Pro-Meter VDK Dispensing Systememanuals.nordson.com/adhesives/English_Manuals/321208.pdf ·...

Pro-Meter� VDK Dispensing System

Customer Product ManualPart 321208D

Issued 9/05

NORDSON CORPORATION • DULUTH, GEORGIA • USAwww.nordson.com

Part 321208D � 2005 Nordson CorporationAll rights reserved

Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General informationabout Nordson can be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson CorporationAttn: Customer Service11475 Lakefield Drive

Duluth, GA 30097

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2001.No part of this document may be photocopied, reproduced, or translated to another language without the prior written

consent of Nordson Corporation. The information contained in this publication is subject to change without notice.

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray,ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat,Easymove Plus, Ecodry, Econo-Coat, e.dot, EFD, ETI, e.Stylized, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove,

FoamMelt, FoamMix, Heli-flow, Helix, Horizon, Hot Shot, iControl, iFlow, Isocoil, Isocore, Iso-Flo, iTRAX, Kinetix, Little Squirt, Magnastatic, March, MEG,Meltex, Microcoat, Micromark, MicroSet, Millennium, Mini Squirt, Mountaingate, MultiScan, Nordson, OptiMix, Package of Values, Pattern View, PermaFlo,Plasmod, Porous Coat, PowderGrid, Powderware, Printplus, Prism, ProBlue, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard,Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Clean, Sure Coat,Sure-Max, Tracking Plus, Trends, Tribomatic, Ultrasaver, UpTime, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and

When you expect more. are registered trademarks of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AquaCure, ATS, Auto-Flo, AutoScan, Blue Series, Check Mate, Classicblue,Controlled Fiberization, Control Weave, CPX, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, Easy Clean, EasyOn, Eclipse, E-Nordson,

Equi=Bead, ESP, Fill Sentry, G−Net, G−Site, HDLV, iON, Iso-Flex, iTrend, Lacquer Cure, Lean Cell, Logicomm, Maverick, Maxima, MicroFin, MicroMax,MiniBlue, Minimeter, Multifil, Myritex, OptiStroke, PatternPro, PCI, Powder Pilot, Powercure, Primarc, Process Sentry, Prodigy, Pulse Spray, Quad Cure,Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit,

Sure Brand, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, Trade Plus, Trak, TrueBlue, Ultra, Ultrasmart, Universal, Vantage, Vista, Web Cure, and2 Rings (Design) are trademarks of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners’ rights.

Table of Contents i

Part 321208D� 2005 Nordson Corporation

Table of Contents

Safety 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Alert Symbols 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Responsibilities of the Equipment Owner 2 . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Information 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instructions, Requirements, and Standards 2 . . . . . . . . . . . . . . . . . . . . . . User Qualifications 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Applicable Industry Safety Practices 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intended Use of the Equipment 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instructions and Safety Messages 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Practices 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Practices 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance and Repair Practices 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment Safety Information 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment Shutdown 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Safety Warnings and Cautions 6 . . . . . . . . . . . . . . . . . . . . . . . . . Other Safety Precautions 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . First Aid 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Label 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pro-Meter VDK Controller 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended Use 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pro-Meter VDK Dispensing Module 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Precise Metering 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contentsii

Part 321208D � 2005 Nordson Corporation

Controller 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Panel 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display Controls 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Control Buttons 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display Readout Programming Buttons 17 . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Requirements 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cables Types 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Cable Routes 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Connections 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming Mode 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programming the Displays 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Meter Method to Program the System Pressure Display 25 . . Flow Meter Method to Program the Volume/Flow Display 27 . . . . . . . . . . Programming Variables 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting Gun and Motor Timer Delay 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starting the System 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shutting the System 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repairs 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuse Replacement 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light Bulb Replacement 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Replacement 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dispensing Module 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting the Dispensing Module 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Bracket Dimensions 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Bracket Configuration 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Repairs 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Motor Replacement 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speed Reducer Replacement 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling Replacement 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Pump Replacement 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Pump Seal Replacement 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Transducer Replacement 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents iii


Using the Illustrated Parts Lists 57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 VAC and 380 VAC Controller Parts List 58 . . . . . . . . . . . . . . . . . . . . . . . . 380 VAC Controller Additional Parts List 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Parts List 63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dispensing Module Parts List 64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manifold Assemblies for Unheated Applications 68 . . . . . . . . . . . . . . . . . . . . AG-900 and H-200 Manifolds for Unheated Applications 70 . . . . . . . . . . . . . Manifold Assemblies for Heated Applications 72 . . . . . . . . . . . . . . . . . . . . . . . AG-900 Manifold for Heated Applications 74 . . . . . . . . . . . . . . . . . . . . . . . . . H-200 Manifold for Heated Applications 76 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Schematics 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 VAC Controller Schematic 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 VAC Controller Schematic 83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Declaration of Conformity

Table of Contentsiv


Pro-Meter VDK Dispensing System 1


Pro-Meter VDK Dispensing System

Safety Read this section before using the equipment. This section containsrecommendations and practices applicable to the safe installation,operation, and maintenance (hereafter referred to as “use”) of the productdescribed in this document (hereafter referred to as “equipment”). Additionalsafety information, in the form of task-specific safety alert messages,appears as appropriate throughout this document.

WARNING: Failure to follow the safety messages, recommendations, andhazard avoidance procedures provided in this document can result inpersonal injury, including death, or damage to equipment or property.

Safety Alert Symbols The following safety alert symbol and signal words are used throughout thisdocument to alert the reader to personal safety hazards or to identifyconditions that may result in damage to equipment or property. Comply withall safety information that follows the signal word.

WARNING: Indicates a potentially hazardous situation that, if not avoided,can result in serious personal injury, including death.

CAUTION: Indicates a potentially hazardous situation that, if not avoided,can result in minor or moderate personal injury.

CAUTION: (Used without the safety alert symbol) Indicates a potentiallyhazardous situation that, if not avoided, can result in damage to equipmentor property.

Pro-Meter VDK Dispensing System2


Responsibilities of the Equipment Owner Equipment owners are responsible for managing safety information,ensuring that all instructions and regulatory requirements for use of theequipment are met, and for qualifying all potential users.

Safety Information � Research and evaluate safety information from all applicable sources,

including the owner-specific safety policy, best industry practices,governing regulations, material manufacturer’s product information, andthis document.

� Make safety information available to equipment users in accordancewith governing regulations. Contact the authority having jurisdiction forinformation.

� Maintain safety information, including the safety labels affixed to theequipment, in readable condition.

Instructions, Requirements, and Standards � Ensure that the equipment is used in accordance with the information

provided in this document, governing codes and regulations, and bestindustry practices.

� If applicable, receive approval from your facility’s engineering or safetydepartment, or other similar function within your organization, beforeinstalling or operating the equipment for the first time.

� Provide appropriate emergency and first aid equipment.

� Conduct safety inspections to ensure required practices are beingfollowed.

� Re-evaluate safety practices and procedures whenever changes aremade to the process or equipment.



User Qualifications Equipment owners are responsible for ensuring that users:

� receive safety training appropriate to their job function as directed bygoverning regulations and best industry practices

� are familiar with the equipment owner’s safety and accidentprevention policies and procedures

� receive, equipment- and task-specific training from another qualifiedindividual

NOTE: Nordson can provide equipment-specific installation,operation, and maintenance training. Contact your Nordsonrepresentative for information

� possess industry- and trade-specific skills and a level of experienceappropriate to their job function

� are physically capable of performing their job function and are notunder the influence of any substance that degrades their mentalcapacity or physical capabilities

Applicable Industry Safety Practices The following safety practices apply to the use of the equipment in themanner described in this document. The information provided here is notmeant to include all possible safety practices, but represents the best safetypractices for equipment of similar hazard potential used in similar industries.

Intended Use of the Equipment � Use the equipment only for the purposes described and within the limits

specified in this document.

� Do not modify the equipment.

� Do not use incompatible materials or unapproved auxiliary devices.Contact your Nordson representative if you have any questions onmaterial compatibility or the use of non-standard auxiliary devices.

Instructions and Safety Messages � Read and follow the instructions provided in this document and other

referenced documents.

� Familiarize yourself with the location and meaning of the safety warninglabels and tags affixed to the equipment. Refer to Safety Labels andTags at the end of this section.

� If you are unsure of how to use the equipment, contact your Nordsonrepresentative for assistance.



Installation Practices � Install the equipment in accordance with the instructions provided in this

document and in the documentation provided with auxiliary devices.

� Ensure that the equipment is rated for the environment in which it will beused and that the processing characteristics of the material will notcreate a hazardous environment. Refer to the Material Safety DataSheet (MSDS) for the material.

� If the required installation configuration does not match the installationinstructions, contact your Nordson representative for assistance.

� Position the equipment for safe operation. Observe the requirements forclearance between the equipment and other objects.

� Install lockable power disconnects to isolate the equipment and allindependently powered auxiliary devices from their power sources.

� Properly ground all equipment. Contact your local building codeenforcement agency for specific requirements.

� Ensure that fuses of the correct type and rating are installed in fusedequipment.

� Contact the authority having jurisdiction to determine the requirement forinstallation permits or inspections.

Operating Practices � Familiarize yourself with the location and operation of all safety devices

and indicators.

� Confirm that the equipment, including all safety devices (guards,interlocks, etc.), is in good working order and that the requiredenvironmental conditions exist.

� Use the personal protective equipment (PPE) specified for each task.Refer to Equipment Safety Information or the material manufacturer’sinstructions and MSDS for PPE requirements.

� Do not use equipment that is malfunctioning or shows signs of apotential malfunction.



Maintenance and Repair Practices � Perform scheduled maintenance activities at the intervals described in

this document.

� Relieve system hydraulic and pneumatic pressure before servicing theequipment.

� De-energize the equipment and all auxiliary devices before servicing theequipment.

� Use only new factory-authorized refurbished or replacement parts.

� Read and comply with the manufacturer’s instructions and the MSDSsupplied with equipment cleaning compounds.

NOTE: MSDSs for cleaning compounds that are sold by Nordson areavailable at www.nordson.com or by calling your Nordsonrepresentative.

� Confirm the correct operation of all safety devices before placing theequipment back into operation.

� Dispose of waste cleaning compounds and residual process materialsaccording to governing regulations. Refer to the applicable MSDS orcontact the authority having jurisdiction for information.

� Keep equipment safety warning labels clean. Replace worn or damagedlabels.

Equipment Safety Information This equipment safety information is applicable to the following types ofNordson equipment:

� hot melt and cold adhesive application equipment and all relatedaccessories

� pattern controllers, timers, detection and verification systems, and allother optional process control devices

Equipment Shutdown To safely complete many of the procedures described in this document, theequipment must first be shut down. The level of shut down required variesby the type of equipment in use and the procedure being completed. If required, shut down instructions are specified at the start of theprocedure. The levels of shut down are:



Relieving System Hydraulic Pressure

Completely relieve system hydraulic pressure before breaking any hydraulicconnection or seal. Refer to the melter-specific product manual forinstructions on relieving system hydraulic pressure.

De-energizing the System

Isolate the system (melter, hoses, guns, and optional devices) from allpower sources before accessing any unprotected high-voltage wiring orconnection point.

1. Turn off the equipment and all auxiliary devices connected to theequipment (system).

2. To prevent the equipment from being accidentally energized, lock andtag the disconnect switch(es) or circuit breaker(s) that provide inputelectrical power to the equipment and optional devices.

NOTE: Government regulations and industry standards dictate specificrequirements for the isolation of hazardous energy sources. Refer to theappropriate regulation or standard.

Disabling the Guns

All electrical or mechanical devices that provide an activation signal to theguns, gun solenoid valve(s), or the melter pump must be disabled beforework can be performed on or around a gun that is connected to apressurized system.

