Post on 27-Oct-2014
Reaming Tools
Reaming Tools Catalog
Introduction A KOMET COMPANY
Dihart® AG, Dulliken / Switzerland - A Komet® Company
KOMET® of AMERICA, INC., Schaumburg, IL / U.S.A.
Dihart® AG, as a wholly owned subsidiary of KOMET® in Dulliken, Switzerland manufacturesmultiflute high-precision reamers. Dihart® reamers are designed and manufactured to machinebores to the highest quality requirements. The multi-flute concept with unequal spacing of thecutting edges results in excellent roundness and cylindricity of the bores while achieving muchhigher feed rates when compared to single blade reamers. The cutting edges are made of micrograin carbide for applications at conventional cutting speeds. PVD coatings or advanced cuttingmaterials are offered for high speed reaming. The product line is divided into expandable and solid (non-expandable) reamers, available inboth monobloc and modular designs. Manufacturing tolerances of the reamers are tailored toachieve close size control and optimum tool life. Since the circular accuracy of the reamer is verycritical to the performance, adjustable holders with various adaptations are included in the Dihart®
reamer program. Our regrinding service provides an economical solution for many customers who wish to ex-tend the tool life of worn Dihart® reamers. The regrinding department in Schaumburg, Illinois isequipped with modern tool grinders operated by highly skilled personnel in a temperature con-trolled environment. Custom specific designs are recommended for large production quantities. Please take advan-tage of our extensive experience in the field of drilling, turning, boring, and reaming. The KOMET®
organization and its group of industrial distributors are ready to service and support your manu-facturing operations. Servicing the world market, KOMET® maintains state-of-the-art manufacturing facilities inBesigheim, Germany. While JEL® as a wholly owned subsidiary of KOMET® in Stuttgart, Germanymanufactures high-precision drills, taps, and thread milling tools. Our plants in the United States,Germany, and Switzerland are certified to ISO 9001 and operate to the highest international qual-ity standards.
1
Table of Contents
Introduction
Table of Contents ...............................................................................................................................Reamer Products, Overview ............................................................................................................Operation and Characteristics of the ABS® Connection .............................................................
Summary of Dihart® Reamers .....................................................Reamers for Blind Holes .............................................................
Tool Selection Guide Dihart® Reamers with Guides .....................................................Cutting Materials and Coatings ..................................................Tolerances of Dihart® Reamers ...................................................Cutting Geometry of Dihart® Reamers .......................................
Coolant Requirements ................................................................Trouble Shooting .........................................................................
Application Guide Conventional Reaming vs. High Speed Reaming ......................Cutting Data for Conventional Reaming .....................................Cutting Data for High Speed Reaming .....................................
Solid Reamers,
Monobloc Type ...................................................................................................................................
Rapid Set Heads .........................................................................Solid Reamers, Arbors, for Rapid Set Heads ......................................................with Rapid Set Heads Measurement of Cutting Diameter .............................................
Replacement Parts .....................................................................Inspection and Assembly ...........................................................
Expandable Reamers, Expandable Reamers, Monobloc Type ...................................... Monobloc Type Replacement Parts .....................................................................
Inspection, Adjustment, and Assembly ......................................
Cutting Rings ..............................................................................Expandable Reamers, Arbors, for Cutting Rings ............................................................with Cutting Rings Measurement of Cutting Diameter .............................................
Replacement Parts .....................................................................Inspection, Adjustment, and Assembly ......................................
Adapters ......................................................................................Dihart® Adjustable Holders Front Holders ..............................................................................
Replacement Parts .....................................................................Assembly / Adjustment of Dihart® Adjustable Holders ..............
ABS® Floating Collet Holders ................................................................................................Replacement Parts .....................................................................
Custom Engineered Tooling ........................................................Services / Ordering Shipping and Handling ...............................................................Information Regrinding and Repair Service ...................................................
Order Information / Quotation Request Form ............................Questionnaire for Regrinding or Retipping of Dihart® Reamers .Numerical Index ..........................................................................
Page
12-4
5
6-789
10-111213
14-151617
18-3334-49
50-57
58-6364-70
7172-7374-75
76-899091
92-9495-116
117118-123124-126
127-131132-133134-135136-137
138139-140
141142143
144-147148-149150-152
A KOMET COMPANY
*ABS reducer A201
*ABS holders
*ABS spindle adapter flange
Please see our Rotating ToolsCatalog for additional ABS®
Modular Tools and info.
*ABS coolant inducer holder
*ABS holderswith coolant ring
*ABS extension A200
DAH - ABS adapter545.00
pg. 127
DAH - CAT V Flange adapter545.87 / 545.75
pg. 129
DAH - DIN 69871-AD+B adapter545.05 / 545.10
pg. 128
ABS® - ADAPTERS EXTENSIONS/REDUCERS
DAHADAPTERS
DAH - MAS BT adapter545.77 / 545.70
pg. 130
DAH - HSKDIN 69893 A&B adapter
545.07 / 545.03 pg. 131
*ABS extension A200
2
*
Reamer Product Overview
FRONT HOLDERS /CLAMPING ELEMENTS
SOLID REAMERS,MONOBLOC TYPE
EXPANDABLE REAMERS,MONOBLOC TYPE
Cylindrical shank, short3650 Z / 3650.2 pg.76-77
Cylindrical shank, long3600 Z / 3600.2 pg. 78-79
Cylindrical shank, short565 Z / 565.20 / 565.55 / 565.25 pg. 80-83
Cylindrical shank, with guide561 Z / 561.20 pg. 88-89
Cylindrical shank, long560 Z / 560.20 / 560.16 / 560.25 pg. 84-87
DAH - cylindrical shank holder545.55 / 545.85
pg. 133
DAH - collet holder545.53 pg. 132
*ABS FWD tool holderA31
*ABS hydraulic chuckA323/A324
*ABS collet holderA331/A332/A333
*ABS short drill chuckA342
DAH - ABS Adapter545.40 pg. 132
Cylindrical shank, with guide521 Z / 521.20 pg. 56-57
Cylindrical shank, long520 Z / 520.20 pg. 54-55
Cylindrical shank, short525 Z / 525.20 pg. 52-53
Cylindrical shank, long3200 Z / 3200.2 pg. 50-51
3
Reamer Product Overview
ABS® floating collet holderA345 pg. 138
SOLID REAMERS,with RAPID SET HEADS
EXPANDABLE REAMERS,with CUTTING RINGS
ABS arbor540.48 pg. 70
4
Reamer Product Overview
DAH arbor, short540.02 pg. 64
DAH arbor, long540.07 pg. 65
Rapid Set Heads340.20 / 340.21 / 340.22 / 340.70 / 340.71 /
340.72 pg. 58-63
ABS arbor508.53 pg. 116
ABS arbor518.78 / 518.82 pg. 114-115
Cylindrical shank arbor, short503.76 / 503.81 pg. 112-113
Cylindrical shank arbor513.76 / 513.81 / 513.36 / 513.41 /514.76 / 514.81 / 514.36 / 514.41
pg. 104-111
DIN 69871-AD+B shank arbor515.76 / 515.81 / 510.76 / 510.81
pg. 100-103
DIN 69871-AD+B arbor505.76 / 500.76 pg. 98-99
DAH arbor517.76 / 517.81 pg. 96-97
DAH arbor507.02 pg. 95
Cutting Rings300.25 / 300.05 / 300.45
pg. 92-94
Cylindrical shank arbor, long540.36 / 540.13 pg. 68-69
Cylindrical shank arbor, short540.66 / 540.56 pg. 66-67
ABS® Connection
The ABS® connection consists of the female or receiving part(spindle or adapter) and the male (pilot) portion of the actualtool.
A thrust and a receiving screw are situated radially on thereceiving part (spindle or adapter).
The pilot portion of the tool carries the floating pin. Theorientation pin is located radially on the face next to the pilot.
Thrust and receiving screw are axially offset from the centerlineof the floating pin. When thrust screw is tightened, thetapered surfaces make contact, forces F1 and F2 arecompounded to 2 � FA.
When cutting forces are introduced, minimal "torsional slip"will occur which will actually make an even better connection.
In order to allow for minor slippage, sufficient clearance isprovided between the orientation pin and the matching bore."Torsional slip" is not desirable for stationary applications.Positive positioning is accomplished by means of two precisionlocation keys on the tool and with two keyways on theadapter.
The exact dimensioning of the ABS® System in conjunctionwith the minimal tolerance of the fit, leads to a minutedeformation to the self centering four point construction.This achieves high flexible strength, higher accuracy in change-over, and a greater vibration dampening device (US PatentNo. 4976574).
Often the ABS® is built right into the spindle. Contrary totapered shank tools, this method will provide for bettervibration dampening and significantly reduce tool overhang(US Patent No. 4976574 and foreign patent and other patentspending).
ABS® -H Connection
A threaded bushing is loosely mounted in the ABS® -H hollowshank. The bushing and hollow shank are provided withcrossholes for the floating pin. The bushing is securedagainst rotation by the floating pin, while the floating pin issecured by the coolant pipe. Thrust and receiving screws areaxially offset from the centeriline of the floating pin. When thethrust screw is tightened, the floating pin is pressed againstthe crosshole of the threaded bushing which causes contactof the threaded flanks of the hollow shank and the threadedbushing. This contact force is separated into an axial andradial vector. The radial vector creates a radial elasticexpansion of the hollow shank, eliminating play between thebore and the ABS® -H hollow shank. The axial vector of thecontact force results in high pressure at the face of theconnection.
FA
FA
Before Clamping
After Clamping
OrientationPin
Receivingscrew
FloatingPin
2 X
FA
Coolant pipe
Seal ring
F2
F1 Thrust screw
Operation and Characteristics of the ABS® Connection
5
A KOMET COMPANY
6
.2205" - 1.283" (5.60mm - 32.59mm)
.2205" - 1.283" (5.60mm - 32.59mm)
.4958" - 2.3622" (12.60mm - 60.00mm)
.3780" - 2.3622" (9.60mm - 60.00mm)
.4958" - 2.3622" (12.60mm - 60.00mm)
.2205" - 1.283" (5.60mm - 32.59mm)
1.9918" - 11.8343" (50.60mm - 300.59mm)
.6929" - 3.9602" (17.60mm - 100.59mm)
1.9918" - 11.8343" (50.60mm - 300.59mm)
.6929" - 7.8972" (17.60mm - 200.59mm)
1.9918" - 3.9602" (50.60mm - 100.59mm)
.6929" - 3.9602" (17.60mm - 100.59mm)
1.9918" (50.60mm) to 3.9602" (100.59mm)
.6929" - 3.9602" (17.60mm - 100.59mm)
Long
Long
Long
Short
Short
Long
Long
Short
Short
Long
Short
Long
Long
Long
Short
Short
Long
Short
Short
Long
Short
Long
Short
Tool Selection Guide
Summary of Dihart® Reamers
Type Series
3200 Z & .2
520 Z & .20
521 Z & .20
525 Z & .20
540.02
540.07
540.13 & .36
540.56 & .66
540.48
3600 Z & .2
3650 Z & .2
560 Z & .20
560.16 & .25
561 Z & .20
565 Z & .20
565.25 & .55
500.76
503.76 & .81
505.76
507.02
508.53
510.76 & .81
513.36, .41, .76 & .81
514.36, .41, .76 & .81
515.76, .81
517.76, .81
518.76, .81
Diameter Shank Types
Expandable,with
Cutting Rings
Expandable,Monobloc
Solid, withRapid Set
Heads
Solid,Monobloc
ISO
Page
50-51
54-55
56-57
52-53
64
65
68-69
66-67
70
78-79
76-77
84-85
86-87
88-89
80-81
82-83
99
112-113
98
95
116
102-103
104-107
108-111
100-101
96-97
114-115
ISO
ISO
ISO
7
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
�����
�����
�����
�����
�����
�����
�����
�����
�����
�����
�����
�����
�����
�����
�����
�����
�����
�����
����� ����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� �����
����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� �����
����� ����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
����� ����� ����� ����� ����� ����� �����
ThroughCoolant
HighSpeed
Bore Type
� � � � � Recommended application � � � � � Fair application
Series
3200 Z & .2
520 Z & .20
521 Z & .20
525 Z & .20
540.02
540.07
540.13 & .36
540.56 & .66
540.48
3600 Z & .2
3650 Z & .2
560 Z & .20
560.16 & .25
561 Z & .20
565 Z & .20
565.25 & .55
500.76
503.76 & .81
505.76
507.02
508.53
510.76 & .81
513.36, .41, .76 & .81
514.36, .41, .76 & .81
515.76, .81
517.76, .81
518.76, .81
Page
50-51
54-55
56-57
52-53
64
65
68-69
66-67
70
78-79
76-77
84-85
86-87
88-89
80-81
82-83
99
112-113
98
95
116
102-103
104-107
108-111
100-101
96-97
114-115
Tool Selection Guide
Summary of Dihart® Reamers
A KOMET COMPANY
8
Tool Selection Guide
Dihart® Reamers for Blind Holes
Blind-hole Reamers
Blind-hole Reamers
For this type blind-holes alsothrough-hole reamers are applicable.
Note dimensions "e" and "f".
Series: 3200 Z 3200.2 340.21 340.22 340.71 340.72 3600 Z3600.2 3650 Z 3650.2 520 Z 520.20 525 Z 525.20560 Z 560.16 560.20 560.25 565 Z 565.20 565.25565.55
� � � � � .059"
.098"
f
e
e
f
Series: 510.76 510.81 513.36 513.41513.76 513.81 514.36 514.41514.76 514.81 515.76 515.81517.76 517.81 518.76 518.81 and monobloc style reamers listed above
Series: 500.76 503.76 503.81505.76 507.02 508.53 and monobloc & cutting ring style reamers listed above
9
Dihart® Reamers with Guides
We recommend Guided Reamers for the following types of bores:
Series: 521 Z/ 521.20/ 561 Z/ 561.20
Guide Bushing
Pilot in front of the cutting edges
Standard
Custom Engineered
Good lubricant and coolant supply is important when working with guided reamers.
Tool Selection Guide
A KOMET COMPANY
10
Tool Selection Guide
Cutting Materials and Coatings
Cutting materials for Dihart® reamers are selected with the goal toeither maximize the application range or to optimize the perfor-mance in specific applications.
TUNGSTEN CARBIDEMicro-grain tungsten carbide is recommended as ageneral purpose cutting material for applications atconventional cutting speeds. Grain size, porosity andother physical properties are closely controlled tomaintain consistent cutting results. Dihart® reamers aremanufactured with tungsten carbide cutting material ifnot specifically stated otherwise.
TITANIUM NITRIDE COATINGTitanium Nitride (TiN) is characterized by high hardnessand low friction against ferrous metals. When appliedby the physical vapor deposition (PVD) process, it alsostrengthens the cutting edge. Generally Titanium Ni-tride coated Dihart® reamers achieve better surfacefinish and longer tool life compared to Tungsten Car-bide and operate at higher cutting speeds. TiN-coatedRapid Set Heads are designed with an optimized cut-ting geometry for higher cutting speeds and recom-mended for carbon and alloy steels up to 150 BHN.Stainless steels and grey cast irons are also machinedwith TiN-coated Rapid Set Heads.
*Regrinding at the bevel is feasible for TiN-coatedreamers.
11
����������
400 ft/min
SPEED
DST
DSTDST is an advanced cutting tool material. Dihart®
reamers manufactured with DST-tipped cutting edgesexhibit high wear resistance and a low coefficient offriction and excel in the reaming of steel to close toler-ances at high cutting speeds. The highest productivityincrease in comparison to other cutting materials isachieved when reaming soft low carbon steels, sincebuilt-up edge is rarely observed. DST material is usedfor expandable reamers and tolerances of IT 5 areattainable. Regrinding/retipping is applicable withoutany loss of performance.
100"
/min
FEED
PCDPCD stands for polycrystalline diamond, the hardestcutting material available. It is most suited for thereaming of aluminum alloys, especially with high siliconcontent, but also recommended for other nonferrousmetals and fiber reinforced plastics. The cutting edgesare tipped with PCD and regrinding is possible withoutany loss of performance. PCD-tipped tools are customengineered. Due to their cost, only high volume pro-duction is economical.
PCD
12% % Silicon
Tool Selection Guide
Cutting Materials and Coatings
A KOMET COMPANY
12
Tole
ranc
e (1
/106 i
nch)
Diameter (inch)
Diameter (mm)
Tolerance (�
m)
Work Range ofExpandable Reamer
Work Range ofSolid Reamer
Tool Selection Guide
Manufacturing Tolerances of Solid Reamers
Maximum reamer size
Minimum reamer size
H½H
½H
2/3T
T
Maximum bore size
Minimum bore size
Manufacturing Tolerances of Expandable Reamers
H
T
Maximum bore size
Minimum bore size
½H
½H
Maximum reamer size
Minimum reamer size
T = Tolerance field of the boreH = Manufacturing tolerance of reamer
T = Tolerance field of the boreH = Manufacturing tolerance of reamer
The diameter of an expandable reamer is ground tothe middle of the bore tolerance. The expansionfeature of these tools allows for wear compensation.
The manufacturing tolerance of the reamer isconsiderably smaller than the tolerance of thebore.
The manufacturing tolerance field H of the solidreamers is in the upper third of the bore tolerance T.
The manufacturing tolerance of the reamer isconsiderably smaller than the tolerance of thebore.
Work Range of Solid Reamers vs. Expandable Reamers
Tolerances of Dihart® Reamers
1/2T
0.25 0.50 1.00 2.00 4.00 8.00 16.00
6 12 25 50 100 200 400
160
140
120
100
80
60
40
20
40
35
30
25
20
15
10
5
13
Cutting Geometry of Dihart® Reamers
Bevel Angles
Dihart® reamers are available with the followingstandard bevel angles. Please note that these arerecommendations only. There might be certaincases where other bevel angles bring similar oreven better results. These can be determinedthrough special tests or production tests.
Bevel leads for expandable and solid reamers,straight flute and right-hand spiral Rapid SetHeads.45° (�) = for short chipping materials45° (�) / 8° (�) = for long chipping materials
(reamers marked with a blue band)
For blind-holes and bores where straightness is amust, also a 90° face-cutting bevel angle can beselected.
Bevel leads for left-hand spiral Rapid Set HeadsThese reamers can be used at considerably higherfeed rates thanks to a special cutting geometry.The standard bevel angle of 30° (�) / 4° (�) can beused for all materials.
D: Reamer diameterd: Diameter of rough-drilled borea: Reaming allowance on radiusSZ: Feed per tooth
The work of the reamer consists of a chip forming andcold forming operation. The chip forming is done bythe bevel lead of the reamer and the cold forming bythe guide-portion of the cutter (circular land), whichburnishes the bore surface.
The thickness of the burnished surface layer dependson various parameters, for example workpiece material,form and condition on the cutting edge and cuttingdata.
Unequal flute spacing is incorporated in the reamerdesign to achieve less circular error in the bore.
As mentioned before, the actual cutting is done by thebevel lead. The thickness and width of the chips andtherefore the bore surface quality is considerablyinfluenced by the choice of the bevel angle.
There is often the opinion that reamers must have long cutting edges in order to guarantee cylindricity.Extensive tests have shown, that under normal circumstances short cutting edges will gurantee equalresults. Should a long guide be necessary, we would recommend using Dihart® reamers with guides.
Length of the Cutting Edges
The cutting edges of the Dihart® reamers are unequally spaced which eliminates, to a large extent, thecircular error of the bore. In order to measure the accurate diameter of the tool, two cutting edges arespaced exactly 180° opposite each other, and marked as such.
Flute Spacing
D
da
�
SZ
Chip crosssection A
Bevel lead
Chip forming work
Guiding portion
Cold forming work
Bevel lead
Chip forming work
Guiding portion
Cold forming work
Chip crosssection A
SZ
D
da
�
�
Single Bevel Angle Double Bevel Angle
Tool Selection Guide
A KOMET COMPANY
14
Application Guide
Coolant Requirements
Whenever possible, a metalworking fluid should be used for reaming and pre-reaming.An exception to this is reaming of wood and certain plastics which can be reamed dryor with compressed air.
1. Functions of metalworking fluids or coolants:- Reduction of friction between chip and tool, and between circular land and bore
surface- Removal of heat (cooling effect)- Removal of chips
2. Recommended fluidsFor reaming, water soluable coolants, and in some cases straight cutting oils, can beused. Kerosene and other solvents should not be used for health, safety andenvironmental reasons.
3. Coolant supplyFlood coolant is only feasible for short bores reamed at low cutting speeds. Innercoolant supply (coolant through the tool) is highly recommended for all otherapplications.
Best results in terms of cutting performance, tool life and surface finish are achieved byusing a mineral-oil-based emulsion*. The mineral oil content in the concentrate shouldbe at least 5%. This ensures that tool wear is held to a minimum and the quality of thesurface finish is improved. Ideal concentration depends on workpiece material, themachine tool, the types of metalworking fluid used and other conditions.
*Note: Emulsions achieve better surface finish and the size of the bore tends to besmaller. Cutting oil generally lengthens the tool life but creates a larger bore size.
15
Coolant Requirements
Solid Monobloc ReamersSolid Reamers
with Rapid Set Heads
15
30
60
90120150
300
450600
900
.50 1.00
1.50
2.50
5.00
10.00
15.00
25.00
Pre
ssur
e (p
si)
Volume (gal/min)
15
30
60
90120150
300
450600
900
.50 1.00
1.60
2.50
5.00
10.00
15.00
25.00
Pre
ssur
e (p
si)
Volume (gal/min)
Expandable Monobloc ReamersExpandable Reamers
with Cutting Rings
15
30
60
90120150
300
500600
900
.50 1.00
1.50
2.50
5.00
10.00
15.00
25.00
Pre
ssur
e (p
si)
Volume (gal/min)
15
30
60
90120150
300
450600
900
Pre
ssur
e (p
si)
Volume (gal/min)
Dia. = 0.2205" to 0.3894"
Dia. = 0.3895" to 0.5862"
Dia. = 0.5863" to 0.7831"
Dia. = 0.7832" to 1.2831"
Dia. = 0.2205" to 0.3894"
Dia. = 0.3895" to 0.5862"
Dia. = 0.5863" to 0.7831"
Dia. = 0.7832" to 1.2831"
Dia. = 0.3780" to 0.4957"
Dia. = 0.4958" to 0.6138"
Dia. = 0.6139" to 0.9450"
Dia. = 0.9451" to 1.5748"
Dia. = 1.5749" to 2.3622"
Dia. = 0.6929" to 1.3225"
Dia. = 1.3226" to 1.7949"
Dia. = 1.7950" to 3.9602"
Dia. = 3.9603" to 11.8343"
5 10 15 25 50
Application Guide
A KOMET COMPANY
16
Application Guide
Trouble Shooting
Bore too large a) Reamer is not running true a) Use Dihart® DAH-Compensation holderin the spindle
b) Alignment not precise, reamer b) Correct alignment or use Dihart® Com-cuts at the back end pensation holder if necessary use
floating holderc) Built up edge c) Use another coolant if necessary
reduce cutting speedd) Unsuitable coolant d) Use another coolante) Reamer too big e) Use a smaller reamer, or reduce dia-
meter with cast iron bushing and paraffin
Tapered bore a) Faulty alignment a) Correct alignment or use Dihart® Com-pensation holder
b) Misalignment of head-stock b) Correct tail-stock or use Dihart® Com-with tail-stock pensation holder
Bore too small a) Reamer too small a) Use a larger reamerb) Worn reamer b) Expand, regrind or replace reamerc) Unsuitable coolant c) Use another coolantd) Reaming allowance too small d) Increase reaming allowancee) Cutting speed too slow e) Increase cutting speed
Bore not true, shows a) Concentricity and alignment error a) Correct alignment and true run or usechatter marks of tool and spindle too large Dihart® Compensation holder
b) Asymmetrical cutting through b) Countersink boreuneven entry surface
c) Deformation through clamping of c) Correct clamping of the work piecethe work piece
Surface quality a) Cutting edges blunt or notched a) Regrind correctlyunsatisfactory b) Bevel not uniform b) Give bevel accurate regrinding
c) Reamer does not run true c) Check circular accuracy of edges oruse Dihart® Compensation holder
d) Wrong machining data d) Follow recommendationse) Failing or insufficient coolant, e) Supply proper coolant with stronger jet.
chips getting jammed If possible use tools with inner coolantsupply
Reamer works hard. a) Reamer taper too slight because a) Cylindrical grinding with adequate taper,Reamer jams of wear or stress relieving resharpen
b) Circular land too wide b) Make a relief grind as instructedc) Edge drop not ground away after c) Grind face
cylindrical grindingd) Wrong coolant d) Use coolant as instructed
Scoring in bore feed a) Different height of bevels or teeth a) Check concentricity of bevel and circularland and if necessary regrind
b) Built up edges b) Reduce cutting speed
Problem Cause Corrective Action
17
Type of ReamerDesignation
Metric Inch
Cutting Material
WC TiN DST3200 Z
520 Z
521 Z
525 Z
3600 Z
3650 Z
560 Z
560.16
561 Z
565 Z
565.55
3200.2
520.20
521.20
525.20
3600.2
3650.2
560.20
560.25
561.20
565.20
565.25
C
C
C
C
C
C
C
-
C
C
-
-
-
-
-
-
-
-
-
-
-
-
Solid ReamersMonobloc Type
-
-
-
-
-
-
-
H
-
-
H
Expandable ReamersMonobloc Type
Type of Reamer Designation
340.20 (L)
340.21 (S)
340.22 (R)
340.70 (L)
340.71 (S)
340.72 (R)
300.25
300.05
300.45
Solid Reamers withRapid Set Head
Expandable Reamerswith Cutting Ring
Cutting Material
WC TiN DST
C
C
C
-
-
-
C
-
-
-
-
-
H
H
H
-
H
-
-
-
-
-
-
-
-
-
H
Conventional Reaming (C) vs. High Speed Reaming (H)
Conventional reaming methods are recommended for Dihart® reamers with Tung-sten Carbide cutting edges. Some reamer designs are not suitable for high speedapplications. The table below specifies the capabilities of each design and itsavailability with various cutting materials.
