Post on 11-Mar-2020
Sung Moon Lee / July in 2017
Phone : +82-31-366-1141~7 Fax : +82-31-366-1150 E-mail : sales@seoulind.co.kr
#1004-1, Shinwang-ri, Yanggam-myun, Hwasung-shi, Kyonggi-do, Korea
TS 16949 ISO 14001
Integrated Precision Machining Supplier In Global Automotive industry
1
Year 2017
Sung Moon Lee / July in 2017
Integrated Precision Machining Supplier in Global Automotive Industry
Integrated
process
Automated
production line
Optimized
Processes
Alternative
process
SCM control
Capabilities for
Material, Part ,
Process
Development
APQP
Guest engineering
Global standard
TS16949
ISO14001
SQ Mark
Customer oriented
Quality system
Poke Yoke
Cost
competitiveness
Advanced
R&D
Enhanced
Quality system
Turning
Facing
Milling
Broaching
Drilling
Heat treatment
Grinding
Burnishing
Hobbing
Skiving
Polishing
Welding
…
2
Sung Moon Lee / July in 2017
We are trying to be
the best supplier for
customer’s satisfaction
at precision machining
automotive industry.
Establishment : May 20, 1985
Business career in automotive industry : 32 years
Business policy : Harmony, Creation
Address : #1004-1, Shinwang-ri, Yanggam-myun,
Hwasung-shi, KyungGI-do, Korea
Phone : +82-31-366-1141~7
Fax : +82-31-366-1150
Home page : www.seoulind.co.kr
E-mail : sales@seoulind.co.kr
Capital US$1,500,000
DUNS Number : 68-871-9392
Employees 200 in total
Annual sales revenue : US$52.4Mil./Year 2016
Prospect in 2017 : US$54.0Mil.
Land in SQ.FT. 250,000 Plant in SQ.FT. 100,000 Kim, EulSik/President
Company Profile
3
Sung Moon Lee / July in 2017
Company History
1980s 1985 Established as “Seoul Precision, Inc.”
1987 Registered as Supplier of TRW Korea (TSCL)
1990s - Production Line-up for “Steering Assembly Parts”.
2000s 2001 Obtain QS9000/ISO9002
2002 Registered as supplier of Korea Delphi Automotive Corporation
2003 ~ 2004 Registered as supplier of TRW (Japan & N. America) and Metaldyne (US & Korea)
Starting Point of Global Automotive Business.
2004 Obtained ISO/TS16949, ISO 14001
2006 Plant moving (250,000sq.ft size land / 10,000sq.ft size building)
2007~2009 Registered as supplier of Nexteer in China (2007)
Registered as supplier of ThyssenKrupp Presta - US, Germany, China. (2008)
Registered as supplier of Magna Powertrain (NVG, STT) and Hyundai Mobis. (2009)
2010s 2011 Awarded the 10Mil. Export Prize by Korea International Trade Association
2012 Registered as supplier of Spartan Light Metal
2013 Registered as supplier of GKN Driveline – Japan, Italy
Obtained SQ–MARK from Hyundai Mobis
2014 Awarded the 20Mil. Export Prize by Korea International Trade Association
2015 Registered as supplier of GKN Driveline – US
2016 Registered as supplier of ThyssenKrupp Presta (Steering Assembly Parts)
2017 ~ 2019
Sung Moon Lee / July in 2017
Organization Chart
Total employees: 200
Management 60 / Operator & etc 140
C.E.O
C.C.O C.F.O
Engineering Director
R&D Director
Production Director
Quality Director
Sales Director
Sung Moon Lee / July in 2017
Customers & Customer Portfolio (2016)
Spartan 18%
Myung-Hwa 17%
Magna Powertrain
15%
AAM 10%
Mobis 8%
GKN 9%
TRW 7%
Delphi 6%
Nexteer 6%ThyssenKrupp 5%
Customers portfolio (2016)
Local / Global (Last 5years)
2016 Ratio (Global vs. Local)
Asia (CN)
Canada
N.America
Mexico
EU (GER/IT)
Asia (Japan)
Div. Region Customers
Global
N. AmericaGKN Driveline, Spartan, AAM, ThyssenKrupp.
Mexico AAM, Magna Powertrain.