1. Turn off or disconnect the gun triggering device (pattern controller, timer,PLC, etc.).

2. Disconnect the input signal wiring to the gun solenoid valve(s).

3. Reduce the air pressure to the gun solenoid valve(s) to zero; thenrelieve the residual air pressure between the regulator and the gun.

General Safety Warnings and Cautions Table 1 contains the general safety warnings and cautions that apply toNordson hot melt and cold adhesive equipment. Review the table andcarefully read all of the warnings or cautions that apply to the type ofequipment described in this manual.



Equipment types are designated in Table 1 as follows:

HM = Hot melt (melters, hoses, guns, etc.)

PC = Process control

CA = Cold adhesive (dispensing pumps, pressurized container, andguns)

Table 1 General Safety Warnings and Cautions

EquipmentType Warning or Caution

HM

WARNING: Hazardous vapors! Before processing any polyurethanereactive (PUR) hot melt or solvent-based material through acompatible Nordson melter, read and comply with the material’sMSDS. Ensure that the material’s processing temperature andflashpoints will not be exceeded and that all requirements for safehandling, ventilation, first aid, and personal protective equipment aremet. Failure to comply with MSDS requirements can cause personalinjury, including death.

HM

WARNING: Reactive material! Never clean any aluminum componentor flush Nordson equipment with halogenated hydrocarbon fluids.Nordson melters and guns contain aluminum components that mayreact violently with halogenated hydrocarbons. The use ofhalogenated hydrocarbon compounds in Nordson equipment cancause personal injury, including death.

HM, CA

WARNING: System pressurized! Relieve system hydraulic pressurebefore breaking any hydraulic connection or seal. Failure to relievethe system hydraulic pressure can result in the uncontrolled release ofhot melt or cold adhesive, causing personal injury.

HM

WARNING: Molten material! Wear eye or face protection, clothing thatprotects exposed skin, and heat-protective gloves when servicingequipment that contains molten hot melt. Even when solidified, hotmelt can still cause burns. Failure to wear appropriate personalprotective equipment can result in personal injury.

Continued...



General Safety Warnings and Cautions (contd)

Table 1 General Safety Warnings and Cautions (contd)

EquipmentType Warning or Caution

HM, PC

WARNING: Equipment starts automatically! Remote triggeringdevices are used to control automatic hot melt guns. Before workingon or near an operating gun, disable the gun’s triggering device andremove the air supply to the gun’s solenoid valve(s). Failure to disablethe gun’s triggering device and remove the supply of air to thesolenoid valve(s) can result in personal injury.

HM, CA, PC

WARNING: Risk of electrocution! Even when switched off andelectrically isolated at the disconnect switch or circuit breaker, theequipment may still be connected to energized auxiliary devices.De-energize and electrically isolate all auxiliary devices beforeservicing the equipment. Failure to properly isolate electrical power toauxiliary equipment before servicing the equipment can result inpersonal injury, including death.

HM, CA, PC

WARNING: Risk of fire or explosion! Nordson adhesive equipment isnot rated for use in explosive environments and should not be usedwith solvent-based adhesives that can create an explosiveatmosphere when processed. Refer to the MSDS for the adhesive todetermine its processing characteristics and limitations. The use ofincompatible solvent-based adhesives or the improper processing ofsolvent-based adhesives can result in personal injury, including death.

HM, CA, PC

WARNING: Allow only personnel with appropriate training andexperience to operate or service the equipment. The use of untrainedor inexperienced personnel to operate or service the equipment canresult in injury, including death, to themselves and others and candamage to the equipment.

HM

CAUTION: Hot surfaces! Avoid contact with the hot metal surfaces ofguns, hoses, and certain components of the melter. If contact can notbe avoided, wear heat-protective gloves and clothing when workingaround heated equipment. Failure to avoid contact with hot metalsurfaces can result in personal injury.



Warning or CautionEquipment

Type

HM

CAUTION: Some Nordson melters are specifically designed toprocess polyurethane reactive (PUR) hot melt. Attempting to processPUR in equipment not specifically designed for this purpose candamage the equipment and cause premature reaction of the hot melt.If you are unsure of the equipment’s ability to process PUR, contactyour Nordson representative for assistance.

HM, CA

CAUTION: Before using any cleaning or flushing compound on or inthe equipment, read and comply with the manufacturer’s instructionsand the MSDS supplied with the compound. Some cleaningcompounds can react unpredictably with hot melt or cold adhesive,resulting in damage to the equipment.

HM

CAUTION: Nordson hot melt equipment is factory tested withNordson Type R fluid that contains polyester adipate plasticizer.Certain hot melt materials can react with Type R fluid and form a solidgum that can clog the equipment. Before using the equipment,confirm that the hot melt is compatible with Type R fluid.

Other Safety Precautions � Do not use an open flame to heat hot melt system components.

� Check high pressure hoses daily for signs of excessive wear, damage,or leaks.

� Never point a dispensing handgun at yourself or others.

� Suspend dispensing handguns by their proper suspension point.

First AidIf molten hot melt comes in contact with your skin:

1. Do NOT attempt to remove the molten hot melt from your skin.

2. Immediately soak the affected area in clean, cold water until the hot melthas cooled.

3. Do NOT attempt to remove the solidified hot melt from your skin.

4. In case of severe burns, treat for shock.

5. Seek expert medical attention immediately. Give the MSDS for the hotmelt to the medical personnel providing treatment.



Safety Label Figure 1 illustrates the location of the product safety labels and tags affixedto the equipment. Table 2 provides an illustration of the hazard identificationsymbols that appear on each safety label and tag, the meaning of thesymbol, or the exact wording of any safety message.

4801021A

Figure 1 Safety label

Table 2 Safety Label

Item Part Description

1. N/A WARNING: Risk of electrical shock. Failure to observe may result inpersonal injury, death, or equipment damage.



Introduction The Nordson ProMeter® VDK Dispensing System (dispensing system)combines gear metering technology to provide precision and control indispensing high-viscosity silicones, butyls, epoxies, and hot melt materials.

The dispensing system consists of two main components:

� Pro-Meter VDK controller� Pro-Meter VDK dispensing module

Pro-Meter VDK Controller The Pro-Meter VDK dispensing system can be operated manually orautomatically.

In the manual configuration, the controller receives an input signal or triggerfrom a customer-supplied device. When the signal is received thedispensing module starts dispensing at a fixed pump speed. The pumpspeed can only be adjusted manually from the front panel of the controllerusing the flow adjust potentiometer (flow adjust pot).

In the automatic configuration, the controller is given the same input signalor trigger as the manual configuration, and an additional 0–10 VDC analogsignal, usually from the controller. The input signal starts the dispensingmodule and the analog signal controls the pump speed (proportionatelyfrom 0%–100% [0–10 VDC]).



Pro-Meter VDK Controller (contd)

The controller is capable of supplying individual outputs to signal whetherthe controller is ready or is in a certain fault condition. A volume-OK outputcan be utilized to signal that the last cycle dispensed was within a set limit.A 0 to 10 VDC signal can also be supplied to the controller or a customersupplied data logger to signify the amount of material dispensed where thevoltage reading is proportionate to the volume in cubic centimeters (cc).

4801001A

4801001A

Figure 2 Pro-Meter VDK Controller

Intended Use The controller is used only to control the dispensing module. Thedispensing modules may be configured in several different ways. Thepumps, manifolds, and dispensing valves change depending on systemrequirements, in every case the servo drive motor remains the same.



Pro-Meter VDK Dispensing Module The dispensing module is designed for use in form-in-place gasketing,bonding, and sealing operations, with heated or unheated materials.

Mounted on the arm, wrist, or end effector of standard industrial controller,the dispensing module meters materials close to the point of application.This close proximity minimizes the effects of supply system pressurevariations, material viscosity changes, and drops in system pressure due tomaterial output. The dispensing module achieves precise bead profiles,precise shot weights, consistent gasket sizes, and material savings.

Material can be supplied to the dispensing module by a bulk unloader, bulkmelter, FoamMix, FoamMelt, or by any other positive-pressure materialsupply system.

4801002A

Figure 3 Pro-Meter VDK Module (shown with coupling cover removed)



Precise Metering Positive-displacement, spur gear pumps are linked to an encoder feedbackservo drive within the dispensing module. This closed-loop control providesprecise volumetric output. Spur gear design eliminates side loads that canlead to premature wear. External speed input reference signals allowsynchronization with controller speed (when the module is mounted on arobot) or line speed (when the module is used in a stationary position).Synchronization allows material flow to remain proportional to speed,assuring uniform material deposition.

By placing the gear meter on the wrist of the robot and close to the point ofmaterial application, the variation in nozzle pressure is minimized. Placingthe gear meter close to the application also provides faster response timewhen changing the flow rates and output.



Controller This section provides information for installing, programming, and operatingthe controller.

Dimensions

4801003A

609.6 mm

800.1 mm

762 mm

571.5 mm

304.8 mm

325.12 mm

(22.5 in.)

(12.0 in.)

(12.8 in.)

(30 in.)

(31.5 in.)

(24.0 in.)

Figure 4 Controller Dimensions



Control Panel The control panel allows the operation and control of system functions. Italso provides system information through status lights and display readouts.

4801005A

1

2

3

Figure 5 Control Panel

1. Display controls2. System control buttons

3. Display readout programmingbuttons

Display Controls System Display Function

System Pressure The controller monitors the system pressure as indicated by the pressuretransducer located in the manifold. It also includes programmable high and lowpressure limits, that signal the controller via the digital/analog cable interface andthe operator via the front status lights.

Volume/Flow Rate The controller allows material to flow through the system to be monitored anddisplayed. An encoder (integrated into the servo-motor mounted to the positivedisplacement gear pump) records pulses to display dispensed volume.

By programming low and high dispense volume thresholds, a Volume OK signalis generated by the unit to communicate to the controller via the trigger/volumecable or to the operator via the front panel status light that sufficient material wasdispensed on the most recent cycle.

Material volume is displayed only at the end of the dispense cycle. The nexttrigger signal resets the counter and marks the entire cycle. This is an accuraterecord of the displayed material in totalized flow or flow rate.

Note: A dispense cycle is each time the dispense gun turns off and on.



System Control Buttons System Controls Function

System Stop button Disables the control circuitry and the dispense head.

System ON button Activates the control circuits. The system does not dispense material unless thecontrol circuits are active.

Volume OK light Indicates that the material dispensed most recently was within the high and lowlimit set points. Refer to Programming Volume/Flow Rate Display andProgramming Alarm Set Points (Alarm-1 and 2) in Operation.

Flow Adjust pot Scales the controller supplied analog signal. By adjusting this pot, the pumpspeed can be globally increased or decreased throughout the entire dispensecycle. A setting of 500 scales the analog input voltage to 50%, i.e., a 6V inputwith a 500 setting will give a 3V supply to the drive. And 3 volts translates to 30 rpm pump speed.

In manual configuration, the flow adjust pot adjusts the 0-10V signal.

Low Pressure Fault Status light Indicates that the pressure transducer has detected pressure below the low limitset point. Refer to Programming System Pressure Display and ProgrammingAlarm Set Points (Alarm-2) in Operation.

High Pressure Fault Status light Indicates that the pressure transducer has detected pressure above the high limitset point. Refer to Programming System Pressure Display and ProgrammingAlarm Set Points (Alarm-2) in Operation.

Drive Fault/Reset button Lights up when a servo drive or high pressure fault occurs. Pressing this buttonresets either fault. The cause of the fault must be corrected for the fault light togo off.

Manual Purge button Dispenses material from the Pro-Meter VDK gun. While manually purging, thepump speed is set to 45% full speed.

Display Readout Programming Buttons The programming modules can be individually accessed and programmedby using the P button and the Up (�) or Down (�) buttons.



Installation This part of the section provides procedures for installing the cables andmaking connections.

WARNING: Do not turn the controller on until all cables are connected.

