0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency...

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Manufacturing Your Future High Value Manufacturing at Alconbury Enterprise Campus Defining the environment and skills High Value Manufacturing needs locally to compete globally Final report | May 2015

Transcript of 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency...

Page 1: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

Manufacturing Your FutureHigh Value Manufacturing at Alconbury Enterprise Campus

Defining the environment andskills High Value Manufacturingneeds locally to compete globally

Final report | May 2015

Page 2: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

Version 1.8

Date: 05/05/2015

Copyright © IfM Education and Consultancy Services Limited, University of Cambridge. All rights reserved.

17 Charles Babbage Road, Cambridge CB3 0FS

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14 May 2015This report was funded by:

— Huntingdonshire District Council— Cambridgeshire County Council— Huntingdonshire Regional College— Greater Cambridge Greater Peterborough Enterprise Partnership— Urban&Civic

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Contents

Summary 4

1.0 Objective, Deliverables & Approach 7

2.0 Developing the Vision & Identifying Key 12 Industrial Sectors

3.0 Priorities for the Technical & Vocational Centre 16

4.0 Gap Closure Plans 23

5.0 Next Steps 28

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Summary

Objectives & Approach IfM ECS have been working with local industry, Huntingdonshire District Council, Cambridgeshire County Council, Urban&Civic – developers of the Alconbury Enterprise Campus – and the Greater Cambridge and Greater Peterborough Enterprise Partnership (GCGP LEP) to support the development of priorities for the Alconbury Enterprise Campus by: l Agreeing the strategy and key activities required to provide the environment and skills needed for high value manufacturing (HVM) in this area to compete nationally and globally l Defining the kind of facility needed to deliver the skills HVM businesses need: which will be delivered through a £10m technical and vocational centre at Alconbury Enterprise Campus l Providing collaborating companies support to develop their own skills and growth plans in line with the emerging strategy and partner support and funding. The work took place between December 2014 and April 2015 and included a: l Desk study to develop an initial ‘high level landscape’ and potential sector and competency priorities l Workshop on 5th March 2015 with local industry to further the vision, landscape and gap closure plans. Outputs were gathered using the Innovate UK National Competency Framework1 to facilitate integration with national policy. Further interviews and consultation were carried out to validate and develop the initial outputs with stakeholders unable to attend the workshop.

Vision The Enterprise Campus will build on key local strengths, particularly its location between the innovation of Cambridge and the manufacturing, cleantech and financial clusters across Huntingdonshire and Peterborough, and exploit future economic developments including energy and resource security, flexible manufacture and lightweight materials. A key proposition for the Enterprise Campus will be to facilitate market-driven value creation, scale-up and growth, with strong collaboration across specialisms, commercial focus and new business model development: l Providing support to SMEs and start ups l Developing and implementing an extensive skills action plan linked to future local need and national manufacturing priorities l Offering flexible land and bespoke builds with good transport links, at a lower cost than in the immediate Cambridge area.

1 National competency = associated clusters of manufacturing competencies (manufacturing tools, techniques or know-how, whether technical or operational) that support businesses to respond to the key global trends and drivers, be competitive and capture value for the UK in the future.

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The Enterprise Campus will support this vision through:

l Facilitating the development of a skilled and expert workforce for HVM

l Offering scale-up facilities for investor companies, including university spin outs

l Building a local innovation community with mechanisms to link the needs of both established and emerging ‘spin out’ businesses to local, national and international research

l Marketing to attract inward investment and co-location/relocation of businesses to the site.

Key Industrial Sectors Identified

Key sectors identified during the work, as potentially being attracted to the Campus’s offering, include the following:

l Biotechnology l Nuclear

l Agricultural technologies l Oil and gas

l Medical technologies l Modular construction

l Composites l ‘Smart’ products

l Renewable energy l Digital economy It should be noted however that this is not intended as a limiting list as many smaller and medium-sized companies contribute in a variety of end-use value chains.

Priorities for the Technical & Vocational Centre

The table below summarises the emerging HVM competencies, and identifies the approximate timing when skills may be required to deliver value in the market place.

Immediate (2015–20) priorities include Longer-term (2020+) priorities also include

Energy generation, storage, management and security

Design and manufacture for sustainability and through life

Design and manufacture for lightweight vehicles, structures and devices (including composites)

Biotech, biological and synthetic biology processing

‘Plug and play’ manufacturing (including modular construction)

Understanding, designing and manufacturing formulated products

Process engineering capability and efficiency across food, pharmaceuticals and chemicals

Design and manufacture for small-scale and miniaturisation

Systems modelling and integrated design/simulation

Novel mechanical conversion processes for scale, economy and efficiency

Automation, mechanisation and human machine interface

Smart, hybrid and multiple materials

Additive manufacture Intelligent systems and embedded electronics

Net and near net-shape manufacture Development and application of advanced coatings

Building new business models to support HVMManaging fragmented value chains including distributed manufacturing to support HVM

Key: Items in bold were identified by delegates at the 5th March 2015 workshop as particularly important

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Offers should include: education and awareness courses/short courses and workbooks; apprentice-level training; current degree content; seminars, etc. to engage with university research. Emphasis should be placed on leadership and management as well as awareness of the potential for multiple technologies in combination and the ability to integrate them in addressing market and customer needs. A separate annex provides more detail of the associated education offerings.

