Post on 06-Apr-2018
Course Policy
Course Policy
ME 445
Integrated
Manufacturing
Systems
www.me.metu.edu.tr/courses/me445
Course Policy
ME 445 Integrated Manufacturing Systems
2
Course Staff
COURSE INSTRUCTOR
Prof. Dr. M. A. Sahir ARIKAN
COURSE ASSISTANT
Fulya EROL (Office: B-175) efulya@metu.edu.tr
Course Policy
ME 445 Integrated Manufacturing Systems
3
Course Schedule
COURSE SCHEDULE
All lectures are at ME G203.
Section 01 Tuesday 13:40 - 14:30
Thursday 13:40 - 15:30
Course Policy
ME 445 Integrated Manufacturing Systems
4
• Teach basic elements of flexible automation,
• Teach/practice CNC machines and programming,
and robotics,
• Introduce the concepts of modern technologies
used in today’s manufacturing enterprises, like,
group technology (GT), integrative manufacturing
planning and control, etc.,
• Give a broad view of Computer Integrated
Manufacturing (CIM) and its basic features.
Objectives-I
Course Policy
ME 445 Integrated Manufacturing Systems
5
• During the CIM Laboratory practice hours, perform
process planning and programming, manufacture
some parts personally by using CNC machine
tools, thus:
• Experience the CIM environment and some
related activities,
• Learn and practice process planning, CNC
machining, PLC programming by writing
programs for handling and manufacturing of
parts.
Objectives-II
Course Policy
ME 445 Integrated Manufacturing Systems
6
• Two Midterm Examinations
(MT I 20 % - MT II 20 %)
• Multiple-choice, problem solving
• Closed book and notes.
• Final Examination (40 %)
• Multiple-choice, problem solving
• Closed book and notes.
• CIM Laboratory (20 %)
• If attendance is over 70 % Bonus up to 5% maximum
(70% gets 0, 100% gets 5% bonus) TOTAL 105 %
Grading
Course Policy
ME 445 Integrated Manufacturing Systems
7
REGULAR EXAMINATIONS
Examination dates, hours, and places will be announced by the Mechanical Engineering Department.
MAKE-UP EXAMINATIONS
Make-up examinations may be given to those with valid excuses (i.e. medical report, ...) approved by the Mechanical Engineering Department.
If you are eligible to take any of the make-up examinations, you must contact the course instructor or the course assistant.
Make-up examinations may not be of multiple-choice type.
All make-up examinations will be given after the final.
Examinations
Course Policy
ME 445 Integrated Manufacturing Systems
8
EXAMINATION RULES
• During the examinations you are only allowed to use pencil and eraser; when allowed calculators.
• Your mobile phones should be in your handbag, backpack, etc. or in your pocket.
• During the examinations, you will be given a question booklet and an answer sheet.
• Return both of them to the assistants before you leave the classroom.
• If you do not return both of them, your examination will not be evaluated (will be invalid) and a disciplinary investigation will be started according to the Disciplinary Regulations of Middle East Technical University.
Examinations
Course Policy
ME 445 Integrated Manufacturing Systems
9
• CIM Laboratory (20 %)
• Sensors
• Process Planning and Programming for
Turning and Milling
(Will be determined later.)
• Statistical Process Control
• PLC Ladder Diagram Programming
CIM Laboratory Practice
Qu
alit
y c
har
acte
rist
ic
Order of sampling
UC
L CL
LCL
Course Policy
ME 445 Integrated Manufacturing Systems
10
• Duration: about 7-8 weeks;
• Needs to allocate extra hour(s) per week ;
(excluding lunch break : 12:30 - 13:30)
• A student is only allowed to miss only one week of the
CIM Laboratory work, without a valid excuse (10 points
will be deducted from overall CIM Laboratory grade),
• If missed weeks are more than one, letter grade from
the course will be NA.
• Course assistant(s) will evaluate the CIM Laboratory
work.
CIM Laboratory Practice
Course Policy
ME 445 Integrated Manufacturing Systems
11
• CIM Laboratory hours will be arranged until the end
of the 2nd or 3rd week by considering the course
schedules of the students.
• For the arrangement, individual course schedules
will be collected during lecture hours in the 2nd or
3rd week.
• CIM Laboratory practice will start in the 3rd or 4th
week of the semester.