Power Requirements The controller requires a 240V or 380V single-phase power. The maximumpower requirement of the controller is 15 amps.

Cables Types There are six cables that connect to the controller. The following cablescome in 3, 6, and 9 meter lengths:

� Motor power cable� Encoder cable� Gun solenoid cable� Transducer cable

The following cables come in 9 meter lengths only:

� Trigger/volume cable� Digital/analog cable



Internal Cable Routes This illustration shows the cable routes inside the controller.

3

4801006A

1

2

4

Figure 6 DC and AC Wiring Ducts

1. DC wire duct2. Location where incoming power

should enter

3. AC wire duct 4. Motor and encoder duct



Cable Connections

4801004A

5

1

2

3

46

7

Figure 7 Controller Connections

1. Motor power entrance point2. Transducer pressure cable

connection

3. Gun control cable connection4. Motor encoder entrance point5. Digital/analog cable connection

6. Dispense on (trigger) volumecable connection

7. Control panel



Digital/Analog Cable Connections

The digital outputs for the controller use dry contacts to interact with thecontroller. A +/− 24V or 120 VAC from the controller may be used.

Table 3 Digital/Analog Cable Pin Description Pin

Number Wire Color Signal Name Voltage Input/Output Description

1 White/red Robot Signal Power (+)+/−24 VDC or 120 VAC Input

This input power comes from thecontroller or other controlling device. It isused as the positive supply for theSystem Ready, Low Pressure Fault, HighPressure Fault, and Volume OK outputsignals.

2 White/black System Ready (−) Signal Power Output

This output indicates that the controlcircuit is active. This signal should bemonitored by the controller. If this signalis not present, the system will notdispense material.

3 White/green Low Pressure Fault (−) Signal Power Output

This output indicates that a belowminimum pressure condition exists at thegear pump outlet. This signal should bemonitored during the dispense cycle toensure that proper material pressure ispresent.

4 White/yellow High Pressure Fault (−) Signal Power Output

This output indicates that an abovemaximum pressure condition exists at thegear pump outlet. This signal should bemonitored during the dispense cycle toensure that proper material pressure ispresent. The controller automaticallydisables the motor, if a high pressure faultoccurs.

5 White Volume OK (−) Signal Power Output

This output indicates that the most recentdispense cycle dispensed above theminimum material flow for that appropriatepart. This signal should be monitoredafter the completion of the dispense cycle,to ensure that enough material wasdispensed.

6 Red Analog Signal (+) 0 to 10 VDC Input

This input is the command control signalused to set the motor speed for changesthroughout the dispense cycle. The inputfrom the controller or external sourceneeds to be between 0–10 VDC. Thissignal can be adjusted globally with thethree digit flow adjust pot on the frontpanel.

7 Black Analog Signal (−) 0 VDC InputThis is the common or minus of the drivesignal.

8 Green Ground



Digital/Analog Input Signal for Automatic Operation

The analog input signal can be adjusted globally, using the flow adjust poton the front panel. It should preferably be set to 500. This allows the pumpspeed to be increased or decreased depending on material variation.Incoming pressure should be within 500 psi (3447.37 kPa)

1. Before connecting the analog signal, verify that the analog voltageprovided is correct.

2. Connect the digital/analog cable to the controller.

NOTE: The insulation may have to be stripped more to span thedistances between inputs and outputs in the controller.

3. Connect the positive analog signal wire (red) to the positive analogoutput terminal in the controller.

NOTE: If the wires get reversed the servo motor will run in reverse.The pump should rotate in a clockwise direction when looking downfrom the motor assembly.

Digital/Analog Volume Output Connections 1. Connect the positive volume analog output signal wire (red) and the

common volume analog output wire (black) to the controller’s analoginput controller.

2. The controller is setup to give a 0 to 10 V signal based on theprogrammable set points in the Volume/Flow Rate Display.

NOTE: In programming module 8 (Pro 8), a low or high limit can be setto represent the 0 and 10V signal.

Connecting Jumpers for Manual Operation

CAUTION: Do not connect an external analog signal if jumpers are installed.Failure to follow this warning can result in severe damage to the equipment.

If an external analog signal is not going to be used to control the speed ofthe pump, the following jumpers must be installed for the pump speed to becontrolled manually.

Jumper: Connects to:

Jumper 1 + 10 VDC terminal 2151 to terminal number 2361

Jumper 2 DC COMM terminal 1062 to terminal number 2381

With the jumpers installed, the flow adjust pot will read the pump speed.For example, if it is set to 455 the pump speed will be at 45.5 rpm.



Dispense On (Trigger) Volume Cable

Table 4 Dispense On (Trigger) Volume Cable Pin Description

Pin Number Wire Color Signal Name Voltage Input/Output Description

1 White/red Signal Power (+) 24 VDC Output Provides power for usewith the trigger (pin 2).

2 White/black Trigger Signal (−) 24 VDC Input This input signalcontrols the cycle startand stop of the dispensemodule. The signal isalso used to mark thebeginning and end of thedispense cycle for thepurpose of flowmonitoring.

3 Red Volume (+) 0–10 VDC Output This output signalindicates the volume ofmaterial dispensed onthe preceding cycle.

4 Black Volume (−) 0 VDC Output This output signalrepresents common forvolume out signal.

5 White/green Spare (+)

6 White/yellow Spare (+)

7 White No Pin

8 Green Ground

Trigger Input Connections1. Connect the signal power wire (white/red) and the trigger/dispense on

signal wire (white/black) to a dry contact (controller relay or output).

2. Use a selector switch, if the controller is intended to run continuously.

3. This output will trigger the gun to start dispensing.

NOTE: Purge material lines before attempting to start the gear pump.



Gun Control Cable

Table 5 Gun Control Cable Pin Description

Pin Number Wire Color Signal Name Voltage Input/Output Description

1 Red #1 Signal Power (+) 24 VDC Output +24 VDC activates thesolenoid for gun control.

2 Red #2 Trigger Signal (+) 24 VDC Output

3 Not Used

4 Not Used

5 Not Used

6 Not Used

7 Not Used

8 Green/yellow Ground

Programming Mode The programming mode is divided into nine modules.

The System Pressure display and the Flow/Volume display arefactory-configured and the settings do not need adjustments. Under certaincircumstances when either of the displays need to be reconfigured, use thePressure Meter Method to Program the System Pressure Display or theFlow Meter Method to Program the Volume/Flow Display.



Programming the Displays To program the system pressure display or volume/flow display, use thesystem programming buttons.

4801007A

Figure 8 System Programming Buttons

1. Press the P button to:

� enter and select the programming mode� progress to the next step within a module� save a new value

NOTE: The display will alternately flash between Pro and 0.

2. Press the Up (�) or Down (�) button to:

� access the programming mode� select from a list of modules� change a value

NOTE: <> indicates that the display alternates between the prompt andactual data.

Pressure Meter Method to Program the System PressureDisplay Use this method only after a pressure transducer has been replaced or theset parameters are suspect to be in error. To replace a transducer, refer toPressure Transducer Replacement in Dispensing Module Repairs.

The display can be set up to read psi or kPa (100 kPa = 1 bar).

NOTE: Pro 1, Pro 4, Pro 5, Pro 7, Pro 8, and Pro 9 are not applicable(N/A).



Scale By Key-In Method

Press the Up (�) or Down (�) button to enter Pro 2 and then program scaleby key-in.

Parameter Description psi Value kPa Value

dECPNt (Decimal point for scaled display) 0.0 0

round (Rounding factor) 10 10

SCALE yES yES

dSP 1 (Display reading for scaling point 1) 0 0

INP 1 (Signal level for scaling point 1) 0 0

dSP 2 (Display reading for scaling point 2) 5000 34483

INP 2 (Signal level for scaling point 2) 10000 10000

SEGT (Segment) 1 1

Front Panel Accessibility and Lock-out

Press the Up (�) or Down (�) button to enter Pro 3 and then program thefront panel accessibility and lock-out.


dSP AL (Display alarms) yES yES

Ent AL (Enter alarms) NO NO

dSPHYS (Display hysteresis) NO NO

ENtHYS (Enter hysteresis) NO NO

rSt AL (Reset latched alarms) NO NO

dSPbUF (Display of peak/valley readings) NO NO

rStbUF (Rest of peak/valley readings) NO NO

SELdSP (Switching display input and total) NO NO

rSttOt (Reset total) NO NO

tArE (Re-zero of input signal) NO NO



Alarm Set Points

Press the Up (�) or Down (�) button to enter Pro 6 and then program alarmset points.


trAC (Alarm value tracking) NO NO

dISP (Display alarm annunciators) NO NO

LatC-1 (Alarm 1 latching) NO NO

ASN-1 (Alarm 1 trigger source [input/total]) input input

AL-1 (Alarm value 1) 100 690

HYS-1 (Hysteresis value for alarm 1) 50 345

Act-1 (Alarm 1 action [high or low]) Lo Lo

LAtC-2 (Alarm 2 latching) NO NO

ASN-2 (Alarm 2 trigger source [input/total]) input input

AL-2 (Alarm value 2) 2500 17242

Hys-2 (Hysteresis value for alarm 2) 100 690

Act-2 (Alarm 2 action [high or low]) Hi Hi

Flow Meter Method to Program the Volume/Flow Display Use this method only when there is an error in the parameter or the pumphas been changed to a different size.

The display can be set up to read psi or kPa (100 kPa = 1 bar). For thedisplay to read the correct volume or flow rate, the controller must beprogrammed to the proper pump size (i.e. 1.2 cc/rev).

NOTE: Pro 1, Pro 7, and Pro 9 are not applicable (N/A).



Scale by Key-In Method

Press the Up (�) or Down (�) button to enter Pro 2 and then program thescale by key-in-method.

Parameter Description Value

dECPNT (Decimal point for scaled display) 0.0

round (Rounding factor) 1

Lo-udt (Low update time for rate display) 0.5

Hi-udt (High update time for rate display) 1.1

SCALE (Scale) yES

dSP 1 (Display reading for scaling point #1) See Pro 2\dSP 1(FLOW)*

INP 1 (Display value for scaling point #1) 25600

SEGt (Segment) 1

*See Pro 2\dSP 1 (FLOW) under Programming Variables.

Accessibility Options

Press the Up (�) or Down (�) button to enter Pro 3 and then program theaccessibility options.


dSP AL (Display alarms) NO

Ent AL (Enter alarms) NO

dSPHyS (Display hysteresis) NO

ENtHyS (Enter hysteresis) NO

rSt AL (Reset latched alarms) NO

dSPbUF (Display of peak/valley readings) NO

rStbUF (Reset of peak/valley readings) NO

sELdSP (Switching display input and total) YES

rSttot (Reset total) NO

NOTE: Shorting COMM (pin 5 on Pressure Readout, and pin 7 on VolumeReadout) and Pin 3 on TBA (located on the back of each readout module)will lock out programming.



Digital Filtering and Remote Inputs

Press the Up (�) or Down (�) button to enter Pro 4 and then program digitalfiltering and remote inputs.


F1LtEr (Level of digital filtering) 1

E1-CON (Function of remote input) 1

E2-CON (Function of remote input) 1

Secondary Display (Totalizer)

Press the Up (�) or Down (�) button to enter Pro 5 and then programsecondary display.


dISP (Desired display) totAL

dECPnt (Decimal point from totalizer) 0.0

tbASE (Time base) 2

SCLFAC (Multiplying scale factor) See Pro 5\SCLFAC(Totalizer)*

Lo-cut (Low signal cutout) 0

*See Pro 5\SCLFAC (Totalizer) under Programming Variables.



Alarm Setup

Press the Up (�) or Down (�) button to enter Pro 6 and then program alarmsetup.


trAc NO

dISP NO

LAtC-1 NO

Asn-1 totAL

AL-1 See Pro 6\AL-1*

HYS-1 1.0

Act-1 Lo

dELAy 1 0

LAtC-2 no

Asn-2 totAL

AL-2 See Pro 5\AL-2*

HyS-2 1

Act-2 Lo

DELAy2 0

*See Pro 6\AL-1) and Pro 5\AL-2 under Programming Variables.

