06 BODEM Adjustments

7/25/2019 06 BODEM Adjustments

1/40

Basis


2/40

0

BODEM 2/4 with USB dongle: Connecting cable:

Id. No. 102!1"4 Id. No. #$0! $10

BODEMSoftware

In%tallation:

& Sh't down (o') la*to*

& Connect the co*()ight *)otection to *o)t +,-1

& Sta)t the la*to*

& In%e)t the BODEM CD&OM

& Select )e'i)ed lang'age Engli%h

& Select the )e'i)ed window% e)%ion INS-311.E5E67IN .118

INS-3$!.B9-67IN $! 7IN $8

INS-3N-.B9-67IN 2000 7IN N- 7IN 5,8

& ;ollow the in%tallation wi% with the co*()ight *)otection

occ') in%tall the d)ie) CBN_DRV.EXE.


3/40

Starting the BODEMSoftware

2002/0$ Slide L 544 - L580 2plus2 Software BODEM & adjustments

Clic? Fileand Language to %et the

)e'i)ed *)og)a>& and >ic)o

cont)olle) lang'age and con=i)>b( clic?ing OK .

Initiall( the %o=twa)e %ta)t a% a DEMO

@e)%ion.In thi% de>o e)%ion (o' a)e able to

do =i)%t %te*% witho't a connection to

the MC# cont)olle).

Now (o' can t)( %o>e o= the BODEM

='nction% to beco>e =a>ilia) with the

*)og)a>.

7hen (o' got to ?now BODEM (o'

%ho'ld adA'%t the inte)=ace =o) )eal

wo)?.

Clic? Fileand Interfaceto %elect the

co))ect %e)ial *o)t e.g. COM 1 and

con=i)> b( clic?ing OK.


4/40

-he connection to the

Mic)ocont)olle) will be >ade

a'to>aticall(.

Sho'ld (o' )e'i)e a >an'al

connection clic? the connect b'tton

on the ta%? ba) 6%ee )ed a))ow8.

Connect the co*()ight

*)otection to L! 1

Connect the inte)=ace cable

between the diagno%tic *o)t in

the wheel loade) and COM 1o=

(o') la*to*

Switch on the ignition

Sta)t the BODEM*)og)a>

NO-E:I= (o' %witch o== the

ignition the connection to the

MC# will be inte))'*ted.

Connecting the BODEM to theMC6

@2.$"

2002/0$ Slide 4 L 544 - L580 2plus2 Software BODEM & adjustments


5/40

Viewing the process data

2002/0$

Clic? the roce""data b'tton on the ta%? ba)

-hi% window will %how (o' all the data being *)oce%%ed. Sc)oll down to %ee

>o)e in=o)>ation being *)oce%%ed.

Slide ! L 544 - L580 2plus2 Software BODEM & adjustments


6/40

Viewing the Processed Data

2002/0$ Slide # L 544 - L580 2plus2 Software BODEM & adjustments

D')ing d)iing (o' a)e able to watch the changing al'e%

6cl'tch8

6cl'tch8

6cl'tch8


7/40

Viewing the Processed Data

2002/0$ Slide " L 544 - L580 2plus2 Software BODEM & adjustments

Seeing the data being *)oce%%ed will g)eatl( hel* d')ing t)o'ble %hooting


8/40

DigitalInputs

2002/0$ Slide L 544 - L580 2plus2 Software BODEM & adjustments

-he BODEM %how% %en%o) c'))ent al'e% 6*'%h b'tton% *)e%%')e

%witche% etc.8 which a)e *)oce%%ed b( the MC# a% a bina)( code.