High level education and training priorities have been proposed, which include:

l Developing educational offerings directed at ‘transition and growth’ for micro- and small enterprises and their leaders who are seeking to grow and exploit new markets

l Linking to the High Value Manufacturing Catapult-based National College for Advanced Manufacturing (NCAM) for competency-based technical skills and basic business skills development and to the National College for Digital Skills (NCDS).

Gap Closure Plans

Specific plans, with input to the priorities of the technical and vocational centre were developed at the workshop on 5th March 2015 in the following areas: industry/academic collaboration alignment; production automation; modular construction; 3D printing (additive manufacturing) and nuclear energy.

Subsequent interviews have developed similar inputs in the following fields: food, lasers; composites; systems modelling; new medtech products and smart products.

Next Steps

Immediate next steps identified to take forward the priorities identified in this report include baselining skills delivery, benchmarking and network building. Specific actions include:

l Mapping of current local/regional training delivery – perhaps using Skills Funding Agency (SFA) ‘Cube’ data to which the LEP has access

l Learning from relevant projects elsewhere – for example, Torbay Electronics and Photonics Innovation Centre allied to South Devon College

l Developing the HVM community through, for example events, including a large-scale event/conference in Summer 2016 in the new Club Facility (itself due for completion early 2016)

l Industrial Venture Centre and/or IfM partnership.

Longer term themes to be developed in support of education provision include:

l Developing educational offerings directed at ‘transition and growth’ for micro- and small enterprises and their leaders who are seeking to grow and exploit new markets

l Linking to NCAM for competency-based technical skills and basic business skills development

l Linking to NCDS.

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1.0 Objective, Deliverables & Approach

1.1 Objectives

This report summarises the work to support the development of strategic priorities for the Alconbury Enterprise Campus. IfM ECS have been working with local industry, Huntingdonshire District Council, Cambridgeshire County Council, Urban and Civic and GCGP LEP to:

l Agree the strategy and key activities required to provide the environment and skills needed for high value manufacturing (HVM) in this area to compete nationally and globally

l Define the kind of facility needed to deliver the skills HVM businesses need, which will be delivered through the Alconbury Enterprise Campus

l Provide support to collaborating companies to develop their own skills and growth plans in line with the emerging strategy and partner support and funding.

A key development for the Enterprise Campus is the £10 million secured by GCGP LEP to develop a bespoke technical and vocational centre onsite to support manufacturing, engineering, management and leadership skills in the region.

1.2 Deliverables

The deliverables of the work were to:

l Affirm the sub sectors/target sectors for the Enterprise Campus, in support of the HVM aspects of the local economy

l List the key activities required to prepare the regional innovation structures (including links to education establishments in particular the technical and vocational centre)

l With reference to the technical and vocational centre specifically, define the kind of facility and associated outputs, including higher level apprenticeships, required for ‘winning’ in HVM

l Identify short-, medium- and long-term strategies for business capability development in the context of the Innovate UK HVM strategy and UK manufacturing practice

l Provide collaborating companies with an opportunity to start planning specific developments in line with the emerging strategy.

1.3 Approach

The work, which took place between December 2014 and April 2015, employed the Innovate UK National Competency Framework for High Value Manufacturing (developed with IfM support 2011–12) in order to facilitate integration of the work with national policy. A national competency is a cluster of associated manufacturing competencies – manufacturing tools, techniques or know-how, whether technical or operational – that support businesses to respond to the key global trends and drivers, be competitive and capture value for the UK in the future. Table 1 shows the twenty-two national competencies, grouped by strategic theme.

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The work developed – through a series of stages involving different stakeholders – an HVM ‘landscape’ relevant to the Enterprise Campus showing potential priority sector developments and associated priorities for competencies development by the technical and vocational centre. The stages of the work comprised:

1. A desk study to create a first-pass HVM landscape to identify target sectors and competency priorities

2. Presentation of emerging target (sub)-sectors and competency priorities to key stakeholders

3. Local industry input to further develop vision, landscape and competency requirements

4. Additional stakeholder input and validation through interview and report circulation

Figure 1 shows the components of the landscaping process.

Strategic theme National competency

Securing UK manufacturing technologies against scarcity of energy and other resources

• Energy generation, storage, management and security• Design and manufacture for sustainability and through life• Biotech, biological and synthetic biology processing• Design & manufacture for lightweight vehicles, structures and devices

Increasing the global competitiveness of UK manufacturing technologies by creating more efficient and effective manufacturing systems

• Understanding designing and manufacturing formulated products• ‘Plug and play’ manufacturing• Design and manufacture for small-scale and miniaturisation• Process engineering capability and efficiency across food, pharmaceuticals and chemicals• Novel mechanical conversion processes for scale economy and efficiency• Systems modelling and integrated design/ simulation• Automation, mechanisation and human machine interface

Creating innovative products, through the integration of new materials, coatings and electronics with new manufacturing technologies

• Smart, hybrid and multiple materials• Intelligent systems and embedded electronics• Development and application of advanced coatings

Developing new, agile, more cost-effective manufacturing processes

• Flexible and adaptive manufacturing• Combining product development steps in parallel/concurrent engineering• Additive manufacturing• Net and near net-shape manufacture

Building new business models to realise superior value systems

• Managing fragmented value chains including distributed manufacturing to support HVM• Building new business models to support HVM• Developing and retaining skills to support HVM• Managing risk and resilience to support HVM

Table 1. HVM national competencies A landscape for the future of high value manufacturing in the UK (IfM for Technology Strategy Board (TSB), 2012)