Analog Output

Press the Up (�) or Down (�) button to enter Pro 8 and then programanalog output.


Asin totAL

An-Lo 0.0

An-Hi 10.0



Programming Variables

Pro 2\dSP1 (Flow)

The dSP reading for scaling point number 1 is calculated as follows:

Example: 1.2 cc/rev pump with a 40:1 gear reducer.

Formula: (gear pump cc/rev.) x (max motor rpm) (gear reducer ratio)

Calculation: (1.2 cc/rev) x (6000 rpm) = 1.2 x 6000 = 180 cc/min. 40:1 40

dSP1: 180

Pump Size 0.15 0.3 0.6 1.2 2.4 4.5 6

dSP1 22.5 45 90 180 360 675 900

Pro 5\SCLFAC (Totalizer)

The multiplying scale factor is calculated as follows:

Example: 1.2 cc/rev pump with a 40:1 gear reducer with ENCOUT = 256.

Formula: (total time base tbASE) x (pump cc/per rev.) x 10 (motor pulses per rev.) (gear reducer ratio)

Calculation: (3600) x (1.2 cc/rev) (10) = 3600 x 1.2 = 43200 = 4.219 (256 ppr) x (40:1) 256 x 40 10240

SCLFAC: 4.219

Pump Size 0.15 0.3 0.6 1.2 2.4 4.5 6

SCLFAC 0.527 1.055 2.109 4.219 8.438 15.820 21.094



Pro 6\AL-1 and Pro 5\AL-2

AL-1: The value for the minimum Volume OK in cc units.

AL-2: The value for the maximum Volume OK in cc units.

The Volume OK will be ON when the volume reaches the AL-1 value. Itremains on unless it exceeds the AL-2 value.

Setting Gun and Motor Timer Delay

WARNING: Delaying the gun opening will increase pressure in the gunmodule. If the timer is set too high, high pressure can occur in the gunmodule that may damage the transducer and cause the seals to burst. Itcould also result in personal injury and/or damage the applicator or otherequipment. However, if the opposite condition occurs (i.e. the hammerheadcondition), a delay in the motor start may be required.

On most applications, the time delay relays do not have to be set.

In remote mount applications, a pressure drop (or reverse hammerheadcondition) may occur between the dispensing module and the dispensinggun. A delay in opening the gun prior to motor start will alleviate thisproblem.



Operation This section provides procedures for operating the controller.

Starting the System Make sure that the controller has incoming material supply pressure. Setthe incoming supply pressure as close to the output dispense pressure aspossible.

1. Place the controller disconnect switch to on position.

2. Push the System On button to activate the control circuits.

3. Make sure that the dispense valve is in proper location for purging orplace a container under the nozzle to catch the material.

4. Push and hold the Manual Purge button. Observe the gun dispensingprocess.

NOTE: Depending on the material type and how it is being processed, thesystem may have to be purged for several minutes.

5. Depending on how the controller was installed (manual or automaticdispense), use the flow adjust pot to adjust the speed of the servomotor.

Shutting the System Make sure that the controller has finished dispensing before turning thesystem off.

To shut down the controller, push the System Stop button.

NOTE: Depending on the length of the shutdown and the type of system,the system pressure may need to be relieved.



Maintenance Follow this schedule to maintain the controller.

Frequency Course of Action

Daily � Keep the door to the controller closedexcept when performing maintenance orrepairs inside the controller.

� Do not use solvents to clean any part ofthe controller.

� Be sure to record all system settings.

Weekly � Visually inspect all electrical connectionsand cables for damage. Repair andreplace if necessary.

Monthly Check control panel lights for properoperation.

Semi-annual Tighten connections in the controller.

General Have spare parts available to make systemrepairs as quickly as possible, in case of afailure.

Repairs This section contains instructions to repair important parts in the controller.

Fuse Replacement Before replacing any fuse, determine what caused the fuse to blow. Ablown fuse could be the result of some problem in the controller or in adevice connected to the controller.

Follow this procedure to replace any fuse in the controller cabinet.

1. Disconnect and lockout power to the controller.

2. Open the electrical cabinet door.

3. Open the fuse holder, and remove the blown fuse.

4. Close the fuse holder and the electrical cabinet door.

5. Connect power, and restore the controller to normal operation.



Light Bulb Replacement

Follow this procedure to replace any light bulb on the controller cabinet.


2. Unscrew the lens of the light that is not working by turning the lenscounterclockwise.

3. Replace the defective light bulb.

4. Reinstall the lens.

5. Connect power and restore the controller to normal operation.

Cable Replacement

Follow this procedure to replace any cable connected to the controllercabinet.


WARNING: Removing any cable without disconnecting power can result inpersonal injury or extreme equipment damage.

2. Depending on which cable the controller cabinet door may have to beopened.

3. Remove cable either by releasing cable hold down or unscrewing cablefrom drive.

4. Connect new cable. The cable must exactly match old one.

5. Connect power and restore controller to normal operation.



Dispensing Module This section contains features, specifications, mounting, and repairinginformation of the dispensing module.

NOTE: For detailed information on guns used with the Pro-Meterdispensing module, refer to the following gun manuals: AG900, H-200, andAuto Flo.

Features These are some important features of the dispensing module.

� Compact wrist-mountable design: allows the dispensing module tobe positioned close to the dispensing point for superior material controland better response time compared to pressure-fed systems.

� Dispense control accuracy of � 1%* : results in accurate beadprofiles, shot weights, gasket sizes, and material savings.

� Multiple temperature and mounting configurations: providesapplication versatility for a wide variety of heated and ambienttemperature applications with a wide range of flow rates.

� Proportional output: is synchronized with a control signal to matchrobot or line speeds.

Specifications

Item Specification

Maximum materialtemperature

204� C (400� F)

*Accuracy � 1% of dispensed weight setpoint(gun-mounted versions)

NOTE: Accuracy can be maintained if the system is sized properly tooperate within the correct pump speed range for a known materialviscosity.

Maximum input pressure 138 bar (2000 psi)

Maximum pressure differencebetween input and output

14-21 bar (200−300 psi)

Weight Approximately 9 kg (20 lbs) maximum,depending on configuration



Dimensions

1.2 cc Module Remote Module Heated Module

Module-Top Dimensions

84.07 mm(3.31 in.)

176.02 mm(6.93 in.)

48 mm(1.89 in.)

15.74 mm(0.62 in.)

40 mm (1.57 in.)80.01 mm

(3.15 in.)

102.87 mm(4.04 in.)

14.73 mm(0.58 in.)

208.02 mm(8.19 in.)

524.76 mm(20.66 in.)

50.03 mm(1.97 in.)

Figure 9 Different Dispensing Module Dimensions



Mounting the Dispensing Module The dispensing module needs to be securely attached to a metal plate(customer supplied), and then mounted on either a robot or on the wall.The metal plate should be made according to the mounting bracket’sdimensions as shown in Figure 10.

The metal plate will need to meet the following requirements for thedispensing module to securely attach to it:

� four screw holes to secure 6 mm screws

� two holes to secure 8 mm dowels

Mounting Bracket Dimensions This illustration gives the dimensions of the mounting bracket. The metalplate needs to be prepared according to the dimensions given below.

80.01 mm (3.15 in.)

39.87 mm(1.57 in.)

6.35 mm(0.25 in.)

49.78 mm(1.96 in.)

48 mm(1.89 in.)

14.73 mm(0.58 in.)

1.01 mm(0.04 in.)

100.58 mm(3.96 in.)

Hole location for 6-mm screws

Hole location for 6-mm screws

Location for 8-mm dowels

Figure 10 Mounting Bracket Dimensions



Mounting Bracket Configuration This illustration shows how to position the mounting bracket so that it fitssecurely to the metal plate.

Mounting BracketMetal Plate (Customer Supplied)

1

1

2

4801031

Figure 11 Mounting Bracket and Metal Plate Configuration

1. Screw holes 2. Dowel holes

Repairs The dispensing module is factory assembled, however if there is a need toremove or re-install any part refer to the following instructions.

WARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation.



Drive Motor Replacement Follow these procedures to remove or install the drive motor.

Drive Motor Removal

WARNING: Disconnect equipment from line voltage. Failure to observethis warning may result in severe personal injury or equipment damage.

1. Disconnect the power from the motor and lock out power at the mainelectrical disconnect.

2. Disconnect the power and signal cables from the motor.

3. See Figure 12. Remove the four drive motor screws that secure thedrive motor to the speed reducer.

4801008A

1

3

5

22

4

Figure 12 Drive Module (shown with coupling cover removed)

1. Drive motor2. Drive motor screws3. Speed reducer

4. Plastic plugs5. Mounting bracket



4. Remove the four plastic plugs from the sides of the speed reducer.Removing these plugs allows access to the coupling located betweenthe drive motor and the speed reducer.

5. Align the Allen-head setscrews on the coupling by manually turning thedrive shaft and loosen them.

6. Physically separate the drive motor and the speed reducer.

Drive Motor Installation 1. Wipe off the oil from the motor shaft.

2. Scrape the motor shaft with an emery cloth before assembling the motorand reducer. This ensures that the compression coupling remains tightduring operation.

3. Line up the screw openings on the drive motor with those on the speedreducer.

4. Align the Allen-head setscrews on the coupling by manually turning thedrive shaft and tighten them.

5. Install the four plastic plugs in the sides of the speed reducer.

6. Install the four drive module screws.

7. Reconnect the power and signal cables to the motor.

8. Restore power.



Speed Reducer Replacement Follow these procedures to remove or install the speed reducer.

Speed Reducer Removal 1. Disconnect the power from the motor and lock out power at the main

electrical disconnect.

2. Disconnect the power and signal cables from the motor.

3. Remove the four drive motor screws that secure the drive motor to thespeed reducer.

4801022A

1

6

4

3

7

2

5

4

Figure 13 Drive Module

1. Drive motor2. Speed reducer screws3. Coupling cover4. Drive motor screws

5. Speed reducer6. Plastic plugs7. Mounting bracket



4. Remove the four plastic plugs from the sides of the speed reducer.Removing these plugs allows access to the coupling located betweenthe drive motor and the speed reducer.

5. Align the Allen-head setscrews on the coupling by manually turning thedrive shaft and loosen them.

6. Separate the drive motor from the speed reducer.

7. Remove the coupling cover by removing the six Allen-head screws.

8. Remove the four speed reducer screws securing the speed reducer tothe mounting bracket.

9. Remove the entire speed reducer and upper coupling hub from themounting bracket.

10. See Figure 14. Loosen the setscrew on the upper coupling hub of thecoupling and slide the upper coupling hub off of the speed reducer shaft.

4801009A

4

5

1

2

3

Figure 14 Coupling

1. Upper coupling hub2. Center coupling hub3. Lower coupling hub

4. Pump5. Setscrews



Speed Reducer Installation 1. Slide the upper coupling hub onto the new speed reducer shaft.

2. Tighten the setscrew on the upper coupling hub.

3. Place the new assembly into the mounting bracket and secure it with thefour speed reducer screws.

4. Install the coupling cover.

5. Align the drive module back onto the speed reducer.

6. Align the Allen-head setscrews on the coupling by manually turning thedrive shaft and tighten them.

7. Attach the drive motor to the speed reducer by inserting and tighteningthe four drive motor screws.

8. Install the plastic plugs in the sides of the speed reducer.

9. Reconnect the power and signal cables to the motor.

10. Restore power.

Coupling Replacement Follow these procedures to remove or install the coupling.

Coupling Removal

WARNING: Disconnect equipment from line voltage. Failure to observethis warning may result in personal injury or equipment damage.