Canada Magna Powertrain.
China Nexteer, ThyssenKrupp, S&T.
Japan GKN Driveline, TRW.
EU ThyssenKrupp, GKN Drvieline.
LocalTRW Korea, AAM, Central, Korea Delphi, Hyundai Mobis, MyungHwa
52.3 52.4 52.4 54.0
63.4 69.7 76.7
-
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
110.0
120.0
Y14 Y15 Y16 Y17 Y18 Y19 Y20
Sung Moon Lee / July in 2017
Engineering & Manufacturing Capability
Material (Bar-stock) : Material Specification _ Equivalence Grade Review “ JIS, DIN, ASTM…etc.”
Forging (Hot & Cold, Q.T) : Tool Design Review & Spline Foaming.
Heat-Treatment (Induction / Carburizing / FNC)
Machining (Turning, Facing, Milling, Broaching, Drilling, Rolling, Hobbing & Hard Hobbing, Grinding, Polishing)
Assembly (Laser Welding & Sub-assembly)
• Specification
• Forging
• Heat treatment
Material
• Simulation
• 3D modeling
GD&T
• Exclusive M/C
• Tooling design
Process
• Validation test
• Inspection set-up.
Validation
Sung Moon Lee / July in 2017
Main Production Line and Products _ Extended Business Area and product range.
Steering Assembly Parts
Powertrain _Transmission & EngineDriveline _ Transfer Case
Based on over 30years for Engineering Know-How & Experience,
Seoulind has been extending business field from steering assembly
parts to the required manufacturing technique field such as
Driveline, Powertrains, Al Die-Casting Components…etc.
AL Die-Casting _ Engine
(Balance Shaft Module)
Sung Moon Lee / July in 2017
Main Production Line and Products _ Steering Wheel Assembly Parts
Sung Moon Lee / July in 2017
Main Production Line and Products _ Driveline : ETM (Electronic Torque Management)
US Market _ FCA MP Program : Welding Assembly Parts
EU Market _ Fiat V5 Program : Single Components
Sung Moon Lee / July in 2017
Main Production Line and Products _ Driveline : ETM (Electronic Torque Management)
New Development in 2017 _ GM 9Bux
EU & Asia Market GM9BUX Program : ODC / IDC
Sung Moon Lee / July in 2017
Main Production Line and Products _ Driveline : ETM (Electronic Torque Management)
New Development in 2017 _ JLR MY19
Outer Disc Carrier Hub
Inner Disc Carrier – Short
Proto Build -2
Inner Disc Carrier – Long
Proto Build-1
EU Market JLR MY19 Program : ODC-HUB
Sung Moon Lee / July in 2017
Main Production Line and Products _ Driveline : EMCD (Electro Magnetic Control Device)
EM8B HUB
Asia (Japan) Market : ODC-HUB
Sung Moon Lee / July in 2017
Main Production Line and Products _ Driveline : Transfer Case
Mexico Plant : Actuator Shafts
Sung Moon Lee / July in 2017
Main Production Line and Products _ Powertrain : Transmission Oil Pump Shafts
Canada & Asia Plant : Shafts.
