Komet Reaming

Reaming Tools

Reaming Tools Catalog

Introduction A KOMET COMPANY

Dihart® AG, Dulliken / Switzerland - A Komet® Company

KOMET® of AMERICA, INC., Schaumburg, IL / U.S.A.

Dihart® AG, as a wholly owned subsidiary of KOMET® in Dulliken, Switzerland manufacturesmultiflute high-precision reamers. Dihart® reamers are designed and manufactured to machinebores to the highest quality requirements. The multi-flute concept with unequal spacing of thecutting edges results in excellent roundness and cylindricity of the bores while achieving muchhigher feed rates when compared to single blade reamers. The cutting edges are made of micrograin carbide for applications at conventional cutting speeds. PVD coatings or advanced cuttingmaterials are offered for high speed reaming. The product line is divided into expandable and solid (non-expandable) reamers, available inboth monobloc and modular designs. Manufacturing tolerances of the reamers are tailored toachieve close size control and optimum tool life. Since the circular accuracy of the reamer is verycritical to the performance, adjustable holders with various adaptations are included in the Dihart®

reamer program. Our regrinding service provides an economical solution for many customers who wish to ex-tend the tool life of worn Dihart® reamers. The regrinding department in Schaumburg, Illinois isequipped with modern tool grinders operated by highly skilled personnel in a temperature con-trolled environment. Custom specific designs are recommended for large production quantities. Please take advan-tage of our extensive experience in the field of drilling, turning, boring, and reaming. The KOMET®

organization and its group of industrial distributors are ready to service and support your manu-facturing operations. Servicing the world market, KOMET® maintains state-of-the-art manufacturing facilities inBesigheim, Germany. While JEL® as a wholly owned subsidiary of KOMET® in Stuttgart, Germanymanufactures high-precision drills, taps, and thread milling tools. Our plants in the United States,Germany, and Switzerland are certified to ISO 9001 and operate to the highest international qual-ity standards.

1

Table of Contents

Introduction

Table of Contents ...............................................................................................................................Reamer Products, Overview ............................................................................................................Operation and Characteristics of the ABS® Connection .............................................................

Summary of Dihart® Reamers .....................................................Reamers for Blind Holes .............................................................

Tool Selection Guide Dihart® Reamers with Guides .....................................................Cutting Materials and Coatings ..................................................Tolerances of Dihart® Reamers ...................................................Cutting Geometry of Dihart® Reamers .......................................

Coolant Requirements ................................................................Trouble Shooting .........................................................................

Application Guide Conventional Reaming vs. High Speed Reaming ......................Cutting Data for Conventional Reaming .....................................Cutting Data for High Speed Reaming .....................................

Solid Reamers,

Monobloc Type ...................................................................................................................................

Rapid Set Heads .........................................................................Solid Reamers, Arbors, for Rapid Set Heads ......................................................with Rapid Set Heads Measurement of Cutting Diameter .............................................

Replacement Parts .....................................................................Inspection and Assembly ...........................................................

Expandable Reamers, Expandable Reamers, Monobloc Type ...................................... Monobloc Type Replacement Parts .....................................................................

Inspection, Adjustment, and Assembly ......................................

Cutting Rings ..............................................................................Expandable Reamers, Arbors, for Cutting Rings ............................................................with Cutting Rings Measurement of Cutting Diameter .............................................

Replacement Parts .....................................................................Inspection, Adjustment, and Assembly ......................................

Adapters ......................................................................................Dihart® Adjustable Holders Front Holders ..............................................................................

Replacement Parts .....................................................................Assembly / Adjustment of Dihart® Adjustable Holders ..............

ABS® Floating Collet Holders ................................................................................................Replacement Parts .....................................................................

Custom Engineered Tooling ........................................................Services / Ordering Shipping and Handling ...............................................................Information Regrinding and Repair Service ...................................................

Order Information / Quotation Request Form ............................Questionnaire for Regrinding or Retipping of Dihart® Reamers .Numerical Index ..........................................................................

Page

12-4

5

6-789

10-111213

14-151617

18-3334-49

50-57

58-6364-70

7172-7374-75

76-899091

92-9495-116

117118-123124-126

127-131132-133134-135136-137

138139-140

141142143

144-147148-149150-152

A KOMET COMPANY

*ABS reducer A201

*ABS holders

*ABS spindle adapter flange

Please see our Rotating ToolsCatalog for additional ABS®

Modular Tools and info.

*ABS coolant inducer holder

*ABS holderswith coolant ring

*ABS extension A200

DAH - ABS adapter545.00

pg. 127

DAH - CAT V Flange adapter545.87 / 545.75

pg. 129

DAH - DIN 69871-AD+B adapter545.05 / 545.10

pg. 128

ABS® - ADAPTERS EXTENSIONS/REDUCERS

DAHADAPTERS

DAH - MAS BT adapter545.77 / 545.70

pg. 130

DAH - HSKDIN 69893 A&B adapter

545.07 / 545.03 pg. 131

*ABS extension A200

2

*

Reamer Product Overview

FRONT HOLDERS /CLAMPING ELEMENTS

SOLID REAMERS,MONOBLOC TYPE

EXPANDABLE REAMERS,MONOBLOC TYPE

Cylindrical shank, short3650 Z / 3650.2 pg.76-77

Cylindrical shank, long3600 Z / 3600.2 pg. 78-79

Cylindrical shank, short565 Z / 565.20 / 565.55 / 565.25 pg. 80-83

Cylindrical shank, with guide561 Z / 561.20 pg. 88-89

Cylindrical shank, long560 Z / 560.20 / 560.16 / 560.25 pg. 84-87

DAH - cylindrical shank holder545.55 / 545.85

pg. 133

DAH - collet holder545.53 pg. 132

*ABS FWD tool holderA31

*ABS hydraulic chuckA323/A324

*ABS collet holderA331/A332/A333

*ABS short drill chuckA342

DAH - ABS Adapter545.40 pg. 132

Cylindrical shank, with guide521 Z / 521.20 pg. 56-57


Cylindrical shank, short525 Z / 525.20 pg. 52-53


3


ABS® floating collet holderA345 pg. 138

SOLID REAMERS,with RAPID SET HEADS

EXPANDABLE REAMERS,with CUTTING RINGS

ABS arbor540.48 pg. 70

4


DAH arbor, short540.02 pg. 64

DAH arbor, long540.07 pg. 65

Rapid Set Heads340.20 / 340.21 / 340.22 / 340.70 / 340.71 /

340.72 pg. 58-63

ABS arbor508.53 pg. 116

ABS arbor518.78 / 518.82 pg. 114-115

Cylindrical shank arbor, short503.76 / 503.81 pg. 112-113

Cylindrical shank arbor513.76 / 513.81 / 513.36 / 513.41 /514.76 / 514.81 / 514.36 / 514.41

pg. 104-111

DIN 69871-AD+B shank arbor515.76 / 515.81 / 510.76 / 510.81

pg. 100-103

DIN 69871-AD+B arbor505.76 / 500.76 pg. 98-99

DAH arbor517.76 / 517.81 pg. 96-97

DAH arbor507.02 pg. 95

Cutting Rings300.25 / 300.05 / 300.45

pg. 92-94

Cylindrical shank arbor, long540.36 / 540.13 pg. 68-69

Cylindrical shank arbor, short540.66 / 540.56 pg. 66-67

ABS® Connection

The ABS® connection consists of the female or receiving part(spindle or adapter) and the male (pilot) portion of the actualtool.

A thrust and a receiving screw are situated radially on thereceiving part (spindle or adapter).

The pilot portion of the tool carries the floating pin. Theorientation pin is located radially on the face next to the pilot.

Thrust and receiving screw are axially offset from the centerlineof the floating pin. When thrust screw is tightened, thetapered surfaces make contact, forces F1 and F2 arecompounded to 2 � FA.

When cutting forces are introduced, minimal "torsional slip"will occur which will actually make an even better connection.

In order to allow for minor slippage, sufficient clearance isprovided between the orientation pin and the matching bore."Torsional slip" is not desirable for stationary applications.Positive positioning is accomplished by means of two precisionlocation keys on the tool and with two keyways on theadapter.

The exact dimensioning of the ABS® System in conjunctionwith the minimal tolerance of the fit, leads to a minutedeformation to the self centering four point construction.This achieves high flexible strength, higher accuracy in change-over, and a greater vibration dampening device (US PatentNo. 4976574).

Often the ABS® is built right into the spindle. Contrary totapered shank tools, this method will provide for bettervibration dampening and significantly reduce tool overhang(US Patent No. 4976574 and foreign patent and other patentspending).

ABS® -H Connection

A threaded bushing is loosely mounted in the ABS® -H hollowshank. The bushing and hollow shank are provided withcrossholes for the floating pin. The bushing is securedagainst rotation by the floating pin, while the floating pin issecured by the coolant pipe. Thrust and receiving screws areaxially offset from the centeriline of the floating pin. When thethrust screw is tightened, the floating pin is pressed againstthe crosshole of the threaded bushing which causes contactof the threaded flanks of the hollow shank and the threadedbushing. This contact force is separated into an axial andradial vector. The radial vector creates a radial elasticexpansion of the hollow shank, eliminating play between thebore and the ABS® -H hollow shank. The axial vector of thecontact force results in high pressure at the face of theconnection.