Application Guide
C = Conventional Reaming MethodH = High Speed Reaming Method
18
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for Conventional Reaming
A KOMET COMPANY
Carbide
45° ASG 01
45° ASG 01
30°
4°
Non-alloy C: 0.05-0.30%Low Carbon Steel 125
ASG 04
Carbide
30°
4°
Non-alloy C: 0.35-0.55%Medium Carbon Steel 150
ASG 04
ASG 0245°
8°
ASG 0245°
8°
Carbide
30°
4°
Non-alloy C: 0.60-0.80%High Carbon Steel 200
ASG 04
ASG 0245°
8°
ASG 0245°
8°
Carbide
30°
4°
Low Alloy Steel Annealed 180
ASG 04
ASG 0245°
8°
ASG 0245°
8°
Carbide
30°
4°
Hardened 300
ASG 04
45° ASG 01
45° ASG 01
19
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for Conventional Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.004 - .016 .010 - .024 .018 - .035 .024 - .041 .031 - .055 .039 - .069 .047 - .083
.006 - .016 .018 - .035 .024 - .041
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.004 - .020 .010 - .030 .018 - .041 .024 - .047 .031 - .063 .039 - .079 .047 - .094
.006 - .020 .018 - .041 .024 - .047
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.004 - .020 .010 - .030 .018 - .041 .024 - .047 .031 - .063 .039 - .079 .047 - .094
.006 - .020 .018 - .041 .024 - .047
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.004 - .020 .010 - .030 .018 - .041 .024 - .047 .031 - .063 .039 - .079 .047 - .094
.006 - .020 .018 - .041 .024 - .047
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.004 - .012 .008 - .018 .014 - .026 .018 - .031 .024 - .041 .030 - .051 .035 - .061
.004 - .012 .014 - .026 .018 - .031
.012 - .030 .018 - .035 .020 - .035 .031 - .053 .035 - .061
30
30
30
28
28
28
28
28
28
25
25
25
22
22
22
20
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for Conventional Reaming
A KOMET COMPANY
200
150-330
Carbide
45° ASG 01
45° ASG 01
Carbide
45° ASG 01
45° ASG 01
High Alloy Steel Annealed 200
Hardened 325
Carbide
45° ASG 01
45° ASG 01
Carbide
45° ASG 01
45° ASG 01
Stainless Steel Martensitic/Ferritic
Martensitic/Precip. Hardened
180
200
Carbide
45° ASG 01
45° ASG 01
Carbide
45° ASG 01
45° ASG 01
230 Carbide
45° ASG 01
45° ASG 01
Austenitic
Super Austenitic
"Duplex"Austenitic - Ferritic
21
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for Conventional Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
18
18
18
18
20
20
20
20
20
20
20
20
20
20
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
22
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for Conventional Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
Carbide
30°4°
Steel Casting Carbon Steel -
ASG 04
ASG 0245°
8°
ASG 0245°
8°
CarbideLow Alloy Steel 200
High Alloy Steel 225 Carbide
45° ASG 01
45° ASG 01
Tool Steels Hot Work Steel 440 Carbide
Malleable Iron Ferritic 130
Pearlitic 230
Carbide
Carbide
30°4°
ASG 04
ASG 0245°
8°
ASG 0245°
8°
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
ASG 0245°
8°
ASG 0245°
8°
23
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for Conventional Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
28
28
28
25
25
25
18
18
15
15
30
30
25
25
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.004 - .020 .010 - .030 .018 - .041 .024 - .047 .031 - .063 .039 - .079 .047 - .094
.006 - .020 .018 - .041 .024 - .047
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .020 .010 - .030 .018 - .041 .024 - .047 .031 - .063 .039 - .079 .047 - .094
.006 - .020 .018 - .041 .024 - .047
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .022 .010 - .031 .020 - .045 .026 - .051 .035 - .069 .043 - .087 .051 - .104
.006 - .022 .020 - .045 .026 - .051
.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091
.006 - .018 .020 - .039 .026 - .045
24
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for Conventional Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
Gray Cast Iron Ferritic/Low Tensile
140
Pearlitic/High Tensile
230
Carbide
Carbide
Ductile Cast Iron Ferritic 170
Ferritic / Pearlitic 230
Carbide
Carbide
Pearlitic / Martensitic 290 Carbide
Heat Resistant AnnealedSuper Alloys(Iron Based)
200
Aged 280
Carbide
Carbide
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
25
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for Conventional Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
50
50
30
30
30
30
28
28
25
25
15
15
15
15
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091
.006 - .018 .020 - .039 .026 - .045
.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091
.006 - .018 .020 - .039 .026 - .045
.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091
.006 - .018 .020 - .039 .026 - .045
.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091
.006 - .018 .020 - .039 .026 - .045
.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091
.006 - .018 .020 - .039 .026 - .045
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
26
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for Conventional Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
Heat Resistant AnnealedSuper Alloys(Nickel Based)
160
Aged 320
Carbide
Carbide
Cast 220 Carbide
Heat Resistant AnnealedSuper Alloys(Cobalt Based)
200
Aged 300
Carbide
Carbide
CarbideTitanium Commercially Pure Ti 200
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
ASG 030130°4°
ASG 0330°
2°
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
ASG 0330°2°
27
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for Conventional Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
15
15
15
15
15
15
15
15
15
15
30
30
30
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.012 - .030 .018 - .035 .020 - .035 .031 - .053 .035 - .061
.010 - .022 .016 - .031 .022 - .035 .026 - .043 .035 - .059 .043 - .073 .053 - .089
.010 - .022 .022 - .035 .026 - .043
28
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for Conventional Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
Carbide
30°4°
Aluminum and Wrought and Cold DrawnAluminum Alloys (Annealed)
50
ASG 04
ASG 0245°
8°
ASG 0245°
8°
Carbide
30°
4°
Wrought, Solution Treatedand Aged (Precip. Treated)
110
ASG 04
ASG 0245°
8°
ASG 0245°
8°
CarbideTitanium Alloys �, near � and � + � alloysin annealed condition 380
Carbide340� + � alloys in aged condition� alloys in anealed or agedcondition
4°
30°2°
ASG 03
30°
2°
ASG 03
ASG 030130°
4°
30°2°
ASG 03
30°2°
ASG 03
ASG 030130°
Carbide
30°
4°
Cast 70
ASG 04
ASG 0245°
8°
ASG 0245°
8°
29
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)
4.3540" - 11.8343"(12)
ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for Conventional Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
28
28
28
25
25
25
60
60
60
50
50
50
60
60
60
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)
4.3540" - 11.8343"(12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)
4.3540" - 11.8343"(12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.004 - .024 .010 - .035 .018 - .049 .024 - .057 .031 - .075 .039 - .094 .047 - .114
.006 - .024 .018 - .049 .024 - .057
.016 - .047 .024 - .057 .028 - .057 .041 - .085 .047 - .098
.004 - .024 .010 - .035 .018 - .049 .024 - .057 .031 - .075 .039 - .094 .047 - .114
.006 - .024 .018 - .049 .024 - .057
.016 - .047 .024 - .057 .028 - .057 .041 - .085 .047 - .098
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)
4.3540" - 11.8343"(12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)
4.3540" - 11.8343"(12)
.012 - .030 .018 - .035 .020 - .035 .031 - .053 .035 - .061
.010 - .022 .016 - .031 .022 - .035 .026 - .043 .035 - .059 .043 - .073 .053 - .089
.010 - .022 .022 - .035 .026 - .043
.012 - .030 .018 - .035 .020 - .035 .031 - .053 .035 - .061
.010 - .022 .016 - .031 .022 - .035 .026 - .043 .035 - .059 .043 - .073 .053 - .089
.010 - .022 .022 - .035 .026 - .043
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)
4.3540" - 11.8343"(12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.004 - .024 .010 - .035 .018 - .049 .024 - .057 .031 - .075 .039 - .094 .047 - .114
.006 - .024 .018 - .049 .024 - .057
.016 - .047 .024 - .057 .028 - .057 .041 - .085 .047 - .098
30
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for Conventional Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
Copper and Commercially Pure CuCopper Alloys
70 - 160
Free Cutting Alloys(Pb > 1%)
50 - 160
Carbide
45° ASG 01
45° ASG 01
Carbide
45° ASG 01
45° ASG 01
Carbide
30°
4°
Aluminum and Solution Treated and AgedAluminum Alloys
100
ASG 04
ASG 0245°
8°
ASG 0245°
8°
Carbide
30°
4°
30
ASG 04
ASG 0245°
8°
ASG 0245°
8°Unalloyed (Al � � � � � 99%)
-High Silicon Content
45° ASG 01
45° ASG 01
Carbide
Carbide
45° ASG 01
45° ASG 01
30°
4°
Brass and Leaded Bronzes(Pb < 1%) 50 - 160
ASG 04
31
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for Conventional Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
60
60
60
60
60
60
50
50
50
50
50
50
40
40
40
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .016 .010 - .024 .018 - .035 .024 - .041 .031 - .055 .039 - .069 .047 - .083
.006 - .020 .018 - .041 .024 - .049
.004 - .016 .010 - .024 .018 - .035 .024 - .041 .031 - .055 .039 - .069 .047 - .083
.006 - .020 .018 - .041 .024 - .049
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .024 .010 - .035 .018 - .049 .024 - .057 .031 - .075 .039 - .094 .047 - .114
.006 - .024 .018 - .049 .024 - .057
.016 - .047 .024 - .057 .028 - .057 .041 - .085 .047 - .098
.004 - .024 .010 - .035 .018 - .049 .024 - .057 .031 - .075 .039 - .094 .047 - .114
.006 - .024 .018 - .049 .024 - .057
.016 - .047 .024 - .057 .028 - .057 .041 - .085 .047 - .098
.004 - .020 .010 - .028 .018 - .041 .024 - .049 .031 - .065 .039 - .083 .047 - .098
.006 - .020 .018 - .041 .024 - .049
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.004 - .016 .010 - .024 .018 - .035 .024 - .041 .031 - .055 .039 - .069 .047 - .083
.006 - .020 .018 - .041 .024 - .049
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
32
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for Conventional Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
Hard Rubber
Powder Metals Iron, Iron-Copper andIron-Nickel
210 Carbide
Non Metallics Graphite -
Hard Plastic -
Carbide
Carbide
- Carbide
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
33
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for Conventional Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
30
30
25
25
25
25
25
25
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053
.004 - .010 .012 - .024 .016 - .028
.004 - .022 .014 - .033 .024 - .049 .033 - .057 .043 - .077 .055 - .096 .065 - .116
.008 - .022 .024 - .049 .033 - .057
.004 - .022 .014 - .033 .024 - .049 .033 - .057 .043 - .077 .055 - .096 .065 - .116
.008 - .022 .024 - .049 .033 - .057
.004 - .022 .014 - .033 .024 - .049 .033 - .057 .043 - .077 .055 - .096 .065 - .116
.008 - .022 .024 - .049 .033 - .057
34
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for High Speed Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
TiN
45° ASG 01
45° ASG 01
Non-alloy C: 0.05-0.30%Low Carbon Steel 125 ASG 05
25°
DST
45° ASG 07
ASG 0920°
TiN
45° ASG 01
45° ASG 01
Non-alloy C: 0.35-0.55%Medium Carbon Steel 150 ASG 05
25°
DST
45° ASG 07
ASG 0920°
TiN
45° ASG 01
45° ASG 01
Non-alloy C: 0.60-0.80%High Carbon Steel 200 ASG 05
25°
DST
45° ASG 07
ASG 0920°
35
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for High Speed Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
400
400
400
500
500
400
400
400
500
500
350
350
350
400
400
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.006 - .024 .018 - .047 .024 - .059
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.006 - .024 .018 - .047 .024 - .059
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.006 - .024 .018 - .047 .024 - .059
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165
36
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for High Speed Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
TiN
45° ASG 01
45° ASG 01
Low Alloy Steel Annealed 180 ASG 0525°
DST
45° ASG 07
ASG 0920°
TiN
45° ASG 01
45° ASG 01
Hardened 300 ASG 0525°
DST
45° ASG 07
ASG 0920°
45° ASG 01
45° ASG 01
TiNHigh Alloy Steel Annealed 200
37
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for High Speed Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
300
300
300
500
500
200
200
200
400
400
100
100
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.006 - .024 .018 - .047 .024 - .059
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165
.004 - .018 .014 - .035 .018 - .043
.004 - .018 .008 - .026 .014 - .035 .018 - .043 .024 - .059 .030 - .073 .035 - .089
.004 - .018 .008 - .026 .014 - .035 .018 - .043 .024 - .059 .030 - .073 .035 - .089
.012 - .030 .018 - .035 .020 - .035 .031 - .053 .035 - .061
.026 - .043 .026 - .043 .031 - .049 .035 - .061 .047 - .083 .059 - .102 .071 - .124
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
38
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for High Speed Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
TiN
TiN
200
150 - 330
TiN180
TiN200
TiN230
Stainless Steel Martensitic/Ferritic
Martensitic/Precip. Hardened
Austenitic
Super Austenitic
"Duplex"Austenitic - Ferritic
TiN
Steel Casting Carbon Steel -
DST
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
ASG 0525°
45° ASG 07
ASG 0920°
39
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for High Speed Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
350
350
350
450
500
100
100
100
100
100
100
80
80
70
70
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.006 - .024 .018 - .047 .024 - .059
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165
40
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for High Speed Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
TiN
Steel Casting Low Alloy Steel 200
DST
TiN225High Alloy Steel
TiNTool Steels Hot Work Steel 440
TiN
Malleable Iron Ferritic 130
DST
45° ASG 01
45° ASG 01
ASG 0525°
45° ASG 07
ASG 0920°
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
ASG 0525°
45° ASG 07
41
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for High Speed Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
60
60
450
450
450
500
350
350
350
450
500
100
100
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.006 - .024 .018 - .047 .024 - .059
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130
.006 - .026 .020 - .051 .026 - .065
.018 - .043 .026 - .051 .030 - .051 .045 - .079 .051 - .091
.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130
42
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for High Speed Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
TiN
230
DST
Malleable Iron Pearlitic
TiN
TiN
Gray Cast Iron Ferritic/Low Tensile
140
Pearlitic/High Tensile
230
DSTDuctile Cast Iron Ferritic 170
TiN
TiN
Ferritic / Pearlitic 230
Pearlitic / Martensitic 290
45° ASG 01
45° ASG 01
ASG 0525°
45° ASG 07
45° ASG 01
45° ASG 01
45° ASG 07
45° ASG 07
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
43
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for High Speed Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
350
350
350
350
250
250
250
250
350
350
250
250
250
250
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.006 - .026 .020 - .051 .026 - .065
.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130
.018 - .043 .026 - .051 .030 - .051 .045 - .079 .051 - .091
.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.006 - .026 .020 - .051 .026 - .065
.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130
.006 - .026 .020 - .051 .026 - .065
.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130
.006 - .026 .020 - .051 .026 - .065
.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.006 - .026 .020 - .051 .026 - .065
.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130
.006 - .026 .020 - .051 .026 - .065
.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130
Application Guide A KOMET COMPANY
44
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for High Speed Reaming
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
TiN
TiN
Heat Resistant AnnealedSuper Alloys(Iron Based)
200
Aged 280
TiN
TiN
Heat Resistant AnnealedSuper Alloys(Nickel Based)
160
Aged 320
TiNCast 220
TiN
TiN
Heat Resistant AnnealedSuper Alloys(Cobalt Based)
200
Aged 300
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
45
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for High Speed Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
100
100
100
100
80
80
80
80
80
80
80
80
80
80
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
46
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for High Speed Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
PCDAluminum and Wrought and Cold DrawnAluminum Alloys (Annealed)
50
Wrought, Solution Treatedand Aged (Precip. Treated)
PCD110
PCD70
PCD100
PCD30
Cast
Solution Treated and Aged
Unalloyed (Al � � � � � 99%) 30
-High Silicon Content PCD
TiNCopper and Commercially Pure CuCopper Alloys
70 - 160
TiNFree Cutting Alloys(Pb > 1%)
50 - 160
45° ASG 01
45° ASG 01
45° ASG 01
45° ASG 01
47
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for High Speed Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
700
700
700
700
700
700
400
400
400
400
.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012
.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012
.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012
.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012
.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012
.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012
.006 - .024 .018 - .047 .024 - .059
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.006 - .024 .018 - .047 .024 - .059
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
*For PCD tipped Reamer,Feed [in/cutting edge]
48
Material ConditionHardness
[HB]Reamer
TypeBevelAngle
CuttingMaterial
Application Guide
Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.
The published data is only a guideline.
Cutting Data for High Speed Reaming
A KOMET COMPANY
90° ASG 06Ø D In case of face cutting geometry,
the feedrate should be reduced by 30%
50 - 160
TiN
Copper and Brass and Leaded BronzesCopper Alloys (Pb < 1%)
DST
Carbide
PCD
TiNPowder Metals Iron, Iron-Copper andIron-Nickel
210
45° ASG 01
45° ASG 01
ASG 0525°
45° ASG 07
45° ASG 01
45° ASG 01
45° ASG 07
45° ASG 07
49
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)
CuttingSpeed[ft/min]
Diameter Range (No. of flutes)
Feed [in/rev]
Cutting Data for High Speed Reaming
.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030
Application Guide
400
400
400
700
400
400
700
300
300
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.006 - .024 .018 - .047 .024 - .059
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083
.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118
.016 - .031 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165
.024 - .039 .041 - .065 .047 - .083
.002 - .006 .002 - .006 .002 - .008 .004 - .010 .004 - .010 .004 - .010 .004 - .010
.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)
.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)
.004 - .016 .012 - .031 .016 - .037
.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077
*For PCD tipped Reamer,Feed [in/cutting edge]
50
A KOMET COMPANYSolid Reamers
3200 Z (metric)
Monobloc TypeCylindrical shank / long / flood coolant
BoreTypes
Order No.D
mmDin
5.60 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 15.89
15.90 - 18.89
18.90 - 25.89
25.90 - 32.59
.2205 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .6256
.6257 - .7437
.7438 - 1.0193
1.0194 - 1.2831
3200 ZInformation requiredwhen ordering
Workpiece MaterialBore Tolerance
3200 Z
Lmm
No. offlutes
130
130
130
160
180
200
210
4
4
6
6
6
6
6
amm
bmm
cmm
10
10
10
10
10
10
10
85
85
85
115
130
140
150
45
45
45
45
50
60
60
dmm
12
12
12
12
16
20
25
Bore Diameter
����� Cylindrical shank similar to DIN 1835����� Good lubrication increases the performance
Series
d
cL
ba
D
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
51
3200.2 (inch)
Monobloc TypeCylindrical shank / long / flood coolant
BoreTypes
Order No.
Information requiredwhen ordering
Workpiece Material
3200.2
3200.2
Bore ToleranceBore Diameter
����� Cylindrical shank similar to DIN 1835����� Good lubrication increases the performance
Series
Solid Reamers
d
cL
ba
D
Din
Dmm
Lin
No. offlutes
5.118
5.118
5.118
6.299
7.087
7.874
8.268
4
4
6
6
6
6
6
ain
bin
cin
.394
.394
.394
.394
.394
.394
.394
3.346
3.346
3.346
4.528
5.118
5.512
5.906
1.772
1.772
1.772
1.772
1.969
2.362
2.362
din
.500
.500
.500
.500
.625
.750
1.000
R R R R C R R R
R = Recommended bore typesC = Consult with Applications Engineering Department
5.60 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 15.89
15.90 - 18.89
18.90 - 25.89
25.90 - 32.59
.2205 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .6256
.6257 - .7437
.7438 - 1.0193
1.0194 - 1.2831
52
A KOMET COMPANY
c
R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
Solid Reamers
525 Z (metric)
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply
Monobloc TypeCylindrical shank / short / inner coolant
BoreTypes
525 ZInformation requiredwhen ordering
Workpiece MaterialBore ToleranceBore Diameter
D
ab
L
d
Order No.D
mmDin
525 Z
Lmm
No. offlutes
85
85
95
95
100
120
135
4
4
6
6
6
6
6
amm
bmm
cmm
10
10
10
10
10
10
10
40
40
50
50
50
60
75
45
45
45
45
50
60
60
dmm
12
12
12
12
16
20
25
Series
.2205 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .6256
.6257 - .7437
.7438 - 1.0193
1.0194 - 1.2831
5.60 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 15.89
15.90 - 18.89
18.90 - 25.89
25.90 - 32.59
53
R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
525.20 (inch)
Monobloc TypeCylindrical shank / short / inner coolant
BoreTypes
Information requiredwhen ordering
Workpiece Material
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply
525.20
Bore ToleranceBore Diameter
Solid Reamers
Order No.