1 ON

0 O;;

D)ie di)ection:

11## Ne't)al

1##1 =o)wa)d

#11# )ee)%e


9/40

0 0 0 0 0 0 0 0 0 0 0 0 Dig in$ut"%

Cont)ol lee) Ao(%tic? %tee)ing )ight

Cont)ol lee) Ao(%tic? %tee)ing le=t

-he)>o %witch =o) gea) oil te>*e)at')e

Ind'ctie %witch on a)> )e%t =o) Ao(%tic? %tee)ing

o(%tic? %tee)ing b'tton

o(%tic? %tee)ing actiated 6b'tton on a)> )e%t8

7o)?ing h(d)a'lic% loc?o't b'tton

E>e)genc( %tee)ing chec? *)e%%')e %witchE>e)genc( %tee)ing *)e%%')e %witch

E>e)genc( %tee)ing *'>* the)>o %witch

E>e)genc( %tee)ing *'>* b'tton

Una%%igned in*'t

Digital Inputs

2002/0$ Slide $ L 544 - L580 2plus2 Software BODEM & adjustments

-he al'e% can be '%ed =o) anal(%i% to en%')e co))ect o*e)ation and

to *)oide e))o) )ecognition when t)o'ble %hooting.

i i f


10/40

Description ofParameters


D i i f


11/402002/0$ Slide 11 L 544 - L580 2plus2 Software BODEM & adjustments


D i ti f


12/402002/0$ Slide 12 L 544 - L580 2plus2 Software BODEM & adjustments



13/40

Plotting a Graph ith the BODEM

Slide 1 L L 544 - L580 2plus2 Software BODEM & adjustments

-o *lot a g)a*h '%ing the BODEM %elect the )e'i)ed roce"" data=)o> the

Configurationroce"" data di"$la&window.

Clic? the gra$'ic di"$la&

o(er ti)eb'tton on the tool

ba)

Once the Configurationroce""

data di"$la&window o*en%

ighlight the roce"" data(o' )e'i)e b( clic?ing on it

Ente) the Min.and Ma*.

al'e% =o) the F aGi% at %cale

Clic? the OK b'tton

NO-E:-he >o)e roce"" data

that a)e %elected the longe) the

%can )ate.

Slide 1 L 544 - L580 2plus2 Software BODEM & adjustments


14/40

Plotting a Graph ith theBODEM

Slide 14 L 544 - L580 2plus2 Software BODEM & adjustments

Clic? the +tartb'tton to %ee the )eal

ti>e g)a*h.

-he g)a*h can al%o be %aed b( '%ing

the Data loggerand iewed again late)

-he g)a*h i% )ead( to *lot the roce"" data.

i i i i h h


15/40

Viewing a !earning Cur"e with theBODEM

Slide 1! L 544 - L580 2plus2 Software BODEM & adjustments

In thi% lea)ning c')e (o' can %ee that the accele)ato) *edal

ha% *la( at low idle.

9l%o the accele)ato) cable co>*en%ating %*)ing i% not actie at

high idle.

Clic? the Cur(e 1 b'tton

-hi% lea)ning c')e )e*)e%ent% engine

,M co>*a)ed to the *otentio>ete)

oltage on accele)ato) *edal.

7ith the b'tton , o) - the al'e%

will be %hown on the )ight to* %ide.

-he F aGi% %how% the Engine ,M.

-he)e a)e 2!! bit% o= data %to)ed on

the 5 aGi%. -he 5 aGi% i% )ead a% a

al'e =)o> 0H to 100H *edal

de=lection.

B( clic?ing roce"" datathen %electing

Learning cur(e"it i% *o%%ible to iew the

lea)ning c')e% %aed in the MC#.

NO-E:-he lea)ning c')e %ho'ld be

a %>ooth a)c witho't an( %te*%.

S i ll t


16/40

Sa"ing all parameters aste#t $le

Slide 1# L 544 - L 580 2plus2 Dr!"e S#stem

Clic? the ara)eter and

roce""data to fileb'tton.

Ente) the =ile na>e e.g.

/01D.2Rand clic? the

OK b'tton.


17/40

%eading pre"iousl& sa"ed parameters

Slide 1" L 544 - L 580 2plus2 Dr!"e S#stem

-he window% Editori% the de=a'lt

a**lication and will o*en

a'to>aticall(.

9ll the *)eio'%l( adA'%t>ent% a)e

%hown a% teGt

@al'e)ange

9ct'alal'e

Standa)dal'e


18/40

%eading Ser"ice Codes ith BODEM

Slide 1 L 544 - L 580 2plus2 Dr!"e S#stem

E))o) code% *)eio'%l( %to)ed

in the MC# can be )ead '%ing

the BODEM %o=twa)e.