FA

FA

Before Clamping

After Clamping

OrientationPin

Receivingscrew

FloatingPin

2 X

FA

Coolant pipe

Seal ring

F2

F1 Thrust screw

Operation and Characteristics of the ABS® Connection

5

A KOMET COMPANY

6

.2205" - 1.283" (5.60mm - 32.59mm)

.2205" - 1.283" (5.60mm - 32.59mm)

.4958" - 2.3622" (12.60mm - 60.00mm)

.3780" - 2.3622" (9.60mm - 60.00mm)

.4958" - 2.3622" (12.60mm - 60.00mm)

.2205" - 1.283" (5.60mm - 32.59mm)

1.9918" - 11.8343" (50.60mm - 300.59mm)

.6929" - 3.9602" (17.60mm - 100.59mm)

1.9918" - 11.8343" (50.60mm - 300.59mm)

.6929" - 7.8972" (17.60mm - 200.59mm)

1.9918" - 3.9602" (50.60mm - 100.59mm)

.6929" - 3.9602" (17.60mm - 100.59mm)

1.9918" (50.60mm) to 3.9602" (100.59mm)

.6929" - 3.9602" (17.60mm - 100.59mm)

Long

Long

Long

Short

Short

Long

Long

Short

Short

Long

Short

Long

Long

Long

Short

Short

Long

Short

Short

Long

Short

Long

Short

Tool Selection Guide

Summary of Dihart® Reamers

Type Series

3200 Z & .2

520 Z & .20

521 Z & .20

525 Z & .20

540.02

540.07

540.13 & .36

540.56 & .66

540.48

3600 Z & .2

3650 Z & .2

560 Z & .20

560.16 & .25

561 Z & .20

565 Z & .20

565.25 & .55

500.76

503.76 & .81

505.76

507.02

508.53

510.76 & .81

513.36, .41, .76 & .81

514.36, .41, .76 & .81

515.76, .81

517.76, .81

518.76, .81

Diameter Shank Types

Expandable,with

Cutting Rings

Expandable,Monobloc

Solid, withRapid Set

Heads

Solid,Monobloc

ISO

Page

50-51

54-55

56-57

52-53

64

65

68-69

66-67

70

78-79

76-77

84-85

86-87

88-89

80-81

82-83

99

112-113

98

95

116

102-103

104-107

108-111

100-101

96-97

114-115

ISO

ISO

ISO

7

No

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

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ThroughCoolant

HighSpeed

Bore Type

� � � � � Recommended application � � � � � Fair application

Series

3200 Z & .2

520 Z & .20

521 Z & .20

525 Z & .20

540.02

540.07

540.13 & .36

540.56 & .66

540.48

3600 Z & .2

3650 Z & .2

560 Z & .20

560.16 & .25

561 Z & .20

565 Z & .20

565.25 & .55

500.76

503.76 & .81

505.76

507.02

508.53

510.76 & .81

513.36, .41, .76 & .81

514.36, .41, .76 & .81

515.76, .81

517.76, .81

518.76, .81

Page

50-51

54-55

56-57

52-53

64

65

68-69

66-67

70

78-79

76-77

84-85

86-87

88-89

80-81

82-83

99

112-113

98

95

116

102-103

104-107

108-111

100-101

96-97

114-115


Summary of Dihart® Reamers

A KOMET COMPANY

8


Dihart® Reamers for Blind Holes

Blind-hole Reamers

Blind-hole Reamers

For this type blind-holes alsothrough-hole reamers are applicable.

Note dimensions "e" and "f".

Series: 3200 Z 3200.2 340.21 340.22 340.71 340.72 3600 Z3600.2 3650 Z 3650.2 520 Z 520.20 525 Z 525.20560 Z 560.16 560.20 560.25 565 Z 565.20 565.25565.55

� � � � � .059"

.098"

f

e

e

f

Series: 510.76 510.81 513.36 513.41513.76 513.81 514.36 514.41514.76 514.81 515.76 515.81517.76 517.81 518.76 518.81 and monobloc style reamers listed above

Series: 500.76 503.76 503.81505.76 507.02 508.53 and monobloc & cutting ring style reamers listed above

9

Dihart® Reamers with Guides

We recommend Guided Reamers for the following types of bores:

Series: 521 Z/ 521.20/ 561 Z/ 561.20

Guide Bushing

Pilot in front of the cutting edges

Standard

Custom Engineered

Good lubricant and coolant supply is important when working with guided reamers.


A KOMET COMPANY

10


Cutting Materials and Coatings

Cutting materials for Dihart® reamers are selected with the goal toeither maximize the application range or to optimize the perfor-mance in specific applications.

TUNGSTEN CARBIDEMicro-grain tungsten carbide is recommended as ageneral purpose cutting material for applications atconventional cutting speeds. Grain size, porosity andother physical properties are closely controlled tomaintain consistent cutting results. Dihart® reamers aremanufactured with tungsten carbide cutting material ifnot specifically stated otherwise.

TITANIUM NITRIDE COATINGTitanium Nitride (TiN) is characterized by high hardnessand low friction against ferrous metals. When appliedby the physical vapor deposition (PVD) process, it alsostrengthens the cutting edge. Generally Titanium Ni-tride coated Dihart® reamers achieve better surfacefinish and longer tool life compared to Tungsten Car-bide and operate at higher cutting speeds. TiN-coatedRapid Set Heads are designed with an optimized cut-ting geometry for higher cutting speeds and recom-mended for carbon and alloy steels up to 150 BHN.Stainless steels and grey cast irons are also machinedwith TiN-coated Rapid Set Heads.

*Regrinding at the bevel is feasible for TiN-coatedreamers.

11

��

400 ft/min

SPEED

DST

DSTDST is an advanced cutting tool material. Dihart®

reamers manufactured with DST-tipped cutting edgesexhibit high wear resistance and a low coefficient offriction and excel in the reaming of steel to close toler-ances at high cutting speeds. The highest productivityincrease in comparison to other cutting materials isachieved when reaming soft low carbon steels, sincebuilt-up edge is rarely observed. DST material is usedfor expandable reamers and tolerances of IT 5 areattainable. Regrinding/retipping is applicable withoutany loss of performance.

100"

/min

FEED

PCDPCD stands for polycrystalline diamond, the hardestcutting material available. It is most suited for thereaming of aluminum alloys, especially with high siliconcontent, but also recommended for other nonferrousmetals and fiber reinforced plastics. The cutting edgesare tipped with PCD and regrinding is possible withoutany loss of performance. PCD-tipped tools are customengineered. Due to their cost, only high volume pro-duction is economical.

PCD

12% % Silicon


Cutting Materials and Coatings

A KOMET COMPANY

12

Tole

ranc

e (1

/106 i

nch)

Diameter (inch)

Diameter (mm)

Tolerance (�

m)

Work Range ofExpandable Reamer

Work Range ofSolid Reamer


Manufacturing Tolerances of Solid Reamers

Maximum reamer size

Minimum reamer size

H½H

½H

2/3T

T

Maximum bore size

Minimum bore size

Manufacturing Tolerances of Expandable Reamers

H

T

Maximum bore size

Minimum bore size

½H

½H

Maximum reamer size

Minimum reamer size

T = Tolerance field of the boreH = Manufacturing tolerance of reamer

T = Tolerance field of the boreH = Manufacturing tolerance of reamer

The diameter of an expandable reamer is ground tothe middle of the bore tolerance. The expansionfeature of these tools allows for wear compensation.

The manufacturing tolerance of the reamer isconsiderably smaller than the tolerance of thebore.

The manufacturing tolerance field H of the solidreamers is in the upper third of the bore tolerance T.

The manufacturing tolerance of the reamer isconsiderably smaller than the tolerance of thebore.

Work Range of Solid Reamers vs. Expandable Reamers

Tolerances of Dihart® Reamers

1/2T

0.25 0.50 1.00 2.00 4.00 8.00 16.00

6 12 25 50 100 200 400

160

140

120

100

80

60

40

20

40

35

30

25

20

15

10

5

13

Cutting Geometry of Dihart® Reamers

Bevel Angles

Dihart® reamers are available with the followingstandard bevel angles. Please note that these arerecommendations only. There might be certaincases where other bevel angles bring similar oreven better results. These can be determinedthrough special tests or production tests.

Bevel leads for expandable and solid reamers,straight flute and right-hand spiral Rapid SetHeads.45° (�) = for short chipping materials45° (�) / 8° (�) = for long chipping materials

(reamers marked with a blue band)

For blind-holes and bores where straightness is amust, also a 90° face-cutting bevel angle can beselected.

Bevel leads for left-hand spiral Rapid Set HeadsThese reamers can be used at considerably higherfeed rates thanks to a special cutting geometry.The standard bevel angle of 30° (�) / 4° (�) can beused for all materials.

D: Reamer diameterd: Diameter of rough-drilled borea: Reaming allowance on radiusSZ: Feed per tooth

The work of the reamer consists of a chip forming andcold forming operation. The chip forming is done bythe bevel lead of the reamer and the cold forming bythe guide-portion of the cutter (circular land), whichburnishes the bore surface.

The thickness of the burnished surface layer dependson various parameters, for example workpiece material,form and condition on the cutting edge and cuttingdata.

Unequal flute spacing is incorporated in the reamerdesign to achieve less circular error in the bore.

As mentioned before, the actual cutting is done by thebevel lead. The thickness and width of the chips andtherefore the bore surface quality is considerablyinfluenced by the choice of the bevel angle.

There is often the opinion that reamers must have long cutting edges in order to guarantee cylindricity.Extensive tests have shown, that under normal circumstances short cutting edges will gurantee equalresults. Should a long guide be necessary, we would recommend using Dihart® reamers with guides.

Length of the Cutting Edges

The cutting edges of the Dihart® reamers are unequally spaced which eliminates, to a large extent, thecircular error of the bore. In order to measure the accurate diameter of the tool, two cutting edges arespaced exactly 180° opposite each other, and marked as such.