525.20
Series
Din
Dmm
Lin
No. offlutes
3.347
3.347
3.740
3.740
3.937
4.724
5.315
4
4
6
6
6
6
6
ain
bin
cin
.394
.394
.394
.394
.394
.394
.394
1.575
1.575
1.969
1.969
1.969
2.362
2.953
1.772
1.772
1.772
1.772
1.969
2.362
2.362
din
.500
.500
.500
.500
.625
.750
1.000
5.60 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 15.89
15.90 - 18.89
18.90 - 25.89
25.90 - 32.59
.2205 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .6256
.6257 - .7437
.7438 - 1.0193
1.0194 - 1.2831
c
D
ab
L
d
54
A KOMET COMPANYSolid Reamers
520 Z (metric)
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply
Monobloc TypeCylindrical shank / long / inner coolant
BoreTypes
Order No.D
mm
Information requiredwhen ordering
Workpiece Material
520 Z
520 Z
Lmm
No. offlutes
130
130
130
160
180
200
210
4
4
6
6
6
6
6
amm
bmm
cmm
10
10
10
10
10
10
10
85
85
85
115
130
140
150
45
45
45
45
50
60
60
dmm
12
12
12
12
16
20
25
Din
Bore ToleranceBore Diameter
Series
c
d
b
L
D
a
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
.2205 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .6256
.6257 - .7437
.7438 - 1.0193
1.0194 - 1.2831
5.60 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 15.89
15.90 - 18.89
18.90 - 25.89
25.90 - 32.59
55
520.20 (inch)
Monobloc TypeCylindrical shank / long / inner coolant
BoreTypes
Order No.
Information requiredwhen ordering
Workpiece Material
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply
520.20
520.20
Bore ToleranceBore Diameter
Series
Solid Reamers
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
Din
Lin
No. offlutes
5.118
5.118
5.118
6.299
7.087
7.874
8.268
4
4
6
6
6
6
6
ain
bin
cin
.394
.394
.394
.394
.394
.394
.394
3.346
3.346
3.346
4.528
5.118
5.512
5.906
1.772
1.772
1.772
1.772
1.969
2.362
2.362
din
.500
.500
.500
.500
.625
.750
1.000
Dmm
c
d
b
L
D
a
.2205 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .6256
.6257 - .7437
.7438 - 1.0193
1.0194 - 1.2831
5.60 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 15.89
15.90 - 18.89
18.90 - 25.89
25.90 - 32.59
56
A KOMET COMPANYSolid Reamers
521 Z (metric)
����� Cylindrical shank similar to DIN 1835����� Hardened guide section����� Guide diameter = ØD����� Inner coolant supply
Monobloc TypeCylindrical shank / with guide / inner coolant
BoreTypes
Order No.D
mmDin
Information requiredwhen ordering
Workpiece Material
-.0006" (-.015mm)-.0004" (-.010mm)
521 Z
521 Z
Lmm
No. offlutes
130
130
130
160
180
200
210
4
4
6
6
6
6
6
amm
bmm
cmm
10
10
10
10
10
10
10
85
85
85
115
130
140
150
45
45
45
45
50
60
60
dmm
12
12
12
12
16
20
25
Bore ToleranceBore Diameter
b
L
d
c
a
D
Series
C R R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
5.60 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 15.89
15.90 - 18.89
18.90 - 25.89
25.90 - 32.59
.2205 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .6256
.6257 - .7437
.7438 - 1.0193
1.0194 - 1.2831
R
57
521.20 (inch)
Monobloc TypeCylindrical shank / with guide / inner coolant
BoreTypes
Order No.
Information requiredwhen ordering
Workpiece Material
����� Cylindrical shank similar to DIN 1835����� Hardened guide section����� Guide diameter = ØD����� Inner coolant supply
521.20
521.20
-.0006" (-.015mm)-.0004" (-.010mm)
Bore ToleranceBore Diameter
Series
Solid Reamers
C R R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
Din
Dmm
Lin
No. offlutes
5.118
5.118
5.118
6.299
7.087
7.874
8.268
4
4
6
6
6
6
6
ain
bin
cin
.394
.394
.394
.394
.394
.394
.394
3.346
3.346
3.346
4.528
5.118
5.512
5.906
1.772
1.772
1.772
1.772
1.969
2.362
2.362
din
.500
.500
.500
.500
.625
.750
1.000
b
L
d
c
a
D
5.60 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 15.89
15.90 - 18.89
18.90 - 25.89
25.90 - 32.59
.2205 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .6256
.6257 - .7437
.7438 - 1.0193
1.0194 - 1.2831
R
58
A KOMET COMPANY
340.20 (carbide)
Rapid Set HeadsLeft hand flute
BoreTypes
Information requiredwhen ordering
Workpiece Material
����� Simple handling, short change over time, high production safety����� Rapid Set Head Solid, with carbide cutting edges����� Can be mounted on all Rapid Set tool arbors
Dmm
9.60 - 10.80
10.81 - 12.59
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
Din
.3780 - .4252
.4253 - .4957
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
ain
.354
.354
.433
.433
.433
.433
.512
.630
.728
.728
Lin
xin
.059
.059
.059
.059
.059
.059
.059
.059
.079
.079
No. offlutes
4
4
4
4
6
6
6
6
6
6
Order No.
340.20
340.20
Solid Reamers
D
L
ax
Bore ToleranceBore Diameter
Series
1.130
1.130
1.287
1.287
1.378
1.378
1.693
1.811
2.362
2.362
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
59
Rapid Set HeadsStraight flute
BoreTypes
Information requiredwhen ordering
Workpiece Material
340.21 (carbide)
����� Simple handling, short change over time, high production safety����� Rapid Set Head Solid, with carbide cutting edges����� Can be mounted on all Rapid Set tool arbors
Dmm
Din
ain
.520
.539
.531
.551
.551
.638
.736
.748
.728
.728
Lin
xin
.059
.059
.059
.059
.059
.059
.059
.059
.079
.079
No. offlutes
4
4
4
6
6
6
6
6
6
6
Order No.
340.21
340.21
D
ax
L
Bore ToleranceBore Diameter
Series
1.295
1.315
1.386
1.406
1.496
1.583
1.917
1.929
2.362
2.362
Solid Reamers
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
9.60 - 10.80
10.81 - 12.59
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.3780 - .4252
.4253 - .4957
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
60
A KOMET COMPANY
340.22 (Carbide)
Rapid Set HeadsRight hand flute
Information requiredwhen ordering
Workpiece Material
����� Simple handling, short change over time, high production safety����� Rapid Set Head Solid, with carbide cutting edges����� Can be mounted on all Rapid Set tool arbors
Dmm
Din
ain
.520
.539
.531
.551
.551
.638
.736
.748
.728
.728
Lin
xin
.059
.059
.059
.059
.059
.059
.059
.059
.079
.079
No. offlutes
4
4
4
6
6
6
6
6
6
6
Order No.
340.22
340.22
Bore ToleranceBore Diameter
Series
1.295
1.315
1.386
1.406
1.496
1.575
1.917
1.929
2.362
2.362
Solid Reamers
D
L
ax
BoreTypes
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
9.60 - 10.80
10.81 - 12.59
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.3780 - .4252
.4253 - .4957
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
61
340.70 (TiN)
Rapid Set HeadsLeft hand flute
Information requiredwhen ordering
Workpiece Material
����� Simple handling, short change over time, high production safety����� Fewer tool changes because of higher tool life����� Rapid Set Head Solid, TiN-coated����� Can be mounted on all Rapid Set tool arbors
Dmm
Din
ain
.354
.354
.433
.433
.433
.433
.512
.630
.728
.728
Lin
xin
.059
.059
.059
.059
.059
.059
.059
.059
.079
.079
No. offlutes
4
4
4
4
6
6
6
6
6
6
Order No.
340.70
340.70
Bore ToleranceBore Diameter
Series
1.130
1.130
1.287
1.287
1.378
1.378
1.693
1.811
2.362
2.362
Solid Reamers
D
ax
L
BoreTypes
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
9.60 - 10.80
10.81 - 12.59
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.3780 - .4252
.4253 - .4957
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
62
A KOMET COMPANY
Rapid Set HeadsStraight flute
Information requiredwhen ordering
Workpiece Material
340.71 (TiN)
����� Simple handling, short change over time, high production safety����� Fewer tool changes because of higher tool life����� Rapid Set Head Solid, TiN-coated����� Can be mounted on all Rapid Set tool arbors
Dmm
Din
ain
.520
.539
.531
.551
.551
.638
.736
.748
.728
.728
Lin
xin
.059
.059
.059
.059
.059
.059
.059
.059
.079
.079
No. offlutes
4
4
4
6
6
6
6
6
6
6
Order No.
340.71
340.71
Solid Reamers
Bore ToleranceBore Diameter
Series
1.295
1.315
1.386
1.406
1.496
1.583
1.917
1.929
2.362
2.362
D
L
ax
9.60 - 10.80
10.81 - 12.59
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.3780 - .4252
.4253 - .4957
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
BoreTypes
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
63
340.72 (TiN)
Rapid Set HeadsRight hand flute
Information requiredwhen ordering
Workpiece Material
����� Simple handling, short change over time, high production safety����� Fewer tool changes because of higher tool life����� Rapid Set Head Solid, TiN-coated����� Can be mounted on all Rapid Set tool arbors
Dmm
Din
ain
.520
.539
.531
.551
.551
.638
.736
.748
.728
.728
Lin
xin
.059
.059
.059
.059
.059
.059
.059
.059
.079
.079
No. offlutes
4
4
4
4
6
6
6
6
6
6
Order No.
340.72
340.72
Bore ToleranceBore Diameter
Series
1.295
1.315
1.386
1.406
1.496
1.575
1.917
1.929
2.362
2.362
Solid Reamers
D
ax
L
9.60 - 10.80
10.81 - 12.59
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.3780 - .4252
.4253 - .4957
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
BoreTypes
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
64
A KOMET COMPANYSolid Reamers
540.02
Dihart® Adjustable Holder (DAH) Arborfor Rapid Set Heads, short version
����� For DAH adaptors, patentDihart®
����� Inner coolant supply
Order No.D
mmDin
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
540.02.001
540.02.002
540.02.003
540.02.003
540.02.004
540.02.005
540.02.006
540.02.007
cin
.709
.709
.709
.709
.709
.709
.709
.709
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
US Patent No. 4776734
Lin
ain
bin
Lin
ain
bin
3.622
3.622
4.409
4.409
5.197
5.315
5.984
5.984
.433
.433
.433
.433
.512
.630
.728
.728
2.913
2.913
3.701
3.701
4.488
4.606
5.276
5.276
3.720
3.740
4.528
4.614
5.421
5.433
5.984
5.984
.531
.551
.551
.638
.736
.748
.728
.728
3.012
3.031
3.819
3.906
4.713
4.724
5.276
5.276
D
DA
H
cb
a
L
340.20pg. 58
340.70pg. 61 L.H.
a
a
a
straight
R.H.
Series
Delivery:Adjustable holder arbor complete withthreaded pin, pullback sleeve, pin, lessRapid Set Head.
*For replacement parts see page 73
340.22pg. 60
340.72pg. 63
340.21pg. 59
340.71pg. 62
DAH sizemm (inch)
65
540.07
Dihart® Adjustable Holder (DAH) Arborfor Rapid Set Heads, long version
����� For DAH adaptors, patentDihart®
����� Inner coolant supply
Order No.D
mmDin
540.07.001
540.07.002
540.07.003
540.07.003
540.07.004
540.07.005
540.07.006
540.07.007
US Patent No. 4776734
Lin
ain
bin
Lin
ain
bin
5.079
5.472
6.260
6.260
7.047
7.165
8.760
9.449
.433
.433
.433
.433
.512
.630
.728
.728
4.370
4.764
5.551
5.551
6.339
6.457
8.051
8.740
5.177
5.591
6.378
6.465
7.272
7.283
8.760
9.449
.531
.551
.551
.638
.736
.748
.728
.728
4.469
4.882
5.669
5.756
6.563
6.575
8.051
8.740
b
L
DA
H
a
D
c
a
a
a
straight
R.H.
L.H.
Series
cin
.709
.709
.709
.709
.709
.709
.709
.709
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
DAH sizemm (inch)
Delivery:Adjustable holder arbor complete withthreaded pin, pullback sleeve, pin, lessRapid Set Head.
*For replacement parts see page 73
340.22pg. 60
340.72pg. 63
340.21pg. 59
340.71pg. 62340.20
pg. 58
340.70pg. 61
Solid Reamers
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
A KOMET COMPANY
66
Solid Reamers
540.66 (metric)
Cylindrical Shank Arborfor Rapid Set Heads, short version
Series
d
c ba
D
Order No.D
mmDin
9.60 - 10.80
10.81 - 12.59
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.3780 - .4252
.4253 - .4957
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
540.66.000
540.66.000
540.66.001
540.66.002
540.66.003
540.66.003
540.66.004
540.66.005
540.66.006
540.66.007
dmm
45
45
45
50
50
50
60
60
80
80
12
12
16
20
20
20
25
25
32
32
cmm
93
93
105
110
130
130
160
163
185.5
190
9
9
11
11
11
11
13
16
18.5
18.5
48
48
60
60
80
80
100
103
105.5
110
97.2
97.7
107.5
113
133
135.2
165.7
166
185.5
190
13.2
13.7
13.5
14
14
16.2
18.7
19
18.5
18.5
52.2
52.7
62.5
63
83
85.2
105.7
106
105.5
110
Lmm
amm
bmm
Lmm
amm
bmm
����� Cylindrical shank similarto DIN 1835
����� Inner coolant supply
Delivery:Cylindrical shank arbor complete withthreaded pin, pullback sleeve, pin,orpullback rod, less Rapid Set Head.
*For replacement parts see page 72
340.20pg. 58
340.70pg. 61
340.22pg. 60
340.72pg. 63
340.21pg. 59
340.71pg. 62
a
a
straight
R.H.
a
L.H.
L
67
540.56 (inch)
Cylindrical Shank Arborfor Rapid Set Heads, short version
Series
Solid Reamers
d
c ba
D
L
Order No.D
mmDin
540.56.001
540.56.001
540.56.002
540.56.003
540.56.004
540.56.004
540.56.005
540.56.006
540.56.007
540.56.008
����� Cylindrical shank similarto DIN 1835
����� Inner coolant supply
din
1.772
1.772
1.772
1.969
1.969
1.969
2.362
2.362
3.150
3.150
.500
.500
.625
.625
.750
.750
1.000
1.000
1.500
1.500
cin
Delivery:Cylindrical shank arbor complete withthreaded pin, pullback sleeve, pin,orpullback rod, less Rapid Set Head.
*For replacement parts see page 72
3.662
3.662
4.134
4.331
5.118
5.118
6.299
6.417
7.303
7.480
.354
.354
.433
.433
.433
.433
.512
.630
.728
.728
1.890
1.890
2.362
2.362
3.150
3.150
3.937
4.055
4.154
4.331
3.827
3.847
4.233
4.449
5.236
5.323
6.524
6.535
7.303
7.480
.520
.539
.531
.551
.551
.638
.736
.748
.728
.728
2.055
2.075
2.461
2.480
3.268
3.354
4.161
4.173
4.154
4.331
Lin
ain
bin
Lin
ain
bin
340.20pg. 58
340.70pg. 61
340.22pg. 60
340.72pg. 63
340.21pg. 59
340.71pg. 62
a
a
straight
R.H.
a
L.H.
9.60 - 10.80
10.81 - 12.59
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.3780 - .4252
.4253 - .4957
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
A KOMET COMPANY
68
Solid Reamers
540.36 (metric)
Cylindrical Shank Arborfor Rapid Set Heads, long version
Order No.D
mm
540.36.000
540.36.000
540.36.001
540.36.002
540.36.003
540.36.003
540.36.004
540.36.005
540.36.006
540.36.007
����� Cylindrical shank similarto DIN 1835
����� Inner coolant supply
45
45
45
50
50
50
60
60
80
80
cmm
dmm
12
12
16
20
20
20
25
25
32
32
Din
Delivery:Cylindrical shank arbor complete withthreaded pin, pullback sleeve, pin,orpullback rod, less Rapid Set Head.
*For replacement parts see page 72
156
156
156
171
191
191
221
224
284.5
290
9
9
11
11
11
11
13
16
18.5
18.5
111
111
111
121
141
141
161
164
204.5
210
160.2
160.7
158.5
174
194
196.2
226.7
227
284.5
290
13.2
13.7
13.5
14
14
16.2
18.7
19
18.5
18.5
115.2
115.7
113.5
124
144
146.2
166.7
167
204.5
210
Lmm
amm
bmm
Lmm
amm
bmm
D
c
L
ba
d
Series
340.20pg. 58
340.70pg. 61
340.22pg. 60
340.72pg. 63
340.21pg. 59
340.71pg. 62
a
a
straight
R.H.
a
L.H.
9.60 - 10.80
10.81 - 12.59
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.3780 - .4252
.4253 - .4957
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
69
540.13 (inch)
Cylindrical Shank Arborfor Rapid Set Heads, long version
Order No.D
mm
540.13.001
540.13.001
540.13.002
540.13.003
540.13.004
540.13.004
540.13.005
540.13.006
540.13.007
540.13.008
����� Cylindrical shank similarto DIN 1835
����� Inner coolant supply
din
1.772
1.772
1.772
1.969
1.969
1.969
2.362
2.362
3.150
3.150
.500
.500
.625
.625
.750
.750
1.000
1.000
1.500
1.500
cin
Din
Delivery:Cylindrical shank arbor complete withthreaded pin, pullback sleeve, pin,orpullback rod, less Rapid Set Head.
*For replacement parts see page 72
6.142
6.142
6.142
6.732
7.520
7.520
8.701
8.819
11.201
11.417
.354
.354
.433
.433
.433
.433
.512
.630
.728
.728
4.370
4.370
4.370
4.764
5.551
5.551
6.339
6.457
8.051
8.268
6.307
6.327
6.241
6.850
7.638
7.724
8.925
8.937
11.201
11.417
.520
.539
.531
.551
.551
.638
.736
.748
.728
.728
4.535
4.555
4.469
4.882
5.669
5.756
6.563
6.575
8.051
8.268
Lin
ain
bin
Lin
ain
bin
Series
Solid Reamers
340.20pg. 58
340.70pg. 61
340.22pg. 60
340.72pg. 63
340.21pg. 59
340.71pg. 62
a
a
straight
R.H.
a
L.H.
D
c
L
ba
d
9.60 - 10.80
10.81 - 12.59
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.3780 - .4252
.4253 - .4957
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
70
A KOMET COMPANYSolid Reamers
540.48
ABS® Arborfor Rapid Set Heads
Order No.
540.48.001
540.48.002
540.48.003
540.48.003
540.48.004
540.48.005
540.48.006
540.48.007
Dmm
12.60 - 15.59
15.60 - 18.59
18.60 - 21.30
21.31 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
.4958 - .6138
.6139 - .7319
.7320 - .8386
.8387 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9961
1.9962 - 2.3622
ABS
40
40
40
40
40
40
40
50
����� ABS® connection����� Inner coolant supply
Din
Delivery:ABS® arbor complete with ABS hardware,threaded pin, pullback sleeve, pin, less RapidSet Head.
*For replacement parts see page 73 For ABS® replacement parts see page 139
L1in
ain
bin
Lin
L1in
ain
bin
3.543
3.937
3.937
3.937
4.724
4.843
5.492
6.102
2.520
2.913
2.913
2.913
3.701
3.819
4.469
4.882
.433
.433
.433
.433
.512
.630
.728
.728
1.969
2.362
2.362
2.362
3.150
3.268
3.917
4.331
3.642
4.055
4.055
4.142
4.949
4.961
5.492
6.102
2.618
3.031
3.031
3.118
3.925
3.937
4.469
4.882
.531
.551
.551
.638
.736
.748
.728
.728
2.067
2.480
2.480
2.567
3.374
3.386
3.917
4.331
Lin
a
a
straight
R.H.
a
L.H. 340.22pg. 60
340.72pg. 63
340.21pg.59
340.71pg. 62340.20
pg. 58
340.70pg. 61
D
AB
S
L1
a
L
b
Series
US Patent No. 4976574
71
Measurement of Cutting Diameter
The diameter of the reamer can be checked with anycommercially available micrometer. Measurement will beacross the two 180° spaced cutting-blades. These cuttingblades are marked with drive pins or a punch mark. It isimportant that the diameter is measured at the front near thebevel lead and not on the back taper of the cutting edge.
PCD tipped reamers require non-contact measuring devices.
Solid Reamers
180°
72
A KOMET COMPANYSolid ReamersReplacement Parts for Rapid Set Arbors
For 540.13 / 540.36540.56 / 540.66
DIA. 0.4958 in. - 2.3622 in.DIA. 12.60 mm - 60.00 mm
.4958 - .6138
.6139 - .7319
.7320 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9963
1.9964 - 2.3622
12.60 - 15.59
15.60 - 18.59
18.60 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
DIA.in
DIA.mm
340.35.001
340.35.002
340.35.003
340.35.004
340.35.004
340.35.005
340.35.005
340.15.001
340.15.002
340.15.003
340.15.004
340.15.004
340.15.005
340.15.005
340.33.001
340.33.002
340.33.003
340.33.004
340.33.004
340.33.005
340.33.005
Key
1
ThreadedPin *
3
PullbackSleeve
4
540.03.001
540.03.002
540.03.003
540.03.004
540.03.004
540.03.005
540.03.005
PinDIN 913
5
340.06.008
340.06.009
340.06.010
340.06.011
340.06.011
340.06.012
340.06.012
DrivePin2
DIA.in
DIA.mm
.3780 - .4957 9.60 - 12.59
For 540.13 / 540.36540.56 / 540.66
DIA. 0.3780 in. - 0.4957 in.DIA. 9.60 mm - 12.59 mm
PullbackRod
2
PullbackRod
1
540.04.001 540.04.002
12345
1
2
540.56 / 540.66
540.13 / 540.36
540.56 / 540.66
540.13 / 540.36
*Note: Threaded pins with coolant thru are available upon request
73
Replacement Parts for Rapid Set Arbors
For 540.02 / 540.07
.4958 - .6138
.6139 - .7319
.7320 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9963
1.9964 - 2.3622
12.60 - 15.59
15.60 - 18.59
18.60 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
DIA.in
DIA.mm
340.35.001
340.35.002
340.35.003
340.35.004
340.35.004
340.35.005
340.35.005
340.15.001
340.15.002
340.15.003
340.15.004
340.15.004
340.15.005
340.15.005
340.33.001
340.33.002
340.33.003
340.33.004
340.33.004
340.33.005
340.33.005
Key
1
ThreadedPin*
3
PullbackSleeve
4
DIA. 0.4958 in. - 2.3622 in.DIA. 12.60 mm - 60.00 mm
540.03.001
540.03.002
540.03.003
540.03.004
540.03.004
540.03.005
540.03.005
PinDIN 913
5
For 540.48 DIA. 0.4958 in. - 2.3622 in.DIA. 12.60 mm - 60.00 mm
.4958 - .6138
.6139 - .7319
.7320 - .9449
.9450 - 1.1850
1.1851 - 1.5748
1.5749 - 1.9963
1.9964 - 2.3622
12.60 - 15.59
15.60 - 18.59
18.60 - 24.00
24.01 - 30.10
30.11 - 40.00
40.01 - 50.70
50.71 - 60.00
DIA.in
DIA.mm
340.35.001
340.35.002
340.35.003
340.35.004
340.35.004
340.35.005
340.35.005
340.15.001
340.15.002
340.15.003
340.15.004
340.15.004
340.15.005
340.15.005
340.33.001
340.33.002
340.33.003
340.33.004
340.33.004
340.33.005
340.33.005
Key
1
ThreadedPin*
3
PullbackSleeve
4
540.03.001
540.03.002
540.03.003
540.03.004
540.03.004
540.03.005
540.03.005
PinDIN 913
5
N0017670
N0017670
N0017670
N0017670
N0017670
N0017670
N0017680
ABSSpare
Kit
340.06.008
340.06.009
340.06.010
340.06.011
340.06.011
340.06.012
340.06.012
DrivePin2
340.06.008
340.06.009
340.06.010
340.06.011
340.06.011
340.06.012
340.06.012
DrivePin2
12345
12345
540.02 / 540.07
540.48
Solid Reamers
*Note: Threaded pins with coolant thru are available upon request
*Note: Threaded pins with coolant thru are available upon request
74
A KOMET COMPANYSolid ReamersInspection and assembly of solid reamerswith Rapid Set Heads
1. MeasurementThe diameter of the reamer can be checkedwith any commercially available micrometer.The measurement to be across the two 180°spaced cutting-blades. These cutting bladesare marked either with a drive pin or cam. It isimportant that the diameter is measured at thefront near the bevel lead and not on the back-taper of the cutting edge.