WARNING: System or material pressurized. Relieve pressure. Failure toobserve this warning may result in personal injury or equipment damage.

2. Relieve system pressure.

3. Bleed off pressure from both the supply and discharge lines of the gearpump.



4. Remove the coupling cover.

5. Remove the four speed reducer screws securing the drive motor andspeed reducer assembly to the mounting bracket.

4801010A

1

224

3

Figure 15 Drive Module

1. Speed reducer2. Coupling cover

3. Mounting bracket4. Speed reducer screws

6. Remove the entire drive motor, speed reducer, and upper coupling hubfrom the mounting bracket.



Coupling Removal (contd)

7. See Figure 16. Loosen the setscrew on the upper hub of the couplingand slide the coupling hub off of the speed reducer shaft.

8. Remove the center hub, which is sitting on top of the lower hub.

9. Loosen the setscrew on the lower hub of the coupling and slide thecoupling hub off of the pump shaft.

4801009A

4

5

1

2

3

Figure 16 Coupling

1. Upper coupling hub2. Center coupling hub3. Lower coupling hub

4. Pump5. Setscrews



Coupling Installation

CAUTION: When installing the coupling onto the pump, do not place greatforce on it or strike it with a hammer. Striking the hub with a hammer coulddamage the hub and the external seals of the pump

1. Install the new coupling hubs on the pump shaft and speed reducershaft using the appropriate keys to match the pump and speed reducershafts.

2. Secure the lower coupling hub first, making sure that the gap betweenthe lower coupling hub and pump seal housing is approximately 10 mm(0.4 in.) and that the drive keys are fully engaged in the shaft keyways.Tighten the setscrews to 6.78 N�m (5 ft-lb).

3. Place the center coupling hub in position over the lower coupling hub.The cam follower bearings in the lower coupling hub will fit into the slotin the coupling center plate.

4. Slide the drive module with the upper hub loosely attached to thereducer shaft onto the mounting bracket. Manually rotate the reducershaft to align the cam follower bearings in the speed reducer couplinghub with the slot in the coupling center plate.

NOTE: When viewed from overhead, the coupling hubs and centerplate should appear concentric and rest flat against each other. Ifadjustment is necessary, loosen the speed reducer screws and movethe drive module assembly to align the coupling. When concentricity isachieved, tighten the screws.

NOTE: The pump shaft and speed reducer shaft should be in line andparallel

5. Space the speed reducer coupling hub away from the coupling center hub using a 0.020-0.030 in. shim. Tighten the setscrew to 6.78 N�m (5 ft-lb) and remove the shim.


7. Restore power and pressure to system.



Gear Pump Replacement Follow these procedures to remove or install the gear pump. For anyprogramming information refer to Flow Meter Method to ProgramVolume/Flow Rate Display.

Gear Pump Removal



WARNING: System or material pressurized. relieve pressure. Failure toobserve this warning may result in personal injury or equipment damage.


3. Check to see that all material supply pressure has been relieved. Makesure that all residual pressure has been relieved between the gear pumpand gun by manually actuating the gun over a waste container.



4. See Figure 17. Remove the four shoulder screws; then carefully lowerthe manifold pump module and lower coupling hub (as a singleassembly) away from the mounting bracket. The center hub of thecoupling will be loose and should be safely set aside.

4801011A

2

1

Figure 17 Removing the Manifold and Pump Module from the Bracket

1. Shoulder screws 2. Mounting bracket



Gear Pump Removal (contd)

5. See Figure 18. Loosen and remove the four cap screws that fasten thepump onto the manifold. Remove the pump and coupling hub from themanifold.

4801012A

2

1

2

3

4

Figure 18 Pump and Manifold Assembly

1. Coupling hub setscrew2. Cap screws

3. Pump4. Manifold

6. Loosen the lower coupling hub setscrew and remove the hub from thepump shaft.



Gear Pump Installation 1. Grease the end of the pump shaft (area between the gear pump and the

manifold). On heated systems use high-temperature grease, such asKrytox 240 AC, and on silicone applications use Vaseline.

2. Install the hub removed from the pump in the preceding procedure ontothe new pump, using the appropriate key to match the pump shaft andhub. Do not tighten the setscrews.

NOTE: Changing the pump does not normally require that the supplyhose or heater cable be disconnected from their manifold connectors,but this may be done to gain easier access

3. Replace the O-rings on the manifold. Discard the old ones. Refer to theParts section for part numbers.

4. Secure the new pump to the manifold. Tighten the cap screws to 45-54N�m (33-40 ft-lbs).

5. Remove the coupling cover by removing the six cover screws.

6. Place the center coupling hub onto the lower hub, then secure themanifold shoulder screws through the bracket into the manifold, makingsure that the entire assembly realigns properly. Space the gear pumpcoupling hub away from the center hub using a 0.020-0.030 in. shim.

7. Tighten the setscrews on the lower hub to 6.78 N�m (5 ft-lbs).


9. Restore power and air pressure to the system and test the pumpoperation.

Gear Pump Seal Replacement Follow this procedure to replace the seals in each seal housing.





Gear Pump Seal Replacement (contd)

WARNING: System or material pressurized. Relieve pressure. Failure toobserve this warning may result in personal injury or equipment damage.


3. Check to see that all material supply pressure has been relieved. Makesure that all residual pressure has been relieved between the gear pumpand gun by manually actuating the gun over a waste container.

4. See Figure 17. Remove the four shoulder screws; then carefully lowerthe manifold pump module and lower coupling hub (as a singleassembly) away from the bracket. The center section of the couplingwill be loose and should be safely set aside.

5. See Figure 19. Loosen the lower coupling hub setscrew and removethe hub from the pump shaft.

NOTE: Seal change does not normally require that the pump beremoved from the manifold. However, if accessibility is a problem,perform the replacement procedure for the gear metering pump andremove the pump. Refer to Gear Pump Replacement.

4801013A

22

1

Figure 19 Pump and Manifold Assembly

1. Coupling hub setscrew 2. Cap screws



6. Remove the three cap screws from the seal housing; then remove theseal housing from the pump.

7. Remove the old seal with an O-ring pick or other seal-removal tool.Make sure the housing is clear of debris.

8. Install a new seal, making sure that the smaller diameter side goes intothe housing first. Refer to the Parts section for the part number of theseal.

9. Place a small amount of high-temperature grease, such asKrytox 240 AC, on the inside diameter of the housing and the seals. Forsilicone applications, use Vaseline on the inside diameter of the housingand on the seals.

10. Install the seal housing on the shaft and tighten the three cap screws to9.8-11.89 N�m (7.3-8.7 ft-lbs).

11. Remove the coupling cover.

12. Instal the gear pump if necessary, then reassemble the coupling. Referto Gear Pump Installation.


14. Restore power and air pressure to the system.

15. Ensure proper pump seal and operation.

Pressure Transducer Replacement Follow this procedure to replace the pressure transducer. For anyprogramming information refer to Pressure Meter Method to Program theSystem Pressure Display.

WARNING: Disconnect equipment from line voltage. Failure to observethis warning may result in personal injury, death, or equipment damage.




Pressure Transducer Replacement (contd)

WARNING: System or material pressurized. Relieve pressure. Failure toobserve this warning may result in personal injury, death, or equipmentdamage.


3. Bleed off pressure from both the supply and discharge lines of the gearpump.

4. Disconnect the transducer cable.

5. Unscrew the pressure transducer from the 1/4 in. port on the manifold.

6. Screw the new transducer into the 1/4 in. port on the manifold.

7. Reconnect the transducer cable.

4801023A

1

Figure 20 Transducer Location

1. Transducer



Troubleshooting These troubleshooting procedures cover only the most common problemsthat may be encountered. If the problem cannot be solved with theinformation given here, contact the local Nordson representative forassistance.

WARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation.

NOTE: To clear faults for each situation, press Drive Reset.

Problem Possible Cause Corrective Action

1. Drive Fault Dispensing module not heated up Correct the heating problem

Too much pressure differentialbetween input and output

Relieve pressure on the dispensingmodule, and then purge. Incomingpressure should be within 500 psi(3447.37 kPa) of the outgoing pressure.

Motor or encoder cables damaged Replace cables. Refer to CableReplacement under Controller Repairs.

Gear pump is locked up 1. Shut down system.

2. Relieve pressure and lock out.

3. Uncouple gear pump from motor.

4. Turn pump by hand. If gear pumpdoes not turn, remove andreplace/rebuild the gear pump.

5. If the oil in new gear pump isincompatible with material,disassemble the gear pump, clean it,and then reassemble pump.

6. There is material incompatibility dueto thermal reaction, disassemble thegear pump, clean, and thenreassemble it. Refer to DispensingModule Repairs.

Damaged motor Replace with new motor.

Internal drive problem Contact the local Nordsonrepresentative for assistance.

Continued on next page



Troubleshooting (contd)

Problem Possible Cause Corrective Action

2. High PressureFault

Programmed setting on pressuredisplay incorrect

Check that the alarm setting on thepressure display is set correctly. Referto Pressure Meter Method to Programthe System Pressure Display givenearlier.

Delay timers are improperly set Check that the delay timers are setcorrectly.

Gun solenoid did not open � Check the air pressure to thesolenoid. Manually test if possible.

� Check the wiring.

� Replace either the wire or thesolenoid if needed.

Transducer failed Replace the transducer. Refer toPressure Transducer Replacement inDispensing Module Repairs.

Transducer cable damaged Replace the transducer cable.

3. Low PressureFault

Programmed setting on pressuredisplay incorrect

Check that the alarm setting on thepressure display is set correctly. Refer toPressure Meter Method to Program theSystem Pressure Display given earlier.

Pressure too low to Pro-Meter VDKmodule

Check the pressures.

Transducer failed Replace the transducer. Refer toPressure Transducer Replacement inDispensing Module Repairs.

Transducer cable damaged Replace the transducer cable.

4. Gear Pump WillNot Turn

Flow adjust pot is set to 000. Adjust the flow adjustment pot.

Motor uncoupled from the speedreducer. Low is count on the flowmeter

Tighten the coupling between the motorand speed reducer.

Pump locked up Disassemble the pump and re-install.



Using the Illustrated Parts Lists To order parts, call the Nordson Customer Service Center or your localNordson representative. Use these five-column parts lists, and theaccompanying illustrations, to describe and locate parts correctly. Thefollowing chart provides guidance for reading the parts lists.

The number in the Item column corresponds to the circled item number in theparts list illustration. A dash in this column indicates that the item is anassembly.

The number in the Part column is the Nordson part number you canuse to order the part. A series of dashes indicates that the part isnot saleable. In this case, you must order either the assembly inwhich the part is used or a service kit that includes the part.

The Description column describes the part and sometimesincludes dimensions or specifications.

The Note column contains letters that refer to notes at thebottom of the parts list. These notes provide importantinformation about the part.

The Quantity column tells you how many of the part isused to manufacture the assembly shown in the partslist illustration. A dash or AR in this column indicatesthat the amount of the item required in the assembly isnot quantifiable.

Item Part Description Quantity Note— 0000000 Assembly A —1 000000 � Part of assembly A 2 A2 - - - - - - � � Part of item 1 13 0000000 � � � Part of item 2 AR

NS 000000 � � � � Part of item 3 2NOTE A: Important information about item 1

AR: As Required

NS: Not Shown



240 VAC and 380 VAC Controller Parts List See Figures 21 and 22. Use the following parts list to order parts for the240 VAC or the 380 VAC controllers.