Flute Spacing

D

da

�

SZ

Chip crosssection A

Bevel lead

Chip forming work

Guiding portion

Cold forming work

Bevel lead

Chip forming work

Guiding portion

Cold forming work

Chip crosssection A

SZ

D

da

�

�

Single Bevel Angle Double Bevel Angle


A KOMET COMPANY

14

Application Guide

Coolant Requirements

Whenever possible, a metalworking fluid should be used for reaming and pre-reaming.An exception to this is reaming of wood and certain plastics which can be reamed dryor with compressed air.

1. Functions of metalworking fluids or coolants:- Reduction of friction between chip and tool, and between circular land and bore

surface- Removal of heat (cooling effect)- Removal of chips

2. Recommended fluidsFor reaming, water soluable coolants, and in some cases straight cutting oils, can beused. Kerosene and other solvents should not be used for health, safety andenvironmental reasons.

3. Coolant supplyFlood coolant is only feasible for short bores reamed at low cutting speeds. Innercoolant supply (coolant through the tool) is highly recommended for all otherapplications.

Best results in terms of cutting performance, tool life and surface finish are achieved byusing a mineral-oil-based emulsion*. The mineral oil content in the concentrate shouldbe at least 5%. This ensures that tool wear is held to a minimum and the quality of thesurface finish is improved. Ideal concentration depends on workpiece material, themachine tool, the types of metalworking fluid used and other conditions.

*Note: Emulsions achieve better surface finish and the size of the bore tends to besmaller. Cutting oil generally lengthens the tool life but creates a larger bore size.

15

Coolant Requirements

Solid Monobloc ReamersSolid Reamers

with Rapid Set Heads

15

30

60

90120150

300

450600

900

.50 1.00

1.50

2.50

5.00

10.00

15.00

25.00

Pre

ssur

e (p

si)

Volume (gal/min)

15

30

60

90120150

300

450600

900

.50 1.00

1.60

2.50

5.00

10.00

15.00

25.00

Pre

ssur

e (p

si)

Volume (gal/min)

Expandable Monobloc ReamersExpandable Reamers

with Cutting Rings

15

30

60

90120150

300

500600

900

.50 1.00

1.50

2.50

5.00

10.00

15.00

25.00

Pre

ssur

e (p

si)

Volume (gal/min)

15

30

60

90120150

300

450600

900

Pre

ssur

e (p

si)

Volume (gal/min)

Dia. = 0.2205" to 0.3894"

Dia. = 0.3895" to 0.5862"

Dia. = 0.5863" to 0.7831"

Dia. = 0.7832" to 1.2831"

Dia. = 0.2205" to 0.3894"

Dia. = 0.3895" to 0.5862"

Dia. = 0.5863" to 0.7831"

Dia. = 0.7832" to 1.2831"

Dia. = 0.3780" to 0.4957"

Dia. = 0.4958" to 0.6138"

Dia. = 0.6139" to 0.9450"

Dia. = 0.9451" to 1.5748"

Dia. = 1.5749" to 2.3622"

Dia. = 0.6929" to 1.3225"

Dia. = 1.3226" to 1.7949"

Dia. = 1.7950" to 3.9602"

Dia. = 3.9603" to 11.8343"

5 10 15 25 50

Application Guide

A KOMET COMPANY

16

Application Guide

Trouble Shooting

Bore too large a) Reamer is not running true a) Use Dihart® DAH-Compensation holderin the spindle

b) Alignment not precise, reamer b) Correct alignment or use Dihart® Com-cuts at the back end pensation holder if necessary use

floating holderc) Built up edge c) Use another coolant if necessary

reduce cutting speedd) Unsuitable coolant d) Use another coolante) Reamer too big e) Use a smaller reamer, or reduce dia-

meter with cast iron bushing and paraffin

Tapered bore a) Faulty alignment a) Correct alignment or use Dihart® Com-pensation holder

b) Misalignment of head-stock b) Correct tail-stock or use Dihart® Com-with tail-stock pensation holder

Bore too small a) Reamer too small a) Use a larger reamerb) Worn reamer b) Expand, regrind or replace reamerc) Unsuitable coolant c) Use another coolantd) Reaming allowance too small d) Increase reaming allowancee) Cutting speed too slow e) Increase cutting speed

Bore not true, shows a) Concentricity and alignment error a) Correct alignment and true run or usechatter marks of tool and spindle too large Dihart® Compensation holder

b) Asymmetrical cutting through b) Countersink boreuneven entry surface

c) Deformation through clamping of c) Correct clamping of the work piecethe work piece

Surface quality a) Cutting edges blunt or notched a) Regrind correctlyunsatisfactory b) Bevel not uniform b) Give bevel accurate regrinding

c) Reamer does not run true c) Check circular accuracy of edges oruse Dihart® Compensation holder

d) Wrong machining data d) Follow recommendationse) Failing or insufficient coolant, e) Supply proper coolant with stronger jet.

chips getting jammed If possible use tools with inner coolantsupply

Reamer works hard. a) Reamer taper too slight because a) Cylindrical grinding with adequate taper,Reamer jams of wear or stress relieving resharpen

b) Circular land too wide b) Make a relief grind as instructedc) Edge drop not ground away after c) Grind face

cylindrical grindingd) Wrong coolant d) Use coolant as instructed

Scoring in bore feed a) Different height of bevels or teeth a) Check concentricity of bevel and circularland and if necessary regrind

b) Built up edges b) Reduce cutting speed

Problem Cause Corrective Action

17

Type of ReamerDesignation

Metric Inch

Cutting Material

WC TiN DST3200 Z

520 Z

521 Z

525 Z

3600 Z

3650 Z

560 Z

560.16

561 Z

565 Z

565.55

3200.2

520.20

521.20

525.20

3600.2

3650.2

560.20

560.25

561.20

565.20

565.25

C

C

C

C

C

C

C

-

C

C

-

-

-

-

-

-

-

-

-

-

-

-

Solid ReamersMonobloc Type

-

-

-

-

-

-

-

H

-

-

H

Expandable ReamersMonobloc Type

Type of Reamer Designation

340.20 (L)

340.21 (S)

340.22 (R)

340.70 (L)

340.71 (S)

340.72 (R)

300.25

300.05

300.45

Solid Reamers withRapid Set Head

Expandable Reamerswith Cutting Ring

Cutting Material

WC TiN DST

C

C

C

-

-

-

C

-

-

-

-

-

H

H

H

-

H

-

-

-

-

-

-

-

-

-

H

Conventional Reaming (C) vs. High Speed Reaming (H)

Conventional reaming methods are recommended for Dihart® reamers with Tung-sten Carbide cutting edges. Some reamer designs are not suitable for high speedapplications. The table below specifies the capabilities of each design and itsavailability with various cutting materials.

Application Guide

C = Conventional Reaming MethodH = High Speed Reaming Method

18

90° ASG 06Ø D In case of face cutting geometry,

the feedrate should be reduced by 30%

Material ConditionHardness

[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide

Note: For best results, cutting speed may need tobe reduced by 20% or increased up to 50%.

The published data is only a guideline.

Cutting Data for Conventional Reaming

A KOMET COMPANY

Carbide

45° ASG 01

45° ASG 01

30°

4°

Non-alloy C: 0.05-0.30%Low Carbon Steel 125

ASG 04

Carbide

30°

4°

Non-alloy C: 0.35-0.55%Medium Carbon Steel 150

ASG 04

ASG 0245°

8°

ASG 0245°

8°

Carbide

30°

4°

Non-alloy C: 0.60-0.80%High Carbon Steel 200

ASG 04

ASG 0245°

8°

ASG 0245°

8°

Carbide

30°

4°

Low Alloy Steel Annealed 180

ASG 04

ASG 0245°

8°

ASG 0245°

8°

Carbide

30°

4°

Hardened 300

ASG 04

45° ASG 01

45° ASG 01

19

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)ReamingAllowance onDiameter (in.)

CuttingSpeed[ft/min]

Diameter Range (No. of flutes)

Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.004 - .016 .010 - .024 .018 - .035 .024 - .041 .031 - .055 .039 - .069 .047 - .083

.006 - .016 .018 - .035 .024 - .041

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.004 - .020 .010 - .030 .018 - .041 .024 - .047 .031 - .063 .039 - .079 .047 - .094

.006 - .020 .018 - .041 .024 - .047

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.004 - .020 .010 - .030 .018 - .041 .024 - .047 .031 - .063 .039 - .079 .047 - .094

.006 - .020 .018 - .041 .024 - .047

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.004 - .020 .010 - .030 .018 - .041 .024 - .047 .031 - .063 .039 - .079 .047 - .094

.006 - .020 .018 - .041 .024 - .047

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.004 - .012 .008 - .018 .014 - .026 .018 - .031 .024 - .041 .030 - .051 .035 - .061

.004 - .012 .014 - .026 .018 - .031

.012 - .030 .018 - .035 .020 - .035 .031 - .053 .035 - .061

30

30

30

28

28

28

28

28

28

25

25

25

22

22

22

20




[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY

200

150-330

Carbide

45° ASG 01

45° ASG 01

Carbide

45° ASG 01

45° ASG 01

High Alloy Steel Annealed 200

Hardened 325

Carbide

45° ASG 01

45° ASG 01

Carbide

45° ASG 01

45° ASG 01

Stainless Steel Martensitic/Ferritic

Martensitic/Precip. Hardened

180

200

Carbide

45° ASG 01

45° ASG 01

Carbide

45° ASG 01

45° ASG 01

230 Carbide

45° ASG 01

45° ASG 01

Austenitic

Super Austenitic

"Duplex"Austenitic - Ferritic

21




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

18

18

18

18

20

20

20

20

20

20

20

20

20

20

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

22


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



Carbide

30°4°

Steel Casting Carbon Steel -

ASG 04

ASG 0245°

8°

ASG 0245°

8°

CarbideLow Alloy Steel 200

High Alloy Steel 225 Carbide

45° ASG 01

45° ASG 01

Tool Steels Hot Work Steel 440 Carbide

Malleable Iron Ferritic 130

Pearlitic 230

Carbide

Carbide

30°4°

ASG 04

ASG 0245°

8°

ASG 0245°

8°

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

ASG 0245°

8°

ASG 0245°

8°

23




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

28

28

28

25

25

25

18

18

15

15

30

30

25

25

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.004 - .020 .010 - .030 .018 - .041 .024 - .047 .031 - .063 .039 - .079 .047 - .094