2. Disassembly- Unscrew the pull back rod 1½ turns with
the hexagonal key (left-hand thread).- Loosen the Rapid Set Head through slight
tapping on the screw end.- Unscrew the pull back rod from the holder
3. Assembly- Lubricate the taper of the Rapid Set Head
with copper grease.- Place the reaming head on the holder. It is
important that the drive dogs of Rapid SetHead butting against the slots in the hold-ers as shown above.
- Introduce the pull back rod through theholder into the Rapid Set Head and tighten.
For 540.13, 540.36,540.56, 540.66 Arbors
DIA. 0.3780 in. - 0.4957 in.DIA. 9.60 mm - 12.59 mm
Arbors
540.56 / 540.66
540.13 / 540.36Pullback Rod
Butting
Contact surface
75
For 540.13, 540.36, 540.56, 540.66540.02, 540.07, and 540.48 Arbors
1. MeasurementThe diameter of the reamer can be checkedwith any commercially available micrometer.The measurement to be across the two 180°spaced cutting-blades. These cutting bladesare marked either with a drive pin or cam. It isimportant that the diameter is measured at thefront near the bevel lead and not on the back-taper of the cutting edge.
2. Disassembly- Unscrew the Rapid Set Head from the
holder with the special key (left-handthread)
- Remove the threaded pin from the RapidSet Head.
3. Assembly- Lubricate the threaded pin with copper
grease and screw it 1½ revolutions into theRapid Set Head (left-hand thread).
- Also grease the taper of the reaming head.- Place the Rapid Set Head with the mounted
threaded pin into the holder. It is important,that the drive dogs of Rapid Set Heads arebutting against slots in holders as shown onpage 74.
- Fasten the reaming head with the specialkey. After one turn of the key, the threadedpin must have engaged in the holder thread.At the same time, avoid turning the RapidSet Head.
DIA. 0.4958 in. - 2.3622 in.DIA. 12.60 mm - 60.00 mm
Inspection and assembly of solid reamerswith Rapid Set Heads
Solid Reamers
Arbors
540.02
540.07
540.48
ThreadedPin Key
540.56 / 540.66
540.13 / 540.36
Diametermm (in)
Torque(ft lbs)
12.60 - 15.59 (.496 - .614)
15.60 - 18.59 (.615 - .732)
18.60 - 24.00 (.733 - .945)
24.01 - 40.00 (.946 - 1.575)
40.01 - 60.00 (1.576 - 2.362)
0.5 - 0.7
0.8 - 1.0
1.3 - 1.7
2.2 - 2.8
3.8 - 4.9
Torque
76
A KOMET COMPANYExpandable ReamersExpandable ReamersExpandable ReamersExpandable ReamersExpandable Reamers
3650 Z (metric)3650 Z (metric)3650 Z (metric)3650 Z (metric)3650 Z (metric)
����� Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835����� Good lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performance����� Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)
Monobloc TMonobloc TMonobloc TMonobloc TMonobloc TypeypeypeypeypeCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolant
BoreTypes
3650 Z3650 Z3650 Z3650 Z3650 ZInformation requiredwhen ordering
Workpiece Material
US Patent No. 4705435
Bore ToleranceBore Diameter
Series
Order No.D
mmDin
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
3650 Z
dmm
121212121212121212121616162020202020202025252525
101010101010101010101010101010101010101010101010
404040505050505050505050506060606060606075757575
454545454545454545455050506060606060606060606060
3.423.974.525.125.776.327.027.538.128.729.329.92
10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20
0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1
No. offlutes
444666666666666666666666
amm
bmm
cmm
emm
fmm
R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
f
d
c b
a
De
77
BoreTypes
Information requiredwhen ordering
Workpiece Material
3650.23650.23650.23650.23650.2
3650.2 (inch)3650.2 (inch)3650.2 (inch)3650.2 (inch)3650.2 (inch)
����� Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835����� Good lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performance����� Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)
Monobloc TMonobloc TMonobloc TMonobloc TMonobloc TypeypeypeypeypeCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolant
US Patent No. 4705435
f
Bore ToleranceBore Diameter
Series
Order No.
3650.2
Expandable ReamersExpandable ReamersExpandable ReamersExpandable ReamersExpandable Reamers
R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
d
c b
a
De
Din
Dmm
din
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.7501.0001.0001.0001.000
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
1.5751.5751.5751.9691.9691.9691.9691.9691.9691.9691.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.9532.9532.9532.953
1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362
.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
No. offlutes
444666666666666666666666
ain
bin
cin
ein
fin
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
78
A KOMET COMPANYExpandable Reamers
3600 Z (metric)
����� Cylindrical shank similar to DIN 1835����� Good lubrication increases the performance����� Suitable for blind holes (coolant through screw may be required)
Monobloc TypeCylindrical shank / long / flood coolant
BoreTypes
3600 ZInformation requiredwhen ordering
Workpiece Material
US Patent No. 4705435
Bore ToleranceBore Diameter
Series
Order No.D
mm
3600 Z
dmm
121212121212121212121616162020202020202025252525
101010101010101010101010101010101010101010101010
85858585
115115115115115115130130130140140140140140140140150150150150
454545454545454545455050506060606060606060606060
3.423.974.525.125.776.327.027.538.128.729.329.92
10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20
0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1
No. offlutes
444666666666666666666666
amm
bmm
cmm
emm
fmm
Din
d
c b
a
f
e D
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
79
BoreTypes
Information requiredwhen ordering
Workpiece Material
3600.2
3600.2 (inch)
����� Cylindrical shank similar to DIN 1835����� Good lubrication increases the performance����� Suitable for blind holes (coolant through screw may be required)
Monobloc TypeCylindrical shank / long / flood coolant
3600.2
US Patent No. 4705435
Bore ToleranceBore Diameter
Series
Order No.
d
c b
a
f
e D
Expandable Reamers
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
Din
din
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.7501.0001.0001.0001.000
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
3.3463.3463.3463.3464.5284.5284.5284.5284.5284.5285.1185.1185.1185.5125.5125.5125.5125.5125.5125.5125.9065.9065.9065.906
1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362
.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
No. offlutes
444666666666666666666666
ain
bin
cin
ein
fin
Dmm
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
80
A KOMET COMPANY
R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
Expandable Reamers
565 Z (metric)
Monobloc TypeCylindrical shank / short / inner coolant
BoreTypes
Order No.D
mmDin
565 ZInformation requiredwhen ordering
Workpiece Material
565 Z
dmm
121212121212121212121616162020202020202025252525
101010101010101010101010101010101010101010101010
404040505050505050505050506060606060606075757575
454545454545454545455050506060606060606060606060
3.423.974.525.125.776.327.027.538.128.729.329.92
10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20
0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1
No. offlutes
444666666666666666666666
amm
bmm
cmm
emm
fmm
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply����� Suitable for blind holes (coolant through screw may be required)
US Patent No. 4705435
da
c
e D
b f
Bore ToleranceBore Diameter
Series
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
81
R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
Monobloc TypeCylindrical shank / short / inner coolant
US Patent No. 4705435
BoreTypes
Information requiredwhen ordering
Workpiece Material
565.20 (inch)
Monobloc TypeCylindrical shank / short / inner coolant
Order No.
565.20
565.20
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply����� Suitable for blind holes (coolant through screw may be required)
d
a
c
D
b f
Bore ToleranceBore Diameter
Series
e
Expandable Reamers
Din
Dmm
din
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.7501.0001.0001.0001.000
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
1.5751.5751.5751.9691.9691.9691.9691.9691.9691.9691.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.9532.9532.9532.953
1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362
.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
No. offlutes
444666666666666666666666
ain
bin
cin
ein
fin
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
82
A KOMET COMPANY
R C R R
R = Recommended bore typesC = Consult with Applications Engineering Department
Expandable ReamersUS Patent No. 4705435
565.55 DST (metric)
BoreTypes
Order No.D
mmDin
565.55Information requiredwhen ordering
Workpiece Material
565.55
dmm
121212121212121212121616162020202020202025252525
101010101010101010101010101010101010101010101010
404040505050505050505050506060606060606075757575
454545454545454545455050506060606060606060606060
3.423.974.525.125.776.327.027.538.128.729.329.92
10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20
0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1
No. offlutes
444666666666666666666666
amm
bmm
cmm
emm
fmm
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply����� Suitable for blind holes (coolant through screw may be required)����� New cutting material DST for highest productivity
da
c
e D
b f
Bore ToleranceBore Diameter
Series
Monobloc TypeCylindrical shank / short / inner coolant
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
83
R C R R
R = Recommended bore typesC = Consult with Applications Engineering Department
BoreTypes
Information requiredwhen ordering
Workpiece Material
565.25 DST (inch)
Monobloc TypeCylindrical shank / short / inner coolant
Order No.
565.25
565.25
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply����� Suitable for blind holes (coolant through screw may be required)����� New cutting material DST for highest productivity
US Patent No. 4705435
d
a
c
e D
b f
Bore ToleranceBore Diameter
Series
Expandable Reamers
Din
Dmm
din
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
1.5751.5751.5751.9691.9691.9691.9691.9691.9691.9691.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.9532.9532.9532.953
1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362
.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
No. offlutes
444666666666666666666666
ain
bin
cin
ein
fin
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.7501.0001.0001.0001.000
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
84
A KOMET COMPANYExpandable Reamers
560 Z (metric)
Monobloc TypeCylindrical shank / long / inner coolant
BoreTypes
Order No.D
mm
560 ZInformation requiredwhen ordering
Workpiece Material
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply����� Suitable for blind holes (coolant through screw may be required)
560 Z
dmm
121212121212121212121616162020202020202025252525
101010101010101010101010101010101010101010101010
85858585115115115115115115130130130140140140140140140140150150150150
454545454545454545455050506060606060606060606060
3.423.974.525.125.776.327.027.538.128.729.329.92
10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20
0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1
No. offlutes
444666666666666666666666
amm
bmm
cmm
emm
fmm
Din
US Patent No. 4705435
De
a
c
d
b f
Bore ToleranceBore Diameter
Series
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
85
US Patent No. 4705435
BoreTypes
Information requiredwhen ordering
Workpiece Material
560.20 (inch)
Monobloc TypeCylindrical shank / long / inner coolant
Order No.
560.20
560.20
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply����� Suitable for blind holes (coolant through screw may be required)
Bore ToleranceBore Diameter
Series
Expandable Reamers
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
Din
din
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
3.3463.3463.3463.3464.5284.5284.5284.5284.5284.5285.1185.1185.1185.5125.5125.5125.5125.5125.5125.5125.9065.9065.9065.906
1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362
.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
No. offlutes
444666666666666666666666
ain
bin
cin
ein
fin
Dmm
De
a
c
d
b f
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.7501.0001.0001.0001.000
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
86
A KOMET COMPANYExpandable Reamers
560.16 DST (metric)
Monobloc TypeCylindrical shank / long / inner coolant
BoreTypes
Order No.D
mm
560.16Information requiredwhen ordering
Workpiece Material
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply����� Suitable for blind holes (coolant through screw may be required)����� New cutting material DST for highest productivity
560.16
dmm
121212121212121212121616162020202020202025252525
101010101010101010101010101010101010101010101010
85858585115115115115115115130130130140140140140140140140150150150150
454545454545454545455050506060606060606060606060
3.423.974.525.125.776.327.027.538.128.729.329.92
10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20
0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1
No. offlutes
444666666666666666666666
amm
bmm
cmm
emm
fmm
Din
US Patent No. 4705435
De
a
c
d
b f
Bore ToleranceBore Diameter
Series
R R C R R
R = Recommended bore typesC = Consult with Applications Engineering Department
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
87
US Patent No. 4705435
BoreTypes
Information requiredwhen ordering
Workpiece Material
560.25 DST (inch)
Monobloc TypeCylindrical shank / long / inner coolant
Order No.
560.25
560.25
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply����� Suitable for blind holes (coolant through screw may be required)����� New cutting material DST for highest productivity
Bore ToleranceBore Diameter
Series
Expandable Reamers
R R C R R
R = Recommended bore typesC = Consult with Applications Engineering Department
Din
din
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
3.3463.3463.3463.3464.5284.5284.5284.5284.5284.5285.1185.1185.1185.5125.5125.5125.5125.5125.5125.5125.9065.9065.9065.906
1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362
.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
No. offlutes
444666666666666666666666
ain
bin
cin
ein
fin
Dmm
De
a
c
d
b f
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.7501.0001.0001.0001.000
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
88
A KOMET COMPANY
C R R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
Expandable Reamers
561 Z (metric)
Monobloc TypeCylindrical shank / with guide / inner coolant
BoreTypes
Order No.
561 ZInformation requiredwhen ordering
Workpiece Material
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply����� Guide diameter = ØD
561 Z
-.0004" (-.010mm)-.0006" (-.015mm)
US Patent No. 4705435
a
bc
a
d e D
f
Bore ToleranceBore Diameter
Series
Dmm
Din
dmm
121212121212121212121616162020202020202025252525
101010101010101010101010101010101010101010101010
85858585115115115115115115130130130140140140140140140140150150150150
454545454545454545455050506060606060606060606060
3.423.974.525.125.776.327.027.538.128.729.329.92
10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20
0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1
No. offlutes
444666666666666666666666
amm
bmm
cmm
emm
fmm
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
R
89
C R R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
BoreTypes
Information requiredwhen ordering
Workpiece Material
561.20 (inch)
Monobloc TypeCylindrical shank / with guide / inner coolant
Order No.
561.20
561.20
����� Cylindrical shank similar to DIN 1835����� Inner coolant supply����� Guide diameter = ØD
US Patent No. 4705435
a
bc
a
d e
f
D
Bore ToleranceBore Diameter
Series
Expandable Reamers
Din
Dmm
din
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
3.3463.3463.3463.3464.5284.5284.5284.5284.5284.5285.1185.1185.1185.5125.5125.5125.5125.5125.5125.5125.9065.9065.9065.906
1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362
.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
No. offlutes
444666666666666666666666
ain
bin
cin
ein
fin
.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.7501.0001.0001.0001.000
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831
5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59
-.0004" (-.010mm)-.0006" (-.015mm)
R
90
A KOMET COMPANYExpandable Reamers
560.40 / 560.41
Replacement Parts for Monobloc Type Reamers
RegularConicalScrew
560.41.001
560.41.002
560.41.003
560.41.004
560.41.005
560.41.006
560.41.007
560.41.008
560.41.009
560.41.010
560.41.011
560.41.012
560.41.013
560.41.014
560.41.015
560.41.016
560.41.017
560.41.018
560.41.019
560.41.020
560.41.021
560.41.022
560.41.023
560.41.024
ein
.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835
emm
3.42
3.97
4.52
5.12
5.77
6.32
7.02
7.53
8.12
8.72
9.32
9.92
10.52
11.57
12.17
13.17
14.17
14.67
15.17
15.67
16.70
18.20
19.70
21.20
OversizeConicalScrew
560.40.001
560.40.002
560.40.003
560.40.004
560.40.005
560.40.006
560.40.007
560.40.008
560.40.009
560.40.010
560.40.011
560.40.012
560.40.013
560.40.014
560.40.015
560.40.016
560.40.017
560.40.018
560.40.019
560.40.020
560.40.021
560.40.022
560.40.023
560.40.024
ein
.146
.168
.189
.213
.239
.260
.292
.312
.335
.359
.382
.406
.430
.471
.494
.534
.573
.593
.613
.632
.673
.732
.791
.850
emm
3.71
4.26
4.81
5.41
6.06
6.61
7.41
7.92
8.51
9.11
9.71
10.31
10.91
11.96
12.56
13.56
14.56
15.06
15.56
16.06
17.09
18.59
20.09
21.59
Din
.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831
Dmm
5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59
These conical screws can be used forthe following reamers: 3600 Z / 3600.2 560 Z / 560.16
3650.Z / 3650.2 560.20 / 560.25565 Z / 565.55565.20 / 565.25561 Z / 561.20
e D
DIA. 0.2205 in. - 1.2831 in.DIA. 5.60 mm - 32.59 mm
US Patent No. 4705435
91
For 3600 Z, 3600.2, 3650 Z, 3650.2, 561 Z, 561.20560 Z, 560.16, 560.20, 560.25565 Z, 565.20, 565.25, 565.55 Reamers
Inspection, Adjustment, and Assemblyof Expandable Reamers, Monobloc Type
1. MeasurementThe diameter of the reamer can be checked with any commercially available micrometer.The two blades to be measured are 180° opposite and marked with a figure or dot.
2. ExpansionThe conical screw has to be turned (right-hand thread) carefully with a key until therequired diameter is reached. For wear compensation only.
ConicalScrew
Key
DIA. 0.2205 in. - 1.2831 in.DIA. 5.60 mm - 32.59 mm
Expandable Reamers
92
A KOMET COMPANYExpandable Reamers
300.25 (carbide)
Cutting Rings
Information requiredwhen ordering
Workpiece Material
����� Modular cutting ring system which fits Dihart holders����� Replacement of carbide blades and complete regrinding result in highest economy����� Unequal spacing of the cutting teeth means better roundness and cylindricity of the bore����� Increased accuracy and closer tolerances����� Expansion compensates for tool wear
Dmm
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 45.59
45.60 - 79.59
79.60 - 100.59
100.60 - 110.59
110.60 - 300.59
Din
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.7949
1.7950 - 3.1335
3.1336 - 3.9602
3.9603 - 4.3539
4.3540 - 11.8343
11.5
12.0
14.0
16.0
18.5
18.5
18.5
18.5
Order No.
300.25
.453
.472
.551
.630
.728
.728
.728
.728
6
6
6
6
6
8
10
12
amm
ain
No. offlutes
300.25
a
D
Bore ToleranceBore Diameter
Series
BoreTypes
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
93
300.05 (TiN)
Cutting Rings
Information requiredwhen ordering
Workpiece Material
����� Modular cutting ring system which fits Dihart holders����� Replacement of TiN coated blades and complete regrinding result in highest economy����� Unequal spacing of the cutting teeth means better roundness and cylindricity of the bore����� TiN-coated for highest productivity����� Increased accuracy and closer tolerances����� Expansion compensates for tool wear
Dmm
DinOrder No.
amm
ain
No. offlutes
300.05
a
D
Bore ToleranceBore Diameter
Series
Expandable Reamers
BoreTypes
R R C C C R R C
R = Recommended bore typesC = Consult with Applications Engineering Department
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 45.59
45.60 - 79.59
79.60 - 100.59
100.60 - 110.59
110.60 - 300.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.7949
1.7950 - 3.1335
3.1336 - 3.9602
3.9603 - 4.3539
4.3540 - 11.8343
11.5
12.0
14.0
16.0
18.5
18.5
18.5
18.5
300.25
.453
.472
.551
.630
.728
.728
.728
.728
6
6
6
6
6
8
10
12
94
A KOMET COMPANY
R R C R C
R = Recommended bore typesC = Consult with Applications Engineering Department
Expandable Reamers
300.45 (DST)
Cutting Rings
BoreTypes
Information requiredwhen ordering
Workpiece Material
����� Modular cutting ring system which fits Dihart cutting ring holders����� Replacement of DST blades and complete regrinding result in highest economy����� Unequal spacing of the cutting teeth means better roundness and cylindricity of the bore����� New cutting material DST for highest productivity����� Increased accuracy for closer tolerances����� Expansion compensates for tool wear
Dmm
Din
10.8
11.5
13.5
15.5
17.5
17.5
17.5
17.5
Order No.
300.45
.425
.453
.531
.610
.689
.689
.689
.689
6
6
6
6
6
8
10
12
amm
ain
No. offlutes
300.45
Bore ToleranceBore Diameter
Series
D
a
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 45.59
45.60 - 79.59
79.60 - 100.59
100.60 - 110.59
110.60 - 300.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.7949
1.7950 - 3.1335
3.1336 - 3.9602
3.9603 - 4.3539
4.3540 - 11.8343
95
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
507.02
*order separately
e DDA
H
a
bc f
L
L1
D
a
Series
US Patent No. 4776734
����� For expandable cutting rings����� For DAH adaptors, patent Dihart®
����� Inner coolant supply����� For through holes
Delivery:Adjustable holder arbor complete withadjusting nut, conical ring, drive pins, lesscutting ring.
*For replacement parts see page 120
Dihart® Adjustable Holder (DAH) Arborfor Cutting Rings
Expandable Reamers
Lin
4.0944.0944.9215.0395.0395.0795.4135.4135.7485.7485.9065.9066.2206.2206.2206.2206.2206.2207.4027.4027.9137.9137.9137.9137.913
L1in
3.6613.6614.4884.4884.4884.4884.6064.6064.7834.7834.7834.7834.8234.8234.8234.8234.8234.8236.0046.0046.0046.0046.0046.0046.004
bin
cin
.709
.709
.709
.709
.709
.709
.709
.7091.0041.0041.0041.0041.0041.0041.0041.0041.0041.004.6299.6299.6299.6299.6299.6299.6299
ein
.453
.453
.591
.862
.8621.0001.1931.1931.5751.5752.2132.2132.8903.5593.5593.5593.5593.559
D-min.0.472
D-min.0.472
D-min.0.551
D-min.0.551
D-min.0.551
D-min.0.551
D-min.0.551
fin
.433
.433
.433
.551
.551
.591
.807
.807
.965
.9651.1221.1221.3981.3981.3981.3981.3981.3981.3981.3981.9091.9091.9091.9091.909
2.9532.9533.7803.7803.7803.7803.7803.7803.6813.7803.7803.7803.8193.8193.8193.8193.8193.8195.3745.3745.3745.3745.3745.3745.374
507.02.001507.02.002507.02.003507.02.004507.02.037507.02.005507.02.006507.02.007507.02.008507.02.009507.02.010507.02.011507.02.012507.02.013507.02.014507.02.015507.02.016507.02.017507.02.018507.02.019507.02.020507.02.021507.02.022507.02.023507.02.024
Order No.D
mm
17.60 - 21.5921.60 - 25.5925.60 - 32.5932.60 - 36.5936.60 - 40.5940.60 - 45.5945.60 - 50.5950.60 - 60.5960.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59100.60 - 110.59110.60 - 115.59115.60 - 120.59120.60 - 125.59125.60 - 132.59132.60 - 139.59139.60 - 145.59145.60 - 155.59155.60 - 165.59165.60 - 175.59175.60 - 185.59185.60 - 195.59195.60 - 200.59
Din
.6929 - .8500
.8501 - 1.00751.0076 - 1.28311.2832 - 1.44061.4407 - 1.59801.5981 - 1.79491.7950 - 1.99171.9918 - 2.38542.3855 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.96023.9603 - 4.35394.3540 - 4.55084.5509 - 4.74764.7477 - 4.94454.9446 - 5.22015.2202 - 5.49575.4958 - 5.73195.7320 - 6.12566.1257 - 6.51936.5194 - 6.91306.9131 - 7.30677.3068 - 7.70047.7005 - 7.8972
No. offlutes
666666666688
10121212121212121212121212
DAH sizemm (inch)
81 (3.189)81 (3.189)81 (3.189)81 (3.189)81 (3.189)81 (3.189)81 (3.189)81 (3.189)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)
96
A KOMET COMPANYExpandable Reamers
517.76
Dihart® Adjustable Holder (DAH) Arborfor Cutting Rings
Series
e D
L1
DA
H
afb
L
c
����� For expandable cutting rings����� For DAH adaptors, patent Dihart®
����� Inner coolant supply (blade style)����� For blind holes
Delivery:Adjustable holder arbor complete with conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
Dmm
Din
DAH sizemm (inch)
ein
fin
No. offlutes
Lin
bin
L1inOrder No.
