Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA...

29
Sung Moon Lee / July in 2017 Phone : +82 - 31 - 366 - 1141~7 Fax : +82 - 31 - 366 - 1150 E - mail : [email protected] # 1004 - 1, Shinwang - ri, Yanggam - myun, Hwasung - shi, Kyonggi - do, Korea TS 16949 ISO 14001 Integrated Precision Machining Supplier In Global Automotive industry 1 Year 2017

Transcript of Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA...

Page 1: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Phone : +82-31-366-1141~7 Fax : +82-31-366-1150 E-mail : [email protected]

#1004-1, Shinwang-ri, Yanggam-myun, Hwasung-shi, Kyonggi-do, Korea

TS 16949 ISO 14001

Integrated Precision Machining Supplier In Global Automotive industry

1

Year 2017

Page 2: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Integrated Precision Machining Supplier in Global Automotive Industry

Integrated

process

Automated

production line

Optimized

Processes

Alternative

process

SCM control

Capabilities for

Material, Part ,

Process

Development

APQP

Guest engineering

Global standard

TS16949

ISO14001

SQ Mark

Customer oriented

Quality system

Poke Yoke

Cost

competitiveness

Advanced

R&D

Enhanced

Quality system

Turning

Facing

Milling

Broaching

Drilling

Heat treatment

Grinding

Burnishing

Hobbing

Skiving

Polishing

Welding

2

Page 3: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

We are trying to be

the best supplier for

customer’s satisfaction

at precision machining

automotive industry.

Establishment : May 20, 1985

Business career in automotive industry : 32 years

Business policy : Harmony, Creation

Address : #1004-1, Shinwang-ri, Yanggam-myun,

Hwasung-shi, KyungGI-do, Korea

Phone : +82-31-366-1141~7

Fax : +82-31-366-1150

Home page : www.seoulind.co.kr

E-mail : [email protected]

Capital US$1,500,000

DUNS Number : 68-871-9392

Employees 200 in total

Annual sales revenue : US$52.4Mil./Year 2016

Prospect in 2017 : US$54.0Mil.

Land in SQ.FT. 250,000 Plant in SQ.FT. 100,000 Kim, EulSik/President

Company Profile

3

Page 4: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Company History

1980s 1985 Established as “Seoul Precision, Inc.”

1987 Registered as Supplier of TRW Korea (TSCL)

1990s - Production Line-up for “Steering Assembly Parts”.

2000s 2001 Obtain QS9000/ISO9002

2002 Registered as supplier of Korea Delphi Automotive Corporation

2003 ~ 2004 Registered as supplier of TRW (Japan & N. America) and Metaldyne (US & Korea)

Starting Point of Global Automotive Business.

2004 Obtained ISO/TS16949, ISO 14001

2006 Plant moving (250,000sq.ft size land / 10,000sq.ft size building)

2007~2009 Registered as supplier of Nexteer in China (2007)

Registered as supplier of ThyssenKrupp Presta - US, Germany, China. (2008)

Registered as supplier of Magna Powertrain (NVG, STT) and Hyundai Mobis. (2009)

2010s 2011 Awarded the 10Mil. Export Prize by Korea International Trade Association

2012 Registered as supplier of Spartan Light Metal

2013 Registered as supplier of GKN Driveline – Japan, Italy

Obtained SQ–MARK from Hyundai Mobis

2014 Awarded the 20Mil. Export Prize by Korea International Trade Association

2015 Registered as supplier of GKN Driveline – US

2016 Registered as supplier of ThyssenKrupp Presta (Steering Assembly Parts)

2017 ~ 2019

Page 5: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Organization Chart

Total employees: 200

Management 60 / Operator & etc 140

C.E.O

C.C.O C.F.O

Engineering Director

R&D Director

Production Director

Quality Director

Sales Director

Page 6: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Customers & Customer Portfolio (2016)

Spartan 18%

Myung-Hwa 17%

Magna Powertrain

15%

AAM 10%

Mobis 8%

GKN 9%

TRW 7%

Delphi 6%

Nexteer 6%ThyssenKrupp 5%

Customers portfolio (2016)

Local / Global (Last 5years)

2016 Ratio (Global vs. Local)

Asia (CN)

Canada

N.America

Mexico

EU (GER/IT)

Asia (Japan)

Div. Region Customers

Global

N. AmericaGKN Driveline, Spartan, AAM, ThyssenKrupp.

Mexico AAM, Magna Powertrain.

Canada Magna Powertrain.

China Nexteer, ThyssenKrupp, S&T.

Japan GKN Driveline, TRW.

EU ThyssenKrupp, GKN Drvieline.

LocalTRW Korea, AAM, Central, Korea Delphi, Hyundai Mobis, MyungHwa

52.3 52.4 52.4 54.0

63.4 69.7 76.7

-

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

100.0

110.0

120.0

Y14 Y15 Y16 Y17 Y18 Y19 Y20

Page 7: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Engineering & Manufacturing Capability

Material (Bar-stock) : Material Specification _ Equivalence Grade Review “ JIS, DIN, ASTM…etc.”

Forging (Hot & Cold, Q.T) : Tool Design Review & Spline Foaming.

Heat-Treatment (Induction / Carburizing / FNC)

Machining (Turning, Facing, Milling, Broaching, Drilling, Rolling, Hobbing & Hard Hobbing, Grinding, Polishing)

Assembly (Laser Welding & Sub-assembly)

• Specification

• Forging

• Heat treatment

Material

• Simulation

• 3D modeling

GD&T

• Exclusive M/C

• Tooling design

Process

• Validation test

• Inspection set-up.