.006 - .020 .018 - .041 .024 - .047

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .020 .010 - .030 .018 - .041 .024 - .047 .031 - .063 .039 - .079 .047 - .094

.006 - .020 .018 - .041 .024 - .047

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .022 .010 - .031 .020 - .045 .026 - .051 .035 - .069 .043 - .087 .051 - .104

.006 - .022 .020 - .045 .026 - .051

.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091

.006 - .018 .020 - .039 .026 - .045

24


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



Gray Cast Iron Ferritic/Low Tensile

140

Pearlitic/High Tensile

230

Carbide

Carbide

Ductile Cast Iron Ferritic 170

Ferritic / Pearlitic 230

Carbide

Carbide

Pearlitic / Martensitic 290 Carbide

Heat Resistant AnnealedSuper Alloys(Iron Based)

200

Aged 280

Carbide

Carbide

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

25




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

50

50

30

30

30

30

28

28

25

25

15

15

15

15

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091

.006 - .018 .020 - .039 .026 - .045

.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091

.006 - .018 .020 - .039 .026 - .045

.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091

.006 - .018 .020 - .039 .026 - .045

.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091

.006 - .018 .020 - .039 .026 - .045

.004 - .018 .010 - .026 .020 - .039 .026 - .045 .035 - .061 .043 - .075 .051 - .091

.006 - .018 .020 - .039 .026 - .045

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

26


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



Heat Resistant AnnealedSuper Alloys(Nickel Based)

160

Aged 320

Carbide

Carbide

Cast 220 Carbide

Heat Resistant AnnealedSuper Alloys(Cobalt Based)

200

Aged 300

Carbide

Carbide

CarbideTitanium Commercially Pure Ti 200

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

ASG 030130°4°

ASG 0330°

2°

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

ASG 0330°2°

27




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

15

15

15

15

15

15

15

15

15

15

30

30

30

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.012 - .030 .018 - .035 .020 - .035 .031 - .053 .035 - .061

.010 - .022 .016 - .031 .022 - .035 .026 - .043 .035 - .059 .043 - .073 .053 - .089

.010 - .022 .022 - .035 .026 - .043

28


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



Carbide

30°4°

Aluminum and Wrought and Cold DrawnAluminum Alloys (Annealed)

50

ASG 04

ASG 0245°

8°

ASG 0245°

8°

Carbide

30°

4°

Wrought, Solution Treatedand Aged (Precip. Treated)

110

ASG 04

ASG 0245°

8°

ASG 0245°

8°

CarbideTitanium Alloys �, near � and � + � alloysin annealed condition 380

Carbide340� + � alloys in aged condition� alloys in anealed or agedcondition

4°

30°2°

ASG 03

30°

2°

ASG 03

ASG 030130°

4°

30°2°

ASG 03

30°2°

ASG 03

ASG 030130°

Carbide

30°

4°

Cast 70

ASG 04

ASG 0245°

8°

ASG 0245°

8°

29

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)

4.3540" - 11.8343"(12)

ReamingAllowance onDiameter (in.)



Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

28

28

28

25

25

25

60

60

60

50

50

50

60

60

60

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)

4.3540" - 11.8343"(12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)

4.3540" - 11.8343"(12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.004 - .024 .010 - .035 .018 - .049 .024 - .057 .031 - .075 .039 - .094 .047 - .114

.006 - .024 .018 - .049 .024 - .057

.016 - .047 .024 - .057 .028 - .057 .041 - .085 .047 - .098

.004 - .024 .010 - .035 .018 - .049 .024 - .057 .031 - .075 .039 - .094 .047 - .114

.006 - .024 .018 - .049 .024 - .057

.016 - .047 .024 - .057 .028 - .057 .041 - .085 .047 - .098

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)

4.3540" - 11.8343"(12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)

4.3540" - 11.8343"(12)

.012 - .030 .018 - .035 .020 - .035 .031 - .053 .035 - .061

.010 - .022 .016 - .031 .022 - .035 .026 - .043 .035 - .059 .043 - .073 .053 - .089

.010 - .022 .022 - .035 .026 - .043

.012 - .030 .018 - .035 .020 - .035 .031 - .053 .035 - .061

.010 - .022 .016 - .031 .022 - .035 .026 - .043 .035 - .059 .043 - .073 .053 - .089

.010 - .022 .022 - .035 .026 - .043

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539"(10)

4.3540" - 11.8343"(12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.004 - .024 .010 - .035 .018 - .049 .024 - .057 .031 - .075 .039 - .094 .047 - .114

.006 - .024 .018 - .049 .024 - .057

.016 - .047 .024 - .057 .028 - .057 .041 - .085 .047 - .098

30


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



Copper and Commercially Pure CuCopper Alloys

70 - 160

Free Cutting Alloys(Pb > 1%)

50 - 160

Carbide

45° ASG 01

45° ASG 01

Carbide

45° ASG 01

45° ASG 01

Carbide

30°

4°

Aluminum and Solution Treated and AgedAluminum Alloys

100

ASG 04

ASG 0245°

8°

ASG 0245°

8°

Carbide

30°

4°

30

ASG 04

ASG 0245°

8°

ASG 0245°

8°Unalloyed (Al � � � � � 99%)

-High Silicon Content

45° ASG 01

45° ASG 01

Carbide

Carbide

45° ASG 01

45° ASG 01

30°

4°

Brass and Leaded Bronzes(Pb < 1%) 50 - 160

ASG 04

31




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

60

60

60

60

60

60

50

50

50

50

50

50

40

40

40

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .016 .010 - .024 .018 - .035 .024 - .041 .031 - .055 .039 - .069 .047 - .083

.006 - .020 .018 - .041 .024 - .049

.004 - .016 .010 - .024 .018 - .035 .024 - .041 .031 - .055 .039 - .069 .047 - .083

.006 - .020 .018 - .041 .024 - .049

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .024 .010 - .035 .018 - .049 .024 - .057 .031 - .075 .039 - .094 .047 - .114

.006 - .024 .018 - .049 .024 - .057

.016 - .047 .024 - .057 .028 - .057 .041 - .085 .047 - .098

.004 - .024 .010 - .035 .018 - .049 .024 - .057 .031 - .075 .039 - .094 .047 - .114

.006 - .024 .018 - .049 .024 - .057

.016 - .047 .024 - .057 .028 - .057 .041 - .085 .047 - .098

.004 - .020 .010 - .028 .018 - .041 .024 - .049 .031 - .065 .039 - .083 .047 - .098

.006 - .020 .018 - .041 .024 - .049

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.004 - .016 .010 - .024 .018 - .035 .024 - .041 .031 - .055 .039 - .069 .047 - .083

.006 - .020 .018 - .041 .024 - .049

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

32


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



Hard Rubber

Powder Metals Iron, Iron-Copper andIron-Nickel

210 Carbide

Non Metallics Graphite -

Hard Plastic -

Carbide

Carbide

- Carbide

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

33




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

30

30

25

25

25

25

25

25

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .010 .006 - .016 .012 - .024 .016 - .028 .020 - .035 .026 - .045 .031 - .053

.004 - .010 .012 - .024 .016 - .028

.004 - .022 .014 - .033 .024 - .049 .033 - .057 .043 - .077 .055 - .096 .065 - .116

.008 - .022 .024 - .049 .033 - .057

.004 - .022 .014 - .033 .024 - .049 .033 - .057 .043 - .077 .055 - .096 .065 - .116

.008 - .022 .024 - .049 .033 - .057

.004 - .022 .014 - .033 .024 - .049 .033 - .057 .043 - .077 .055 - .096 .065 - .116

.008 - .022 .024 - .049 .033 - .057

34


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide



Cutting Data for High Speed Reaming

A KOMET COMPANY



TiN

45° ASG 01

45° ASG 01

Non-alloy C: 0.05-0.30%Low Carbon Steel 125 ASG 05

25°

DST

45° ASG 07

ASG 0920°

TiN

45° ASG 01

45° ASG 01

Non-alloy C: 0.35-0.55%Medium Carbon Steel 150 ASG 05

25°

DST

45° ASG 07

ASG 0920°

TiN

45° ASG 01

45° ASG 01

Non-alloy C: 0.60-0.80%High Carbon Steel 200 ASG 05

25°

DST

45° ASG 07

ASG 0920°

35




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

400

400

400

500

500

400

400

400

500

500

350

350

350

400

400

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.006 - .024 .018 - .047 .024 - .059

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.006 - .024 .018 - .047 .024 - .059

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.006 - .024 .018 - .047 .024 - .059

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165

36


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



TiN

45° ASG 01

45° ASG 01

Low Alloy Steel Annealed 180 ASG 0525°

DST

45° ASG 07

ASG 0920°

TiN

45° ASG 01

45° ASG 01

Hardened 300 ASG 0525°

DST

45° ASG 07

ASG 0920°

45° ASG 01

45° ASG 01

TiNHigh Alloy Steel Annealed 200

37




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

300

300

300

500

500

200

200

200

400

400

100

100

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.006 - .024 .018 - .047 .024 - .059

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165

.004 - .018 .014 - .035 .018 - .043

.004 - .018 .008 - .026 .014 - .035 .018 - .043 .024 - .059 .030 - .073 .035 - .089