Clic? on the Error )e""age"

b'tton on the tool ba)

-he *)e%entl(2ctual Error" and

*)eio'%l( +a(ed error" will

a**ea).

e*ai) *o%%ible =ail')e%

Clic? on the b'tton Delete

"a(ed error".

9=te) )e*ai)ing the =ail')e%

and deleting the e))o)%

%witch o== and on the

ignition.

'd(usting


19/40

'd(ustingParameters

2002/0$ Slide 1$ L 544 - L580 2plus2 Software BODEM & adjustments

Clic? the ara)eter and

roce"" data b'tton on thetool ba)

ighlight the ara)eter"and

roce"" data(o' )e'i)e b(

clic?ing on it

Clic? the OK b'tton

-o >a?e an adA'%t>ent o*en the Configureara)eterwindow.

NO-E:-he >aGi>'> n'>be)

,a)a>ete)% o) ,)oce%% data that

can be %elected i% 10

Once the Configure ara)eter

window o*en%


20/40

Setting the !oader )&pe and Serial *o+


'd(usting the Operating


21/40

'd(usting the Operating,ours


Changing the cut in speed of the


22/40

Changing the cut-in speed of the!.D


$Don%t set elow 5 'm()*+


23/40

Setting the /0 1m2h or the 30 1m2h "ersion


Mod!f#


24/40

Select the 3o&"tic4 cali5 o*tion

Set the On Off*a)a>ete) to 1 thi% actiate% Ao(%tic? %tee)ing.

-o adA'%t the *otentio>ete) Min. and MaG. al'e% clic? the

2d6u"t...b'tton.

-o calib)ate the *otentio>ete) >iddle *o%ition clic? the Cali5rate...

b'tton.

Cali4rating the 5o&stic1-Steering


-he o(%tic? %tee)ing i% aailable a% an o*tion.

It >'%t be calib)ated ee)( 1000 h)%. o) a=te) being =itted to the

>achine. -hi% i% done b( co>*a)ing the two *otentio>ete) al'e%.

1

Clic? the ara)eter and roce"" data b'tton on the tool ba)


25/40

Potentiometer min+2ma#+ ad(ustment

2002/0$ Slide 2! L 544 - L580 2plus2 Software BODEM & adjustments

0!

9=te) clic?ing the2d6u"t...B'tton the =ollowing window will a**ea).

Moe the Ao(%tic? 'ntil it to'che% the %to*

Clic? the +et )in. Value o) )e%*ectiel(+et )a*.Value b'tton.

Clic? the OK b'tton to %ae


26/40

Cali4rating the Center Position

2002/0$ Slide 2# L 544 - L580 2plus2 Software BODEM & adjustments

9=te) clic?ing the Cali5rate...B'tton the =ollowing window will a**ea).

241 @

241 @

9llow the Ao(%tic? to )et')n to

the cente) *o%ition

Clic? the +et actual (alue

b'tton to )e%et the %aed al'e



27/40

7hen )e*lacing the MC +oft7are (er. %.%o) %.8ode)%.8/ with the

MC +oft7are (er %.8 the =ollowing *a)a>ete)% >'%t be changed:

Micro Controller replacement - Software /+6

2002/0$ Slide 2" L 544 - L580 2plus2 Software BODEM & adjustments

NO-E:

Sho'ld the%e *a)a>ete) al'e% not be changed the =an will t')n too %lowl( and the

%e)ice code E #" wo'ld be actiated 6-he inching ='nction wo'ld be canceled8.

In addition >achine% that =all within the =ollowing

%e)ial n'>be)%: +!44 & +!0 Se). N). "4"" & "$22

Set the Inc'0c'annel al'e =)o> !7o c'annel to onec'annel


@alid =o):

+!#4 & 4# / "4"" to ""10

+!"4 & 4" / "4"" to "$2#

+!0 & 4! / "4"" to "$2$

Set the I !o$ drag al'e =)o> 8##to 9:#.

Set the Current )in al'e =)o> /9#to ;8#


28/40

1. Ba%ic adA'%t>ent o= accele)ato) *edal *otentio>ete)

". Engine ,e)=o)>ance -e%t

2. 9dA'%ting the 9ccele)ato) ,edal ,otentio>ete)

4. eco)ding the +ea)ning c')e

!. Calib)ating the bloc? c')e

#. Calib)ating the >oto)%

. 9dA'%ting the Inching ,edal ,otentio>ete)


'd(ustments according the protocol


29/40

7hen doing the ba%ic adA'%t>ent the *otentio>ete) >'%t be adA'%ted %o that the oltage i% within the co))ect

tole)ance at high and low idle.