Item PartNumber Description Quantity Note

— 101 1298 Pro-Meter VDK, CE 240 VAC Kollmorgen 1

— 102 0210 Pro-Meter VDK, CE 380 VAC Kollmorgen 1

1 - - - - - - � Disconnect through door 1

2 - - - - - - � Disconnect handle, red/yellow lockable 1

3 - - - - - - � Disconnect operator shaft, 12 in. 1

4 239 821 � Meter counter 1

5 - - - - - - � Pot, 3 digit knob 1

6 - - - - - - � Contact NC 5

7 - - - - - - � Contact NO 6

8 - - - - - - � Pilot light PPT, green, 24 VDC 5

9 - - - - - - � Pilot light PPT, yellow, 24 VDC 5

10 - - - - - - � Illuminated PB, blue flush 1

11 - - - - - - � Illuminated PB, green flush 1

12 - - - - - - � Pushbutton, white flush 1

13 - - - - - - � Pushbutton, black flush 1

14 - - - - - - � Light unit, full voltage 24 VDC 5

15 282 450 � Monitor, pressure 1

16 226 709 � Safety warning label 1

17 984 529 � Nut, spring, push-on 3

18 136 418 � Nordson nameplate 1

19 - - - - - - � Coding pin handle, 8 D 3

20 - - - - - - � Crimp, female contact, 18 AWG 8

21 - - - - - - � Female, insert, crimp terminal 1

22 - - - - - - � Housing, bulkhead han, 8 D, right angle 1

23 - - - - - - � Housing, bulkhead, right angle 2

24 - - - - - - � Male, insert, crimp term han 250V 1

25 - - - - - - � Crimp, male contact, 18 AWG 8

26 - - - - - - � Housing, bulkhead han, 7 D 1

27 - - - - - - � Crimp, female contact 20 AWG 9

28 - - - - - - � Rox gland 4 cables 0.157 - 0.571 in. AR

AR: As Required




4801014A

34

27

26

19

35

15

1

4

5

6

2829

2524

32

7 8

323130

23

202122

16

9

1310 1211 14

17 18

Figure 21 Pro-Meter VDK Controller Panel Parts Layout



240 VAC and 380 VAC Controller Parts List (contd)


29 - - - - - - � Mounting foot kit 1

30 - - - - - - � EMI filter 7.5 A 1

31 1016 462 � Servo drive 1

32 - - - - - - � 35 mm din rail, 2.26 in. high 1

33 - - - - - - Item not used.

34 - - - - - - � Terminal block jumper bar pole 3

35 - - - - - - � Marking cards term block 1

36 - - - - - - � Terminal block end piece 3

37 - - - - - - � Terminal block 30A, 600V 38

38 282 446 � Relay 2 pole, 24 VDC 6

39 - - - - - - � Relay base, 11 pin, finger safe 6

40 - - - - - - � Timer relay, 4 mode, DPDT 2

41329 927 � Nameplate model, part number, serial number,

V, Phase 1

42 985 112 � Pop rivet 4

43 - - - - - - � Power supply, 24 VDC, 2.1 AMP., 50W 1

44 - - - - - - � Fuse, 10A, 10 x 38 10

45 - - - - - - � Fuse holder, European 3

46 - - - - - - � Fuse, 2A, 10 x 38 10

47 - - - - - - � Square round bar 1

48 - - - - - - � EMI RFI filter 3A 1

49 - - - - - - � Sub-panel galvanized 1 NS

50 - - - - - - � Relay base, 2 pole, finger safe 6 NS

51 - - - - - - � Wireway, 1 in. wide x 3 in. height AR NS

52 - - - - - - � Cover, 1 in. AR NS

53 - - - - - - � Terminal block end anchor 6 NS

54 - - - - - - � 35 mm din rail 1 NS

55 - - - - - - � Wireway partition AR NS

56 - - - - - - � Wireway, 2in. wide x 3 in. height AR NS

57 - - - - - - � Cover 2 in. AR NS

58 - - - - - - � Resistor, 5600 Ohm minimum 1/4 2 NS

59 - - - - - - � Resistor, 500 Ohm minimum 1/2 2 NS

60 171 656 � Diode 8 NS

AR: As Required

NS: Not Shown



4801015A

39

36

40

43 34 44 14746

45 45

2 3

30

31

32

41 42

38

37

35

37 36 35 34

33

48

Figure 22 Pro-Meter VDK Controller Panel Parts Layout



380 VAC Controller Additional Parts List See Figure 23. Use this table to order additional parts for the 380 VACcontroller.


1 - - - - - - � Transformer 1.5kVA CE 380/240 VAC 1 NS

2 - - - - - - � Fuse holder European 10x38 W/IND 1

3 - - - - - - � Fuse, 12A, 10x38 2

4 - - - - - - � Rigid conduit thermoplastic bushing 2

5 - - - - - - � Rigid conduit locknuts 2

6 - - - - - - � Rigid conduit 3/4 in. X11/2 Iin. nipple 1

NS: Not Shown

1.7700P

3.6200234567 1.7700P

3.6200234567

SYSTEM PRESSUREPSI/kPA

C

B

FLOW (CC/MIN)VOLUME (CC)

HIGH PRESSURELOW PRESSURE

SYSTEM STOP SYSTEM ON VOLUME OK

MANUAL PURGEDRIVE FAULT/RESET

oN dr s o n

GUNPJ1631

INTERFACEDIGITAL/ANALOG

TRANSDUCERPRESSURE

TRIGGER/VOLUMEINTERFACE

MOTORPOWER

ENCODERMOTOR

B G G

BYY

CR1300

2PDT

TD1121

2PDT

TD1141CR1081

2PDT2PDT 2PDT

CR1201CR1171 CR1241

FU1021

NC

V.ADJ.

L N

IDEC

INPUT

−V

DC ON 50w

NC24VDC

+V

FU1001 50/60 Hz380VAC

PE

DS1001

3L1

3L2

3L2

3L1

1062

1062

1061

1061

DC WIRE DUCT

1061

1061

1141

1111

56005600

1385

1385

1484

1484

1386

500

1581

1581

1386

1483

AC WIRE DUCT

AC WIRE DUCTDC WIRE DUCT

AC

WIR

E D

UC

T

DC WIRE DUCT

DC WIRE DUCT

DC

WIR

E D

UC

T

ON

OF

F

R2161R1581R2151

1062

1062

2151

2063

2361

2381

2371

2381

2151

2031

2541

2531

2531

SH

IELD

1061

1061

2371

1061

1111

1062

1062

1061

1061

1061

1062

1062

1484

1483

1386

1386

1385

1385

1141

2151

2151

1061

1061

1581

1581

1484

2531

2381

2381

2371

2371

2361

2063

2031

R1581

R2151

50056005600

R2161

2541

2531

SH

IELD

WARNING!

2PDT

CR2091

L2L1 N/C

CONTROL

PJ1411

PJ1171 PJ1101

++ +3−

1− −

2

FLOW ADJUST

2

FU1011

3

7.00

3L2

3L1

3L1

3L2

2

3

4

5

6

4801024A

Figure 23 Additional Parts for 380 VAC Controller Panel



Cable Parts List Depending on the configuration of the dispensing system, use the followingtable to order the correct cable lengths.

Part Description

1013 443 Cable, encoder, 3 meter



1013 446 Cable, power, 3 meter



1009 269 Cable, gun solenoid, 3 meter



1009 362 Cable, transducer, 3 meter



1013 660 Cable, trigger/volume, 9 meter

1013 449 Cable, digital/analog, 9 meter



Dispensing Module Parts List See Figure 24. Use the following parts list to order parts for the dispensingmodule.

Item Part Description Quantity Note

— - - - - - - Pro-Meter VDK dispensing module

1 1001714 � Drive motor A

2 322 637 � Coupling module

3 1005 663 � Pump module, 0.15 cc

3 331 683 � Pump module, 1.2 cc B

3 331 704 � Pump module, 2.4 cc C

3 322 619 � Pump module, 4.5 cc D

3 331 679 � Pump module, 6.0 cc E

4 322 718 � Bracket module F

4 322 717 � Bracket module G

5 331 691 � Manifold module, remote gun, unheatedapplications

5 331 673 � Manifold module, remote gun, heatedapplications

5 322 690 � Manifold module, H-200 gun, unheatedapplications

5 331 672 � Manifold module, H-200 gun, heatedapplications

5 331 707 � Manifold module, Auto Flo gun, unheatedapplications

5 331 705 � Manifold module, Auto Flo gun, heatedapplications




4801016A

1

6

5

4

7

2

3

8

Figure 24 Pro-Meter VDK Major Assemblies



Dispensing Module Parts List (contd)

Item Part Description Quantity Note

5 322 689 � Manifold module, AG900 gun, unheatedapplications

5 331 662 � Manifold module, AG900 gun, heatedapplications

6 - - - - - - � Gun

7 322 716 � Cover module

8 331 733 � Speed reducer A

NOTE A: If the unit does not have a serial number or part number tag, please contact the Nordson representativefor assistance.

B: Use with Pro-Meter VDK part numbers: 322 612, 322 616, 322 617, 322 627, 331 727, and 332 676.

C: Use with Pro-Meter VDK part numbers: 331 726, 331 731, 331 681, 331 682, 332 629, and 332 630.

D: Use with Pro-Meter VDK part numbers: 322 621, 322 635, 322 636, 331 724, 331 728, and 333 123.

E: Use with Pro-Meter VDK part numbers: 322 632, 322 633, 331 685, 331 725 ,331 730, and 333 124.

F: Use with Pro-Meter VDK part numbers: 322 612, 322 616, 322 617, 322 627, 331 681, 331 682, 331 726, 331 727, 331 731, 332 626, 332 629, and 332 630.

G: Use with Pro-Meter VDK part numbers: 322 621, 322 632, 322 633, 322 635, 322 636, 331 724, 331 725, 331 728, 331 685, 331 730, 333 123, and 333 124.

H: Use with Pro-Meter VDK part numbers: 1005662, 1005665, 1005666, 1005667, 1005668, 1005669,100680, and100568.



This page intentionally left blank.



Manifold Assemblies for Unheated Applications See Figure 25. Use the following parts list to order parts for manifolds usedwith unheated applications.

Item Auto FloManifold

Remote MountManifold Description Quantity Note

— - - - - - - - - - - - - Manifold assembly, cold 1

1 815 943 815 943 � Screw, socket shoulder, M8 x 10mm 4

2 331 668 331 668 � Insulator 1

3 940 133 940 133 � O-ring, Viton, 0.4261 D x 0.070 W 2

4 322 989 322 989 � Auto Flo manifold 1

5 971 521 971 521 � Elbow, male, 1/4 tube x 1/8 in. 1

6 900 448 900 448 � Tape, liquid 1

7 982 372 982 372 � Screw, socket, M5 x 12 mm 1

8 156 208 156 208 � Key, locking, swivel 1

9 940 084 940 084 � O-ring, silicone, 0.188 x 0.312 in x 0.063 1

10 — 982 085 � Screw, socket, M5 x 25 2

11 900 200 900 200 � Adhesive, threadlocking 1

12 — 322 623 � Adapter, hose 1

13 940 137 940 137 � O-ring, silicone, 0.437 x 0.562 in. 1

14 973 402 973 402 � Plug, pipe, flush, 1/8 in. 1

15 135 943 135 943 � Transducer, 5000 psi, Model A 205 1

16 973 626 973 626 � Bushing, pipe, 1/4 x 1/8 in.stainless steel 1

17 982 375 982 375 � Screw, pan, M4 x 6, BL 2

18 900 605 900 605 � Cap/plug, tapered, 0.427 1

19 983 403 983 403 � Washer, lock, M4, steel 2

20 277 792 277 792 � Cover, heated manifold 1

21 271 484 271 484 � Valve drain 1

22 704 829 704 829 � Tee, pipe, 1/4 in., stainless steel, pass 1

23 973 026 973 026 � Nipple, 1/4 x 0.87 in., steel 1

24 — 275 386 � Compound thermal joint, 2 oz. AR

AR: As Required

NS: Not Shown



1

15, 6

4

5, 6

Assembled Manifold

12

2

3

7

8

9

10, 11

14, 6

16, 6

17

18

9

20

21, 6

22, 6

23, 6

4801025

13

Figure 25 Auto Flo and Remote Mount Manifold Assembly for Unheated Applications



AG-900 and H-200 Manifolds for Unheated Applications See Figure 26. Use the following parts list to order parts for AG-900 andH-200 manifolds for unheated applications.