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Activity Deliverables

Phase 1• Desk study generating output in the form of a ‘high level landscape’

• Draft local HVM priorities for the region showing how priority developments in the HVM sector and industrial competency developments might potentially be linked• First-pass indication of the educational impact of the identified national competencies

Phase 2• Presentation to programme partners

Brief PowerPoint presentation to key stakeholders summarising the work to date and confirming:

• Key stakeholders based on first-pass identification of potential opportunity areas• Approach to phase 3

Phase 3

• Workshop with collaborating companies to refine landscape and develop skills gap closure plans • Draft report

• Draft vision statement for HVM in the region• Updated landscape with confirmation of key gaps and priorities that the technical and vocational centre should address• Business cases and high level roadmaps for the closure of key gaps• Individual action plans developed by participating companies as ‘takeaways’ in return for their input to the process

Finalisation• Selected follow- up interviews• Finalisation meetings

• Validated report• Additional interviews inputs where Identified priorities were not developed in the workshop

Table 2 outlines the focus for each phase of the work, stakeholder involvement and deliverables.

Table 2 - Staged deliverables, Alconbury Enterprise Campus project, December 2014–April 2015

Phase 1: desk study

The desk study was a four-step process:

1. Employing initial data sources2, trends and drivers were identified which will have significant impact on the Alconbury Enterprise Campus.

2. Sectors of potential interest were examined, alongside possible products and services, which might match the future of the Enterprise Campus. This was done largely through interviews3, as well as research on current activities in the region.

3. Links to the existing HVM competencies were made with a combination of the information used above and work done by the IfM for BIS and other LEPs. An initial landscape was developed – a first pass at representing these outputs in a single document.

4. First-pass education requirements were summarised from initial IfM work in this area.

An interim report and review meeting confirmed the results of the desk study in preparation for phase 2.

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Phase 2: presentation to key stakeholders

The initial landscape developed by the desk study and presented to key stakeholders on 5th January is shown in the Appendix on page A3.

Confirmation of first-pass opportunity areas enabled the design and planning of the phase 3 workshop to refine HVM vision, landscape and key gaps and priorities for the technical and vocational centre.

Phase 3: workshop and draft report

The workshop with collaborating companies and other key stakeholders took place on 5th March. The main outputs of this phase are described in the following sections:

l Vision and key industrial sectors identified (see 2.0)

l Priorities for the technical and vocational centre (see 3.0)

l Gap closure plans (see 4.0)

The Appendix gives further details about the workshop (pages A3–A23): delegates; structure; landscape and linkage chart development; detailed gap closure plans (syndicate outputs); delegate feedback.

Phase 4: finalisation

Follow-up interviews during March and April gathered the views of workshop invitees who had been unable to attend. A mid-April finalisation meeting of key stakeholders reviewed the combined workshop and interview outputs and confirmed contents for the final report.

2 Including Huntingdonshire District Council Huntingdonshire Economic Growth Plan 2013–20123 (July 2013); Alconbury Enterprise Zone Implementation Plan (November 2011); Alconbury Enterprise Zone Skills Action Plan: Skills Make Huntingdon Grow (final draft, undated); Huntingdonshire District Council Local Economic Assessment (Deloitte, November 2012); Greater Cambridge & Greater Peterborough Enterprise Partnership website: www.gcgp.co.uk/

3 Principally with: Tony Raven, CEO Cambridge Enterprise; Philip Guildford, Director of Research and Finance, University of Cambridge Department of Engineering (CUED); Tom Ridgman, Director External Education, CUED; Tim Minshall, IfM Open Innovation; Derek Ford and Nicky Athanassopoulou, IfM ECS SME local team

11

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2.0 Developing the Vision & Identifying Key Industrial Sectors

2.1 Vision

To support this vision, the Enterprise Campus will deliver on skills, facilities, innovation community-building and inward investment:

l Facilitating the development of a skilled and expert workforce for HVM

l Providing scale-up facilities for investor companies, including University spin outs (including but not exclusively from the University of Cambridge)

l Building a local innovation community with mechanisms to link the needs of both established and emerging ‘spin out’ business to research both locally and nationally

l Marketing the Campus to attract inward investment and co-location/relocation of businesses to the site.

2.2 Swot Analysis

This HVM vision is informed by key stakeholder analysis of strengths, weaknesses, opportunities and threats for the Enterprise Campus as a whole4:

Strengths

l Proximity to the A1 and A14

l Low cost land, relatively close to high-cost Cambridge

l At the heart of agriculture and the food industry.

4 Review meeting, end of phase 1, 1st December 2014

Draft vision

The Enterprise Campus will build on key local strengths linked to its location between the innovation of Cambridge and the manufacturing, cleantech and financial clusters across Huntingdonshire and Peterborough, and maximise the benefits of future economic developments in the Cambridge – Peterborough area including flexible manufacture, lightweight materials and energy and resource security.

12

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Weaknesses

l A broad vision but not enough detail for industrial/academic engagement

l No surrounding infrastructure/critical mass of companies

l Lack of good east/west transport links (road and rail)

l Gap in the medium-sized business sector.

Opportunities

l Flexible provision of manufacturing-based industry facilities

l SME start-up and scale-up

l Established companies’ expansion

l Enabling university spin-outs to expand for production

l Providing university facilities where space is tight in Cambridge.