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
517.76.001
517.76.002
517.76.003
517.76.004
517.76.005
517.76.006
517.76.007
517.76.008
517.76.009
517.76.010
517.76.011
3.701
3.701
4.528
4.547
4.547
4.547
4.547
5.787
5.787
6.181
6.181
2.953
2.953
3.780
3.780
3.780
3.780
3.780
4.724
4.724
5.118
5.118
3.661
3.661
4.488
4.488
4.488
4.488
4.488
5.728
5.728
6.122
6.122
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
2.094
2.094
.039
.039
.039
.059
.059
.059
.059
.059
.059
.059
.059
6
6
6
6
6
6
6
6
6
8
8
cin
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
.709
.709
.709
.709
.709
.709
.709
1.004
1.004
1.004
1.004
97
Expandable ReamersUS Patent No. 4976574
517.81
Dihart® Adjustable Holder (DAH) Arborfor Cutting Rings
Series
e D
L1
DA
Ha
fbc
L
����� For expandable cutting rings����� For DAH adaptors, patent Dihart®
����� Inner coolant supply (front center)����� For blind holes
Delivery:Adjustable holder arbor complete with conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
Dmm
Din
ein
fin
No. offlutes
Lin
bin
L1inOrder No.
517.81.001
517.81.002
517.81.003
517.81.004
517.81.005
517.81.006
517.81.007
517.81.008
517.81.009
517.81.010
517.81.011
3.701
3.701
4.528
4.547
4.547
4.547
4.547
5.787
5.787
6.181
6.181
2.953
2.953
3.780
3.780
3.780
3.780
3.780
4.724
4.724
5.118
5.118
3.661
3.661
4.488
4.488
4.488
4.488
4.488
5.728
5.728
6.122
6.122
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
2.094
2.094
.039
.039
.039
.059
.059
.059
.059
.059
.059
.059
.059
6
6
6
6
6
6
6
6
6
8
8
cin
.709
.709
.709
.709
.709
.709
.709
1.004
1.004
1.004
1.004
DAH sizemm (inch)
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
98
A KOMET COMPANYExpandable Reamers
505.76
DIN 69871-AD+B Arbor / Short Versionfor Cutting Rings
����� For expandable cutting rings����� DIN 69871-AD+B style shank����� Inner coolant supply����� For through holes
Delivery:DIN 69871-AD+B arbor complete withadjusting nut, conical ring, drive pins,less cutting ring.
*For replacement parts see page 118
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
Series
f
e D
a
b1
L
b
T
505.76.039505.76.040505.76.041505.76.042505.76.043505.76.012505.76.013505.76.014505.76.015505.76.016505.76.017505.76.018505.76.019505.76.020505.76.021505.76.022505.76.023505.76.024505.76.025505.76.026505.76.027505.76.028505.76.029505.76.030505.76.031505.76.032505.76.033505.76.034505.76.035505.76.036
Order No.D
mm
50.60 - 60.5960.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59100.60 - 110.59110.60 - 115.59115.60 - 120.59120.60 - 125.59125.60 - 132.59132.60 - 139.59139.60 - 145.59145.60 - 155.59155.60 - 165.59165.60 - 175.59175.60 - 185.59185.60 - 195.59195.60 - 200.59200.60 - 205.59205.60 - 210.59210.60 - 215.59215.60 - 225.59225.60 - 235.59235.60 - 245.59245.60 - 255.59255.60 - 265.59265.60 - 275.59275.60 - 285.59285.60 - 295.59295.60 - 300.59
Din
1.9918 - 2.38542.3855 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.96023.9603 - 4.35394.3540 - 4.55084.5509 - 4.74764.7477 - 4.94454.9446 - 5.22015.2202 - 5.49575.4958 - 5.73195.7320 - 6.12566.1257 - 6.51936.5194 - 6.91306.9131 - 7.30677.3068 - 7.70047.7005 - 7.89727.8973 - 8.09428.0943 - 8.29108.2911 - 8.48808.4881 - 8.88178.8818 - 9.27539.2754 - 9.66909.6691 - 10.062710.0628 - 10.456410.4565 - 10.850110.8502 - 11.243811.2439 - 11.637511.6376 - 11.8343
Lin
bin
b1in
ein
fin
No. offlutes
5.6345.6345.5554.8864.8864.9256.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1067.0517.0517.0517.0517.051
4.1344.1344.1344.1344.1344.1735.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3546.2996.2996.2996.2996.299
4.8824.8824.8034.1344.1344.1735.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3546.2996.2996.2996.2996.299
.807
.965
.9651.1221.1221.3981.3981.3981.3981.3981.3981.3981.3981.9091.9091.9091.9091.9091.9091.9091.9091.9091.9091.9091.9092.0282.0282.0282.0282.028
6668810121212121212121212121212121212121212121212121212
505050505050505050505050505050505050505050505050505050505050
DIN 69871-AD+BSize
1.1931.5751.5752.2132.2132.8903.5593.5593.5593.5593.559
D-min. 0.472
D-min. 0.472
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.623
D-min. 0.623
D-min. 0.623
D-min. 0.623
D-min. 0.623
TThread
SizeM 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24
99
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
500.76
����� For expandable cutting rings����� DIN 69871-AD+B style shank����� Inner coolant supply����� For through holes
Delivery:DIN 69871-AD+B arbor complete withadjusting nut, conical ring, drive pins,less cutting ring.
*For replacement parts see page 118
D
a
Series
Expandable ReamersDIN 69871-AD+B Arbor / Long Versionfor Cutting Rings
f
ab
b1
L
DeT
500.76.039500.76.040500.76.041500.76.042500.76.043500.76.012500.76.013500.76.014500.76.015500.76.016500.76.017500.76.018500.76.019500.76.020500.76.021500.76.022500.76.023500.76.024500.76.025500.76.026500.76.027500.76.028500.76.029500.76.030500.76.031500.76.032500.76.033500.76.034500.76.035500.76.036
Order No.D
mmDin
505050505050505050505050505050505050505050505050505050505050
ein
1.1931.5751.5752.2132.2132.8903.5593.5593.5593.5593.559
D-min. 0.472
D-min. 0.472
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.623
D-min. 0.623
D-min. 0.623
D-min. 0.623
D-min. 0.623
fin
No. offlutes
0.8070.9650.9651.1221.1221.3981.3981.3981.3981.3981.3981.3981.3981.9091.9091.9091.9091.9091.9091.9091.9091.9091.9091.9091.9092.0282.0282.0282.0282.028
6668810121212121212121212121212121212121212121212121212
Lin
9.92510.83110.75210.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.398
bin
8.4259.3319.3319.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.646
b1in
9.17310.07910.0009.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.646
DIN 69871-AD+BSize
TThread
SizeM 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24
50.60 - 60.5960.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59100.60 - 110.59110.60 - 115.59115.60 - 120.59120.60 - 125.59125.60 - 132.59132.60 - 139.59139.60 - 145.59145.60 - 155.59155.60 - 165.59165.60 - 175.59175.60 - 185.59185.60 - 195.59195.60 - 200.59200.60 - 205.59205.60 - 210.59210.60 - 215.59215.60 - 225.59225.60 - 235.59235.60 - 245.59245.60 - 255.59255.60 - 265.59265.60 - 275.59275.60 - 285.59285.60 - 295.59295.60 - 300.59
1.9918 - 2.38542.3855 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.96023.9603 - 4.35394.3540 - 4.55084.5509 - 4.74764.7477 - 4.94454.9446 - 5.22015.2202 - 5.49575.4958 - 5.73195.7320 - 6.12566.1257 - 6.51936.5194 - 6.91306.9131 - 7.30677.3068 - 7.70047.7005 - 7.89727.8973 - 8.09428.0943 - 8.29108.2911 - 8.48808.4881 - 8.88178.8818 - 9.27539.2754 - 9.66909.6691 - 10.062710.0628 - 10.456410.4565 - 10.850110.8502 - 11.243811.2439 - 11.637511.6376 - 11.8343
100
A KOMET COMPANYExpandable Reamers
515.76
DIN 69871-AD+B Arbor / Short Versionfor Cutting Rings
Dmm
Din
DIN 69871-AD+BSize
ein
fin
No. offlutes
Lin
bin
b1in
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
515.76.013
515.76.008
515.76.009
515.76.010
515.76.011
Order No.
50
50
50
50
50
5.634
5.634
5.634
5.358
5.358
4.134
4.134
4.213
4.606
4.606
4.882
4.882
4.882
4.606
4.606
1.094
1.457
1.457
2.094
2.094
.059
.059
.059
.059
.059
6
6
6
8
8
����� For expandable cutting rings����� DIN 69871-AD+B style shank����� Inner coolant supply (blade style)����� For blind holes
Delivery:DIN 69871-AD+B arbor complete with conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
Series
f
e D
ab
b1
L
T
TThread
Size
M 24
M 24
M 24
M 24
M 24
101
Expandable ReamersDIN 69871-AD+B Arbor / Short Versionfor Cutting Rings
Dmm
Din
ein
fin
No. offlutes
Lin
bin
b1inOrder No.
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
515.81.013
515.81.008
515.81.009
515.81.010
515.81.011
50
50
50
50
50
5.634
5.634
5.634
5.358
5.358
4.134
4.134
4.213
4.606
4.606
4.882
4.882
4.882
4.606
4.606
1.094
1.457
1.457
2.094
2.094
.059
.059
.059
.059
.059
6
6
6
8
8
����� For expandable cutting rings����� DIN 69871-AD+B style shank����� Inner coolant supply (front center)����� For blind holes
Delivery:DIN 69871-AD+B arbor complete with conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
DIN 69871-AD+BSize
Series
515.81
f
e D
a
b
b1
L
T
TThread
Size
M 24
M 24
M 24
M 24
M 24
102
A KOMET COMPANYExpandable Reamers
510.76
DIN 69871-AD+B Arbor / Long Versionfor Cutting Rings
����� For expandable cutting rings����� DIN 69871-AD+B style shank����� Inner coolant supply (blade style����� For blind holes
Delivery:DIN 69871-AD+B arbor complete with conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
Dmm
Din
DIN 69871-AD+BSize
ein
fin
No. offlutes
Lin
bin
b1in
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
510.76.013
510.76.008
510.76.009
510.76.010
510.76.011
Order No.
50
50
50
50
50
9.925
10.831
10.831
10.398
10.398
8.425
9.331
9.409
9.646
9.646
9.173
10.079
10.079
9.646
9.646
1.094
1.457
1.457
2.094
2.094
.059
.059
.059
.059
.059
6
6
6
8
8
Series
f
e D
ab
b1
L
T
TThread
Size
M 24
M 24
M 24
M 24
M 24
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
103
510.81
DIN 69871-AD+B Arbor / Long Versionfor Cutting Rings
Dmm
Din
ein
fin
No. offlutes
Lin
bin
b1in
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
510.81.013
510.81.008
510.81.009
510.81.010
510.81.011
Order No.
50
50
50
50
50
9.925
10.831
10.831
10.398
10.398
8.425
9.331
9.409
9.646
9.646
9.173
10.079
10.079
9.646
9.646
1.094
1.457
1.457
2.094
2.094
.059
.059
.059
.059
.059
6
6
6
8
8
����� For expandable cutting rings����� DIN 69871-AD+B style shank����� Inner coolant supply (front center)����� For blind holes
Delivery:DIN 69871-AD+B arbor complete with conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
Series
DIN 69871-AD+BSize
Expandable Reamers
f
e D
a
b
b1
L
T
TThread
Size
M 24
M 24
M 24
M 24
M 24
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
104
A KOMET COMPANY
Cylindrical Shank Arbor / Short Versionfor Cutting Rings
513.76 (metric)
Order No.D
mm
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
Din
513.76.001
513.76.002
513.76.003
513.76.004
513.76.005
513.76.006
513.76.007
513.76.008
513.76.009
513.76.010
513.76.011
Expandable Reamers
����� For expandable cutting rings����� Cylindrical shank similar
to DIN 1835����� Inner coolant supply (blade style)����� For blind holes
Delivery:Cylindrical shank arbor complete with, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
No. offlutes
dmm
20
20
20
25
25
32
32
32
32
40
40
132
132
153
159.5
159.5
166.5
166.5
166.5
166.5
176.5
176.5
81
81
102
102
102
105
105
105
105
105
105
50
50
50
56
56
60
60
60
60
70
70
11.2
11.2
15.2
20.3
24.1
27.8
27.8
37
37
53.2
53.2
1
1
1
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
6
6
6
6
6
6
6
6
6
8
8
Lmm
bmm
cmm
emm
fmm
Ded
a
c b
L
f
Series
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
D
a
*order separately
105
513.81 (metric)
Cylindrical Shank Arbor / Short Versionfor Cutting Rings
Order No.D
mmDin
513.81.001
513.81.002
513.81.003
513.81.004
513.81.005
513.81.006
513.81.007
513.81.008
513.81.009
513.81.010
513.81.011
No. offlutes
dmm
Lmm
bmm
cmm
emm
fmm
20
20
20
25
25
32
32
32
32
40
40
132
132
153
159.5
159.5
166.5
166.5
166.5
166.5
176.5
176.5
81
81
102
102
102
105
105
105
105
105
105
50
50
50
56
56
60
60
60
60
70
70
11.2
11.2
15.2
20.3
24.1
27.8
27.8
37
37
53.2
53.2
1
1
1
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
6
6
6
6
6
6
6
6
6
8
8
����� For expandable cutting rings����� Cylindrical shank similar
to DIN 1835����� Inner coolant supply (front center)����� For blind holes
Delivery:Cylindrical shank arbor complete with, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
Ded
a
c b
L
f
Series
Expandable Reamers
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
106
A KOMET COMPANY
Cylindrical Shank Arbor / Short Versionfor Cutting Rings
513.36 (inch)
Order No.D
mmDin
Expandable Reamers
����� For expandable cutting rings����� Cylindrical shank similar
to DIN 1835����� Inner coolant supply (blade style)����� For blind holes
Delivery:Cylindrical shank arbor complete with, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
No. offlutes
din
6
6
6
6
6
6
6
6
6
8
8
Lin
bin
cin
ein
fin
Ded
a
c b
L
f
Series
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
D
a
*order separately
5.197
5.197
6.024
6.280
6.280
6.949
6.949
6.949
6.949
6.949
6.949
3.189
3.189
4.016
4.016
4.016
4.134
4.134
4.134
4.134
4.134
4.134
1.969
1.969
1.969
2.205
2.205
2.756
2.756
2.756
2.756
2.756
2.756
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
2.094
2.094
.039
.039
.039
.059
.059
.059
.059
.059
.059
.059
.059
.750
.750
.750
1.000
1.000
1.500
1.500
1.500
1.500
1.500
1.500
513.36.001
513.36.002
513.36.003
513.36.004
513.36.005
513.36.006
513.36.007
513.36.008
513.36.009
513.36.010
513.36.011
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
107
513.41 (inch)
Cylindrical Shank Arbor / Short Versionfor Cutting Rings
Order No.D
mmDin
No. offlutes
din
Lin
bin
cin
ein
fin
6
6
6
6
6
6
6
6
6
8
8
����� For expandable cutting rings����� Cylindrical shank similar
to DIN 1835����� Inner coolant supply (front center)����� For blind holes
Delivery:Cylindrical shank arbor complete with, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
Ded
a
c b
L
f
Series
Expandable Reamers
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
5.197
5.197
6.024
6.280
6.280
6.949
6.949
6.949
6.949
6.949
6.949
3.189
3.189
4.016
4.016
4.016
4.134
4.134
4.134
4.134
4.134
4.134
1.969
1.969
1.969
2.205
2.205
2.756
2.756
2.756
2.756
2.756
2.756
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
2.094
2.094
.039
.039
.039
.059
.059
.059
.059
.059
.059
.059
.059
.750
.750
.750
1.000
1.000
1.500
1.500
1.500
1.500
1.500
1.500
513.41.001
513.41.002
513.41.003
513.41.004
513.41.005
513.41.006
513.41.007
513.41.008
513.41.009
513.41.010
513.41.011
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
108
A KOMET COMPANY
Cylindrical Shank Arbor / Long Versionfor Cutting Rings
514.76 (metric)
Order No.D
mmDin
Expandable Reamers
����� For expandable cutting rings����� Cylindrical shank similar
to DIN 1835����� Inner coolant supply (blade style)����� For blind holes
Delivery:Cylindrical shank arbor complete with, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
No. offlutes
dmm
Lmm
bmm
cmm
emm
fmm
Ded
a
c b
L
f
Series
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
D
a
*order separately
514.76.001
514.76.002
514.76.003
514.76.004
514.76.005
514.76.006
514.76.007
514.76.008
514.76.009
514.76.010
514.76.011
20
20
20
25
25
32
32
32
32
40
40
172
172
204
235.5
257.5
275.5
275.5
298.5
298.5
311.5
311.5
121
121
153
179
200
214
214
237
237
240
240
50
50
50
56
56
60
60
60
60
70
70
11.2
11.2
15.2
20.3
24.1
27.8
27.8
37
37
53.2
53.2
1
1
1
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
6
6
6
6
6
6
6
6
6
8
8
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
109
514.81 (metric)
Cylindrical Shank Arbor / Long Versionfor Cutting Rings
Order No.D
mmDin
No. offlutes
dmm
Lmm
bmm
cmm
emm
fmm
����� For expandable cutting rings����� Cylindrical shank similar
to DIN 1835����� Inner coolant supply (front center)����� For blind holes
Delivery:Cylindrical shank arbor complete with, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
Ded
a
c b
L
f
Series
Expandable Reamers
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
514.81.001
514.81.002
514.81.003
514.81.004
514.81.005
514.81.006
514.81.007
514.81.008
514.81.009
514.81.010
514.81.011
20
20
20
25
25
32
32
32
32
40
40
172
172
204
235.5
257.5
275.5
275.5
298.5
298.5
311.5
311.5
121
121
153
179
200
214
214
237
237
240
240
50
50
50
56
56
60
60
60
60
70
70
11.2
11.2
15.2
20.3
24.1
27.8
27.8
37
37
53.2
53.2
1
1
1
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
6
6
6
6
6
6
6
6
6
8
8
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
110
A KOMET COMPANY
Cylindrical Shank Arbor / Long Versionfor Cutting Rings
514.36 (inch)
Expandable Reamers
����� For expandable cutting rings����� Cylindrical shank similar
to DIN 1835����� Inner coolant supply (blade style)����� For blind holes
Delivery:Cylindrical shank arbor complete with, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
Ded
a
c b
L
f
Series
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
D
a
*order separately
Order No.D
mm
514.36.001
514.36.002
514.36.003
514.36.004
514.36.005
514.36.006
514.36.007
514.36.008
514.36.009
514.36.010
514.36.011
No. offlutes
din
Lin
bin
cin
ein
fin
6.772
6.772
8.031
9.272
10.138
11.240
11.240
12.146
12.146
12.264
12.264
4.764
4.764
6.024
7.047
7.874
8.425
8.425
9.331
9.331
9.449
9.449
1.969
1.969
1.969
2.205
2.205
2.756
2.756
2.756
2.756
2.756
2.756
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
2.094
2.094
.039
.039
.039
.059
.059
.059
.059
.059
.059
.059
.059
6
6
6
6
6
6
6
6
6
8
8
Din
.750
.750
.750
1.000
1.000
1.500
1.500
1.500
1.500
1.500
1.500
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
111
514.41 (inch)
Cylindrical Shank Arbor / Long Versionfor Cutting Rings
����� For expandable cutting rings����� Cylindrical shank similar
to DIN 1835����� Inner coolant supply (front center)����� For blind holes
Delivery:Cylindrical shank arbor complete with, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 122
Ded
a
c b
L
f
Series
Expandable Reamers
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
Order No.D
mm
514.41.001
514.41.002
514.41.003
514.41.004
514.41.005
514.41.006
514.41.007
514.41.008
514.41.009
514.41.010
514.41.011
No. offlutes
din
Lin
bin
cin
ein
fin
4.764
4.764
6.024
7.047
7.874
8.425
8.425
9.331
9.331
9.449
9.449
1.969
1.969
1.969
2.205
2.205
2.756
2.756
2.756
2.756
2.756
2.756
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
2.094
2.094
.039
.039
.039
.059
.059
.059
.059
.059
.059
.059
.059
6
6
6
6
6
6
6
6
6
8
8
6.772
6.772
8.031
9.272
10.138
11.240
11.240
12.146
12.146
12.264
12.264
Din
.750
.750
.750
1.000
1.000
1.500
1.500
1.500
1.500
1.500
1.500
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
112
A KOMET COMPANY
Cylindrical Shank Arbor / Short Versionfor Cutting Rings
503.76 (metric)
Expandable Reamers
����� For expandable cutting rings����� Cylindrical shank similar to
DIN 1835����� Inner coolant supply����� For through holes
Delivery:Cylindrical shank arbor complete withadjusting nut, conical ring, drive pins, lesscutting ring.
*For replacement parts see page 119
Series
503.76.001
503.76.002
503.76.003
503.76.004
503.76.012
503.76.005
503.76.006
503.76.007
503.76.008
503.76.009
503.76.010
503.76.011
Dmm
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 36.59
36.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.4406
1.4407 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
DinOrder No.
Lmm
142
142
163
172
172
173
185.5
185.5
189.5
189.5
203.5
203.5
dmm
20
20
20
25
25
25
32
32
32
32
40
40
bmm
81
81
102
102
102
102
105
105
105
105
105
105
cmm
50
50
50
56
56
56
60
60
60
60
70
70
emm
11.5
11.5
15
21.9
21.9
25.4
30.3
30.3
40
40
56.2
56.2
fmm
11
11
11
14
14
15
20.5
20.5
24.5
24.5
28.5
28.5
No. offlutes
6
6
6
6
6
6
6
6
6
6
8
8
d De
abc
Lf
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
D
a
*order separately
113
Cylindrical Shank Arbor / Short Versionfor Cutting Rings
503.81 (inch)
����� For expandable cutting rings����� Cylindrical shank similar to
DIN 1835����� Inner coolant supply����� For through holes
Delivery:Cylindrical shank arbor complete withadjusting nut, conical ring, drive pins, lesscutting ring.
