Connections

Remove Plug fromBulkhead

Remove Plugfrom Elbow

Figure 9 Air Tubing and Ground Connections



Issued 11/16

Original copyright date 2016. Iso-Flo, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.

Trilogy is a trademark of Nordson Corporation.

All other trademarks are the property of their respective owners.

1609771-01 - Waterborne Iso-Flo Electrostatic Dolly...

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