Item AG-900Manifold

H-200Manifold Description Quantity Note

1 815 943 815 943 � Screw socket, shield, M8 x 10 mm diameter 4

2 331 668 331 668 � Insulator 1

3 940 133 940 133 � O-ring Viton, 0.4216 diameter x 0.070 wide 2

4 — 973 402 � Plug, pipe, socket flush, 1/8 in. 1


6 900 448 900 448 � Tape, liquid 1


8 — 331 665 � H-200 heated manifold 1

9 331 663 — � AG-900 heated manifold 1

10 — 971 521 � Elbow male, 1/4 tube x 1/8 in.

11 135 943 135 943 � Transducer, 5000 psi, Model A205 1

12 973 626 973 626 � Bushing pipe, 1/4 x 1/8 in., stainless steel 1

13 982 375 982 375 � Screw pan, M4 x 6 2

14 983 403 983 403 � Washer, locking, split 1

15 900 605 900 605 � Cap, plug, tapered, 0.427 in. diameter 1

16 277 792 277 792 � Cover, heated manifold, rob arm 1

17 271 484 271 484 � Valve drain 1

18 704 829 704 829 � Tee pipe, 1/4 in. stainless steel, pass 1

19 973 026 973 026 � Nipple, external, 1/4 x 0.87 in., steel 1

20 900 200 900 200 � Adhesive, threadlocking AR

21 — 275 386 � Compound, thermal joint, 2 oz. AR

AR: As Required

NS: Not Shown



1

15, 6

4

5, 6

Assembled Manifold

12

2

3

7

8

9

10, 11

14, 6

16, 6

17

18

19

20

21, 6

22, 6

23, 6

4801025

13

Figure 26 AG-900 and H-200 Manifolds Assembly Unheated Applications



Manifold Assemblies for Heated Applications See Figure 27. Use the following parts list to order parts for manifolds usedwith heated applications.



1 940 133 940 133 � O-ring, Viton, 0.426 in. ID x 0.070 2

2 322 989 322 989 � Manifold assembly 1

3 973 402 973 402 � Plug, pipe, socket flush, 1/8 in. 1

4 900 448 900 448 � Tape, liquid AR


6 900 200 900 200 � Adhesive, threadlocking AR



9 — 982 085 � Screw, socket, M5 x 25 mm 2

10 — 322 623 � Adapter, Pro-Meter VDK, hose 1


12 971 521 971 521 � Elbow, male, 1/4 in. tube x 1/8 in. 1

13 933 056 933 056 � Connector, wire, porcelain 2

14 938 153 938 153 � Heater circuit, 0.375 diameter, 1.75 length,175 wide, 240V

2

15 275 386 275 386 � Compound, thermal AR

16 984 155 984 155 � Nut, panel mounting 2

17 277 792 277 792 � Cover, heated manifold 1

18 983 403 983 403 � Washer, lock, split, M4 2

19 982 375 982 375 � Screw, pan, M4 x 6 mm 3

20 142 143 142 143 � Fitting, cordset, 90�, 3/8-32 1

21 981 001 981 001 � Screw, pan, 4-40 x 0.187 in., slotted 2

22 181 926 181 926 � Cover, cordset, 90� 1

23 983 161 983 161 � Washer, lock, external, 3/8 in. 1






24 274 685 274 685 � Cordset assembly, 2300 1

25 135 943 135 943 � Transducer, 5000 psi, Model A205 1

26 815 943 815 943 � Screw socket, shoulder, M8 x 10 mm 4

27 331 668 331 668 � Insulator 1

27 1

3, 4

5, 6

7

8

9, 6

12, 4

11

1014, 15

1317

1819

20

23

22

21

25, 4

24

2

16

26, 6

Assembled Manifold

4801027

Figure 27 Auto Flo and Remote Mount Manifold Assembly for Heated Applications



AG-900 Manifold for Heated Applications See Figure 28. Use the following parts list to order parts for AG-900manifolds for heated applications.

Item AG-900Manifold Description Quantity Note

1 274 685 � Cordset assembly, 2300 1

2 982 375 � Screw, pan, M4 x 6 mm 2

3 271 484 � Valve drain 2

4 900 448 � Tape, liquid 2

5 704 829 � Tee, pipe 1/4 in. x 1/8 in. stainless steel, pass 1

6 973 026 � Nipple, 1/4 in. x 0.87, steel 1

7 815 943 � Screw, shoulder, 10 mm x 16 mm 4

8 331 668 � Insulator 1

9 940 133 � O-ring, Viton, 0.426 ID x 0.071 2

10 156 208 � Key, locking, swivel 1

11 982 372 � Screw, socket, M5 x 12 mm 1

12 900 200 � Adhesive, threadlocking 1

13 331 663 � Heated manifold, steel, AG-900 1

14 938 153 � Heater, 240 V, 175 W, 0,375 in. diameter 2

15 275 386 � Compound, thermal joint 1

16 933 056 � Connector, wire, porcelain 2

17 135 943 � Transducer, 5,000 psi, Model A205 1

18 973 626 � Bushing pipe, 1/4 in. x 1/8 in. stainless steel 1

19 984 155 � Nut, panel mounting 1

20 277 792 � Cover, heated manifold, rob arm 1

21 983 403 � Washer, locking, split 2

AR: As Required



Assembled AG-900 Manifold

21

13

16

7

9

8

11, 12

10

6, 4

2

5, 4

3, 4

20

19

18, 4

17, 4

14, 15

1

4801028

Figure 28 AG-900 Manifold Assembly for Heated Applications



H-200 Manifold for Heated Applications See Figure 29. Use the following parts list to order parts for AG-900manifolds for heated applications.