.004 - .018 .008 - .026 .014 - .035 .018 - .043 .024 - .059 .030 - .073 .035 - .089

.012 - .030 .018 - .035 .020 - .035 .031 - .053 .035 - .061

.026 - .043 .026 - .043 .031 - .049 .035 - .061 .047 - .083 .059 - .102 .071 - .124

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

38


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



TiN

TiN

200

150 - 330

TiN180

TiN200

TiN230

Stainless Steel Martensitic/Ferritic

Martensitic/Precip. Hardened

Austenitic

Super Austenitic

"Duplex"Austenitic - Ferritic

TiN

Steel Casting Carbon Steel -

DST

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

ASG 0525°

45° ASG 07

ASG 0920°

39




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

350

350

350

450

500

100

100

100

100

100

100

80

80

70

70

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.006 - .024 .018 - .047 .024 - .059

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165

40


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



TiN

Steel Casting Low Alloy Steel 200

DST

TiN225High Alloy Steel

TiNTool Steels Hot Work Steel 440

TiN

Malleable Iron Ferritic 130

DST

45° ASG 01

45° ASG 01

ASG 0525°

45° ASG 07

ASG 0920°

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

ASG 0525°

45° ASG 07

41




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

60

60

450

450

450

500

350

350

350

450

500

100

100

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3501" - .4957" (6) .4958" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.006 - .024 .018 - .047 .024 - .059

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.035 - .059 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130

.006 - .026 .020 - .051 .026 - .065

.018 - .043 .026 - .051 .030 - .051 .045 - .079 .051 - .091

.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130

42


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



TiN

230

DST

Malleable Iron Pearlitic

TiN

TiN

Gray Cast Iron Ferritic/Low Tensile

140

Pearlitic/High Tensile

230

DSTDuctile Cast Iron Ferritic 170

TiN

TiN

Ferritic / Pearlitic 230

Pearlitic / Martensitic 290

45° ASG 01

45° ASG 01

ASG 0525°

45° ASG 07

45° ASG 01

45° ASG 01

45° ASG 07

45° ASG 07

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

43




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

350

350

350

350

250

250

250

250

350

350

250

250

250

250

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.006 - .026 .020 - .051 .026 - .065

.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130

.018 - .043 .026 - .051 .030 - .051 .045 - .079 .051 - .091

.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.006 - .026 .020 - .051 .026 - .065

.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130

.006 - .026 .020 - .051 .026 - .065

.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130

.006 - .026 .020 - .051 .026 - .065

.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.006 - .026 .020 - .051 .026 - .065

.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130

.006 - .026 .020 - .051 .026 - .065

.006 - .026 .010 - .039 .020 - .051 .026 - .065 .035 - .087 .043 - .108 .051 - .130

Application Guide A KOMET COMPANY

44


[HB]Reamer

TypeBevelAngle

CuttingMaterial






TiN

TiN

Heat Resistant AnnealedSuper Alloys(Iron Based)

200

Aged 280

TiN

TiN

Heat Resistant AnnealedSuper Alloys(Nickel Based)

160

Aged 320

TiNCast 220

TiN

TiN

Heat Resistant AnnealedSuper Alloys(Cobalt Based)

200

Aged 300

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

45




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

100

100

100

100

80

80

80

80

80

80

80

80

80

80

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

46


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



PCDAluminum and Wrought and Cold DrawnAluminum Alloys (Annealed)

50

Wrought, Solution Treatedand Aged (Precip. Treated)

PCD110

PCD70

PCD100

PCD30

Cast

Solution Treated and Aged

Unalloyed (Al � � � � � 99%) 30

-High Silicon Content PCD

TiNCopper and Commercially Pure CuCopper Alloys

70 - 160

TiNFree Cutting Alloys(Pb > 1%)

50 - 160

45° ASG 01

45° ASG 01

45° ASG 01

45° ASG 01

47




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

700

700

700

700

700

700

400

400

400

400

.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012

.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012

.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012

.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012

.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012

.002 - .006 .002 - .006 .002 - .010 .004 - .012 .004 - .012 .004 - .012 .004 - .012

.006 - .024 .018 - .047 .024 - .059

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.006 - .024 .018 - .047 .024 - .059

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

*For PCD tipped Reamer,Feed [in/cutting edge]

48


[HB]Reamer

TypeBevelAngle

CuttingMaterial

Application Guide




A KOMET COMPANY



50 - 160

TiN

Copper and Brass and Leaded BronzesCopper Alloys (Pb < 1%)

DST

Carbide

PCD

TiNPowder Metals Iron, Iron-Copper andIron-Nickel

210

45° ASG 01

45° ASG 01

ASG 0525°

45° ASG 07

45° ASG 01

45° ASG 01

45° ASG 07

45° ASG 07

49




Feed [in/rev]


.003 - .008 .004 - .010 .004 - .012 .006 - .020 .006 - .028 .006 - .028 .006 - .030

Application Guide

400

400

400

700

400

400

700

300

300

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .4957" (4) .4958" - .6138" (4) .6139" - .7319" (4) .7320" - 1.1846" (6) 1.1847" - 2.3622" (6)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2362" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.006 - .024 .018 - .047 .024 - .059

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.016 - .039 .024 - .047 .028 - .047 .041 - .071 .047 - .083

.006 - .024 .010 - .035 .018 - .047 .024 - .059 .031 - .079 .039 - .098 .047 - .118

.016 - .031 .035 - .059 .041 - .065 .047 - .083 .063 - .110 .079 - .138 .094 - .165

.024 - .039 .041 - .065 .047 - .083

.002 - .006 .002 - .006 .002 - .008 .004 - .010 .004 - .010 .004 - .010 .004 - .010

.2205" - .3500" (4) .3501" - .6139" (6) .6140" - 1.2831" (6) 1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.3780" - .6138" (4) .6139" - 1.1848" (6) 1.1849" - 2.3622" (6)

.004 - .016 .012 - .031 .016 - .037

.004 - .016 .006 - .024 .012 - .031 .016 - .037 .020 - .051 .026 - .063 .031 - .077

*For PCD tipped Reamer,Feed [in/cutting edge]

50

A KOMET COMPANYSolid Reamers

3200 Z (metric)

Monobloc TypeCylindrical shank / long / flood coolant

BoreTypes

Order No.D

mmDin

5.60 - 7.89

7.90 - 8.89

8.90 - 9.89

9.90 - 15.89

15.90 - 18.89

18.90 - 25.89

25.90 - 32.59

.2205 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .6256

.6257 - .7437

.7438 - 1.0193

1.0194 - 1.2831

3200 ZInformation requiredwhen ordering

Workpiece MaterialBore Tolerance

3200 Z

Lmm

No. offlutes

130

130

130

160

180

200

210

4

4

6

6

6

6

6

amm

bmm

cmm

10

10

10

10

10

10

10

85

85

85

115

130

140

150

45

45

45

45

50

60

60

dmm

12

12

12

12

16

20

25

Bore Diameter

�� Cylindrical shank similar to DIN 1835�� Good lubrication increases the performance

Series

d

cL

ba

D

R R C C C R R C

R = Recommended bore typesC = Consult with Applications Engineering Department

51

3200.2 (inch)


BoreTypes

Order No.

Information requiredwhen ordering

Workpiece Material

3200.2

3200.2

Bore ToleranceBore Diameter

�� Cylindrical shank similar to DIN 1835�� Good lubrication increases the performance

Series

Solid Reamers

d

cL

ba

D

Din

Dmm

Lin

No. offlutes

5.118

5.118

5.118

6.299

7.087

7.874

8.268

4

4

6

6

6

6

6

ain

bin

cin

.394

.394

.394

.394

.394

.394

.394

3.346

3.346

3.346

4.528

5.118

5.512

5.906

1.772

1.772

1.772

1.772

1.969

2.362

2.362

din

.500

.500

.500

.500

.625

.750

1.000

R R R R C R R R


5.60 - 7.89

7.90 - 8.89

8.90 - 9.89

9.90 - 15.89

15.90 - 18.89

18.90 - 25.89

25.90 - 32.59

.2205 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .6256

.6257 - .7437

.7438 - 1.0193

1.0194 - 1.2831

52

A KOMET COMPANY

c

R C C C R R C


Solid Reamers

525 Z (metric)

�� Cylindrical shank similar to DIN 1835�� Inner coolant supply

Monobloc TypeCylindrical shank / short / inner coolant

BoreTypes


Workpiece MaterialBore ToleranceBore Diameter

D

ab

L

d

Order No.D

mmDin

525 Z

Lmm

No. offlutes

85

85

95

95

100

120

135

4

4

6

6

6

6

6

amm

bmm

cmm

10

10

10

10

10

10

10

40

40

50

50

50

60

75

45

45

45

45

50

60

60

dmm

12

12

12

12

16

20

25

Series

.2205 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .6256

.6257 - .7437

.7438 - 1.0193

1.0194 - 1.2831

5.60 - 7.89

7.90 - 8.89

8.90 - 9.89

9.90 - 15.89

15.90 - 18.89

18.90 - 25.89

25.90 - 32.59

53

R C C C R R C


525.20 (inch)


BoreTypes


Workpiece Material


525.20


Solid Reamers

Order No.