Threats

l Potential reluctance of Cambridge IP to migrate from the immediate Cambridge area

l Draw of competing special zones, for example on the East Coast

l Decline in manufacturing employment as traditional companies change their manufacturing footprint and profile.

The Campus has the opportunity to attract and support HVM industry across the spectrum from spinouts and start-ups to established companies, with particular emphasis as a ‘location that interfaces between innovation and commercialisation’5.

5 GCGP LEP Strategic Economic Plan, p.53.

13

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2.3 Strategy

A key proposition for the Enterprise Campus will be to facilitate market-driven value creation through scale up and growth, with strong collaboration across specialisms, commercial focus and new business model development.

The SWOT analysis confirms that the overall strategy for HVM at the Enterprise Campus should:

l Exploit local strengths in skills and established manufacturing base to provide support to SMEs and start ups

l Develop and implement an extensive skills action plan linked to national manufacturing priorities

l Employ as its unique selling point (USP) the advantage of lower cost land than in the immediate Cambridge area, combined with flexible use (no limit on the size of an entity or cluster of entities, and bespoke builds).

2.4 Key Industrial Sectors

Table 3 shows key HVM sectors identified by the desk study as first-pass areas of opportunity. The comments in the second column summarise how the sector relates to the Enterprise Campus USP, including:

l Proximity to Cambridge

l Lower cost of land compared to the Cambridge City area

l Flexibility in size of entity

l Good transport links, particularly North/South

l Located at the heart of UK arable agriculture

l Offering effective innovation, prototyping and scale-up facilities.

HVM sector Links to Enterprise Campus USP and other key selling points

Agricultural technologiesClose to leading research in agritech, and potential proving ground to new ‘precision agriculture’ deployment in arable farming

Food*Well placed to provide a proving ground for the ‘field to fork’ agenda and food industry sustainability and efficiency

BiotechnologyThere is space for biotreatment ‘clean technology’ developments; bio based waste may be attractive as may facilities for smarter, automated sifting of waste

MedicalIP-related developments will be clustered immediately round the Cambridge Biomedical Campus (Addenbrooke’s site), but pilot and scale-up plants may be established at Alconbury

CompositesLocal manufacturers are already strong in this field, supplying the aerospace and automotive sectors

14

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Transport Local companies have strength in new, unconventional transport developments6

NuclearNational nuclear rebuild (Sizewell C) and decommissioning offers supply chain opportunities for local companies

EnergyRenewable energy generation and equipment design and build, supporting offshore wind, etc. and energy storage such as battery installations and hot gravel beds

Oil and gas There is a specialised oil and gas industry cluster in the Ely area

Built environment

This includes smart infrastructure and modular and factory build, new ways of managing construction sites, augmented reality test beds and piloting on new building sites. There is significant infrastructure build in the local area.

Retail, entertainment and consumer goods

Retail facilities with ‘essential services’ and conference and meeting facilities

Digital economy (including information, production control, ‘smart products’, infrastructure, communications and security)*

May offer opportunity for ‘new tech’ production facilities and the site could showcase leading examples of digital economy. Interest from small software developing companies which are small/start up and as incubators.

6 E.g.: transporting freight by magnetic propulsion (Mole Solutions)

Table 3 - Key HVM sectors identified, Alconbury Enterprise Campus ‘Manufacturing Your Future’, IfM desk study, 2015. Key: *Subject to further validation

While these sectors may potentially be attracted to the Campus, companies in other sectors will be attracted too. It is important not to create a closed list of sectors, which thereby potentially limits the HVM strategy for the Campus. Many small and medium-sized companies contribute in a variety of end-use value chains.

Having identified these sectors in the desk research phase of the project, companies across those sectors were particularly targeted for engagement in the subsequent phases of the project, although care was taken not to make this exclusively the attendee list to avoid a ‘self-fulfilling prophesy’ in what may inevitably be a potentially broad focus for the campus.

15

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3.0 Priorities for the Technical & Vocational Centre

3.1 Workshop Delegate Priorities

Delegate priorities were derived from the workshop’s landscape development process. Delegates identified that opportunities are driven by a number of trends and needs, especially by:

l Energy security and need to reduce energy usage

l Ageing population

l The need to develop cost effective lightweight structural components

l UK nuclear programme (including decommissioning)

l Joining up presently disconnected training and employment opportunities.

The need to provide effective links between, and support to, companies in the region was also stressed:

l Extending the ‘Cambridge phenomenon’ facilitating effective networking

l Creating an international draw and reputation

l Working with national institutions (KTN, Innovate UK, Catapults)

l Developing the supply chain and the associated systems integration to strengthen innovation.

Delegates emphasised that the opportunities identified/confirmed at the workshop require significant development of manufacturing competencies, most of these aligned with national priorities. Particular attention was drawn to: l Systems modelling and integration l Big data

l Automation and human machine interface l Electronics and materials engineering

l Additive manufacturing/3D printing l Technology integration

l Modular system design l Mechanical and production engineering

l Productivity monitoring l Business and integration skills for value capture

Their exploitation will require an expert workforce with cross-functional and business skills:

l Different skills, knowledge and attitudes are required across the range of size and innovation maturity of firms, and this needs to accommodated in the building of workforce skills

l The education agenda should develop the identified manufacturing competency requirements, readiness for work and employability, leadership and management and a positive attitude to working in manufacturing

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l Cross-functional/technical discipline studies, with business management are important in generating the necessary potential to generate real value from technology

l Offering clear links to job and career opportunities with industry reaching out to schools and ‘through career’ development.

