Post on 21-Jan-2015
description
Saturn Electronics CorporationCompany Presentation
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Sales History
Domestic Manufacturing
Company Profile
• Established 1985
• Majority Owners / Full-Time Operators
• 89,000 ft² Facility (15,000 ft² warehouse)
• 145 Employees
• 2 Shifts operating at 65% capacity
Growth & Financial Strength
• Debt-Free and Financially Strong
• Controlling interest in 3 add. PCB facilities
• Profits allocated for:• Expansion• Improved Capabilities• Reduced Cost
Since 2006, we have replaced every major piece of equipment in every major process.
DRILLING16 Mark VI drills replaced with 2 Excellon System 2000’s, 8 Century 2001’s, and 4 Mania Micronics
IMAGING (Primary & LPI) 4 new Olec AT-30’s purchased. All have 4-camera automatic alignment systems and hybrid collimated light sources
WET PROCESSDES, SES, Shadow, and Oxide lines replaced with Hollmuller lines that incorporate latest spray technologyDeburr and pre-LPI scrub replaced with Ishii Hyoki equipment
LPIDP dual sided screeners replaced with 2 Argus Spray Coating lines
Facilities Upgrade
Planned Facilities Upgrade
As of July 2009, we have the following planned improvements
MULTILAYER LAMINATION5,000 SF building expansion to house 3 10-opening Burkle PC-controlled lamination system (one of the best in N.A.)
ENIG & DESMEARAutomated lines to replace manual dip lines
COPPER VIA FILL LINEChemistry and line to plate blind vias shut with plated Cu
Multilayer PCB Products
•Fine Line and Spacing•Controlled Impedance Designs•Heavy Copper PCBs•PTFE / Hybrid Technologies•RF-Microwave Boards•Thermal Management PCBs•Aluminum / Metal Core PCBs•PCB Heatsink Registration•Via-in-Pad Technology•Open Face / Internal Cavity Boards•Blind / Buried Vias
Examples of Current Technology Applications
Production Capabilities
Layer Count 1 - 24 +
Largest Panel Size: 18” x 24
Smallest Circuit Width/Spacing: .004 mils, 3 mils proto
Material Thickness: 0.003” – 0.200”
Materials: FR-4; FR-5; Teflon; Polyimide; Metal Heat Sinks
Smallest Mech. Drilled Hole .006”
Hole Size and Dimensional Tolerances: + / - .003” and + / -.002”
Finishes: HASL, Immersion Silver/Gold, Deep Gold
Lead Free Finishes: Pb-Free HASL; SN100CL
Electrical Testing Flying Probe and Bed of Nails
Fabrication Routing, Blanking and Scoring
Plasma Processing unit Teflon Activation, Etch Back, Desmear
Laser Drilling Routing and Trimming
Quick-Turn Prototypes
Layers Turnaround
24 Hrs 2 Days 3 Days 4 Days
2 Layer 75 300 1,500 2,250
4 Layer 35 75 300 1,500
6 Layer - 75 150 600
8+ Layer - 75 150 300
Fast Turn Production
Layers Turnaround
5 Days 10 Days 15 Days
2 Layer 3,000 15,000 30,000
4 Layer 2,250 6,000 15,000
6 Layer 1,500 3,000 15,000
8 Layer 1,200 3,000 15,000
Circuit Board Capacity
Number of Panels 18” x 24” Panels
Quality
Six Dedicated Manufacturing Engineers
ISO 9002 Certified in 1995
QS 9000 Certified in 1998
Delphi C7000 (High Reliability) Certified in 1999
TS 16949 & ISO 9000:2000 Certified in 2003 (1st PCB Manufacturer in North America)
ISO 14001 Certified in 2005
AS9100 Certified in 2007
ITAR Registered in 2009
Plotech
ISO9001
ISO14001
E169497
TS16949
Digital PCB
UL
ISO9002
QS9001
ISO14001
Offshore Sourcing
Asian Partners
High Quality and On Time DeliveryPre-engineering performed at Saturn for manufacturability and panelization
Saturn performs First Article inspection on all new lots
Saturn will inventory up to 4 weeks domestically
Saturn’s China-based personnel supervise all orders at the manufacturing level
Saturn’s production-certified facility can fulfill ramp schedules while offshore facilities fill supply pipeline for ongoing production requirements
Saturn Offshore Advantage
Quick Delivery
Low Cost
Accurate Communication
High Quality
We hope you will consider Saturn Electronics Corporation as your Quick-Turn Prototype and Small to High-Volume Production Manufacturer
Thank You
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