CIM Laboratory Practice
Course Policy
ME 445 Integrated Manufacturing Systems
12
If missed CIM Laboratory weeks -without a valid
excuse- are more than one, regardless of your other
grades, NA will be given as your COURSE GRADE
at the end of the semester.
If your course grade is NA, you will not be able to
take the FINAL (and RESIT) examination.
CIM Laboratory Practice
Course Policy
ME 445 Integrated Manufacturing Systems
13
• Besides attending the CIM Laboratory,
you are expected to finish the assigned
practice and write a report with an acceptable
quality (i.e. get an acceptable grade)
• Acceptable grade is 60/100 from each
practice.
CIM Laboratory Practice
Course Policy
ME 445 Integrated Manufacturing Systems
14
• For a practice, if your grade is less
than 60/100, you will be requested to
improve it until your grade becomes
60/100 or above.
• If you don’t improve, you will get NA
from the course.
CIM Laboratory Practice
Course Policy
ME 445 Integrated Manufacturing Systems
15
• Class attendance will be taken starting from the
first lecture.
• Even if you are planning to add the course
afterwards, attend the classes starting from the first
lecture.
• For some reason, if you are planning to register to
the course afterwards by directly applying to the
Mechanical Engineering Department, again attend
the classes starting from the first lecture.
Otherwise you will not be accepted.
Attendance
Course Policy
ME 445 Integrated Manufacturing Systems
16
If your class attendance is less than 70.0 %,
regardless of your other grades, NA will be given as
your COURSE GRADE at the end of the semester.
If your course grade is NA, you will not be able to
take the FINAL (and RESIT) examination.
Attendance
Course Policy
ME 445 Integrated Manufacturing Systems
17
• Your class attendance will be determined by
considering the number of lecture hours you have
attended and total number of attendances taken during
the semester.
• Class attendance will be taken for every lecture hour.
• Why 70 %, but not 100 % ?
The remaining 30 % is for the lecture days in which you are:
officially participating in a university activity,
for something personal,
..., etc.
70.0 % Attendance
Course Policy
ME 445 Integrated Manufacturing Systems
18
• Your attendance will be determined by considering the
number of lecture hours you have attended and total
number of attendances taken during the semester.
• Class attendance will be taken for every lecture hour.
• You should attend at least 70 % of the
lectures, regardless of whatever your
excuse is; except medical reports.
• The remaining 30 % is for your excuses.
70.0 % Attendance
Course Policy
ME 445 Integrated Manufacturing Systems
19
• Middle East Technical University
Rules and Regulations Governing
Undergraduate Studies
http://oidb.metu.edu.tr/en/middle-east-technical-university-rules-
and-regulations-governing-undergraduate-studies-theturkish-ve
Attendance and Examinations
ARTICLE 23
(1) Students must attend the theoretical and practical
class hours, examinations and other academic studies
as required by the instructors.
Rules and Regulations - Attendance
Course Policy
ME 445 Integrated Manufacturing Systems
20
(2) The attendance records of students are kept by the
instructors.
(3) The effect of student attendance on the right to take
mid-term and final examinations and on the letter
grades for a semester; mid-term examinations,
homework assignments, practical applications and
other similar studies for which the students are
responsible and the effect of these on the letter grades
for a semester; the requirements to take the final
examination, if any, are determined by the instructors
and announced to the students at the beginning of the
semester.
Attendance
Course Policy
ME 445 Integrated Manufacturing Systems
21
Assessment and Grades
ARTICLE 24
(1) Students are given a letter grade for each course at the
end of the semester they are registered.
(2) This letter grade is at the discretion of the instructor
offering the course.
(3) In determining the letter grade, the students’ mid-term
and final examination grades, their success in their
studies within the semester and their attendance during
course and practical work are taken into consideration.
Assessment and Grades
Course Policy
ME 445 Integrated Manufacturing Systems
22
ARTICLE 24
b) The grade NA is designated by the course instructor to
students who have been deemed unsuccessful due to
one of the conditions below.
The grade NA is processed as FF in the calculation of Grade Point Average.
1) Not qualifying to take the final exam due to failure in fulfilling the attendance requirements.
2) Not qualifying to take the final exam due to failure in fulfilling the provisions regarding course practices.
3) Having taken none of the mid-term and final examinations.