Delegates further stressed that the Enterprise Campus should support manufacturing scale up and integrate the supply chain linking research, industrial needs (of both existing and spin out companies) and the national innovation infrastructure:

l Existing companies need to collaborate in addressing common issues and join with spin outs and access the national innovation infrastructure

l Spin outs will emerge from the ‘Cambridge Phenomenon’ and require continued links to the University, networking and supply chain integration with existing companies as well as demonstrating the value of research

l Provision of ‘scale up’ and innovation facilities will greatly support these needs.

Further details of workshop delegate input to the landscape are shown in the Appendix on pages A6–A10.

3.2 Mapping Local Priorities to National HVM Competencies

Table 4 (page 18) shows the HVM competencies prioritised by collaborating companies and other stakeholders together with additional ones identified by the IfM desk study. The competencies were identified by mapping the outputs from the desk study and landscaping workshop onto the national HVM competency definitions. It also identifies the approximate timing of when related skills may be required in place delivering value in the market place.

Table 5 (page 19) indicates how these priority competencies are spread across key industrial sectors identified by the work.

17

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Co

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18

Page 19: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

Nat

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19

Page 20: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

3.3 Education & Training Requirements

In the separate annex IfM have presented high level education and training proposals, which include:

l Developing educational offerings directed at ‘transition and growth’ for micro- and small enterprises and their leaders who are seeking to grow and exploit new markets

l Linking to the High Value Manufacturing Catapult-based ‘National College for Advanced Manufacturing’ (NCAM) for competency-based technical skills and basic business skills development and to the National College for Digital Skills (NCDS).

As regards offerings directed at ‘transition and growth’, these are summarised in Table 6 below which segments company types and their potential high-level requirements. It should be noted that this summary is a ‘straw man’ subject to further development in the next stage of the programme.

Factor Maturity Education requirement

Multinationals Typically of high maturity

Development of product, process, service business process and business model innovation processes and external benchmarking for ‘best practice’. Location analysis, network design and management, change programme design and management

Mid-size firms (i.e. £50 million – £1 billion turnover)

Typically fairly high maturity at the top end, with low levels exhibited at the lower end

Top end as above plus multi-site management processes, integration and trade-offs between site/functional strategies and overall strategy. Bottom end require strategy and organisation development to integrate innovation and commercial priorities

Small/medium-size enterprises

Usually low maturity

Strategies for growth, functional process improvement, product and process innovation, sales and market development, support/infrastructure improvement

Early stage ventures stage three: Scale-up

Low

As below but in greater depth and with investor exit strategies, supply networks, logistics, process optimisation, growth management, scale-up of the business model (this includes the whole business, not just production)

Early stage ventures stage two: Start-up

Low

As below but in greater depth and with business basics – company law, finance, infrastructure, HR, operational process design. Validate the business model through successful trading

Early stage ventures stage one: Concept development

Low

Development of the business model, comprising the customer and other (e.g. investor) value propositions; configuration of key capabilities (resources and processes); and financial modelsMarket and Customer Value proposition, investor value proposition, business model/case development, pitching and networking

Table 6 - Straw man educational requirements for innovation: Source IfM desktop review

20

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As regards linkages to NCAM and NCDS, these would facilitate the development of educational programmes aimed at supporting the key national competencies identified in this study. The annex shows in more detail how local education offerings associated with each national competency are identified, together with an analysis of educational inputs (apprenticeships, short courses, workbooks, etc.) to be offered by the technical and vocational centre.

Workshop delegates agreed that the offers by the technical and vocational centre, together with other local providers and partners (principally the University of Cambridge) should include:

l Education and awareness courses/short courses and workbooks

l Apprentice training

l Adapting current degree content

l Seminars, etc. for those needing to be aware of what is available in university degrees and university research.

Table 8 on pages 24 and 25 outlines delegates’ recommendations for specific actions in these areas.

Emphasis should be placed on leadership and management skills as well as awareness of the potential for applying multiple technologies in combination and the ability to integrate them in addressing market and customer needs.

A significant need was noted for the composites sector for lightweighting competencies, as was the potential for the Enterprise Campus to support its selling point of ‘scale-up and market-driven innovation’ across a wide range of new technologies by means of a broad-based education and training offer.

Table 7 shows a first-pass mapping of education and training requirements against priority national competencies over the short, medium and long term.

21

Page 22: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

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22

Page 23: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

4.0 Gap Closure Plans

Specific plans, with input to the priorities of the technical and vocational centre, were developed at the workshop on 5th March 2015 in five areas: industry/academic collaboration alignment; production automation; modular construction; 3D printing (additive manufacturing) and nuclear energy. Summaries of these plans are shown in Table 8 below. Plans are shown in full in the Appendix on pages A11–A21.

Similar inputs in the following fields: Food; lasers; composites; systems modelling; new medtech products; and smart products were gathered by consultation with industrial stakeholders following the workshop. These are summarised in Table 9 (pages 26–27) and shown in full in the Appendix, pages A24–A30.