Sung Moon Lee / July in 2017
Main Production Line and Products _ Other Shafts
Gen-5 , Rotor Drive Shaft
Lada-Hub (Avtovaz)
X26R, Pump Shaft - Short X26R, Pump Shaft - Long
Sung Moon Lee / July in 2017
Main Production Line and Products _ Powertrain : Transmission
North America Plant : Output Shafts
Sung Moon Lee / July in 2017
Main Production Line and Products _ Powertrain : 10R Transmission Shafts
New Development in 2017 _ 10R60/140 Stator shafts
US Market 10R Program : Stator Shafts
10R60 Stator Shaft 10R140 Stator Shaft
Sung Moon Lee / July in 2017
Main Production Line and Products _ Powertrain : Cam Shafts
Ford Coyote
5.0L Cam Shafts
Ford Puma & Daimler End-pieces
North America Plant : Nose-Piece
Sung Moon Lee / July in 2017 20
Facilities for Die-Casting
Facility Name Capacity CurrentPlanned
(2017)
Cold Chamber (Al) 350 Ton 4 EA 2 EA
Cold Chamber (Al) 200 Ton 1 EA -
Cold Chamber (Al) 125 Ton 1 EA -
Mold Vacuum M/C 100 S 1 EA -
CNC T/C TC380 1 EA -
Shot Blaster 600 L 1 EA 1 EA
T-4 Heat Treatment M/C 1 EA -
Melting Furnace (Upper Deposition) - 2 EA
Automation (Spray, Trimming) - 2 EA
Facility Name Type Current TypePlanned
(2017)
Milling M/C HMT-1100N 1 EA No.5 1 EA
EDM U-300L 1 EAMakino
4001 EA
EDM JDE-50W 1 EAMakino
6001 EA
Grinding M/C WK-450FM 1 EA -
Lathe HL-380 1 EA -
CNC M/C Center Sirius-UL 1 EA CNC 2 EA
Band Saw MS-86-2 1 EA -
Facilities for shop-floor (Die-casting Mold)
Main Production Line and Products _ Al Die Casting parts : Engine _ Balance Shaft Module
Sung Moon Lee / July in 2017 21
Additional Information related AL Die Casting _ General Process Flow
Div. Material(ADC 12) Melting Casting Ejection Cooling
Machine
Al Ingot Smelting Furnace 350Ton HPDC M/C KUKA Robot Special Cooling M/C
Out-Sourcing
Div. Trimming Deburring Inspection Heating(T5:Aging) Shot Blast
Machine
Trimming M/C(HYD') Deburring M/C X-ray, manual Insp. T5 Aging Shot Blast M/C
Sung Moon Lee / July in 2017
Main Production Line and Products _ Die-Casting & Machining Parts
Local Plant : Balance Housing / Cover HYUNDAI Motors Major Application.
Sung Moon Lee / July in 2017
Main Production Line and Products _ Die-Casting & Machining Parts
Local Plant : Oil Pump Module HYUNDAI Motors Major Application.
Sung Moon Lee / July in 2017
2019. 05.AREA : 12,000 [m^2]
2017. 12.AREA : 56,100[m^2]
SEOUL INDUSTRYDIECASTING NEW PLANT
Investment Plan for Die-Casting & Machining Facilities
Sung Moon Lee / July in 2017
◆Casting M/C : 350 [Ton] 7Sets
: 650 [Ton] 5sets
: 850 [Ton] 2sets
◆ Melting Furnace : 2sets
Investment Plan for Die-Casting & Machining Facilities
Sung Moon Lee / July in 2017
Inspection Equipment (Precision Measurement In-Lab)
CMM (Coordinate Measurement Machine) x 2
TTI Model 300H TTI Model 150H
Auto Gear measuring Machines x2
Zeiss Contura
Roundness Measurement Equipment Contour Measurement Equipment
Sung Moon Lee / July in 2017
Inspection Equipment (Metallurgical Measurement In-Lab)
Metallograph (Micro-scope)
Rockwell Hardness TesterMicro Vickers
Mounting press & Polishing
Sung Moon Lee / July in 2017
Inspection Equipment (In-lines, Gages & Auto Inspection Machines)
Profile Projector
Auto Inspection
Washing
Conveyer
Auto Inspection
Dedicated Inspection Checkers & Gages
[1] Automation Line : Loading – Washing (cleaning for measurement) – Auto Inspection
[2] Part Movement by conveyor & robot arms.
[3] Display measurement data on the screen.
[4] Recording Data.
Sung Moon Lee / July in 2017
Certificates
ISO/TS16949 (IATF 203406) ISO14001
▣ Issue Date : 14/ Jun/ 2017
▣ Expiry Date : 14/ September/ 2018
▣ Issue Date : 07/ May/ 2015
▣ Expiry Date : 06/ May/ 2018