525.20

Series

Din

Dmm

Lin

No. offlutes

3.347

3.347

3.740

3.740

3.937

4.724

5.315

4

4

6

6

6

6

6

ain

bin

cin

.394

.394

.394

.394

.394

.394

.394

1.575

1.575

1.969

1.969

1.969

2.362

2.953

1.772

1.772

1.772

1.772

1.969

2.362

2.362

din

.500

.500

.500

.500

.625

.750

1.000

5.60 - 7.89

7.90 - 8.89

8.90 - 9.89

9.90 - 15.89

15.90 - 18.89

18.90 - 25.89

25.90 - 32.59

.2205 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .6256

.6257 - .7437

.7438 - 1.0193

1.0194 - 1.2831

c

D

ab

L

d

54


520 Z (metric)


Monobloc TypeCylindrical shank / long / inner coolant

BoreTypes

Order No.D

mm


Workpiece Material

520 Z

520 Z

Lmm

No. offlutes

130

130

130

160

180

200

210

4

4

6

6

6

6

6

amm

bmm

cmm

10

10

10

10

10

10

10

85

85

85

115

130

140

150

45

45

45

45

50

60

60

dmm

12

12

12

12

16

20

25

Din


Series

c

d

b

L

D

a

R R C C C R R C


.2205 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .6256

.6257 - .7437

.7438 - 1.0193

1.0194 - 1.2831

5.60 - 7.89

7.90 - 8.89

8.90 - 9.89

9.90 - 15.89

15.90 - 18.89

18.90 - 25.89

25.90 - 32.59

55

520.20 (inch)


BoreTypes

Order No.


Workpiece Material


520.20

520.20


Series

Solid Reamers

R R C C C R R C


Din

Lin

No. offlutes

5.118

5.118

5.118

6.299

7.087

7.874

8.268

4

4

6

6

6

6

6

ain

bin

cin

.394

.394

.394

.394

.394

.394

.394

3.346

3.346

3.346

4.528

5.118

5.512

5.906

1.772

1.772

1.772

1.772

1.969

2.362

2.362

din

.500

.500

.500

.500

.625

.750

1.000

Dmm

c

d

b

L

D

a

.2205 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .6256

.6257 - .7437

.7438 - 1.0193

1.0194 - 1.2831

5.60 - 7.89

7.90 - 8.89

8.90 - 9.89

9.90 - 15.89

15.90 - 18.89

18.90 - 25.89

25.90 - 32.59

56


521 Z (metric)

�� Cylindrical shank similar to DIN 1835�� Hardened guide section�� Guide diameter = ØD�� Inner coolant supply

Monobloc TypeCylindrical shank / with guide / inner coolant

BoreTypes

Order No.D

mmDin


Workpiece Material

-.0006" (-.015mm)-.0004" (-.010mm)

521 Z

521 Z

Lmm

No. offlutes

130

130

130

160

180

200

210

4

4

6

6

6

6

6

amm

bmm

cmm

10

10

10

10

10

10

10

85

85

85

115

130

140

150

45

45

45

45

50

60

60

dmm

12

12

12

12

16

20

25


b

L

d

c

a

D

Series

C R R R C


5.60 - 7.89

7.90 - 8.89

8.90 - 9.89

9.90 - 15.89

15.90 - 18.89

18.90 - 25.89

25.90 - 32.59

.2205 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .6256

.6257 - .7437

.7438 - 1.0193

1.0194 - 1.2831

R

57

521.20 (inch)


BoreTypes

Order No.


Workpiece Material

�� Cylindrical shank similar to DIN 1835�� Hardened guide section�� Guide diameter = ØD�� Inner coolant supply

521.20

521.20

-.0006" (-.015mm)-.0004" (-.010mm)


Series

Solid Reamers

C R R R C


Din

Dmm

Lin

No. offlutes

5.118

5.118

5.118

6.299

7.087

7.874

8.268

4

4

6

6

6

6

6

ain

bin

cin

.394

.394

.394

.394

.394

.394

.394

3.346

3.346

3.346

4.528

5.118

5.512

5.906

1.772

1.772

1.772

1.772

1.969

2.362

2.362

din

.500

.500

.500

.500

.625

.750

1.000

b

L

d

c

a

D

5.60 - 7.89

7.90 - 8.89

8.90 - 9.89

9.90 - 15.89

15.90 - 18.89

18.90 - 25.89

25.90 - 32.59

.2205 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .6256

.6257 - .7437

.7438 - 1.0193

1.0194 - 1.2831

R

58

A KOMET COMPANY

340.20 (carbide)

Rapid Set HeadsLeft hand flute

BoreTypes


Workpiece Material

�� Simple handling, short change over time, high production safety�� Rapid Set Head Solid, with carbide cutting edges�� Can be mounted on all Rapid Set tool arbors

Dmm

9.60 - 10.80

10.81 - 12.59

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

Din

.3780 - .4252

.4253 - .4957

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

ain

.354

.354

.433

.433

.433

.433

.512

.630

.728

.728

Lin

xin

.059

.059

.059

.059

.059

.059

.059

.059

.079

.079

No. offlutes

4

4

4

4

6

6

6

6

6

6

Order No.

340.20

340.20

Solid Reamers

D

L

ax


Series

1.130

1.130

1.287

1.287

1.378

1.378

1.693

1.811

2.362

2.362

R R C C C R R C


59

Rapid Set HeadsStraight flute

BoreTypes


Workpiece Material

340.21 (carbide)


Dmm

Din

ain

.520

.539

.531

.551

.551

.638

.736

.748

.728

.728

Lin

xin

.059

.059

.059

.059

.059

.059

.059

.059

.079

.079

No. offlutes

4

4

4

6

6

6

6

6

6

6

Order No.

340.21

340.21

D

ax

L


Series

1.295

1.315

1.386

1.406

1.496

1.583

1.917

1.929

2.362

2.362

Solid Reamers

R R C C C R R C


9.60 - 10.80

10.81 - 12.59

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.3780 - .4252

.4253 - .4957

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

60

A KOMET COMPANY

340.22 (Carbide)

Rapid Set HeadsRight hand flute


Workpiece Material


Dmm

Din

ain

.520

.539

.531

.551

.551

.638

.736

.748

.728

.728

Lin

xin

.059

.059

.059

.059

.059

.059

.059

.059

.079

.079

No. offlutes

4

4

4

6

6

6

6

6

6

6

Order No.

340.22

340.22


Series

1.295

1.315

1.386

1.406

1.496

1.575

1.917

1.929

2.362

2.362

Solid Reamers

D

L

ax

BoreTypes

R R C C C R R C


9.60 - 10.80

10.81 - 12.59

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.3780 - .4252

.4253 - .4957

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

61

340.70 (TiN)

Rapid Set HeadsLeft hand flute


Workpiece Material

�� Simple handling, short change over time, high production safety�� Fewer tool changes because of higher tool life�� Rapid Set Head Solid, TiN-coated�� Can be mounted on all Rapid Set tool arbors

Dmm

Din

ain

.354

.354

.433

.433

.433

.433

.512

.630

.728

.728

Lin

xin

.059

.059

.059

.059

.059

.059

.059

.059

.079

.079

No. offlutes

4

4

4

4

6

6

6

6

6

6

Order No.

340.70

340.70


Series

1.130

1.130

1.287

1.287

1.378

1.378

1.693

1.811

2.362

2.362

Solid Reamers

D

ax

L

BoreTypes

R R C C C R R C


9.60 - 10.80

10.81 - 12.59

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.3780 - .4252

.4253 - .4957

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

62

A KOMET COMPANY

Rapid Set HeadsStraight flute


Workpiece Material

340.71 (TiN)


Dmm

Din

ain

.520

.539

.531

.551

.551

.638

.736

.748

.728

.728

Lin

xin

.059

.059

.059

.059

.059

.059

.059

.059

.079

.079

No. offlutes

4

4

4

6

6

6

6

6

6

6

Order No.

340.71

340.71

Solid Reamers


Series

1.295

1.315

1.386

1.406

1.496

1.583

1.917

1.929

2.362

2.362

D

L

ax

9.60 - 10.80

10.81 - 12.59

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.3780 - .4252

.4253 - .4957

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

BoreTypes

R R C C C R R C


63

340.72 (TiN)

Rapid Set HeadsRight hand flute


Workpiece Material


Dmm

Din

ain

.520

.539

.531

.551

.551

.638

.736

.748

.728

.728

Lin

xin

.059

.059

.059

.059

.059

.059

.059

.059

.079

.079

No. offlutes

4

4

4

4

6

6

6

6

6

6

Order No.

340.72

340.72


Series

1.295

1.315

1.386

1.406

1.496

1.575

1.917

1.929

2.362

2.362

Solid Reamers

D

ax

L

9.60 - 10.80

10.81 - 12.59

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.3780 - .4252

.4253 - .4957

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

BoreTypes

R R C C C R R C


64


540.02

Dihart® Adjustable Holder (DAH) Arborfor Rapid Set Heads, short version

�� For DAH adaptors, patentDihart®

�� Inner coolant supply

Order No.D

mmDin

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

540.02.001

540.02.002

540.02.003

540.02.003

540.02.004

540.02.005

540.02.006

540.02.007

cin

.709

.709

.709

.709

.709

.709

.709

.709

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

US Patent No. 4776734

Lin

ain

bin

Lin

ain

bin

3.622

3.622

4.409

4.409

5.197

5.315

5.984

5.984

.433

.433

.433

.433

.512

.630

.728

.728

2.913

2.913

3.701

3.701

4.488

4.606

5.276

5.276

3.720

3.740

4.528

4.614

5.421

5.433

5.984

5.984

.531

.551

.551

.638

.736

.748

.728

.728

3.012

3.031

3.819

3.906

4.713

4.724

5.276

5.276

D

DA

H

cb

a

L

340.20pg. 58

340.70pg. 61 L.H.

a

a

a

straight

R.H.

Series

Delivery:Adjustable holder arbor complete withthreaded pin, pullback sleeve, pin, lessRapid Set Head.