23

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Ind

ust

ry/

acad

emic

co

llab

ora

tio

n a

lign

men

t

• E

xpan

d ‘C

amb

rid

ge’

bra

nd

bey

ond

res

earc

h an

d

bey

ond

Cam

bri

dg

e, t

o in

clud

e m

anuf

actu

ring

and

co

mm

erci

aliz

atio

n•

Alig

n lo

cal r

esea

rch

and

in

dus

tria

l nee

ds

and

op

por

tuni

ties

to

gen

erat

e va

lue

(GD

P, jo

bs,

exp

orts

, fo

reig

n d

irec

t in

vest

men

t)

• A

war

enes

s of

pot

enti

al lo

cal e

mp

loym

ent

opp

ortu

niti

es•

Bro

ad t

echn

ical

eng

inee

ring

, m

anuf

actu

ring

and

ICT

syst

ems

inte

gra

tion

• B

usin

ess

cap

abili

ty d

evel

opm

ent

acro

ss

valu

e ch

ain

(acr

oss

the

full

rang

e of

Te

chno

log

y R

ead

ines

s Le

vels

)•

Acc

essi

bili

ty o

f se

rvic

es w

ith

tailo

red

, bit

e si

ze if

ap

pro

pri

ate

offer

s•

Info

rmat

ion

serv

ices

to

pub

licis

e op

por

tuni

ties

mor

e eff

ecti

vely

• Se

t up

mec

hani

sms

(nat

iona

l, lo

cal,

ind

ivid

ual r

esea

rch

pro

ject

s) t

o al

ign

rese

arch

and

ind

ustr

ial n

eed

s an

d

opp

ortu

niti

es

• In

dus

tria

l ven

ture

cen

tre

to p

rovi

de

foca

l p

oint

for

ind

ustr

y-re

sear

ch (e

.g.:

‘anc

hor

pro

ject

s(s)

’)•

Tech

nica

l and

voc

atio

nal c

entr

e to

p

rovi

de

trai

ning

and

ind

ustr

ial p

roje

ct-

bas

ed le

arni

ng f

or n

ew p

rod

ucts

and

p

roce

sses

• H

VM

Cat

apul

ts t

o ha

ve lo

cal

rep

rese

ntat

ion

Pro

du

ctio

n a

uto

mat

ion

• Im

pro

ve p

rod

ucti

on e

ffici

ency

an

d s

usta

inab

ility

thr

oug

h au

tom

atio

n an

d h

uman

m

achi

ne in

terf

ace

(HM

I)•

To m

ake

loca

l ind

ustr

y/b

usin

ess

effic

ient

, and

mor

e su

cces

sful

long

ter

m w

ith

sust

aina

ble

em

plo

ymen

t an

d

gro

wth

• St

uden

t p

roje

cts

to d

evel

op s

mal

l sc

ale

auto

mat

ion

and

sus

tain

abili

ty

opp

ortu

niti

es•

Lead

ersh

ip a

nd m

anag

emen

t, IS

O90

01/

HTS

/dat

a an

alys

is•

Ap

pre

ntic

eshi

ps

in a

utom

atio

n/H

MI,

sust

aina

bili

ty a

nd r

elat

ed fi

eld

s•

Rig

ht s

kills

for

sup

por

t in

dus

trie

s:

mai

nten

ance

/bre

akd

own

cove

r

• In

vest

men

t in

ed

ucat

iona

l•

Link

s to

nat

iona

l res

earc

h b

odie

s if

avai

lab

le t

o in

vest

in r

enew

able

ene

rgy

app

licat

ion

dev

elop

men

ts•

Gra

nt f

und

ing

as

avai

lab

le t

o su

pp

ort

‘full

auto

mat

ion’

imp

lem

enta

tion

pro

gra

mm

es

Mo

du

lar

con

stru

ctio

n

• In

crea

se n

atio

nal u

se o

f m

odul

aris

ed s

yste

ms

in

cons

truc

tion

ind

ustr

y•

Cre

ate

a na

tion

al C

entr

e of

E

xcel

lenc

e in

Alc

onb

ury

• C

ross

ski

lling

fro

m o

ther

dis

cip

lines

- P

rod

ucti

on

-

Des

ign

- Lo

gis

tics

• Su

pp

ort

dev

elop

men

ts t

o ad

dre

ss

per

ceiv

ed q

ualit

y an

d e

cono

mic

s is

sues

• In

vest

in m

anuf

actu

re o

f m

odul

ar

cons

truc

tion

sys

tem

s, p

erha

ps

thro

ugh

pat

ron

clie

nt (i

.e. C

ounc

il an

d/o

r jo

int

vent

ure?

)•

Dev

elop

pro

duc

ts a

nd im

pro

ve

stak

ehol

der

per

cep

tion

24

Page 25: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

3D p

rin

tin

g

• A

lcon

bur

y as

a C

entr

e of

Inn

ovat

ion

in a

dd

itiv

e m

anuf

actu

ring

(AM

)•

Ena

ble

inno

vato

rs t

o m

ake

the

rig

ht t

hing

at

the

rig

ht

tim

e at

the

rig

ht p

rice

usi

ng

hig

h sp

eed

and

acc

urat

e 3D

pri

nter

s an

d a

ssoc

iate

d

mat

eria

ls

• C

onne

ct b

usin

esse

s to

the

ind

ustr

y an

d

rese

arch

• Sk

ills

trai

ning

(ap

pre

ntic

e an

d g

rad

uate

)

-

Soft

war

e d

esig

n

-

Pri

nter

dev

elop

men

t an

d

app

licat

ion

- P

rod

uct

des

ign

• P

artn

erin

g w

ith

the

nati

onal

inno

vati

on

infr

astr

uctu

re in

AM

• F

ind

ing

the

rig

ht p

rod

ucts

to

dri

ve t

he

tech

nolo

gy

• D

esig

n of

hig

h sp

eed

and

acc

urat

e p

rint

ers

and

‘ink

s’