Item H-200Manifold Description Quantity Note

1 274 685 � Cordset assembly, 2300 1

2 983 161 � Washer, lock, external, 3/8 in. 1

3 135 943 � Transducer, 5,000 psi, Model A205 1

4 900 448 � Tape, liquid AR

5 815 943 � Screw, shoulder, 10 mm x 16 mm 4

6 900 200 � Adhesive, threadlocking AR

7 331 668 � Insulator 1

8 940 133 � O-ring, Viton, 0.426 ID x 0.071 2

9 321 665 � Heated manifold, H-200 1

10 973 402 � Plug, pipe socket, flush, 1/8 in. 1

11 982 372 � Screw, socket, M5 x 12 mm 1

12 156 208 � Key, locking, swivel 1

13 971 521 � Elbow male 1/4 in. tube x 1/8 in. 1

14 938 153 � Heater, 240 V, 175 W, 0,375 in. diameter 2

15 275 386 � Compound, thermal joint AR

16 933 056 � Connector, wire, porcelain 2

17 984 155 � Nut, panel mounting 1

18 277 792 � Cover, heated manifold, rob arm 1

19 983 403 � Washer, locking, split 2

20 142 143 � Fitting cordset, 90�, 3/8-32 1

21 181 926 � Cordset cover, 90� 1

22 981 001 � Screw, pan, 4-40 x 0.187 2

23 982 375 � Screw, pan, M4 x 6 mm 3

AR: As Required



4801029

9

5, 6

22

21

2

10, 4

1

7

3, 4

8

23

11, 6

12

13, 4

14, 15

16

17

18

19

20 Assembled H-200 Manifold

Figure 29 H-200 Manifold Assembly for Heated Applications



Schematics

240 VAC Controller Schematic

1011298-1

CR1081SYSTEM ON

110,20614 13 NONC

PB1081SYSTEM STOP

CR1081

SYSTEM ON

1089 5

PB1131MANUAL PURGE

CR1241HIGH PRESSURE DISABLE

14 13

GLT1281

VOLUME OK

GROUND

GUN ON

COMMON

240 VAC

VOL OUT− DISP

VOL OUT

GROUND

+ DISP

+5VDC

5V COMMON

DRAIN

−SIGNAL

+SIGNAL

B9

A5

A6

A7

A8A1

A2

A3

A4

4 E

1−C

ON

N

2 11

5VA

C

1 11

5VA

C

3 P

GM

DIS

8 E

2−C

ON

N

7 C

OM

MO

N

6 S

IG IN

5 +

12V

DC

B5

B6

B7

B8B1

B2

B3

B4

RED LION

2 N

O

3 N

C

1 C

OM

7 01−

SN

K

8 A

LM C

OM

M

6 N

C

5 N

O

4 C

OM

B10

B11

10 A

OU

T−

11 A

OU

T+

9 02−

SN

K

FLOW DETECT METER

P1481

B9

A9

9 E

2−C

ON

N

2 11

5VA

C

1 11

5VA

C

6 +

EX

CIT

E

7 +

SIG

NA

L

8 −

SIG

NA

L

3 P

GM

DIS

4 E

1−C

ON

NA

4A1

A2

A3

A5

A6

A7

A8

5 C

OM

M

7 01−

SN

K

B1

B2

B3

2 N

O

3 N

C

1 C

OM

B5

B6

B7

B8

B4

6 N

C

5 N

O

4 C

OM

8 C

OM

M

RED LION

11 +

AN

A O

PT

10 −

AN

A O

PT

9 02−

SN

K

B10

B11

PRESSURE METER

P1381

DS1001MAIN

PANEL STUD ENCLOSURE DOOR

TD1121

GUN ON DELAY112

3 1

TD11414 1

114MOTOR

ON DELAY

1120

1386

1142

1386

1124

1385

1143

1385

D1251

D

D

D

2531

LOPRESS

HIPRESS

ENCA−

ENCA+LOPRESS

HIPRESS

24VDC

POWER SUPPLYIDEC

PS1041

L N GND

+V −V

1136

1062

L1

L2

1131

10611

131

1062

FU100110 A

FU10212 A

10 A

FU2 A

1136

3L1 1102

3L1

1136

3L2

1103

3L2

1128

1483

R1581500 OHMS

R

1% 1/2W

VOLOK

1484

1581

2234

22341061

2262

2L1

2263

2L2

Y

LT1261HI PRESSURE FAULT

Y

LT1221LOW PRESSURE FAULT

GRNYEL_14

GRNYEL_12

BK_14AWG

BK_16AWG

BK_16AWG

BK_16AWG

BK_16AWG

BK_16AWG

GND

KEY

DRIVE ENABLED

10621061

SYSTEM

VOLUME

PRESSURE

OK

FAULT

LOW

READY

VOLTAGE

POWERROBOT

GROUND

DISPENSE ON

SUPPLY

CR1171

SYSTEM READY1179 5

CR1201

LOW PRESSURE FAULT

1209 5

CR1241

1249 5

CR1171SYSTEM READY

119

14 13

NONC

CR

CR1201LOW PRESSURE FAULT

121

14 13

NONC

PBNO

D1211D

PURGE

TD1121

GUN ON DELAY1129 11

TD1121GUN ON DELAY

151,16310 2

ON DELAY

TD1141 MOTOR ON DELAY

159,20310 2

ON DELAY2246

1141

1136

1061

1152

1483VOLOK

247

2471

11

PJ1101

TRIGGER & DISPENSED

22

3

4

8

1

PJ1171

DIGITAL/ANALOG INTERFACE

2

3

4

5

8

PBLT1081SYSTEM ON

G

PBLT1081SYSTEM ON

L1

L2

1L1

1L2

2L1

2L2

3L1 3L2

3L1

3L1 3L2

3L2

1061

1061

1062

1062

1081 1082

1141

2471

1386

1385

1483

1482

1631

1061

1061

1061

1383

1384

1382

1381

1386

1483

1484

15211581

1061

1061

1061

1171

1191

1211

1231

2253

25312531

2541 2254

25412541

1111

2

PJ1411SYSTEMPRESSURE

6

3

1

4

5

BK_16AWG

ORG_18AWG

7

PJ1101TRIGGER & DISPENSEDVOLUME INTERFACE

KEY

8

KEY

20 AWG

20 AWG

20 AWG

20 AWG

2PJ

8PJ

5PJ

1

PJ1631GUNCONTROL

PJ

10611061 1061 1062

3L1 3L1

3L2 3L2

1484

1581

1385

90A A

90

RED

BLK

WHT

GRN

1386

1385

1483

1111

1385

1386

CR1300

VOLUME OK9 5

1486

CR1300VOLUME OK

14 13

NONC

D1291

L2

GND

POWER LINE FILTER

L2

L1

FILTER1021

L1 3L1

3L2

6L1

6L2

NONC

NONC

PRESSUREFAULT

HI

VOLUME INTERFACE

HIGH PRESSURE DISABLE

2

NO 123 NC 206



240 VAC Controller Schematic (contd)

VR23713

1

2k OHM

AUTO FLOWCONTROL A

2

ENCA−

ENCA+

3

MC

GND

L3

L2

L1

C

B+

MB

MA

GND

6

7

1

2

8

94

C45

13 ANG OUTPUT

12 O1 OUTPUT

11 IN3 CONFIG

10 IN2 CONFIG

9 IN1 CONFIG

8 ENABLE INPUT

7 +24 VDC

6 FAULT RELAY

5 FAULT RELAY

4 DC COMMON

C2

3 ANALOG IN −

2 ANALOG IN +

1 SIGNAL SHEILD

C3

CX2361 SERVO DRIVE

1154

2541

1153

2531

1166

10611

166

1062

22341061

22341062

2232

10612

232

1062+24 VDCCOM

2209

2401

COM+24 VDC

CR2091DRIVEFAULT

212

A2 A1

NONC

TD1141

CR

11 8

MOTOR

ON DELAY

2243

2063

2206

2063

2244

2031

2203

2031D2101D

2240

2401

1100

2L1

1101

2L2

TO MOTORENCODER

POWERTO MOTOR

BK_16AWG

DRIVE FAULT

ENABLE DRIVE

MOTOR ON DELAY

ENABLE DRIVE

DRIVE FAULT

MOTOR ON DELAY

CR124112 4124

HIGH PRESSURE DISABLE

CR20919 1

DRIVE FAULT 1117

2471DRIVE ENABLED

PURGE

CR1081

CONTROL ON 10812 8PBLT2061

DRIVE FAULTRESET

1114

1141

− ANALOG SIGNAL 7

PJ

6

PJ1171DIGITAL/ANALOGINTERFACE

PJ+ ANALOG SIGNAL

2361

2381

R2151DROPPING RESISTOR

5600

1/4 WATT

1061 2151+10 VDC

L2

GND

POWER LINE FILTER

L2

L1

FILTER2621

L12L1

2L2

4L1

4L2

BK_16AWG

BK_16AWG

GRNYEL_14

GRNYEL_14

1062

1062

2031

2031

2061 2063

20632401

2121

2151

2361

2371

2401

1141

2471

2531

2541

2381

1061

1061

20629

9R2161

DROPPING RESISTOR

56001061 2151

2381

2361

11

B

BLK

RED

2371

2063

2031

1141

NOTE:

1/4 WATT

114

1011298-2

209



380 VAC Controller Schematic

CR1081SYSTEM ON

110,20614 13 NONC

PB1081

SYSTEM STOP

CR1081

SYSTEM ON108

9 5

PB1131MANUAL PURGE

CR1241

HIGH PRESSURE DISABLE123206

14 13 NONC

G

LT1281VOLUME OK GROUND

GUN ON

COMMON

380 VAC

VOL OUT− DISP

VOL OUT

GROUND

+ DISP

+5VDC

5V COMMON

DRAIN

−SIGNAL

+SIGNAL

B9

A5

A6

A7

A8A1

A2

A3

A4

4 E

1−C

ON

N

2 11

5VA

C

1 11

5VA

C

3 P

GM

DIS

8 E

2−C

ON

N

7 C

OM

MO

N

6 S

IG IN

5 +

12V

DC

B5

B6

B7

B8B1

B2

B3

B4

RED LION

2 N

O

3 N

C

1 C

OM

7 01−

SN

K

8 A

LM C

OM

M

6 N

C

5 N

O

4 C

OM

B10

B11

10 A

OU

T−

11 A

OU

T+

9 02−

SN

K

FLOW DETECT METER

P1481

B9

A9

9 E

2−C

ON

N

2 11

5VA

C

1 11

5VA

C

6 +

EX

CIT

E

7 +

SIG

NA

L

8 −

SIG

NA

L

3 P

GM

DIS

4 E

1−C

ON

NA

4A1

A2

A3

A5

A6

A7

A8

5 C

OM

M

7 01−

SN

K

B1

B2

B3

2 N

O

3 N

C

1 C

OM

B5

B6

B7

B8

B4

6 N

C

5 N

O

4 C

OM

8 C

OM

M

RED LION

11 +

AN

A O

PT

10 −

AN

A O

PT

9 02−

SN

K

B10

B11

PRESSURE METER

P1381

DS1001MAIN

DS

PANEL STUD ENCLOSURE DOOR

TD1121

GUN ON DELAY112

3 1

TD11414 1

114MOTOR

ON DELAY

1120

1386

1142

1386

1124

1385

1143

1385

D1251

D

2531

LOPRESS

HIPRESS

ENCA−

ENCA+

LOPRESS

HIPRESS

24VDC

POWER SUPPLYIDEC

PS1041

L N GND

+V −V

11361062

L1

L2 1131

10611

131

1062

FU100110 A

FU10212 A

FU10 A

FU2 A

1136

3L1 1102

3L1

1136

3L2

1103

3L2

1128

1483

R1581500 OHMS

R

1% 1/2W

VOLOK

1484

1581

22341062

22341061

2262

2L1

2263

2L2

Y

LT1261HI PRESSURE FAULT

Y

LT1221LOW PRESSURE FAULT

GRNYEL_14GRNYEL_12

BK_14AWG

BK_16AWG

BK_16AWG

BK_16AWG

BK_16AWG

BK_16AWG

GND

KEY

DRIVE ENABLED

10621061

PRESSUREFAULT

SYSTEM

VOLUME

PRESSURE

OK

FAULT

HI

LOW

READY

VOLTAGE

POWERROBOT

GROUND

DISPENSEON

SUPPLY

CR1171

SYSTEM READY

1179 5

CR1201

LOW PRESSURE FAULT120

9 5

CR1241

HIGH PRESSURE DISABLE124

9 5

CR1171

SYSTEM READY

119

14 13

NONC

CR

CR1201LOW PRESSURE FAULT

121

14 13

NONC

PB

D1211

PURGE

TD1121

GUN ON DELAY112

9 11

TD1121GUN ON DELAY

151,16310 2 NONCON DELAY

TD1141

MOTOR ON DELAY

159,203

10 2

ON DELAY2

246

1141

11361061

1152

1483VOLOK

2247

2471

11


22

3

4

8

1


2

3

4

5

8

PBLT1081SYSTEM ON

G

PBLT1081SYSTEM ON

L1

L2

2L1

2L2

3L1

3L2

3L1 3L2

3L1

3L1 3L2

3L2

1061

1061

1062

1062

1081 1082

1141

2471

1386

1385

1483

1482

1631

1061

1061

1061

1383

1384

1382

1381

1386

1483

1484

15211581

1061

1061

1061

1171

1191

1211

1231

2253

25312531

2541 2254

25412541

1111

2

PJ1411SYSTEMPRESSURE

6

3

1

4

5

BK_16AWG

ORG_18AWG

7


KEY

8

KEY

20 AWG

20 AWG

20 AWG

20 AWG

2

PJ

8

PJ

5

PJ

1

PJ1631GUNCONTROL

PJ

1061106110611062

3L1 3L1

3L2 3L2

1484

1581

1385

RED

BLK

WHT

GRN

1386

1385

1483

1111

1385

1386

CR1300

VOLUME OK9 5

1486

CR1300VOLUME OK

14 13

NONC

D1291

FU101112A

12AH4

H1

H3H2

H6H5

H8H7

H9

H10

X1

X2

X3

X4

HEVI−DUTY1.5 KVA

T1001

4L1

4L2

5L1

5L2

1062

1L1

1L2

5L2

5L1

5L1

5L2 L2

GND

LINE FILTER

L2

L1

FILTER1021

L16L1

6L2

NONC

1020210-1



380 VAC Controller Schematic (contd)

VR2371

3

1

2k OHM

AUTO FLOWCONTROL A

2

ENCA−

ENCA+

3

MC

GND

L3

L2

L1

C

B+

MB

MA

GND

6

7

1

2

8

94

C45

13 ANG OUTPUT

12 O1 OUTPUT

11 IN3 CONFIG

10 IN2 CONFIG

9 IN1 CONFIG

8 ENABLE INPUT

7 +24 VDC

6 FAULT RELAY

5 FAULT RELAY

4 DC COMMON

C2

3 ANALOG IN −

2 ANALOG IN +

1 SIGNAL SHEILD

C3

CX2361 SERVO DRIVE

1154

2541

1153

2531

1166

10611

166

1062

2234

1061

2234

1062

2232

10612

232

1062+24 VDCCOM

2209

2401

COM+24 VDC

CR2091DRIVEFAULT

212

A2 A1

NONC

TD114111 8

114MOTOR ON DELAY

2243

2063

2206

2063

2244

2031

2203

2031D2101

2240

2401

1100

2L1

1101

2L2

SEE NOTE 5

SEE NOTE 5

TO MOTORENCODER

POWERTO MOTOR

BK_16AWG

DRIVE FAULT

ENABLE DRIVE

MOTOR ON DELAY

ENABLE DRIVE

DRIVE FAULT

MOTOR ON DELAY

CR124112 4

124HIGH PRESSURE DISABLE

CR20919 1

209

DRIVE FAULT 1117

2471DRIVE ENABLED

PURGE

CR1081

CONTROL ON108

12 8PBLT2061

DRIVE FAULTRESET

1114

1141

− ANALOG SIGNAL 7

PJ

6


PJ+ ANALOG SIGNAL

2361

2381

R2151

DROPPING RESISTOR

5600

1/4 WATT

1061 2151+10 VDC

L2

GND

POWER LINE FILTER

L2

L1

FILTER2621

L12L1

2L2

5L1

5L2

BK_16AWG

BK_16AWG

GRNYEL_14

GRNYEL_14

1062

1062

2031

2031

2061 2063

20632401

2121

2151

2361

2371

2401

1141

2471

2531

2541

2381

1061

1061

20629

9R2161

DROPPING RESISTOR

5600

1/4 WATT

1061 2151

2381

2361

11

BPB

BLK

RED

2371

2063

2031

1141

1020210-2

DECLARATION of CONFORMITY(For CE Certified Adhesive/Sealant Application Equipment)

PRODUCT:

PROMETER VDK Dispensing System

APPLICABLE DIRECTIVES:

98/37/EC (Machinery Directive)73/23/EEC (Low Voltage Directive)89/336/EEC (Electromagnetic Compatibility Directive)

STANDARDS USED TO VERIFY COMPLIANCE:

EN ISO 12100 EN55011EN60204-1EN61000-6-2

PRINCIPLES:

This product has been manufactured according to good engineering practice.

The product specified conforms to the directive and standards described above.

Date: 6 September 2005

Donald J. McLane, Senior Vice President

Nordson Corporation � Westlake, Ohio DOC 029

Pro-Meter VDK Dispensing Systememanuals.nordson.com/adhesives/English_Manuals/321208.pdf ·...

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Transcript of Pro-Meter VDK Dispensing Systememanuals.nordson.com/adhesives/English_Manuals/321208.pdf ·...