*For replacement parts see page 73

340.22pg. 60

340.72pg. 63

340.21pg. 59

340.71pg. 62

DAH sizemm (inch)

65

540.07

Dihart® Adjustable Holder (DAH) Arborfor Rapid Set Heads, long version

�� For DAH adaptors, patentDihart®


Order No.D

mmDin

540.07.001

540.07.002

540.07.003

540.07.003

540.07.004

540.07.005

540.07.006

540.07.007


Lin

ain

bin

Lin

ain

bin

5.079

5.472

6.260

6.260

7.047

7.165

8.760

9.449

.433

.433

.433

.433

.512

.630

.728

.728

4.370

4.764

5.551

5.551

6.339

6.457

8.051

8.740

5.177

5.591

6.378

6.465

7.272

7.283

8.760

9.449

.531

.551

.551

.638

.736

.748

.728

.728

4.469

4.882

5.669

5.756

6.563

6.575

8.051

8.740

b

L

DA

H

a

D

c

a

a

a

straight

R.H.

L.H.

Series

cin

.709

.709

.709

.709

.709

.709

.709

.709

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

DAH sizemm (inch)

Delivery:Adjustable holder arbor complete withthreaded pin, pullback sleeve, pin, lessRapid Set Head.


340.22pg. 60

340.72pg. 63

340.21pg. 59

340.71pg. 62340.20

pg. 58

340.70pg. 61

Solid Reamers

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

A KOMET COMPANY

66

Solid Reamers

540.66 (metric)

Cylindrical Shank Arborfor Rapid Set Heads, short version

Series

d

c ba

D

Order No.D

mmDin

9.60 - 10.80

10.81 - 12.59

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.3780 - .4252

.4253 - .4957

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

540.66.000

540.66.000

540.66.001

540.66.002

540.66.003

540.66.003

540.66.004

540.66.005

540.66.006

540.66.007

dmm

45

45

45

50

50

50

60

60

80

80

12

12

16

20

20

20

25

25

32

32

cmm

93

93

105

110

130

130

160

163

185.5

190

9

9

11

11

11

11

13

16

18.5

18.5

48

48

60

60

80

80

100

103

105.5

110

97.2

97.7

107.5

113

133

135.2

165.7

166

185.5

190

13.2

13.7

13.5

14

14

16.2

18.7

19

18.5

18.5

52.2

52.7

62.5

63

83

85.2

105.7

106

105.5

110

Lmm

amm

bmm

Lmm

amm

bmm

�� Cylindrical shank similarto DIN 1835


Delivery:Cylindrical shank arbor complete withthreaded pin, pullback sleeve, pin,orpullback rod, less Rapid Set Head.


340.20pg. 58

340.70pg. 61

340.22pg. 60

340.72pg. 63

340.21pg. 59

340.71pg. 62

a

a

straight

R.H.

a

L.H.

L

67

540.56 (inch)

Cylindrical Shank Arborfor Rapid Set Heads, short version

Series

Solid Reamers

d

c ba

D

L

Order No.D

mmDin

540.56.001

540.56.001

540.56.002

540.56.003

540.56.004

540.56.004

540.56.005

540.56.006

540.56.007

540.56.008



din

1.772

1.772

1.772

1.969

1.969

1.969

2.362

2.362

3.150

3.150

.500

.500

.625

.625

.750

.750

1.000

1.000

1.500

1.500

cin



3.662

3.662

4.134

4.331

5.118

5.118

6.299

6.417

7.303

7.480

.354

.354

.433

.433

.433

.433

.512

.630

.728

.728

1.890

1.890

2.362

2.362

3.150

3.150

3.937

4.055

4.154

4.331

3.827

3.847

4.233

4.449

5.236

5.323

6.524

6.535

7.303

7.480

.520

.539

.531

.551

.551

.638

.736

.748

.728

.728

2.055

2.075

2.461

2.480

3.268

3.354

4.161

4.173

4.154

4.331

Lin

ain

bin

Lin

ain

bin

340.20pg. 58

340.70pg. 61

340.22pg. 60

340.72pg. 63

340.21pg. 59

340.71pg. 62

a

a

straight

R.H.

a

L.H.

9.60 - 10.80

10.81 - 12.59

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.3780 - .4252

.4253 - .4957

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

A KOMET COMPANY

68

Solid Reamers

540.36 (metric)

Cylindrical Shank Arborfor Rapid Set Heads, long version

Order No.D

mm

540.36.000

540.36.000

540.36.001

540.36.002

540.36.003

540.36.003

540.36.004

540.36.005

540.36.006

540.36.007



45

45

45

50

50

50

60

60

80

80

cmm

dmm

12

12

16

20

20

20

25

25

32

32

Din



156

156

156

171

191

191

221

224

284.5

290

9

9

11

11

11

11

13

16

18.5

18.5

111

111

111

121

141

141

161

164

204.5

210

160.2

160.7

158.5

174

194

196.2

226.7

227

284.5

290

13.2

13.7

13.5

14

14

16.2

18.7

19

18.5

18.5

115.2

115.7

113.5

124

144

146.2

166.7

167

204.5

210

Lmm

amm

bmm

Lmm

amm

bmm

D

c

L

ba

d

Series

340.20pg. 58

340.70pg. 61

340.22pg. 60

340.72pg. 63

340.21pg. 59

340.71pg. 62

a

a

straight

R.H.

a

L.H.

9.60 - 10.80

10.81 - 12.59

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.3780 - .4252

.4253 - .4957

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

69

540.13 (inch)

Cylindrical Shank Arborfor Rapid Set Heads, long version

Order No.D

mm

540.13.001

540.13.001

540.13.002

540.13.003

540.13.004

540.13.004

540.13.005

540.13.006

540.13.007

540.13.008



din

1.772

1.772

1.772

1.969

1.969

1.969

2.362

2.362

3.150

3.150

.500

.500

.625

.625

.750

.750

1.000

1.000

1.500

1.500

cin

Din



6.142

6.142

6.142

6.732

7.520

7.520

8.701

8.819

11.201

11.417

.354

.354

.433

.433

.433

.433

.512

.630

.728

.728

4.370

4.370

4.370

4.764

5.551

5.551

6.339

6.457

8.051

8.268

6.307

6.327

6.241

6.850

7.638

7.724

8.925

8.937

11.201

11.417

.520

.539

.531

.551

.551

.638

.736

.748

.728

.728

4.535

4.555

4.469

4.882

5.669

5.756

6.563

6.575

8.051

8.268

Lin

ain

bin

Lin

ain

bin

Series

Solid Reamers

340.20pg. 58

340.70pg. 61

340.22pg. 60

340.72pg. 63

340.21pg. 59

340.71pg. 62

a

a

straight

R.H.

a

L.H.

D

c

L

ba

d

9.60 - 10.80

10.81 - 12.59

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.3780 - .4252

.4253 - .4957

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

70


540.48

ABS® Arborfor Rapid Set Heads

Order No.

540.48.001

540.48.002

540.48.003

540.48.003

540.48.004

540.48.005

540.48.006

540.48.007

Dmm

12.60 - 15.59

15.60 - 18.59

18.60 - 21.30

21.31 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

.4958 - .6138

.6139 - .7319

.7320 - .8386

.8387 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9961

1.9962 - 2.3622

ABS

40

40

40

40

40

40

40

50

�� ABS® connection�� Inner coolant supply

Din

Delivery:ABS® arbor complete with ABS hardware,threaded pin, pullback sleeve, pin, less RapidSet Head.

*For replacement parts see page 73 For ABS® replacement parts see page 139

L1in

ain

bin

Lin

L1in

ain

bin

3.543

3.937

3.937

3.937

4.724

4.843

5.492

6.102

2.520

2.913

2.913

2.913

3.701

3.819

4.469

4.882

.433

.433

.433

.433

.512

.630

.728

.728

1.969

2.362

2.362

2.362

3.150

3.268

3.917

4.331

3.642

4.055

4.055

4.142

4.949

4.961

5.492

6.102

2.618

3.031

3.031

3.118

3.925

3.937

4.469

4.882

.531

.551

.551

.638

.736

.748

.728

.728

2.067

2.480

2.480

2.567

3.374

3.386

3.917

4.331

Lin

a

a

straight

R.H.

a

L.H. 340.22pg. 60

340.72pg. 63

340.21pg.59

340.71pg. 62340.20

pg. 58

340.70pg. 61

D

AB

S

L1

a

L

b

Series


71

Measurement of Cutting Diameter

The diameter of the reamer can be checked with anycommercially available micrometer. Measurement will beacross the two 180° spaced cutting-blades. These cuttingblades are marked with drive pins or a punch mark. It isimportant that the diameter is measured at the front near thebevel lead and not on the back taper of the cutting edge.

PCD tipped reamers require non-contact measuring devices.