*For replacement parts see page 119
Series
Expandable Reamers
503.81.001
503.81.002
503.81.003
503.81.004
503.81.005
503.81.006
503.81.007
503.81.008
503.81.009
503.81.010
503.81.011
503.81.012
Dmm
DinOrder No.
din
Lin
5.591
5.591
6.417
6.772
6.772
6.811
7.697
7.697
7.855
7.855
8.012
8.012
bin
3.189
3.189
4.016
4.016
4.016
4.016
4.134
4.134
4.134
4.134
4.134
4.134
cin
1.969
1.969
1.969
2.205
2.205
2.205
2.756
2.756
2.756
2.756
2.756
2.756
ein
.453
.453
.591
.862
.862
1.000
1.193
1.193
1.575
1.575
2.213
2.213
fin
.433
.433
.433
.551
.551
.591
.807
.807
.965
.965
1.122
1.122
No. offlutes
6
6
6
6
6
6
6
6
6
6
8
8
d De
abc
Lf
.750
.750
.750
1.000
1.000
1.000
1.500
1.500
1.500
1.500
1.500
1.500
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
a
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 36.59
36.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.4406
1.4407 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
114
A KOMET COMPANY
ABS® Arborfor Cutting Rings
518.78
Order No.D
mm
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 65.59
65.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.5823
2.5824 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
ABS
40
40
40
40
40
40
50
50
63
63
63
63
Din
518.78.001
518.78.002
518.78.003
518.78.004
518.78.005
518.78.006
518.78.012
518.78.013
518.78.014
518.78.009
518.78.010
518.78.011
Expandable Reamers
Lin
4.803
4.803
5.630
5.650
5.650
5.768
5.965
5.965
6.476
6.476
6.476
6.476
L1in
3.740
3.740
4.567
4.567
4.567
4.685
4.685
4.685
4.921
4.921
4.921
4.921
bin
3.189
3.189
4.016
4.016
4.016
4.134
4.134
4.134
4.134
4.134
4.134
4.134
cin
1.575
1.575
1.575
1.575
1.575
1.575
1.772
1.772
2.283
2.283
2.283
2.283
ein
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
1.457
2.094
2.094
fin
.039
.039
.039
.059
.059
.059
.059
.059
.059
.059
.059
.059
No. offlutes
6
6
6
6
6
6
6
6
6
6
8
8
US Patent No. 4976574
a
D
ac b
L
f
e
AB
S
L1
Series
����� For expandable cutting rings����� ABS® connection����� Inner coolant supply (blade style)����� For blind holes
Delivery:ABS® arbor complete with ABS® hardware, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 123 For ABS® replacement parts see page 138
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
D
*order separately
115
ABS® Arborfor Cutting Rings
518.82
Order No.D
mmABS
40
40
40
40
40
40
50
50
63
63
63
63
Din
518.82.001
518.82.002
518.82.003
518.82.004
518.82.005
518.82.006
518.82.012
518.82.013
518.82.014
518.82.009
518.82.010
518.82.011
Lin
4.803
4.803
5.630
5.650
5.650
5.768
5.965
5.965
6.476
6.476
6.476
6.476
L1in
3.740
3.740
4.567
4.567
4.567
4.685
4.685
4.685
4.921
4.921
4.921
4.921
bin
3.189
3.189
4.016
4.016
4.016
4.134
4.134
4.134
4.134
4.134
4.134
4.134
cin
1.575
1.575
1.575
1.575
1.575
1.575
1.772
1.772
2.283
2.283
2.283
2.283
ein
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
1.457
2.094
2.094
fin
.039
.039
.039
.059
.059
.059
.059
.059
.059
.059
.059
.059
No. offlutes
6
6
6
6
6
6
6
6
6
6
8
8
US Patent No. 4976574
a
D
ac b
L
f
e
AB
S
L1
Series
Expandable Reamers
����� For expandable cutting rings����� ABS® connection����� Inner coolant supply (front center)����� For blind holes
Delivery:ABS® arbor complete with ABS® hardware, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.
*For replacement parts see page 123 For ABS® replacement parts see page 138
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
*order separately
D
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 65.59
65.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.5823
2.5824 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
116
A KOMET COMPANY
ABS® Arborfor Cutting Rings
508.53
US Patent No. 4976574
Series
Expandable Reamers
����� For expandable cutting rings����� ABS® connection����� Inner coolant supply����� For through holes
Delivery:ABS® arbor complete with ABS® hardware,adjusting nut, conical ring, drive pins, lesscutting ring.
*For replacement parts see page 121 For ABS® replacement parts see page 139
Order No.D
mm
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 36.59
36.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 65.59
65.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.4406
1.4407 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.5823
2.5824 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
ABS
40
40
40
40
40
40
40
50
50
63
63
63
63
Din
508.53.001
508.53.002
508.53.003
508.53.004
508.53.018
508.53.005
508.53.006
508.53.019
508.53.020
508.53.021
508.53.009
508.53.010
508.53.011
Lin
L1in
bin
cin
ein
fin
No. offlutes
5.197
5.197
6.024
6.142
6.142
6.181
6.535
6.732
6.890
7.402
7.402
7.559
7.559
3.740
3.740
4.567
4.567
4.567
4.567
4.685
4.685
4.685
4.921
4.921
4.921
4.921
3.189
3.189
4.016
4.016
4.016
4.016
4.134
4.134
4.134
4.134
4.134
4.134
4.134
1.575
1.575
1.575
1.575
1.575
1.575
1.575
1.772
1.772
2.283
2.283
2.283
2.283
.453
.453
.591
.862
.862
1.000
1.193
1.193
1.575
1.575
1.575
2.213
2.213
.433
.433
.433
.551
.551
.591
.807
.807
.965
.965
.965
1.122
1.122
6
6
6
6
6
6
6
6
6
6
6
8
8
L1A
BS
De
ac b
fL
a
*300.25(Carbide)
pg. 92
*300.05(TiN)
pg. 93
*300.45(DST)pg. 94
D
*order separately
117
Measurement of Cutting Diameter
Expandable Reamers
The diameter of the reamer can be checked with anycommercially available micrometer. Measurement will beacross the two 180° spaced cutting-blades. The cuttingblades are marked with a punch mark (monobloc or ring) orridge (ring only). It is important that the diameter is measuredat the front near the bevel lead and not on the back taper ofthe cutting edge.
PCD tipped reamers require non-contact measuring devices.
Measurement and Adjustment ofCutting Diameter
All Dihart® reamers are ground and set to the bore size andtolerance ordered by the customer, therefore it can be usedimmediately for production without manipulation of theexpansion mechanism.
The reamer has to be expanded only when the diameter of thereamer decreases toward the lower tolerance limit due to wearon the cutting edges. Expansion is for wear compensationonly.
This expanding operation can be repeated several times aslong as the bore surface quality is satisfactory. Afterwards, thetool should be reground or retipped.
The expanding capacity of the replaceable cutting rings istypically about 0.5% of the diameter.
punch mark
ridge orpunch mark
180°
118
A KOMET COMPANYExpandable Reamers
For 500.76 / 505.76 DIA. 1.9918 in. - 11.8343 in.DIA. 50.60 mm - 300.59 mm
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
3.9603 - 4.3539
4.3540 - 4.5508
4.5509 - 4.7476
4.7477 - 4.9445
4.9446 - 5.2201
5.2202 - 5.4957
5.4958 - 5.7319
5.7320 - 6.1256
6.1257 - 6.5193
6.5194 - 6.9130
6.9131 - 7.3067
7.3068 - 7.7004
7.7005 - 7.8972
7.8973 - 8.0942
8.0943 - 8.2910
8.2911 - 8.4880
8.4881 - 8.8817
8.8818 - 9.2753
9.2754 - 9.6690
9.6691 - 10.0627
10.0628 - 10.4564
10.4565 - 10.8501
10.8502 - 11.2438
11.2439 - 11.6375
11.6376 - 11.8343
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
100.60 - 110.59
110.60 - 115.59
115.60 - 120.59
120.60 - 125.59
125.60 - 132.59
132.60 - 139.59
139.60 - 145.59
145.60 - 155.59
155.60 - 165.59
165.60 - 175.59
175.60 - 185.59
185.60 - 195.59
195.60 - 200.59
200.60 - 205.59
205.60 - 210.59
210.60 - 215.59
215.60 - 225.59
225.60 - 235.59
235.60 - 245.59
245.60 - 255.59
255.60 - 265.59
265.60 - 275.59
275.60 - 285.59
285.60 - 295.59
295.60 - 300.59
DIA.in
DIA.mm
099.00.088
099.00.090
099.00.090
099.00.092
099.00.092
099.00.095
099.00.095
099.00.095
099.00.095
099.00.095
099.00.095
099.00.095
099.00.095
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.106
099.00.106
099.00.106
099.00.106
099.00.106
1-AdjustingNut
301.80.005
301.80.006
301.80.006
301.80.007
301.80.007
306.20.001
306.20.002
306.20.003
306.20.003
306.20.004
306.20.004
306.20.005
306.20.006
306.20.007
306.20.008
306.20.009
306.20.010
306.20.011
306.20.011
306.20.013
306.20.013
306.20.015
306.20.016
306.20.017
306.20.018
306.20.019
306.20.020
306.20.021
306.20.022
306.20.023
2-ConicalRing
300.30.006
300.30.007
300.30.007
300.30.008
300.30.008
300.30.008
300.30.008
300.30.008
300.30.008
300.30.009
300.30.009
300.30.009
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
313.60.014
313.60.014
313.60.014
313.60.014
313.60.014
313.60.014
313.60.014
313.60.014
3-DrivePin
Replacement Parts for Cutting Ring Arbors
123
500.76
505.76
Recommended spare part replacement order consists of:Adjusting Nut - 1Conical Ring - 1Drive Pins - 2
119
Expandable Reamers
For 503.76 / 503.81 DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 36.59
36.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
DIA.in
DIA.mm
0 9 9 . 1 5 . 0 0 1 / 1 0
0 9 9 . 1 5 . 0 0 1 / 1 0
0 9 9 . 1 5 . 0 0 2 / 1 3
0 9 9 . 1 5 . 0 0 6 / 1 9
0 9 9 . 1 5 . 0 0 6 / 1 9
0 9 9 . 1 5 . 0 0 9 / 2 2
0 9 9 . 0 0 . 0 8 8
0 9 9 . 0 0 . 0 8 8
0 9 9 . 0 0 . 0 9 0
0 9 9 . 0 0 . 0 9 0
0 9 9 . 0 0 . 0 9 2
0 9 9 . 0 0 . 0 9 2
1-AdjustingNut
301.80.001
301.80.001
301.80.002
301.80.003
301.80.003
301.80.004
301.80.005
301.80.005
301.80.006
301.80.006
301.80.007
301.80.007
2-ConicalRing
300.30.002
300.30.002
300.30.003
300.30.004
300.30.004
300.30.005
300.30.006
300.30.006
300.30.007
300.30.007
300.30.008
300.30.008
3-DrivePin
Replacement Parts for Cutting Ring Arbors
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.4406
1.4407 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
123503.76 / 503.81
Recommended spare part replacement order consists of:Adjusting Nut - 1Conical Ring - 1Drive Pins - 2
120
A KOMET COMPANYExpandable ReamersReplacement Parts for Cutting Ring Arbors
For 507.02 DIA. 0.6929 in. - 7.8972 in.DIA. 17.60 mm - 200.59 mm
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 36.59
36.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
100.60 - 110.59
110.60 - 115.59
115.60 - 120.59
120.60 - 125.59
125.60 - 132.59
132.60 - 139.59
139.60 - 145.59
145.60 - 155.59
155.60 - 165.59
165.60 - 175.59
175.60 - 185.59
185.60 - 195.59
195.60 - 200.59
DIA.in
DIA.mm
099.15.001/10
099.15.001/10
099.15.002/13
099.15.006/19
099.15.006/19
099.15.009/22
0 9 9 . 0 0 . 0 8 8
0 9 9 . 0 0 . 0 8 8
0 9 9 . 0 0 . 0 9 0
0 9 9 . 0 0 . 0 9 0
0 9 9 . 0 0 . 0 9 2
0 9 9 . 0 0 . 0 9 2
0 9 9 . 0 0 . 0 9 5
0 9 9 . 0 0 . 0 9 5
0 9 9 . 0 0 . 0 9 5
0 9 9 . 0 0 . 0 9 5
0 9 9 . 0 0 . 0 9 5
0 9 9 . 0 0 . 0 9 5
0 9 9 . 0 0 . 0 9 5
0 9 9 . 0 0 . 0 9 5
0 9 9 . 0 0 . 1 0 2
0 9 9 . 0 0 . 1 0 2
0 9 9 . 0 0 . 1 0 2
0 9 9 . 0 0 . 1 0 2
0 9 9 . 0 0 . 1 0 2
AdjustingNut
1301.80.001
301.80.001
301.80.002
301.80.003
301.80.003
301.80.004
301.80.005
301.80.005
301.80.006
301.80.006
301.80.007
301.80.007
306.20.001
306.20.002
306.20.003
306.20.003
306.20.004
306.20.004
306.20.005
306.20.006
306.20.007
306.20.008
306.20.009
306.20.010
306.20.011
ConicalRing
2300.30.002
300.30.002
300.30.003
300.30.004
300.30.004
300.30.005
300.30.006
300.30.006
300.30.007
300.30.007
300.30.008
300.30.008
300.30.008
300.30.008
300.30.008
300.30.008
300.30.009
300.30.009
300.30.009
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
DrivePin3
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.4406
1.4407 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
3.9603 - 4.3539
4.3540 - 4.5508
4.5509 - 4.7476
4.7477 - 4.9445
4.9446 - 5.2201
5.2202 - 5.4957
5.4958 - 5.7319
5.7320 - 6.1256
6.1257 - 6.5193
6.5194 - 6.9130
6.9131 - 7.3067
7.3068 - 7.7004
7.7005 - 7.8972
123507.02
Recommended spare part replacement order consists of:Adjusting Nut - 1Conical Ring - 1Drive Pins - 2
121
Expandable Reamers
For 508.53 DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm
17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 36.59
36.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 65.59
65.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
DIA.in
DIA.mm
099.15.001/10
099.15.001/10
099.15.002/13
099.15.006/19
099.15.006/19
099.15.009/22
0 9 9 . 0 0 . 0 8 8
0 9 9 . 0 0 . 0 8 8
0 9 9 . 0 0 . 0 9 0
0 9 9 . 0 0 . 0 9 0
0 9 9 . 0 0 . 0 9 0
0 9 9 . 0 0 . 0 9 2
0 9 9 . 0 0 . 0 9 2
AdjustingNut
1
301.80.001
301.80.001
301.80.002
301.80.003
301.80.003
301.80.004
301.80.005
301.80.005
301.80.006
301.80.006
301.80.006
301.80.007
301.80.007
ConicalRing
2
300.30.002
300.30.002
300.30.003
300.30.004
300.30.004
300.30.005
300.30.006
300.30.006
300.30.007
300.30.007
300.30.007
300.30.008
300.30.008
DrivePin3
N0017670(ABS 40-ES-M3)
N0017670(ABS 40-ES-M3)
N0017670(ABS 40-ES-M3)
N0017670(ABS 40-ES-M3)
N0017670(ABS 40-ES-M3)
N0017670(ABS 40-ES-M3)
N0017670(ABS 40-ES-M3)
N0017680(ABS 50-ES-M3)
N0017680(ABS 50-ES-M3)
N0017690(ABS 63-ES-M3)
N0017690(ABS 63-ES-M3)
N0017690(ABS 63-ES-M3)
N0017690(ABS 63-ES-M3)
ABSSpare
Kit
.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.4406
1.4407 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.5823
2.5824 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
Replacement Parts for Cutting Ring Arbors
123508.53
Recommended spare part replacement order consists of:Adjusting Nut - 1Conical Ring - 1Drive Pins - 2
122
A KOMET COMPANYExpandable ReamersReplacement Parts for Cutting Ring Arbors
DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm
For 510.76 / 513.36 / 513.76 /514.36 / 514.76 / 515.76 / 517.76
DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm
AdjustingNut
4510.55.001510.55.002510.55.003510.55.004510.55.005510.55.006510.55.006510.55.007510.55.007510.55.007510.55.008510.55.008
350.03.001350.03.002350.03.003350.03.004350.03.005350.23.001350.23.001350.23.001350.23.002350.23.002350.23.003350.23.003
Bushing
3510.15.001510.15.002510.15.003510.15.004510.15.005510.15.006510.15.007510.15.008510.15.008510.15.009510.15.010510.15.011
RoundPin2
350.04.001350.04.002350.04.003350.02.004350.04.005350.14.001350.14.001350.14.002350.14.002350.14.002350.14.003350.14.003
OversizeConicalScrew
1510.56.001510.56.002510.56.003510.56.004510.56.005510.56.006510.56.006510.56.007510.56.007510.56.007510.56.008510.56.008
510.57.001510.57.002510.57.003510.57.004510.57.005510.57.006510.57.006510.57.007510.57.007510.57.007510.57.008510.57.008
.441
.441
.598
.799
.9491.0941.0941.4571.4571.4572.0942.094
ein.
.488
.488
.638
.8431.0001.1501.1501.5121.5121.5122.1462.146
.535
.535
.685
.9131.0711.2051.2051.5671.5671.5672.2052.205
ein.
ein.
DIA.in
DIA.mm
.6929 - .8500
.8501 - 1.00751.0076 - 1.28311.2832 - 1.59801.5981 - 1.79491.7950 - 1.99171.9918 - 2.38542.3855 - 2.58242.5825 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.9602
17.60 - 21.5921.60 - 25.5925.60 - 32.5932.60 - 40.5940.60 - 45.5945.60 - 50.5950.60 - 60.5960.60 - 65.5965.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59
AdjustingNut
4510.45.001510.45.002510.45.003510.45.004510.45.005510.45.006510.45.006510.45.007510.45.007510.45.007510.45.008510.45.008
350.03.001350.03.002350.03.003350.03.004350.03.005350.23.001350.23.001350.23.001350.23.002350.23.002350.23.003350.23.003
Bushing
3510.15.001510.15.002510.15.003510.15.004510.15.005510.15.006510.15.007510.15.008510.15.008510.15.009510.15.010510.15.011
RoundPin2
510.14.001510.14.002510.14.003314.60.001314.60.002314.60.003314.60.003350.14.002350.14.002350.14.002350.14.003350.14.003
510.46.001510.46.002510.46.003510.46.004510.46.005510.46.006510.46.006510.46.007510.46.007510.46.007510.46.008510.46.008
510.47.001510.47.002510.47.003510.47.004510.47.005510.47.006510.47.006510.47.007510.47.007510.47.007510.47.008510.47.008
.441
.441
.598
.799
.9491.0941.0941.4571.4571.4572.0942.094
ein.
.488
.488
.638
.8431.0001.1501.1501.5121.5121.5122.1462.146
.535
.535
.685
.9131.0711.2051.2051.5671.5671.5672.2052.205
ein.
ein.
DIA.in
DIA.mm
.6929 - .8500
.8501 - 1.00751.0076 - 1.28311.2832 - 1.59801.5981 - 1.79491.7950 - 1.99171.9918 - 2.38542.3855 - 2.58242.5825 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.9602
17.60 - 21.5921.60 - 25.5925.60 - 32.5932.60 - 40.5940.60 - 45.5945.60 - 50.5950.60 - 60.5960.60 - 65.5965.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59
RegularConicalScrew
1
DoubleOversize
Conical Screw1
OversizeConicalScrew
1
RegularConicalScrew
1
DoubleOversize
Conical Screw1
517.76
513.36 / 513.76510.76
514.36 / 514.76515.76
For 510.81 / 513.41 / 513.81 /514.41 / 514.81 / 515.81 / 517.81
e
1234
e
1234517.81
513.41 / 513.81510.81
514.41 / 514.81515.81
123
Expandable ReamersReplacement Parts for Cutting Ring Arbors
DIA.in
DIA.mm
.6929 - .8500
.8501 - 1.00751.0076 - 1.28311.2832 - 1.59801.5981 - 1.79491.7950 - 1.99171.9918 - 2.38542.3855 - 2.58242.5825 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.9602
17.60 - 21.5921.60 - 25.5925.60 - 32.5932.60 - 40.5940.60 - 45.5945.60 - 50.5950.60 - 60.5960.60 - 65.5965.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59
RegularConicalScrew
1
AdjustingNut
4510.55.001510.55.002510.55.003510.55.004510.55.005510.55.006510.55.006510.55.007510.55.007510.55.007510.55.008510.55.008
350.03.001350.03.002350.03.003350.03.004350.03.005350.23.001350.23.001350.23.001350.23.002350.23.002350.23.003350.23.003
Bushing
3510.15.001510.15.002510.15.003510.15.004510.15.005510.15.006510.15.007510.15.008510.15.008510.15.009510.15.010510.15.011
RoundPin2
350.04.001350.04.002350.04.003350.04.004350.04.005350.14.001350.14.001350.14.002350.14.002350.14.002350.14.003350.14.003
OversizeConicalScrew
1510.56.001510.56.002510.56.003510.56.004510.56.005510.56.006510.56.006510.56.007510.56.007510.56.007510.56.008510.56.008
510.57.001510.57.002510.57.003510.57.004510.57.005510.57.006510.57.006510.57.007510.57.007510.57.007510.57.008510.57.008
.441
.441
.598
.799
.9491.0941.0941.4571.4571.4572.0942.094
ein.
.488
.488
.638
.8431.0001.1501.1501.5121.5121.5122.1462.146
.535
.535
.685
.9131.0711.2051.2051.5671.5671.5672.2052.205
ein.
ein.
For 518.78 DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm
ABSSpare
KitN0017670N0017670N0017670N0017670N0017670N0017670N0017680N0017680N0017690N0017690N0017690N0017690
DIA.in
DIA.mm
.6929 - .8500
.8501 - 1.00751.0076 - 1.28311.2832 - 1.59801.5981 - 1.79491.7950 - 1.99171.9918 - 2.38542.3855 - 2.58242.5825 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.9602
17.60 - 21.5921.60 - 25.5925.60 - 32.5932.60 - 40.5940.60 - 45.5945.60 - 50.5950.60 - 60.5960.60 - 65.5965.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59
AdjustingNut
4510.45.001510.45.002510.45.003510.45.004510.45.005510.45.006510.45.006510.45.007510.45.007510.45.007510.45.008510.45.008
350.03.001350.03.002350.03.003350.03.004350.03.005350.23.001350.23.001350.23.001350.23.002350.23.002350.23.003350.23.003
Bushing
3510.15.001510.15.002510.15.003510.15.004510.15.005510.15.006510.15.007510.15.008510.15.008510.15.009510.15.010510.15.011
RoundPin2
510.14.001510.14.002510.14.003314.60.001314.60.002314.60.003314.60.003350.14.002350.14.002350.14.002350.14.003350.14.003
510.46.001510.46.002510.46.003510.46.004510.46.005510.46.006510.46.006510.46.007510.46.007510.46.007510.46.008510.46.008
510.47.001510.47.002510.47.003510.47.004510.47.005510.47.006510.47.006510.47.007510.47.007510.47.007510.47.008510.47.008
.441
.441
.598
.799
.9491.0941.0941.4571.4571.4572.0942.094
ein.
.488
.488
.638
.8431.0001.1501.1501.5121.5121.5122.1462.146
.535
.535
.685
.9131.0711.2051.2051.5671.5671.5672.2052.205
ein.
ein.
ABSSpare
KitN0017670N0017670N0017670N0017670N0017670N0017670N0017680N0017680N0017690N0017690N0017690N0017690
For 518.82 DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm
ee
1234
1234
DoubleOversize
Conical Screw1
RegularConicalScrew
1
OversizeConicalScrew
1
DoubleOversize
Conical Screw1
518.78
518.82
124
A KOMET COMPANYExpandable ReamersInspection, Adjustment, and Assemblyof Expandable Reamers with Cutting Rings
For 500.76, 503.76, 503.81, 505.76,507.02, and 508.53 Arbors
1. MeasurementThe diameter of the reamer can be checkedwith any commercially available micrometer.The two blades to be measured are 180°opposite and marked as such.
2. Expansion / AdjustmentCarefully turn the adjusting nut with thespanner wrench in the direction of the arrow (+)(left-hand thread) until the required diameter isreached. The cutting ring must be movedagainst the drive pins in reverse rotation of thetool (see page 126). Expansion is for wearcompensation only.
3. CheckingCheck diameter with micrometer.
4. Disassembly
- Unscrew the adjusting nut (against thedirection of the arrow).
- Dismantle the conical ring and cutting ringfrom the holder
5. Assembly- Move the cutting ring and conical ring onto
the holder with the mounted drive pins.(When using a guided reamer, the cuttingedges must be in true alignment with theguide grooves).
- Tighten the adjusting nut by hand.- Set the cutting diameter per step 2.- Check diameter with micrometer.