Assessment and Grades - NA
Course Policy
ME 445 Integrated Manufacturing Systems
23
Text Book
Automation, Production Systems, and Computer-Integrated Manufacturing Mikell P. Groover
3/E
ISBN-10: 0132393212 ISBN10: 1292025921
ISBN-13: 9780132393218 ISBN13: 9781292025926
PEARSON - Prentice Hall, 2008 PEARSON NEW INTERNATIONAL EDITION, 2013
4/E
will be published
in 2015
Course Policy
ME 445 Integrated Manufacturing Systems
24
• Nanua Singh, "System Approach to Computer-Integrated
Design and Manufacturing" , Wiley, 1996.
• Paul Kenneth Wright, "21st Century Manufacturing",
PEARSON-Prentice Hall, 2001.
• Bedworth, David, Henderson, Nerk Wolfe, Philip M.,
"Computer-Integrated Design and Manufacturing",
Mc Graw-Hill International Editions, Mechanical Engineering
Series, 1991.
• Zeid, Ibrahim, "CAD/CAM Theory and Practice", Mc Graw-
Hill International Editions, Computer Science Series, 1991.
• Warnock, Ian, "Programmable Controllers Operation and
Application", Prentice Hall, 1988.
Reference Books
Course Policy
ME 445 Integrated Manufacturing Systems
26
1. Introduction to new concepts in manufacturing
engineering,
2. Group technology,
3. Process planning,
4. Integrative manufacturing planning and control,
5. Numerical control in manufacturing,
6. Measurement, analysis and actuation,
7. Computer Integrated Manufacturing (CIM)
systems.
Course METU Catalogue Description
Course Policy
ME 445 Integrated Manufacturing Systems
27
Chapter 1 INTRODUCTION
1.1 Production Systems
1.2 Automation in Production Systems
1.3 Manual Labor in Production Systems
(Read) 1.4 Automation Principles and Strategies
(Read) 1.5 Organization of this book
PART I OVERWIEW OF MANUFACTURING
Chapter 2 MANUFACTURING OPERATIONS
(Read) 2.1 Manufacturing Industries and Products
(Read) 2.2 Manufacturing Operations
(Read) 2.3 Production Facilities
2.4 Product/Production Relationship
2.5 Lean Production
Chapters from the Textbook
Course Policy
ME 445 Integrated Manufacturing Systems
28
PART II AUTOMATION AND CONTROL
TECHNOLOGIES
Chapter 4 INTRODUCTION TO AUTOMATION
Chapter 6 HARDWARE COMPONENTS FOR
AUTOMATION AND PROCESS CONTROL
6.1 Sensors
6.2 Actuators
6.3 Analog-to-Digital Converters
Partly 6.4 Digital-to-Analog Converters
Covered 6.5 Input/Output Devices for Discrete Data
Chapters from the Textbook
Course Policy
ME 445 Integrated Manufacturing Systems
29
PART II AUTOMATION AND CONTROL TECHNOLOGIES
Chapter 7 NUMERICAL CONTROL
(“Appendix B 7: Part Programming with APT” is not included.)
Chapter 8 INDUSTRIAL ROBOTICS
Chapter 9 DISCRETE CONTROL USING
PROGRAMMABLE LOGIC CONTROLLERS
AND PERSONAL COMPUTERS
MT I
Chapters from the Textbook
Course Policy
ME 445 Integrated Manufacturing Systems
30
PART IV MANUFACTURING SYSTEMS
Chapter 18 CELLULAR MANUFACTURING
Chapter 19 FLEXIBLE MANUFACTURING SYSTEMS
PART V QUALITY CONTROL IN
MANUFACTURING SYSTEMS
Chapter 20 QUALITY PROGRAMS FOR MANUFACTURING
20.1 Quality in Design and Manufacturing
20.2 Traditional and Modern Quality Control
20.3 Process Variability and Process Capability
20.4 Statistical Process Control
Chapters from the Textbook
Course Policy
ME 445 Integrated Manufacturing Systems
31
PART VI MANUFACTURING SUPPORT SYSTEMS
Chapter 23 PRODUCT DESIGN AND CAD/CAM
IN THE PRODUCTION SYSTEM
Chapter 24 PROCESS PLANNING AND
CONCURRENT ENGINEERING
Chapter 25 PRODUCTION PLANNING AND
CONTROL SYSTEMS
Chapter 26 JUST IN TIME AND LEAN PRODUCTION
MT II
Chapters from the Textbook