1. DSDC Introduction.pdf

7/27/2019 1. DSDC Introduction.pdf

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Manila

General Santos City

Auckland

New Plymouth

Sydney

Altona

Medan

Merak

Jakarta

Singapore

Petaling Jaya

Bangkok

Map Ta Phut

Ho Chi Minh City

Shah AlamKerteh

Tawau

Kuala Lumpur

6 Manufacturing Sites

1 Australia

2 Indonesia

1 Thailand

1 Malaysia1 New Zealand

11 Business Centers

Altona, Australia

Sydney, Australia

Jakarta, Indonesia

Bangkok, ThailandPetaling Jaya, Malaysia

Tawau, Malaysia

New Plymouth, New Zealand

Auckland, New Zealand

Makati City, PhilippinesSingapore

Ho Chi Minh, Vietnam

4 R&D/TS&D Centers

1 Australia

1 Malaysia

1 Philippines

1 Singapore

Employees and contractors:

@ 2,000 (including JVs)

Geographic Outreach of SDC


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A satellite R&D facility complimenting China and

India R&D Centers and supporting regional TS&Dorganization for Southeast Asia and Australia-New Zealand.

Vision for SDC


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Elastomers

Fabrication

Lab

DSDC

People-Technical Excellence

Performance Chemicals Basic & Performance Plastics

Personal, Home &

Industrial Care

Dow Microbial

Control

Light Lab

Compounding

Lab

A State of Art Center for

cross-fer ti l ization of ideas between the teams

to create innovations for Dow

Customer

Technical

Support Center

Electronics

Material

Dow

Coating Material


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Heavy Lab

The center is equipped with astate-of-the-art three-layer co-

extrusion blown film line and Dr. Collin

extrusion line that can simulate actual

production conditions.

The lines are used for new

structure development, equipment

training, and samples generation.

Performance Plastics

Characterization Lab-

Physical, analytical, opticaland barrier equipment.

Compounding Lab-Formulate and designsamples of Elastomers.


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In the Characterization lab

are physical testing,analytical, optical

and barrier equipments.


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haracterization laboratory

Physical Testing ZWICK Universal Tester (Tensile, Flexural, COF)

TOPWAVE - Heat Seal and Hot Tack tester

ELMENDORF Tear Tester

CEAST Dart Drop Impact Tester (ASTM Method A or B)

CEAST Melt Index ( I2, I10& I21.6)

Gardner Gloss, Haze & Clarity tester

Durometer Hardness (Shore A, D)

Analytical Testing

DIFFERENTIAL SCANNING CALORIMETER ( DSC )

MOCON WATER VAPOUR PERMEATION ( MVTR ) ILLINOIS GAS PERMEATION ANALYZER ( OTR)

NICOLET FOURIER TRANSFORM INFRARED ( FTIR )

FTIR and Microscope (Layer distribution)

LEICA HOT STAGE MICROSCOPE ( GELS)


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The center is equipped

with a state-of-the-art

three-layer co-extrusionblown film line that can

simulate actual

production conditions.


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The blown-film line is used

for new structure

development, equipmenttesting, training, and sample

generation.


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1 X 30mm and 3 X 25mm diameter.

Length of 25DResin Conveyance Gravimetric feed

Resin Capability PE/PP/EVOH/PA/EVA

Maximum Output 30kg/hr, based on processing LDPE

Die Size 50mm diameter

Die Gap Inserts for 1.2, 1.5, 1.8, 2.3, and 2.5mm

Layer Distribution A:B:C:B:D (5-layer), with V-adapter for layer B

Haul-off Speed max. 30 mtr/min

Maximum Layflat 350mm

Tower Height Adjustable 2.7 mtr to 4.2 mtr from ground

Nip Roller (steel) Water cooled

Extruder Size

Specification for Dr. Collin Blown Film Lab Line

Collin Lab Extrusion

Line

V-Adaptor to distribute resin to tielayers (from the same extruder to make

layer A/B/C/B/D)


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Feed Block 5-layer, adjustable manifolds for layer optimization

Layer Distribution A:B:C:B:D or A:B:C:D:A, and other simpler structure

Die Size 300mm width

Die Gap Adjustable gap from 0.2 to 2 mm

Melt Distribution Coat-hanger

Specification for Dr. Collin Cast/Coating Lab Line

Entrance Speed 1 to 10 mtr/min

Stretching Ratio max 1:10Take-off Speed 5 to 50 mtr/min

Operation In-line or off- line, with control system for in-line operation

Functional Stage Pre-heating 1, stretching 1, pre-heat 2, stretching 2, annealing

Roller width 350mm

Specification for Dr. Collin MDO Lab Line

Collin Lab Extrusion

Line

Health and Hygiene breathable films

development

Next generation F&SP films study .


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Biaxial Film Stretcher AccuPull)

Double bubble process - orientation is 4-6 XTo simulate sequential orientation process

like Bruckner tenter frame orientation

Applications and volume impact:

i. Double bubble BOPE

Focus on next generation development for value

creation: high tear BOPE technology

ii. Tenter Frame BOPE

Target on lamination film market rather than in

shrinkage film

Value is down-gauge with Improved optical &

physical properties.


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DSDC provides training for our customers to enable

optimum use of our products and new technology.


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AT& T

Europe

Latin

America

North

AmericaPacific

CTSC - Global Network


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Technical Support That Follows The Sun

Singapore

Tarragona

Freeport

Customer

Technical

Support

Center

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Title : ctsc logo3"x 2"

Creator : FreeHand3.1

CreationDate : 3/1/95 1:57PM

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General Technical

Information

28 %

Resin Enquiry and

recommendations

23%

Training

1%

Literature

13%Analysis

6%6%

Referral

3%

Stewardship / IA

6%

Quality4%

Promo

1%

Production Information3%

Complex4%

Fab / Tech5%

Misc.

3%

Value of CTSC to Our Customers


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The Technology

Testing

Telephony

IDT Software

Systems


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Telephony

Globally

integratedsystem is

always open

for business.

Same language routing via phones

and voice mail.

Response capabilities include:

Voice, voice mail, e-mail, standard

and on-line fax


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Software

Systems

IDTCustomer call

record and

information sharing software

maintains extensive database,including individual customer

histories, past problems,

resolutions, etc.


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Global Capabilities

FollowThe SunTechnology

- Always Open - when one center closes, another

opens somewhere else in the world

Multi-Lingual Capability

- CTSC speaks the customers language


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Customer Technical Support Center

for Polyethylene

Saves Time

Saves Money

Increases Productivity

Works Globally

Helps You Succeed


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The Customer Technical

Support Center or CTSCprovides toll-free technical

support in English,

Mandarin, Cantonese.


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You can contact the CTSC in any of the following ways:

Phone : Toll-free telephone

numbers in all the

major countries

E-mail: [email protected]

Fax: (65)6897-8398


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In 2010 - accredited DSDC with

ISO 9001- 2008


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A Training center

Application Development Facility

Simulation & Testing set up

Multilingual Customer Technical

Support Center

Summary


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1. DSDC Introduction.pdf

Documents

Transcript of 1. DSDC Introduction.pdf