Arbors
505.76 / 500.76
DIA. 0.6929 in. - 11.8343 in.DIA. 17.60 mm - 300.59 mm
508.53
503.76 / 503.81
507.02
AdjustingNut
ConicalRing
CuttingRing
DrivePin
125
Expandable Reamers
For 510.76, 510.81, 513.36, 513.41, 513.76,513.81,514.36, 514.41, 514.76, 514.81, 515.76, 515.81,517.76, 517.81, 518.78, and 518.82 Arbors
Inspection, Adjustment, and Assemblyof Expandable Reamers with Cutting Rings
DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm
Arbors
1. MeasurementThe diameter of the reamer can be checked with anycommercially available micrometer. The two blades to bemeasured are 180° opposite and marked as such.
2. Expansion / AdjustmentCarefully turn the adjusting nut with the spanner wrench inthe direction of the arrow (+) (right-hand thread) until therequired diameter is reached. The cutting ring must bemoved against the drive pins in reverse rotation of the tool(see page 126). Expansion is for wear compensation only.
3. CheckingCheck diameter with micrometer.
4. Disassembly- Unscrew the adjusting nut against direction of the
arrow).- Unscrew the conical screw, dismantle the
parts from the holder.
5. Assembly- Screw the adjusting nut onto the holder until the end of
the thread against direction of the arrow).- Push the bushing onto the holder.- Move the conical screw with the mounted drive pins
into the cutting ring.- Clean the shoulder of the conical screw and the face of
the holder (both surfaces must be free of grease). Onlythe thread has to be lubricated.
- Screw the conical screw with the cutting ring into theholder and fasten according to the torque table.
- Set the cutting diameter as per step 2.- Check diameter with micrometer.
Use torque wrench for tightening. If this is not possible, usean extension for the spanner wrench to attain the requiredtorque.
ConicalScrew
AdjustingNut
CuttingRing
DrivePinBushing
513.41 / 513.81 517.81
514.41 / 514.81 518.82
510.81
515.81
ConicalScrew
AdjustingNut
CuttingRing
DrivePinBushing
513.36 / 513.76 517.76
514.36 / 514.76 518.78
510.76
515.75
TorqueDiametermm (in)
Torque(ft lbs)
18 - 25 (.709 - .984)
26 - 32 (1.024 - 1.260)
33 - 40 (1.299 - 1.575)
41 - 45 (1.614 - 1.772)
46 - 60 (1.811 - 2.362)
61 - 79 (2.402 - 3.110)
80 - 100(3.150 - 3.937)
12 - 13
18 - 21
35 - 41
48 - 55
66 - 81
88 -103
133 - 162
126
A KOMET COMPANYExpandable Reamers
For 500.76, 503.76, 503.81, 505.76, 507.02, 508.53,510.76, 510.81, 513.36, 513.41, 513.76,513.81,514.36, 514.41, 514.76, 514.81, 515.76, 515.81,517.76, 517.81, 518.78, and 518.82 Arbors
Inspection, Adjustment, andAassemblyof Expandable Reamers with Cutting Rings
DIA. 0.6929 in. - 11.8343 in.DIA. 17.60 mm - 300.59 mm
When mounting cutting rings on holders, be sure to secure the cutting ring against thedrive pin to provide an adequate support (see above illustration). Drive pin should contactsurface towards the cutting ring rotation. After ring is in contact with drive pins, proceedwith mounting instruction.
Contact surface (butting)
ø
ridgepunch marks
127
Dihart® Adjustable HoldersAdapters
DAH - ABS® / 545.00
US Patent No. 4776734US Patent No. 4976574
AB
S
DA
H
ab
c
*For replacement parts see page 134 For ABS® replacement parts see page 139
Order No.
545.00.001
545.00.002
545.00.003
ABSSize
40
63
50
81 (3.189)
115 (4.528)
81 (3.189)
12
16
12
mm in
50
54
50
1.969
2.126
1.969
mm in
.945
1.260
.945
24
32
24
DAH sizemm (inch)
.472
.630
.472
mm in
a b c
128
A KOMET COMPANY
DAH - DIN 69871-AD+B (long) / 545.05
DAH - DIN 69871-AD+B (short) / 545.10
Adapters (Spindle Mount)
Dihart® Adjustable Holders
*For replacement parts see page 134
*For replacement parts see page 134
81 (3.189)81 (3.189)81 (3.189)115 (4.528)63 (2.480)63 (2.480)
121212161212
.472
.472
.472
.630
.472
.472
51515369.15151
2.0082.0082.0872.7202.0082.008
.945
.945
.9451.260
.945
.945
242424322424
Order No.
545.10.001545.10.002545.10.003545.10.004545.10.010545.10.011
DAH sizemm (inch)
DIN 69871-AD+BSize404550503040
TThread Size
DA
H
ab
c
T
Order No.
545.05.001
545.05.002
545.05.003
545.05.004
DIN 69871-AD+BSize40
45
50
50
12
12
12
16
.472
.472
.472
.630
103
103
103
103
4.055
4.055
4.055
4.055
.945
.945
.945
1.260
24
24
24
32
TThread Size
81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
DAH sizemm (inch)
DA
H
ba
c
T
M 16M 20M 24M 24M 12M 16
M 16
M 20
M 24
M 24
US Patent No. 4776734
mm in mm inmm in
a b c
mm in mm inmm in
a b c
129
Adapters (Spindle Mount)
DAH - CAT V Flange (short) / 545.87
DAH - CAT V Flange (long) / 545.75
*For replacement parts see page 134
*For replacement parts see page 134
Dihart® Adjustable Holders
545.87.001545.87.002545.87.003545.87.004545.87.010545.87.011
404550503040
81 (3.189)81 (3.189)81 (3.189)115 (4.528)63 (2.480)63 (2.480)
121212161212
.472
.472
.472
.630
.472
.472
51515169.15151
2.0082.0082.0082.7202.0082.008
.945
.945
.9451.260
.945
.945
242424322424
Order No. CATSize
DAH sizemm (inch)
TThread Size
DA
H
ba
T
c
ab
c
DA
H
T
Order No.
545.75.001
545.75.002
545.75.003
545.75.004
CATSize
40
45
50
50
12
12
12
16
.472
.472
.472
.630
103
103
103
103
4.055
4.055
4.055
4.055
.945
.945
.945
1.260
24
24
24
32
DAH sizemm (inch)
81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
TThread Size
5/8" �11 UNC3/4" �10 UNC1" �8 UNC1" �8 UNC1/2" �13 UNC5/8" �11 UNC
5/8" �11 UNC3/4" �10 UNC
1" �8 UNC
1" �8 UNC
US Patent No. 4776734
mm in mm inmm in
a b c
mm in mm inmm in
a b c
130
A KOMET COMPANYDihart® Adjustable HoldersAdapters (Spindle Mount)
DAH - MAS BT (short) / 545.77
DAH - MAS BT (long) / 545.70
Order No.
545.70.001
545.70.002
545.70.003
545.70.004
BTSize
40
45
50
50
DAH sizemm (inch)
81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
12
12
12
16
.472
.472
.472
.630
103
103
103
103
4.055
4.055
4.055
4.055
.945
.945
.945
1.260
24
24
24
32
Order No.
545.77.001545.77.002545.77.003545.77.004545.77.010545.77.011
BTSize
404550503040
DAH sizemm (inch)
81 (3.189)81 (3.189)81 (3.189)115 (4.528)63 (2.480)63 (2.480)
121212161212
.472
.472
.472
.630
.472
.742
596570885159
2.3232.5592.7563.4652.0082.323
.945
.945
.9451.260.945.945
242424322424
US Patent No. 4776734
*For replacement parts see page 134
*For replacement parts see page 134
TThread Size
M 16M 20M 24M 24M 12M 16
M 16
M 20
M 24
M 24
ab
c
DA
H
b
DA
H
c
a
T
T
mm in mm inmm in
a b c
mm in mm inmm in
a b c
131
Dihart® Adjustable Holders
24242432322424
52666676797676
2.0472.5982.5982.9923.1102.9922.992
12121216161212
.472
.472
.472
.630
.630
.472
.472
545.03.002545.03.003545.03.004545.03.005545.03.006545.03.009545.03.010
4050638010080100
81 (3.189)81 (3.189)81 (3.189)115 (4.528)115 (4.528)81 (3.189)81 (3.189)
.945
.945
.9451.2601.260
.945
.945
Adapters (Spindle Mount)
DAH - HSK DIN 69893-A / 545.07
DAH - HSK DIN 69893-B / 545.03
Order No. HSK-ASize
DAH sizemm (inch)
24242432322424
52666676797676
2.0472.5982.5982.9923.1102.9922.992
12121216161212
.472
.472
.472
.630
.630
.472
.472
545.07.002545.07.003545.07.004545.07.005545.07.006545.07.009545.07.010
4050638010080100
81 (3.189)81 (3.189)81 (3.189)115 (4.528)115 (4.528)81 (3.189)81 (3.189)
.945
.945
.9451.2601.260
.945
.945
Order No. HSK-BSize
DAH sizemm (inch)
US Patent No. 4776734
ab
DA
H
c
ab
DA
H
c
*For replacement parts see page 134
*For replacement parts see page 134
mm in mm inmm in
a b c
mm in mm inmm in
a b c
132
A KOMET COMPANYDihart® Adjustable Holders
5280602025 (IC/ER 25)
5280602025 (IC/ER 25)
545.40.001
545.40.002
545.40.003
545.40.004
Front Holders (Adaptor Mount)
DAH - ABS® / 545.40
US Patent No. 4976574
DAH - COLLET HOLDERDIN 6499 / 545.53
Order No.
40
63
50
50
35
52
65
46
ABSSize
81 (3.189)
115 (4.528)
81 (3.189)
115 (4.528)
DAH sizemm (inch)
1.378
2.047
2.559
1.811
mm in
545.53.001
545.53.002
Order No. Collet NutOrder No. / (Desc.)
62
62
2.441
2.441
1.693
1.693
43
43
63 (2.480)
81 (3.189)
DAH sizemm (inch)
*For ABS® replacement parts see page 139
*For replacement parts see page 135
a
AB
S
DA
H
b
a
DA
H
mm in mm in
a
a b
133
Dihart® Adjustable HoldersFront Holders (Adaptor Mount)
545.55.000545.55.001545.55.002545.55.003545.55.004545.55.005545.55.006
DAH - CYLINDRICAL SHANK HOLDER(Metric) / 545.55
Order No.
3241485264.58072
12121620254032
.472
.472
.630
.787
.9841.5751.260
52606060709181
2.0472.3622.3622.3622.7563.5833.189
63 (2.480)81 (3.189)81 (3.189)81 (3.189)81 (3.189)115 (4.528)115 (4.528)
1.2601.6141.8902.0472.5393.1502.835
DAH sizemm (inch)
Order No. DAH sizemm (inch)
4040454872
12.7015.8819.0525.4038.10
.500
.625
.7501.0001.500
5252626276
2.0472.0472.4412.4412.992
545.85.001545.85.002545.85.003545.85.004545.85.005
81 (3.189)81 (3.189)81 (3.189)81 (3.189)115 (4.528)
1.5751.5751.7721.8902.835
DAH - CYLINDRICAL SHANK HOLDER(Inch) / 545.85
*For replacement parts see page 134
*For replacement parts see page 134
b c
a
DA
H
b c
a
DA
H
mm in mm in mm in
mm in mm in mm in
a b c
a b c
134
A KOMET COMPANYDihart® Adjustable Holders
Replacement Parts for Adapters and Front Holders
For 545.00 / 545.03 / 545.05 / 545.07545.10 / 545.70 / 545.75 / 545.77545.87
Washer
3
SettingScrew
4
DAHsize
mm(in)
54526001A
(M5 x 22)
54526001A
(M5 x 22)
5501108025
(M8 x 25)
5505108006
(M8 x 6)
5505108006
(M8 x 6)
5505108008
(M8 x 8)
545.27.001
545.27.001
545.27.002
545.25.010
545.25.001
545.25.002
63
(2.480)
81
(3.189)
115
(4.528)
HSK - B
size
40
50
63
80
100
M
size
M10
M12
M16
M18
M20
CoolantConnector
1
585.08.003
585.08.004
585.08.005
585.08.006
585.08.007
585.14.002
585.14.003
5291102126
5291102926
5291103636
O - Ring
2
SocketHeadScrew
2
TurnRing
1
RadialScrew
5
5505206008
(M6 x 8)
5505206010
(M6 x 10)
5505208010
(M8 x 10)
1 2 3 4 5
For 545.55 / 545.85
DAH size
mm (inch)
63 (2.480)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
115 (4.528)
ShankDiameter
mm
12
12
16
20
25
32
40
Clamping Screw
HSK - A
size
40
50
63
80
100
M
size
M12
M16
M18
M20
M24
CoolantConnector
1
5139100040
5139100050
5139100063
5139100080
5139100100
585.14.003
5291102126
5291102926
5291103636
5291104735
O - Ring
2
1 2
M
21
M
ClampingScrew
ShankDiameter
in
-
.500
.625
.750
1.000
-
1.500
-
545.37.001
545.37.001
545.37.001
545.37.001
-
545.26.002
ClampingScrew
545.57.000
545.57.001
545.57.002
545.57.003
545.57.004
545.57.005
545.57.005
For 545.03For 545.07
135
Dihart® Adjustable Holders
Replacement Parts for Adapters and Front Holders
5280625035
5280625040
5280625045
5280625050
5280625055
5280625060
5280625065
5280625070
5280625075
5280625080
5280625085
5280625090
5280625095
5280625100
5280625105
5280625110
5280625115
5280625120
5280625125
5280625130
5280625135
5280625140
5280625145
5280625150
5280625155
5280625160
.1574-.1181 (4.00-3.01)
.1968-.1574 (5.00-4.01)
.2362-.1968 (6.00-5.01)
.2755-.2362 (7.00-6.01)
.3149-.2755 (8.00-7.01)
.3543-.3149 (9.00-8.01)
.3937-.3543 (10.00-9.01)
.4330-.3937 (11.00-10.01)
.4724-.4330 (12.00-11.01)
.5118-.4724 (13.00-12.01)
.5511-.5118 (14.00-13.01)
.5905-.5511 (15.00-14.01)
.6299-.5905 (16.00-15.01)
.1377-.1181 (3.50-3.01)
.1574-.1377 (4.00-3.51)
.1771-.1574 (4.50-4.01)
.1968-.1771 (5.00-4.51)
.2165-.1968 (5.50-5.01)
.2362-.2165 (6.00-5.51)
.2559-.2362 (6.50-6.01)
.2755-.2559 (7.00-6.51)
.2952-.2755 (7.50-7.01)
.3149-.2952 (8.00-7.51)
.3346-.3149 (8.50-8.01)
.3543-.3346 (9.00-8.51)
.3740-.3543 (9.50-9.01)
.3937-.3740 (10.00-9.51)
.4133-.3937 (10.50-10.01)
.4330-.4133 (11.00-10.51)
.4527-.4330 (11.50-11.01)
.4724-.4527 (12.00-11.51)
.4921-.4724 (12.50-12.01)
.5118-.4921 (13.00-12.51)
.5314-.5118 (13.50-13.01)
.5511-.5314 (14.00-13.51)
.5708-.5511 (14.50-14.01)
.5905-.5708 (15.00-14.51)
.6102-.5905 (15.50-15.01)
.6299-.6102 (16.00-15.51)
DAH
size
Collet Nut
1
Collet
3
For 545.53
2
63 / 815280602025(IC/ER 25)
Inch (mm) Order No. Inch (mm)
3 1
Seal Disc
2
A 33540000400
A 33540000500
A 33540000600
A 33540000700
A 33540000800
A 33540000900
A 33540001000
A 33540001100
A 33540001200
A 33540001300
A 33540001400
A 33540001500
A 33540001600
Order No.
136
A KOMET COMPANYDihart® Adjustable Holders
Assembly of Dihart® Adjustable Holders (DAH)
For 545.00, 545.03, 545.05, 545.07, 545.10,545.70, 545.75, 545.77, and 545.87 Adapters DIA. .2205 in. - 7.8972 in.
DIA. 5.60 mm - 200.59 mm
�
1. Loosen setting screw � enough so that holder � and adapter � can be fittedtogether.
2. Mount holder � and adapter � with socket head screw and washer �.
3. Tighten socket head screw and washer � snugly so that you can still moveholder � with setting screw �.
4. Mount cutting part �.
5. The screw �, marked red on the holder should not be touched.
�
�
�
��
137
Dihart® Adjustable Holders
Adjustment of Dihart® Adjustable Holders
For 545.00, 545.03, 545.05, 545.07, 545.10,545.70, 545.75, 545.77, and 545.87 Adapters DIA. .2205 in. - 7.8972 in.
DIA. 5.60 mm - 200.59 mm
1. Position assembled DAH in the spindle or the pre-setting device. (For the tool tobe truly set, adjustments must be made in the spindle).
2. Touch with indicator.
3. Turn the DAH slowly by hand clockwise to determine the maximum deviation.
4. Turn ring � to the maximum deviation and move holder half of the amountof the maximum deviation by tightening setting screw .
5. Loosen setting screw so that ring � can be turned freely.
6. Repeat operation 3, 4, and 5 until the required cylindricity is obtained or axial faulteliminated.
7. Tighten socket head screw and washer � from previous page
8. Tighten setting screw slightly.
�
�
�
138
A KOMET COMPANYABS® Floating Collet Holders
d1 LDescription
FH ABS 50 ER 32 A34 54050 50
ABS®
d
Order No.
Replacement Parts
1.969(50)
d
L*
d1
Order No.(Description)
3.425(87)
Collet Nut Spanner WrenchMaximumcollet nutclamping
torque
L05 02050(E 32)
120 ft.lbs.(163 Nm)
5280601032(KC/ER 32)
Order No.(Description)
�Holds reaming tools with cylindrical shank up to3/4" (20mm) diameter
�Radial float of 0.010 inches (0.25mm)�Central coolant supply, maximum pressure 700 psi�Adjustable centering force�Operates in vertical and/or horizontal positioning,
clockwise and counterclockwise rotation
*Dimension L depends on clamping range of collet. *For replacement parts see page 140 For ABS® replacement parts see next page.
Delivery: Floating collet Holders complete with ABS® hardware, collet nut, less collet, seal disc, and spanner wrench.
Please refer to the ROTATING TOOLS CATALOG for the selection of collets, collet nuts and seal disks
139
DIN 69871-AD+B Replacement Parts
Replacement Parts
ABS® Replacement PartsUS Patent No. 4976574
ABS 40-FS-W
ABS 50-FS-W
ABS 63-FS-W
Spares F1 and F2
Thrust ScrewF1
Receiving screwF2
Spares Assortment
OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription
N00 15270
N00 15280
N00 15290
ABS 40-F1
ABS 50-F1
ABS 63-F1
N00 02071
N00 02081
N00 02091
ABS 40-F2
ABS 50-F2
ABS 63-F2
N00 03071
N00 03081
N00 03091
DescriptionDescriptionDescriptionDescriptionDescription
Receiving screw F2
OrOrOrOrOrder No.der No.der No.der No.der No.
ABS 40-ES-M
ABS 50-ES-M
ABS 63-ES-M
Spares E3,E4,E5
DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No.DescriptionDescriptionDescriptionDescriptionDescription
Spares Assortment
N00 17070
N00 17080
N00 17090
OrOrOrOrOrder No.der No.der No.der No.der No.
ABS 40-E3
ABS 50-E3
ABS 63-E3
N00 00070
N00 00080
N00 00090
N00 04070
N00 04080
N00 04090
N00 03470
N00 03480
N00 03490
Floating pinE3
Orientation pinE4
Retaining ScrewE5
ABS 40-E4
ABS 50-E4
ABS 63-E4
ABS 40-E5
ABS 50-E5
ABS 63-E5
Orientation pinFloating pin
Retaining pin
Orientation PinFloating Pin Individual spares (spares assortment) are supplied for replacement purposes only.Any other use is not permitted and represents an infringement of the patent.
Spares E3.2,E4,E6
Coolant Pipe
DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No.DescriptionDescriptionDescriptionDescriptionDescription
Spares Assortment
N00 17670
N00 17680
N00 17690
OrOrOrOrOrder No.der No.der No.der No.der No.
ABS 40-E3.2
ABS 50-E3.2
ABS 63-E3.2
N00 00470
N00 00480
N00 00490
N00 04070
N00 04080
N00 04090
N00 06070
N00 06080
N00 06090
Floating pinE3.2
Orientation pinE4
Coolant pipeE6
ABS 40-E4
ABS 50-E4
ABS 63-E4
ABS 40-E6
ABS 50-E6
ABS 63-E6
ABS 40-ES-M3
ABS 50-ES-M3
ABS 63-ES-M3
For 500.76, 505.76510.76, 510.81515.76, 515.81545.05, 545.10
Coolant Plug545.49 DIN 69871-AD+B
SizeCoolant Plug
404550
545.49.002545.49.003545.49.004
*Note: The coolant plugs are delivered withDIN 69871-AD+B adapters and arbors.Please install the coolant plugs forDIN 69871 version "A".
Thrust screw F1
140
A KOMET COMPANYDihart® Adjustable Holders
Replacement Parts for ABS® Floating Collet Holders
5280632035
5280632040
5280632045
5280632050
5280632055
5280632060
5280632065
5280632070
5280632075
5280632080
5280632085
5280632090
5280632095
5280632100
5280632105
5280632110
5280632115
5280632120
5280632125
5280632130
5280632135
5280632140
5280632145
5280632150
5280632155
5280632160
5280632165
5280632170
5280632175
5280632180
5280632185
5280632190
5280632195
5280632200
.1574-.1181 (4.00-3.01)
.1968-.1574 (5.00-4.01)
.2362-.1968 (6.00-5.01)
.2755-.2362 (7.00-6.01)
.3149-.2755 (8.00-7.01)
.3543-.3149 (9.00-8.01)
.3937-.3543 (10.00-9.01)
.4330-.3937 (11.00-10.01)
.4724-.4330 (12.00-11.01)
.5118-.4724 (13.00-12.01)
.5511-.5118 (14.00-13.01)
.5905-.5511 (15.00-14.01)
.6299-.5905 (16.00-15.01)
.6693-.6299(17.00-16.01)
.7087-.6693(18.00-17.01)
.7480-.7087(19.00-18.01)
.7874-.7480(20.00-19.01)
.1377-.1181 (3.50-3.01)
.1574-.1377 (4.00-3.51)
.1771-.1574 (4.50-4.01)
.1968-.1771 (5.00-4.51)
.2165-.1968 (5.50-5.01)
.2362-.2165 (6.00-5.51)
.2559-.2362 (6.50-6.01)
.2755-.2559 (7.00-6.51)
.2952-.2755 (7.50-7.01)
.3149-.2952 (8.00-7.51)
.3346-.3149 (8.50-8.01)
.3543-.3346 (9.00-8.51)
.3740-.3543 (9.50-9.01)
.3937-.3740 (10.00-9.51)
.4133-.3937 (10.50-10.01)
.4330-.4133 (11.00-10.51)
.4527-.4330 (11.50-11.01)
.4724-.4527 (12.00-11.51)
.4921-.4724 (12.50-12.01)
.5118-.4921 (13.00-12.51)
.5314-.5118 (13.50-13.01)
.5511-.5314 (14.00-13.51)
.5708-.5511 (14.50-14.01)
.5905-.5708 (15.00-14.51)
.6102-.5905 (15.50-15.01)
.6299-.6102 (16.00-15.51)
.6496-.6299(16.50-16.01)
.6693-.6496(17.00-16.51)
.6890-.6693(17.50-17.01)
.7087-.6890(18.00-17.51)
.7283-.7087(18.50-18.01)
.7480-.7283(19.00-18.51)
.7677-.7480(19.50-19.01)
.7874-.7677(20.00-19.51)
ABS®
size
Collet Nut
1
Collet
3
For A34 54050
2
505280601032
(ER 32)
Inch (mm) Order No. Inch (mm)
3 1
Seal Disc
2
A 33550000400
A 33550000500
A 33550000600
A 33550000700
A 33550000800
A 33550000900
A 33550001000
A 33550001100
A 33550001200
A 33550001300
A 33550001400
A 33550001500
A 33550001600
A 33550001700
A 33550001800
A 33550001900
A 33550002000
Order No.