Validation

Page 9: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Main Production Line and Products _ Steering Wheel Assembly Parts

Page 10: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Main Production Line and Products _ Driveline : ETM (Electronic Torque Management)

US Market _ FCA MP Program : Welding Assembly Parts

EU Market _ Fiat V5 Program : Single Components

Page 11: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Main Production Line and Products _ Driveline : ETM (Electronic Torque Management)

New Development in 2017 _ GM 9Bux

EU & Asia Market GM9BUX Program : ODC / IDC

Page 12: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Main Production Line and Products _ Driveline : ETM (Electronic Torque Management)

New Development in 2017 _ JLR MY19

Outer Disc Carrier Hub

Inner Disc Carrier – Short

Proto Build -2

Inner Disc Carrier – Long

Proto Build-1

EU Market JLR MY19 Program : ODC-HUB

Page 13: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Main Production Line and Products _ Driveline : EMCD (Electro Magnetic Control Device)

EM8B HUB

Asia (Japan) Market : ODC-HUB

Page 14: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Main Production Line and Products _ Driveline : Transfer Case

Mexico Plant : Actuator Shafts

Page 15: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Main Production Line and Products _ Powertrain : Transmission Oil Pump Shafts

Canada & Asia Plant : Shafts.

Page 17: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Main Production Line and Products _ Powertrain : Transmission

North America Plant : Output Shafts

Page 18: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Main Production Line and Products _ Powertrain : 10R Transmission Shafts

New Development in 2017 _ 10R60/140 Stator shafts

US Market 10R Program : Stator Shafts

10R60 Stator Shaft 10R140 Stator Shaft

Page 20: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017 20

Facilities for Die-Casting

Facility Name Capacity CurrentPlanned

(2017)

Cold Chamber (Al) 350 Ton 4 EA 2 EA

Cold Chamber (Al) 200 Ton 1 EA -

Cold Chamber (Al) 125 Ton 1 EA -

Mold Vacuum M/C 100 S 1 EA -

CNC T/C TC380 1 EA -

Shot Blaster 600 L 1 EA 1 EA

T-4 Heat Treatment M/C 1 EA -

Melting Furnace (Upper Deposition) - 2 EA

Automation (Spray, Trimming) - 2 EA

Facility Name Type Current TypePlanned

(2017)

Milling M/C HMT-1100N 1 EA No.5 1 EA

EDM U-300L 1 EAMakino

4001 EA

EDM JDE-50W 1 EAMakino

6001 EA

Grinding M/C WK-450FM 1 EA -

Lathe HL-380 1 EA -

CNC M/C Center Sirius-UL 1 EA CNC 2 EA

Band Saw MS-86-2 1 EA -

Facilities for shop-floor (Die-casting Mold)

Main Production Line and Products _ Al Die Casting parts : Engine _ Balance Shaft Module

Page 21: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017 21

Additional Information related AL Die Casting _ General Process Flow

Div. Material(ADC 12) Melting Casting Ejection Cooling

Machine

Al Ingot Smelting Furnace 350Ton HPDC M/C KUKA Robot Special Cooling M/C

Out-Sourcing

Div. Trimming Deburring Inspection Heating(T5:Aging) Shot Blast

Machine

Trimming M/C(HYD') Deburring M/C X-ray, manual Insp. T5 Aging Shot Blast M/C

Page 23: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Main Production Line and Products _ Die-Casting & Machining Parts

Local Plant : Oil Pump Module HYUNDAI Motors Major Application.

Page 24: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

2019. 05.AREA : 12,000 [m^2]

2017. 12.AREA : 56,100[m^2]

SEOUL INDUSTRYDIECASTING NEW PLANT

Investment Plan for Die-Casting & Machining Facilities

Page 25: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

◆Casting M/C : 350 [Ton] 7Sets

: 650 [Ton] 5sets

: 850 [Ton] 2sets

◆ Melting Furnace : 2sets

Investment Plan for Die-Casting & Machining Facilities

Page 26: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Inspection Equipment (Precision Measurement In-Lab)

CMM (Coordinate Measurement Machine) x 2

TTI Model 300H TTI Model 150H

Auto Gear measuring Machines x2

Zeiss Contura

Roundness Measurement Equipment Contour Measurement Equipment

Page 27: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Inspection Equipment (Metallurgical Measurement In-Lab)

Metallograph (Micro-scope)

Rockwell Hardness TesterMicro Vickers

Mounting press & Polishing

Page 28: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Inspection Equipment (In-lines, Gages & Auto Inspection Machines)

Profile Projector

Auto Inspection

Washing

Conveyer

Auto Inspection

Dedicated Inspection Checkers & Gages

[1] Automation Line : Loading – Washing (cleaning for measurement) – Auto Inspection

[2] Part Movement by conveyor & robot arms.

[3] Display measurement data on the screen.

[4] Recording Data.

Page 29: Year 2017 Integrated Precision Machining Supplier In ... · Milling M/C HMT-1100N 1 EA No.5 1 EA EDM U-300L 1 EA Makino 400 1 EA EDM JDE-50W 1 EA Makino 600 1 EA Grinding M/C WK-450FM

Sung Moon Lee / July in 2017

Certificates

ISO/TS16949 (IATF 203406) ISO14001

▣ Issue Date : 14/ Jun/ 2017

▣ Expiry Date : 14/ September/ 2018

▣ Issue Date : 07/ May/ 2015

▣ Expiry Date : 06/ May/ 2018