-he adA'%t>ent i% >ade on the lin?age to the *otentio>ete) 'ntil the '**e) and lowe) al'e% a)e within %*eci=ication%.

,)oced')e:

Chec? that the th)ottle cable ha% no *la(.

9dA'%t i= nece%%a)(.

Chec? that the th)ottle lee) i% again%t the

%to* o= the inAection *'>* when the *edal i%

='ll( de*)e%%ed.

Chec? the low and high Idle.

00J!0>in&1 +ow idle +!44 & +!!4"!0J!0>in&1 +ow idle +!#4 & +!0

2100K0>in&1 igh idle +!44 & +!0

,oint 1:='ll( de*)e%% and chec? that 42J02

@olt i% )eached. *oint 1 %et eGactl(

,oint 2:at +ow idle chec? that 0$J0@olt

i% )eached.

9dA'%t>ent:9dA'%t the lin?age %o that both

*otentio>ete) al'e% a)e within

%*eci=ication%

-he *otentio>ete) oltage i% chec?ed '%ing

the BODEM %o=twa)e.

7+ Basic ad(ustment of accelerator pedal potentiometer

+!44 & +!!4 *otentio>ete) a> o'te) hole

+!#4 & +!0 *otentio>ete) a> inne) hole

2002/0$ %lide 2$ L 544 - L580 2plus2 Software BODEM & adjustment

Potentiometer operationgraph


30/40

-hi% adA'%t>ent can onl( be >ade '%ing the BODEM %o=twa)e.

/+ 'd(usting the 'ccelerator pedal potentiometer

Once adA'%ted the Clic? the cali5ration...b'tton in

theotiaccelerator =ield Do not de=lect theaccele)ato)

*edal and clic? the "et )in.

(alue then ='ll( de=lected the

accele)ato) *edal and %et the

)a*. (alue Clic? OK to con=i)>

Chec? in the ,)oce%%dataoti

accelerator $edalthat the #


31/40


8+ 'd(usting the Inching PedalPotentiometer

,)oced')e:

Connect the BODEM and %witch

on the ignition.

In Men' ara)eter and roce""

data%elect the ,a)a>ete)% and

*)oce%% data

Clic? OK to con=i)>

Clic? the cali5ration...b'tton in

the cali5rationotiinc'ing

$edal

Do not de=lect the inching *edal

and clic? the "et )a*. (alue

then ='ll( de=lected the inching

*edal and %et the )in. (alue

Clic? OK to con=i)>

Chec? in the ,)oce%% data oti

inc'ing $edal that the #


32/40

9 Cali4rating of the Bloc1


33/40

Slide L 544 - L 580 2plus2 Dr!"e S#stem

9+ Cali4rating of the Bloc1Cur"e

!933 - !9939n eGact calib)ation i% onl( *o%%ible with the BODEM %o=twa)e.

-he 4 *oint% >'%t be chec?ed and adA'%ted. In eGt)e>e ca%e% *oint% 2 and o= the bloc? c')e can be

adA'%ted with the len% adA'%t>ent %c)ew. 9ll *oint% a)e chec?ed in the bloc?ed condition.,)oced')e:

Connect the BODEM and a ga'ge to M9.

-o *'t the >achine in the bloc? condition. Inc'ing

ON=OFF >'%t be %et to 2!!. -he)eb( %witching o== the

Inching&='nction. Se)ice code 9a**ea)% on the

di%*la(.

Select 2. =iGed gea) =o)wa)d t)ael di)ection and

a**l( the =oot b)a?e 6Bloc?ed condition8.

*oint 1:;'ll( a**l( the accele)ato) and chec? the

>aG. *)e%%')e 40J!ba) adA'%t>ent o= the *)e%%')e

c't&o==.