Nu

clea

r en

erg

y

• C

apit

alis

e on

the

nuc

lear

m

arke

t, p

arti

cula

rly

in U

K,

max

imis

ing

the

rol

e of

in

nova

tion

fro

m U

K c

omp

anie

s

-

Nat

iona

l nuc

lear

new

Bui

ld

-

Dec

omm

issi

onin

g

-

Life

ext

ensi

on

• C

omm

erci

al s

kills

• P

roje

ct m

anag

emen

t sk

ills

• Le

ader

ship

and

man

agem

ent

• Q

ualit

y as

sura

nce:

a k

ey is

sue

– cr

oss

cutt

ing

to

Aer

osp

ace

and

Med

Tech

• G

aug

e in

tere

st a

nd a

pp

etit

e fo

r lo

cal

ind

ustr

y•

Dev

elop

men

t of

pot

enti

al c

olla

bor

atio

n•

Iden

tific

atio

n of

sp

ecifi

c ne

eds

Tab

le 8

- S

umm

ary

of g

ap c

losu

re p

lans

, Alc

onb

ury

Ent

erp

rise

Cam

pus

wor

ksho

p, 5

th M

arch

201

5

25

Page 26: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

Top

icO

pp

ort

un

ity/

Be

ne

fits

Ke

y P

rio

riti

es

For

Th

e T

ech

nic

al &

V

oca

tio

nal

Ce

ntr

eR

eco

mm

en

de

d A

ctio

ns

Lase

rs

• E

nab

ling

UK

con

text

(nat

iona

l st

rate

gy

for

lase

r-b

ased

m

anuf

actu

ring

link

ed w

ith

the

UK

ad

dit

ive

man

ufac

turi

ng

nati

onal

str

ateg

y)•

Maj

or t

rend

tow

ard

s to

ol-l

ess,

no

n-co

ntac

t, fl

exib

le a

nd h

igh-

pre

cisi

on m

anuf

actu

ring

• R

aisi

ng a

war

enes

s an

d u

nder

stan

din

g

of w

hat

lase

rs c

an a

chie

ve (b

ound

ary-

pus

hing

ap

pro

ach)

to

educ

ate

peo

ple

ab

out

lase

rs’ p

ossi

bili

ties

in n

umer

ous

sect

ors,

e.g

. in

des

ign

• In

vest

men

t su

pp

orti

ng t

he

com

mer

cial

isat

ion

of t

he n

ovel

idea

s ex

plo

red

at

the

lab

leve

l (U

K c

urre

ntly

lo

ses

gro

und

to

coun

trie

s w

hich

are

b

ette

r at

cap

ital

isin

g o

n th

eir

lase

r-re

late

d r

esea

rch

like

the

US,

Ger

man

y or

ev

en It

aly)

Ad

van

ced

mat

eria

ls

(par

ticu

larl

y co

mp

osi

tes)

• P

re-e

xist

ing

UK

str

ateg

y fo

r co

mp

osit

es (e

.g. N

atio

nal

Com

pos

ites

Cen

tre,

in

vest

men

t fr

om t

he U

K

gov

ernm

ent)

• In

crea

sed

dem

and

for

co

mp

osit

e m

ater

ials

• Tr

aini

ng t

o su

pp

ort

the

skill

s b

ase

nece

ssar

y fo

r ap

ply

ing

ad

vanc

ed a

nd

spec

ialis

t co

mp

osit

e te

chno

log

ies

• E

xplo

ring

re-

trai

ning

op

por

tuni

ties

(e.g

. p

eop

le d

esig

ning

in s

teel

re-

trai

ned

to

des

ign

wit

h p

olym

er c

omp

osit

es)

• R

aisi

ng t

he p

rofil

e of

pla

stic

s en

gin

eers

Sys

tem

s m

od

ellin

g

• A

dd

ress

ing

the

incr

ease

d

req

uire

men

t of

‘mak

ing

it r

ight

th

e fir

st t

ime’

• R

isk

red

ucti

on in

the

ind

ustr

ial

pro

cess

• D

evel

opm

ent

of a

cou

rse

teac

hing

the

‘e

xtre

mes

’ of

Exc

el t

o su

pp

ort

syst

ems

mod

ellin

g (fi

nanc

ial a

nd e

ngin

eeri

ng)

• D

evel

opm

ent

of a

cou

rse

insp

ired

by

the

Bri

tish

Com

put

er S

ocie

ty (B

CS)

cou

rse

on

syst

ems

mod

ellin

g

• R

aisi

ng t

he p

rofil

e of

sys

tem

s m

odel

ling

an

d e

xpla

inin

g w

here

it fi

ts in

to t

he

des

ign

pro

cess

• St

ress

ing

its

key

role

in r

educ

ing

un

cert

aint

y in

ind

ustr

y

New

med

tech

pro

du

cts

• H

igh

turn

over

& s

tron

g

cont

rib

utio

n to

UK

em

plo

ymen

t, w

ith

med

te

ch c

omp

anie

s g

ener

atin

g

a tu

rnov

er o

f £1

8.1b

n an

d

emp

loyi

ng 8

8,00

0 p

eop

le7

Del

iver

y of

bet

ter

heal

thca

re

• La

rge

rang

e of

issu

es/p

rior

itie

s g

iven

th

e d

iver

sity

of

the

ind

ustr

y an

d v

alue

in

focu

sing

on

a p

arti

cula

r su

b-s

ecto

r (e

.g.

wou

nd c

are

as f

aste

st p

rod

uct

seg

men

t;

in-v

itro

dia

gno

stic

for

em

plo

ymen

t)•

Rai

sing

aw

aren

ess

abou

t ex

isti

ng

stru

ctur

es (K

TN, e

tc.)