141
Custom Engineered Tooling
DIHART® Custom Engineered Tooling
• Over 50 years of experience in the development of customized solutions• High process capability• Quick, simple and accurate tool change• Bore sizes from 0.205 inches (5.6mm) to 11.8 inches (300mm)
* Please use the questionaire on page 144-145 when requesting a quotation.
Services / Ordering Information
142
A KOMET COMPANYServices / Ordering Information
Shipping and Handling
Dihart® reaming or pre-reaming tools are high quality products.They should be handled as such.
Therefore, always use the following for storage and shipment.
����� Cutting edge protection����� Plastic protective sleeves����� Plastic cutting ring box����� Special packing for reamers larger than Ø3.1496" as well as
for special tools
Also tools which are returned for repair and regrinding should bewell protected. Damage during transport could unnecessarilyincrease the repair cost.
Safety Recommendations for ABS®-Tools / Warning!
Please note that KOMET tools are designed andmanufactured to assure the safety of the customershealth and property under conventional machiningconditions. KOMET tools should only be used withinthe speed range and cutting force levels they aredesigned for. Always use machine guards, protectiveclothing and safety glasses as protection against injuryor damage from flying objects. High speed applicationsare dangerous and may cause bodily injury and damageto the machine tool. Consult the APPLICATIONSENGINEERING DEPARTMENT to discuss your specificapplication.
Note also that KOMET products may contain one ormore of the following: Tungsten Carbide, TantalumCarbide, Titanium Carbide, Chromium Carbide, Chro-mium, Cadmium, Nickel and Cobalt which are classifiedas Hazardous by OSHA. Please refer to the appropriateMaterial Safety Data Sheet (MSDS) prior to use.
These are available on request from KOMET's MarketingDepartment in the Schaumburg, IL offices.
For your further protection it should also be noted that:
1. Carbide materials are brittle by nature and canshatter when subjected to shock or high forceimpact. Users should use appropriate eye protec-tion whenever such products are in use or there isthe danger of breakage.
2. Grinding of Carbide materials should be done underconditions that protect against the inhalation of dust,contaminated coolant spray or other fumes inquantities that may be hazardous to the user'shealth.
3. Brazing or debrazing of Carbide materials may resultin the generation of fumes that are hazardous to theuser's health. Appropriate steps should be taken toprevent the inhalation of such fumes.
143
Services / Ordering Information
Regrinding and Repair Service
Expandable and solid Dihart® tools are precision tools. All tools are ground to thesize ordered by the customer. The tools should be reground as soon as the borequality, e.g. surface roughness, roundness, and size are not of acceptable quality.
For perfect service, our repair facility is at your disposal.
KOMET of AMERICA, Inc.2050 Mitchell Blvd.Schaumburg, IL 60193-4544MAIN OFFICE: 847/923-8400 FAX: 1-800-865-6638CUSTOMER SERVICE / ORDER ENTRY: 847/923-8480*Please completely fill out the questionnaire form on pages 148-149
Customers from other countries are asked to contact local distributors.
When tools are returned for repair, the following information should be marked onthe order:- The requested diameter (Ø D)- The tolerance- The material to be machined, with specifications.
Important:
Please return the tools to be repaired covered with our plastic protection. Damageduring transport could increase the cost of repair unnecessarily.
Before After
Before After
144
A KOMET COMPANYServices / Ordering Information
Order Information
ŒŒŒŒŒ Become familiar with Dihart® reamer products on page 3-5.
••••• From page 7, compare application to "Bore Type" examples.
••••• Select an appropriate reamer type from the examples on page 6-7.A) Solid reamers are usually used for bore tolerances larger than
0.001".B) Expandable reamers are usually used for bore tolerances
smaller than 0.001".
••••• Check to see if the bore diameter and reamer style are compatible.
••••• Determine necessary tool length (long or short styles)
‘‘‘‘‘ From the Cutting Data, determine which cutting material or coatingis applicable for your application.
’’’’’ Consider the surface finish and production numbers.
I. How to Select the Reamer
ŒŒŒŒŒ Become familiar with Dihart® reamer products on page 3-5.
••••• Decide which reamer is suitable for the application in question (e.g.340.21, 560.20, and etc.)
••••• Determine the type of shank needed (e.g. cylindrical, ABS® , V-flange,and etc.)
••••• Determine the machine spindle arrangement (e.g. V-flange, ABS® ,and etc.)
••••• Select a tail end of reamer that is needed for the spindle (step 4).
‘‘‘‘‘ Determine if a bushing is necessary to mate a reamer (step 3) to aDihart® Adjustable Holder, (DAH). Select by shank diameter of thereamer.
II. How to Select the Adapter
145
Order Information
ŒŒŒŒŒ Completely fill out the Form 500, a questionnaire. (include machinetype, production, coolant and surface finish information.)
••••• Submit either a part print or a hand drawn sketch of theapplication.
••••• Submit all above informations to your local KOMET salesrepresentative or :
Quotations DepartmentKOMET of AMERICA, Inc.2050 Mitchell Blvd.Schaumburg, IL 60193-4544TEL: 1-847-923-8400FAX: 1-800-865-6638
III. How to Obtain a Quotation
ŒŒŒŒŒ Select appropriate reamer and adapter arrangement for theapplication in question (Refer to "How to select the reamer /adapter").
••••• Fax or mail purchase order with the following information:
A) Tool series number (e.g. 560.20).B) Bore diameter and tolerance required.
*Dihart® will grind the reamer per their manufacturingstandards unless requested otherwise by the customer.
C) Material to be reamed or cutting geometry.
••••• For custom engineered tools that have not been manufactured orquoted, please refer to "How to Obtain a Quotation".
••••• For custom engineered tools that have been either manufactured orquoted in the past, please indicate the Dihart® part numbers anddrawing numbers.
IV. How to Order
Services / Ordering Information
146
Form #500
A KOMET COMPANYKomet
Dihart
Komet / Dihart
Position of Operation: Vertical Horizontal Other
Part Rotating Tools Rotating Max. RPM HP
Machine Make & Type New Used
Spindle Type, Size & Taper: Cat NMTB Straight Shank
Other Circular Accuracy of Spindle
Feed (in/rev) Variable Fixed Speed (ft/min) Variable Fixed
Company Name Inquiry No.
Company Address
Contact-Name & Title
Telephone No. ( ) Telefax No. ( )
Part/Assembly Description
COMPLETE PART/ASSEMBLY DRAWINGS & TOOL LAYOUTS MUST BE PROVIDED!
Material Hardness RC Heat Treatment
Condition: Cast Forged Extrusion Flame Cut Machined
Ground Molded Stamping P/M Welded
Other
Hole Dia. Tol.± Thru Hole Blind Hole Cored Hole
Pre-operation Dia. Bottom to be Machined
Hole Depth Gage Length: Min. Max. Interrupted Cut
Length of interruption Circular Error Allowed
Surface Finish RMS For: Roughing Semi-Finish Finish
Est. Annual Production pcs. Estimated Lot Sizes pcs.
Coolant: Thru Spindle Thru Tool Flood Other
Pressure PSI Volume GPM
Brand and Type Ratio of mixture
For Reamers: If coolant through tool, please specify. Refer to examples in opposite page. (e.g. A3)
Flange Adapter: O.D. Pilot Dia. Keyway Size
Bolt Circle # Bolts Bolt Size
Dis
trib
uto
rD
ata
Pie
cep
art/
Ass
emb
ly D
ata
Gen
eral
In
form
atio
n
Why is customer requesting KOMET quotation and/or tooling?
List all known competition on this request.
Customers' intentions are to use multiple operations/passes with standard tooling.
Customers' intentions are to use special multi-function tooling.
Customer wishes ABS modular tooling.Customer wishes conventional one-piece tooling.
Mac
hin
e D
ata
Company Name Inquiry No.
Company Address
Contact-Name & Title
Telephone No. ( ) Telefax No. ( )
ForKOMETUse
Quotation No.
Request for Quote Show & Tell LoanYour purchase order is required
Trial & Acceptance OrderYour purchase order is required
Inqiry No.
DATE _____/_____/______
En
d U
ser
Dat
a
SEND TO: Quotation DepartmentKOMETof AMERICA, Inc.2050 Mitchell Blvd.Schaumburg, IL 60193-4544TEL: 847/923-8400FAX: 1-800-865-6638
147
Possible coolant outlets Possible coolant inlets through tool shanks
DA C
Concept Drawings are: Not Necessary at this time Required
Quotation by: Telephone Telefax Mail
Quotation On/Before: _____/_____/______
Quote Quantities
Is it necessary to quote replacement hardware and inserts at this time? YES NO
Replacement tooling-what make & type?
Item(s) to be quted is/are:
New Tooling
FOR: Manufacturing System . . . Total No. Machine Stations
Total No. Machine Spindles
New CNC Machine(s)
Automatic Machine(s)
Existing Manual Machine(s)
QuotationData
Qty.
TOOL SKETCH or TOOLING LIST
PLEASE NOTE:Please review this form for any blanks or unanswered questionsPlease attachall available or additional information. Thank you very much for your inquiry.
Signature:
1 2 3 4
148
RGA # (Returned Goods Authorization No. - assigned by KOMET)
Questionnaire for Regrinding or Retipping of Dihart® Reamers
CUSTOMER INSTRUCTIONS:* Complete this form then call our office for an RGA #. Mark y the shipping container or label with the RGA #.* Please reference the RGA # when inquiring about the order. THANK YOU!
1. Bill to: Customer Name Division:
2. Customer P.O. No. Customer Reference No.
3. End-User: Location:
4. KOMET Ship to: Atten:
Internal Routing Code:
5. KOMET to Ship via: UPS (Red) UPS (Ground) Other
6. Mark One: STANDARD Delivery or RUSH Delivery (Premium over STANDARD Price)
7. Technical Contact: Phone: Fax:
8. Quote Contact: Phone: Fax:
9. Order Type: Mark One:
Warranty ➨ Please Explain:
Billable ➨ KOMET will fax a quotation to the quote contact designated above.
10. Reason for Return: Mark One:
Regrinding ➨ Standard regrinding charges will apply
Retipping ➨
NOTE: PLEASE COMPLETE THE OPPOSITE OF THIS PAGE WITH THE TOOLING INFORMATION
KOMETof AMERICA, Inc.2050 Mitchell Blvd.Schaumburg, IL 60193-4544TEL: 847/923-8400FAX: 1-800-865-6638
149
TOOLING INFORMATION(Complete One Section for Each Tool Number)
Qty. KOMET Tool No. Customer Tool No.
REASON for RETURN:
COMMENTS:
Qty. KOMET Tool No. Customer Tool No.
REASON for RETURN:
COMMENTS:
Qty. KOMET Tool No. Customer Tool No.
REASON for RETURN:
COMMENTS:
Qty. KOMET Tool No. Customer Tool No.
REASON for RETURN:
COMMENTS:
Qty. KOMET Tool No. Customer Tool No.
REASON for RETURN:
COMMENTS:
150
A KOMET COMPANY
Order Number Page Order Number Page Order Number Page Order Number Page Order Number Page
099.00.088099.00.090 118-121099.00.092
099.00.095 118,120099.00.102
099.00.106 118
099.15.001/10099.15.002/13 119-121099.15.006/19099.15.009/22
300.05 93
300.25 92
300.30.002300.30.003 119-121300.30.004300.30.005
300.30.006300.30.007 118-121300.30.008
300.30.009 118,120300.30.010
300.45 94
301.80.001301.80.002 119-121301.80.003301.80.004
301.80.005301.80.006 118-121301.80.007
306.20.001306.20.002306.20.003306.20.004306.20.005306.20.006 118,120306.20.007306.20.008306.20.009306.20.010306.20.011
306.20.013306.20.015306.20.016306.20.017306.20.018306.20.019 118306.20.020306.20.021306.20.022306.20.023
313.60.014
314.60.001 122-123314.60.002
314.60.003 122-123
3200 Z 50
3200.2 51
340.06.008340.06.009340.06.010340.06.011340.06.012 72-73340.15.001340.15.002340.15.003
340.15.004 340.15.005
340.20 58
340.21 59
340.22 60
340.33.001 340.33.002 340.33.003 340.33.004 340.33.005 72-73 340.35.001 340.35.002 340.35.003 340.35.004 340.35.005
340.70 61
340.71 62
340.72 63
350.03.001 350.03.002 350.03.003 350.03.004 350.03.005 350.04.001 350.04.002 350.04.003 122-123 350.04.004 350.04.005 350.14.001 350.14.002 350.14.003 350.23.001 350.23.002 350.23.003
3600 Z 78
3600.2 79
3650 Z 76
3650.2 77
500.76.012 99 500.76.013
505.76.024505.76.025505.76.026505.76.027505.76.028505.76.029505.76.030505.76.031505.76.032 98505.76.033505.76.034505.76.035505.76.036505.76.039505.76.040505.76.041505.76.042505.76.043
507.02.001507.02.002507.02.003507.02.004507.02.005507.02.006507.02.007507.02.008507.02.009507.02.010507.02.011 95507.02.012507.02.013507.02.014507.02.015507.02.016507.02.017507.02.018507.02.019507.02.020507.02.021507.02.022507.02.023507.02.024507.02.037
508.53.001508.53.002508.53.003508.53.004508.53.005508.53.006508.53.009 116508.53.010508.53.011508.53.018508.53.019508.53.020508.53.021
510.14.001510.14.002510.14.003510.15.001 122-123510.15.002510.15.003510.15.004510.15.005
510.15.006510.15.007510.15.008510.15.009510.15.010510.15.011510.45.001510.45.002510.45.003510.45.004510.45.005510.45.006510.45.007510.45.008510.46.001510.46.002510.46.003510.46.004510.46.005510.46.006510.46.007510.46.008510.47.001510.47.002510.47.003510.47.004 122-123510.47.005510.47.006510.47.007510.47.008510.55.001510.55.002510.55.003510.55.004510.55.005510.55.006510.55.007510.55.008510.56.001510.56.002510.56.003510.56.004510.56.005510.56.006510.56.007510.56.008510.57.001510.57.002510.57.003510.57.004510.57.005510.57.006510.57.007510.57.008
510.76.008510.76.009510.76.010 102510.76.011510.76.013
510.81.008510.81.009510.81.010 103510.81.011510.81.013
500.76.014 500.76.015 500.76.016 500.76.017 500.76.018 500.76.019 500.76.020 500.76.021 500.76.022 500.76.023 500.76.024 500.76.025 99 500.76.026 500.76.027 500.76.028 500.76.029 500.76.030 500.76.031 500.76.032 500.76.033 500.76.034 500.76.035 500.76.036 500.76.039 500.76.040500.76.041500.76.042500.76.043
503.76.001503.76.002503.76.003503.76.004503.76.005503.76.006 112503.76.007503.76.008503.76.009503.76.010503.76.011503.76.012
503.81.001503.81.002503.81.003503.81.004503.81.005503.81.006 113503.81.007503.81.008503.81.009503.81.010503.81.011503.81.012
505.76.012505.76.013505.76.014505.76.015505.76.016505.76.017 98505.76.018505.76.019505.76.020505.76.021505.76.022505.76.023
Numerical Index
151
Order Number Page Order Number Page Order Number Page Order Number Page Order Number Page
513.36.001513.36.002513.36.003513.36.004513.36.005513.36.006 106513.36.007513.36.008513.36.009513.36.010513.36.011
513.41.001513.41.002513.41.003513.41.004513.41.005513.41.006 107513.41.007513.41.008513.41.009513.41.010513.41.011
513.76.001513.76.002513.76.003513.76.004513.76.005513.76.006 104513.76.007513.76.008513.76.009513.76.010513.76.011
513.81.001513.81.002513.81.003513.81.004513.81.005513.81.006 105513.81.007513.81.008513.81.009513.81.010513.81.011
514.36.001514.36.002514.36.003514.36.004514.36.005514.36.006 110514.36.007514.36.008514.36.009514.36.010514.36.011
514.41.001514.41.002514.41.003514.41.004 111514.41.005514.41.006514.41.007
514.41.008514.41.009 111514.41.010514.41.011
514.76.001514.76.002514.76.003514.76.004514.76.005 108514.76.006514.76.007514.76.008514.76.009514.76.010514.76.011
514.81.001514.81.002514.81.003514.81.004514.81.005514.81.006 109514.81.007514.81.008514.81.009514.81.010514.81.011
515.76.008515.76.009515.76.010 100515.76.011515.76.013
515.81.008515.81.009515.81.010 101515.81.011515.81.013
517.76.001517.76.002517.76.003517.76.004517.76.005517.76.006 96517.76.007517.76.008517.76.009517.76.010517.76.011
517.81.001517.81.002517.81.003517.81.004517.81.005517.81.006 97517.81.007517.81.008517.81.009517.81.010517.81.011
518.78.001 114518.78.002
518.78.003518.78.004518.78.005518.78.006518.78.009 114518.78.010518.78.011518.78.012518.78.013518.78.014
518.82.001518.82.002518.82.003518.82.004518.82.005518.82.006 115518.82.009518.82.010518.82.011518.82.012518.82.013518.82.014
520 Z 54
520.20 55
521 Z 56
521.20 57
525 Z 52
525.20 53
540.02.001540.02.002540.02.003540.02.004 64540.02.005540.02.006540.02.007
540.03.001540.03.002540.03.003 72-73540.03.004540.03.005
540.04.001 72540.04.002
540.07.001540.07.002540.07.003540.07.004 65540.07.005540.07.006540.07.007
540.13.001540.13.002540.13.003 69540.13.004540.13.005540.13.006
540.13.007 69540.13.008
540.36.000540.36.001540.36.002540.36.003 68540.36.004540.36.005540.36.006540.36.007
540.48.001540.48.002540.48.003540.48.004 70540.48.005540.48.006540.48.007
540.56.001540.56.002540.56.003540.56.004 67540.56.005540.56.006540.56.007540.56.008
540.66.000540.66.001540.66.002540.66.003 66540.66.004540.66.005540.66.006540.66.007
545.00.001545.00.002 127545.00.003
545.03.002545.03.003545.03.004545.03.005 131545.03.006545.03.009545.03.010
545.05.001545.05.002 128545.05.003545.05.004
545.07.002545.07.003545.07.004545.07.005 131545.07.006545.07.009545.07.010
545.10.001545.10.002 128545.10.003545.10.004
545.10.010 128545.10.011
545.25.001545.25.002545.25.010545.26.002 134545.27.001545.27.002545.37.001
545.40.001545.40.002545.40.003 132545.40.004545.53.001545.53.002
545.55.000545.55.001545.55.002545.55.003 133545.55.004545.55.005545.55.006
545.57.000545.57.001545.57.002 134545.57.003545.57.004545.57.005
545.70.001545.70.002 130545.70.003545.70.004
545.75.001545.75.002 129545.75.003545.75.004
545.77.001545.77.002545.77.003 130545.77.004545.77.010545.77.011
545.85.001545.85.002545.85.003 133545.85.004545.85.005
545.87.001545.87.002545.87.003 129545.87.004545.87.010545.87.011
549.49.002549.49.003 139549.49.004
Numerical Index
152
A KOMET COMPANY
Order Number Page Order Number Page Order Number Page Order Number Page Order Number Page
560.16 86
560.20 85
560.25 87
560.40.001 560.40.002 560.40.003 560.40.004 560.40.005 560.40.006 560.40.007 560.40.008 560.40.009 560.40.010 560.40.011 560.40.012 560.40.013 560.40.014 560.40.015 560.40.016 560.40.017 560.40.018 560.40.019 560.40.020 560.40.021 90 560.40.022 560.40.023 560.40.024 560.41.001 560.41.002 560.41.003 560.41.004 560.41.005 560.41.006 560.41.007 560.41.008 560.41.009 560.41.010 560.41.011 560.41.012 560.41.013 560.41.014 560.41.015 560.41.016 560.41.017 560.41.018 560.41.019 560.41.020 560.41.021 560.41.022 560.41.023 560.41.024
560 Z 84
561 Z 88
561.20 89
565 Z 80
565.20 81
565.25 83
Numerical Index
565.55 82
585.08.003 585.08.004 585.08.005 585.08.006 585.08.007 585.14.002 134 585.14.003 5139100040 5139100050 5139100063 5139100080 5139100100
5280602025 5280625035 5280625040 5280625045 5280625050 5280625055 5280625060 5280625065 5280625070 5280625075 5280625080 5280625085 5280625090 5280625095 135 5280625100 5280625105 5280625110 5280625115 5280625120 5280625125 5280625130 5280625135 5280625140 5280625145 5280625150 5280625155 5280625160
5291102126 5291102926 5291103636 5291104735 5501105018 5501108025 134 5505108006 5505108008 5505206008 5505206010 5505208010
A33540000400 A33540000500 A33540000600 A33540000700 A33540000800 A33540000900 135 A33540001000 A33540001100 A33540001200 A33540001300 A33540001400 A33540001500
A33540001600 135
A3454050 138
N0000070 N0000080 N0000090 N0000470 N0000480 N0000490 N0002071 N0002081 N0002091 N0003071 N0003081 N0003091 N0003470 139 N0003480 N0003490 N0004070 N0004080 N0004090 N0006070 N0006080 N0006090 N0015270 N0015280 N0015290 N0017070 N0017080 N0017090
N0017670 73,121, N0017680 123,139
N0017690 121,123139
WorldwideDuring the early 1930's, the first business contacts weremade outside Germany.In an effort to be as close as possible to our customersand to be able to respond to their needs, KOMETestablished agencies overseas and throughout Europe.
Today, KOMET has subsidiaries in the United States,Great Britain, France, Austria, Italy, Brazil and Mexico, aswell as a chain of agencies throughout the entireindustrialized world. Our experts are always ready toadvise you on site of the most effective methods to applyKOMET tooling in your continuous efforts to improveproductivity.
KOMET is represented in following countries:
Headquarters
KOMET Präzisionswerkzeuge Robert Breuning GmbHD-74351 Besigheim · Postfach 13 61 · GermanyTelephon (0 71 43) 3 73-0 · Telefax (0 71 43) 37 32 33web site: http://www.komet.dee-mail: info@komet.de
SwitzerlandTaiwan
TurkeyThailand
Portugal
New Zealand
NamibiaMexico Malaysia
LuxembourgKorea Japan
IsraelIreland
IndiaHungary
Croatia
GermanyGreat Britain
South AfricaSpain
Singapore
Romania
PolandNorway
Netherlands
Argentina
BrazilCanada
Egypt
Finland
France
AustraliaBelgium
Czech Republic
Denmark
Austria
Italy
Slovak Republic
Slovania
Sweden
United States
MMC60500090-30-10/02 Printed in GermanyWe reserve the right to make modifications
KOMET of AMERICA, Inc.
2050 Mitchell Blvd.Schaumburg, IL 60193-4544MAIN OFFICE: 847/923-8400FAX: 1-800-865-6638CUSTOMER SERVICE/ORDER ENTRY: 847/923-8480customerservice@komet.com
KOMET of AMERICA, Inc.Detroit Branch
6804 19½ Mile RoadSterling Heights, MI 48314-1404MAIN OFFICE: 586/997-0855FAX: 586/997-0859
KOMET de MEXICO, S. DE R. L.Acceso “A” No. 110Parque Ind. JuricaQuerétaro, QRO. 76120MEXICOTELEFONO: (52) (42) 18-2544FAX: (52) (42) 18-2077
KOMETwww.komet.com