*oint 2:ed'ce the ,M to 1400 >in &1. a *)e%%')e o=

!0J10ba) >'%t be )eached 9dA'%t the '**e) al'e in

theBloc4 cur(e current 1/##.. =ield

*oint :ed'ce the ,M to 1200 >in &1. a *)e%%')e o=

2$0J10ba) >'%t be )eached 9dA'%t the '**e) al'e intheBloc4 cur(e current 1%##.. =ield

*oint 4:ed'ce the ,M to $!0 >in &1. a *)e%%')e o=

1!0J10ba) >'%t be )eached 9dA'%t the '**e) al'e in

theBloc4 cur(e current 8#.. =ield

9t $00 >in&1and 0 >9. )eg'lation begin i% achieed

and the >achine %ta)t% >oing.

Bloc? c')e and c'))ent to DE&ale

9 C li4 ti th Bl 1 C


34/40

9+ Cali4rating the Bloc1 Cur"e


9=te) adA'%ting the bloc? c')e %ae the

new *a)a>ete)% with2$$l&.

Select the )e'i)ed *a)a>ete)% and *)oce%% data

In the ara)eterand roce""data>en' and

con=i)> with OK

9t each )e%*ectie *oint inc)ea%e o) dec)ea%ethe %olenoid >9L% in o)de) to attain the co))ect

*)e%%')e.

!933 - !993

!963 - !9:0

6 C li4 ti th t


35/40

,)oced')e:

7hen calib)ating the >in and >aG c'))ent.

-he >aG. c'))ent i% nece%%a)( to ?ee* the h(d)a'lic >oto) to >aG. angle. 6>aG. to)'e8

B( adA'%ting the >in. c'))ent a ce)tain angle o= the h(d)a'lic >oto)% )eached. 6>aG. %*eed8

Connect the BODEM

Clic? S(>bol =ield ara)eter

and roce"" data.

ara)eter configure

a% it i% %hown in the g)a*hic

Select con=ig')ation.

Slide ! L 544 - L 580 2plus2 ,a)rantr!e

6+ Cali4rating the motors

e>a)?: D')ing the adA'%t>ent% thecl'tche% a)e o*en.

,)otect the >achine again%t

>oe>ent

6 7 Cali4rating the ; of the motors


36/40

Slide # L 544 - L 580 2plus2 ,a)rantr!e

6+7 Cali4rating the ;ma#of the motors

6 7 Cali4rating the ; of the motors


37/40

Slide " L 544 - L 580 2plus2 Dr!"e S#stem

6+7 Cali4rating the ;ma#of the motors

6 / Cali4rating the ; of the motors


38/40

,)oced')e >oto) 1

elea%e the *a)? b)a?e and %elect =o)wa)d.

Inc)ea%e the engine )*> to 1000 >in &1

Slide L 544 - L 580 2plus2 ,a)rantr!e

In the Motor Current" Cali5r. Motor" =ield %elect

Motor 1 MinE))o) code E B0 will a**ea).

-he ,M o= Motor 1%ho'ld be e.g. 41!J!0 >in&1

9dA'%t>ent:Inc)ea%e o) dec)ea%e the c'))ent o=

Motor 1 Min'ntil the )e'i)ed %*eed i% )eached. 9=te) adA'%ting the c'))ent %ae the new

*a)a>ete)% with2$$l&

,)oced')e >oto) 2

-he ,M o= Motor %%ho'ld be e.g. 11!J!0

>in&1


No 2d6u"t)ent 9nd clic?2$$l&


Motor % Min

E))o) code E B0 will a**ea).

elea%e the *a)? b)a?e and %elect =o)wa)d.

Inc)ea%e the engine )*> to 1000 >in &1

9dA'%t>ent:Inc)ea%e o) dec)ea%e the c'))ent

Motor % Min'ntil the )e'i)ed %*eed i% )eached.

9=te) adA'%ting the c'))ent %ae the new

*a)a>ete)% with2$$l&

1000 >in&1

4240 >in&1

2"0 >in&1

1000 >in&1

4240 >in&1

2"0 >in&1

6+/ Cali4rating the ;minof the motors

< Engine Performance )est


39/40

in'% 1 ,M 6+!#4 & +!08

M9

MB


40/40

B i

06 BODEM Adjustments

Documents

Transcript of 06 BODEM Adjustments