• Su

pp

orti

ng b

ette

r en

gag

emen

t an

d

coop

erat

ion

wit

h lo

cal c

omm

unit

ies

• A

ssis

tanc

e to

com

pan

ies

in g

ener

atin

g

clin

ical

dat

a to

val

idat

e th

eir

dia

gno

stic

te

sts

(e.g

. Aca

dem

ic H

ealt

h Sc

ienc

e N

etw

orks

-typ

e in

itia

tive

)•

Sett

ing

up

of

a un

ique

por

tal t

hat

com

pan

ies

coul

d g

o to

get

info

rmat

ion

abou

t N

HS

need

s, e

.g. u

nmet

clin

ical

ne

eds

7 B

IS, S

tren

gth

and

Op

por

tuni

ty, 2

014.

26

Page 27: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

Sm

art

pro

du

cts

• G

lob

al c

halle

nges

due

to

chan

ges

in d

emog

rap

hics

, w

ealt

h, m

obili

ty a

nd

avai

lab

ility

of

reso

urce

s•

Rob

ust

clea

ntec

h-re

late

d

exp

erti

se a

nd s

upp

orti

ng

tech

nolo

gie

s in

the

Cam

bri

dg

e ar

ea

• In

form

atio

n-sh

arin

g p

latf

orm

ab

out

rang

e of

exi

stin

g fi

nanc

ial r

esou

rces

and

p

roce

dur

es t

o ac

cess

the

m•

Rai

sing

inte

rest

am

ong

stu

den

ts t

o b

ecom

e la

b t

echn

icia

ns (s

ee g

ood

p

ract

ices

fro

m t

he U

nive

rsit

y Te

chni

cal

Col

leg

e (U

TC) C

amb

rid

ge)

• La

unch

ing

of

a na

tion

al in

itia

tive

insp

ired

b

y th

e C

amb

rid

ge

Cle

ante

ch a

pp

roac

h (c

omm

unit

y b

uild

ing

& n

etw

orki

ng,

bus

ines

s su

pp

ort)

• M

ore

pub

lic in

vest

men

t in

sup

por

t of

the

p

ortf

olio

of

div

erse

tec

hnol

ogie

s in

volv

ed

in t

he d

evel

opm

ent

of s

mar

t p

rod

ucts

Foo

d

• C

onst

antl

y d

evel

opin

g a

nd

hiri

ng s

ecto

r•

Pre

ssur

e to

war

ds

chea

per

, he

alth

ier,

and

mor

e re

spon

sib

ly s

ourc

ed p

rod

ucts

• Tr

aini

ng o

f a

div

erse

and

ski

lled

w

orkf

orce

, fro

m e

ngin

eers

and

hig

h-ab

ility

op

erat

ors

to f

ood

man

ufac

turi

ng

pla

nt t

echn

icia

ns a

nd h

ealt

h-an

d-s

afet

y m

anag

ers

• A

dve

rtis

ing

how

hig

h-te

ch a

nd in

nova

tive

th

e fo

od in

dus

try

has

bec

ome

• D

evel

opm

ent

of t

each

ing

pro

gra

mm

es

emb

raci

ng t

he f

ull s

pec

trum

of

skill

s re

qui

red

in t

he f

ood

ind

ustr

y

Tab

le 9

- S

umm

ary

of g

ap c

losu

re p

lans

, tec

hnic

al a

nd v

ocat

iona

l cen

tre,

pos

t-w

orks

hop

con

sult

atio

n

27

Page 28: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

5.0 Next Steps

Immediate next steps identified to take forward the priorities identified in this report include skills deliver baselining, benchmarking and network building. Specific actions include:

l Learning from relevant projects elsewhere – for example, Torbay Electronics and Photonics Innovation Centre allied to South Devon College

l Developing the HVM community through, for example, planning events, including a large-scale event/conference in Summer 2016 in the new Club Facility (itself due for completion early 2016)

l Developing connections to both the National HVM and IT Colleges

l Industrial Venture Centre and/or IfM partnership

l Developing links further with the University of Cambridge.

In addition to the specific educational priorities identified by delegates and interviewees during the engagement process, IfM has developed a general summary of the educational priorities for the technical and vocational centre. In a context of linking with the University of Cambridge, particularly IfM but also potentially Cambridge Judge Business School and other institutions, for example Lord Ashcroft International Business School, these priorities divide into three themes:

l Developing educational offerings directed at ‘transition and growth’ for micro- and small enterprises and their leaders who are seeking to grow and exploit new markets

l Linking to NCAM for competency-based technical skills and basic business skills development

l Linking to NCDS.

28

Page 29: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and
Page 30: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and
Page 31: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and
Page 32: 0769 Final Report - Institute for Manufacturing (IfM), … engineering capability and efficiency across food, pharmaceuticals and chemicals Design and manufacture for small-scale and

Institute for ManufacturingDepartment of Engineering17 Charles Babbage RoadCambridge CB3 0FSUnited Kingdom

T: +44 (0)1223 766141E: [email protected]