Solid Reamers

180°

72

A KOMET COMPANYSolid ReamersReplacement Parts for Rapid Set Arbors

For 540.13 / 540.36540.56 / 540.66

DIA. 0.4958 in. - 2.3622 in.DIA. 12.60 mm - 60.00 mm

.4958 - .6138

.6139 - .7319

.7320 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9963

1.9964 - 2.3622

12.60 - 15.59

15.60 - 18.59

18.60 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

DIA.in

DIA.mm

340.35.001

340.35.002

340.35.003

340.35.004

340.35.004

340.35.005

340.35.005

340.15.001

340.15.002

340.15.003

340.15.004

340.15.004

340.15.005

340.15.005

340.33.001

340.33.002

340.33.003

340.33.004

340.33.004

340.33.005

340.33.005

Key

1

ThreadedPin *

3

PullbackSleeve

4

540.03.001

540.03.002

540.03.003

540.03.004

540.03.004

540.03.005

540.03.005

PinDIN 913

5

340.06.008

340.06.009

340.06.010

340.06.011

340.06.011

340.06.012

340.06.012

DrivePin2

DIA.in

DIA.mm

.3780 - .4957 9.60 - 12.59

For 540.13 / 540.36540.56 / 540.66

DIA. 0.3780 in. - 0.4957 in.DIA. 9.60 mm - 12.59 mm

PullbackRod

2

PullbackRod

1

540.04.001 540.04.002

12345

1

2

540.56 / 540.66

540.13 / 540.36

540.56 / 540.66

540.13 / 540.36

*Note: Threaded pins with coolant thru are available upon request

73

Replacement Parts for Rapid Set Arbors

For 540.02 / 540.07

.4958 - .6138

.6139 - .7319

.7320 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9963

1.9964 - 2.3622

12.60 - 15.59

15.60 - 18.59

18.60 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

DIA.in

DIA.mm

340.35.001

340.35.002

340.35.003

340.35.004

340.35.004

340.35.005

340.35.005

340.15.001

340.15.002

340.15.003

340.15.004

340.15.004

340.15.005

340.15.005

340.33.001

340.33.002

340.33.003

340.33.004

340.33.004

340.33.005

340.33.005

Key

1

ThreadedPin*

3

PullbackSleeve

4

DIA. 0.4958 in. - 2.3622 in.DIA. 12.60 mm - 60.00 mm

540.03.001

540.03.002

540.03.003

540.03.004

540.03.004

540.03.005

540.03.005

PinDIN 913

5

For 540.48 DIA. 0.4958 in. - 2.3622 in.DIA. 12.60 mm - 60.00 mm

.4958 - .6138

.6139 - .7319

.7320 - .9449

.9450 - 1.1850

1.1851 - 1.5748

1.5749 - 1.9963

1.9964 - 2.3622

12.60 - 15.59

15.60 - 18.59

18.60 - 24.00

24.01 - 30.10

30.11 - 40.00

40.01 - 50.70

50.71 - 60.00

DIA.in

DIA.mm

340.35.001

340.35.002

340.35.003

340.35.004

340.35.004

340.35.005

340.35.005

340.15.001

340.15.002

340.15.003

340.15.004

340.15.004

340.15.005

340.15.005

340.33.001

340.33.002

340.33.003

340.33.004

340.33.004

340.33.005

340.33.005

Key

1

ThreadedPin*

3

PullbackSleeve

4

540.03.001

540.03.002

540.03.003

540.03.004

540.03.004

540.03.005

540.03.005

PinDIN 913

5

N0017670

N0017670

N0017670

N0017670

N0017670

N0017670

N0017680

ABSSpare

Kit

340.06.008

340.06.009

340.06.010

340.06.011

340.06.011

340.06.012

340.06.012

DrivePin2

340.06.008

340.06.009

340.06.010

340.06.011

340.06.011

340.06.012

340.06.012

DrivePin2

12345

12345

540.02 / 540.07

540.48

Solid Reamers



74

A KOMET COMPANYSolid ReamersInspection and assembly of solid reamerswith Rapid Set Heads

1. MeasurementThe diameter of the reamer can be checkedwith any commercially available micrometer.The measurement to be across the two 180°spaced cutting-blades. These cutting bladesare marked either with a drive pin or cam. It isimportant that the diameter is measured at thefront near the bevel lead and not on the back-taper of the cutting edge.

2. Disassembly- Unscrew the pull back rod 1½ turns with

the hexagonal key (left-hand thread).- Loosen the Rapid Set Head through slight

tapping on the screw end.- Unscrew the pull back rod from the holder

3. Assembly- Lubricate the taper of the Rapid Set Head

with copper grease.- Place the reaming head on the holder. It is

important that the drive dogs of Rapid SetHead butting against the slots in the hold-ers as shown above.

- Introduce the pull back rod through theholder into the Rapid Set Head and tighten.

For 540.13, 540.36,540.56, 540.66 Arbors

DIA. 0.3780 in. - 0.4957 in.DIA. 9.60 mm - 12.59 mm

Arbors

540.56 / 540.66

540.13 / 540.36Pullback Rod

Butting

Contact surface

75

For 540.13, 540.36, 540.56, 540.66540.02, 540.07, and 540.48 Arbors

1. MeasurementThe diameter of the reamer can be checkedwith any commercially available micrometer.The measurement to be across the two 180°spaced cutting-blades. These cutting bladesare marked either with a drive pin or cam. It isimportant that the diameter is measured at thefront near the bevel lead and not on the back-taper of the cutting edge.

2. Disassembly- Unscrew the Rapid Set Head from the

holder with the special key (left-handthread)

- Remove the threaded pin from the RapidSet Head.

3. Assembly- Lubricate the threaded pin with copper

grease and screw it 1½ revolutions into theRapid Set Head (left-hand thread).

- Also grease the taper of the reaming head.- Place the Rapid Set Head with the mounted

threaded pin into the holder. It is important,that the drive dogs of Rapid Set Heads arebutting against slots in holders as shown onpage 74.

- Fasten the reaming head with the specialkey. After one turn of the key, the threadedpin must have engaged in the holder thread.At the same time, avoid turning the RapidSet Head.

DIA. 0.4958 in. - 2.3622 in.DIA. 12.60 mm - 60.00 mm

Inspection and assembly of solid reamerswith Rapid Set Heads

Solid Reamers

Arbors

540.02

540.07

540.48

ThreadedPin Key

540.56 / 540.66

540.13 / 540.36

Diametermm (in)

Torque(ft lbs)

12.60 - 15.59 (.496 - .614)

15.60 - 18.59 (.615 - .732)

18.60 - 24.00 (.733 - .945)

24.01 - 40.00 (.946 - 1.575)

40.01 - 60.00 (1.576 - 2.362)

0.5 - 0.7

0.8 - 1.0

1.3 - 1.7

2.2 - 2.8

3.8 - 4.9

Torque

76

A KOMET COMPANYExpandable ReamersExpandable ReamersExpandable ReamersExpandable ReamersExpandable Reamers

3650 Z (metric)3650 Z (metric)3650 Z (metric)3650 Z (metric)3650 Z (metric)

�� Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835�� Good lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performance�� Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)

Monobloc TMonobloc TMonobloc TMonobloc TMonobloc TypeypeypeypeypeCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolant

BoreTypes

3650 Z3650 Z3650 Z3650 Z3650 ZInformation requiredwhen ordering

Workpiece Material



Series

Order No.D

mmDin

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

3650 Z

dmm

121212121212121212121616162020202020202025252525

101010101010101010101010101010101010101010101010

404040505050505050505050506060606060606075757575

454545454545454545455050506060606060606060606060

3.423.974.525.125.776.327.027.538.128.729.329.92

10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20

0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1

No. offlutes

444666666666666666666666

amm

bmm

cmm

emm

fmm

R C C C R R C


f

d

c b

a

De

77

BoreTypes


Workpiece Material

3650.23650.23650.23650.23650.2

3650.2 (inch)3650.2 (inch)3650.2 (inch)3650.2 (inch)3650.2 (inch)

�� Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835Cylindrical shank similar to DIN 1835�� Good lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performanceGood lubrication increases the performance�� Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)Suitable for blind holes (coolant through screw may be required)

Monobloc TMonobloc TMonobloc TMonobloc TMonobloc TypeypeypeypeypeCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolantCylindrical shank / short / flood coolant


f


Series

Order No.

3650.2

Expandable ReamersExpandable ReamersExpandable ReamersExpandable ReamersExpandable Reamers

R C C C R R C


d

c b

a

De

Din

Dmm

din

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.625

.625

.625

.750

.750

.750

.750

.750

.750

.7501.0001.0001.0001.000

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

1.5751.5751.5751.9691.9691.9691.9691.9691.9691.9691.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.9532.9532.9532.953

1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362

.135

.156

.178

.202

.227

.249

.276

.296

.320

.343

.367

.391

.414

.456

.479

.519

.558

.578

.597

.617

.657

.717

.776

.835

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

No. offlutes

444666666666666666666666

ain

bin

cin

ein

fin

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

78

A KOMET COMPANYExpandable Reamers

3600 Z (metric)

�� Cylindrical shank similar to DIN 1835�� Good lubrication increases the performance�� Suitable for blind holes (coolant through screw may be required)


BoreTypes


Workpiece Material



Series

Order No.D

mm

3600 Z

dmm

121212121212121212121616162020202020202025252525

101010101010101010101010101010101010101010101010

85858585

115115115115115115130130130140140140140140140140150150150150

454545454545454545455050506060606060606060606060

3.423.974.525.125.776.327.027.538.128.729.329.92

10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20

0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1

No. offlutes

444666666666666666666666

amm

bmm

cmm

emm

fmm

Din

d

c b

a

f

e D

R R C C C R R C


.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

79

BoreTypes


Workpiece Material

3600.2

3600.2 (inch)

�� Cylindrical shank similar to DIN 1835�� Good lubrication increases the performance�� Suitable for blind holes (coolant through screw may be required)


3600.2



Series

Order No.

d

c b

a

f

e D

Expandable Reamers

R R C C C R R C


Din

din

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.625

.625

.625

.750

.750

.750

.750

.750

.750

.7501.0001.0001.0001.000

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

3.3463.3463.3463.3464.5284.5284.5284.5284.5284.5285.1185.1185.1185.5125.5125.5125.5125.5125.5125.5125.9065.9065.9065.906

1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362

.135

.156

.178

.202

.227

.249

.276

.296

.320

.343

.367

.391

.414

.456

.479

.519

.558

.578

.597

.617

.657

.717

.776

.835

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

No. offlutes

444666666666666666666666

ain

bin

cin

ein

fin

Dmm

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

80

A KOMET COMPANY

R C C C R R C


Expandable Reamers

565 Z (metric)


BoreTypes

Order No.D

mmDin


Workpiece Material

565 Z

dmm

121212121212121212121616162020202020202025252525

101010101010101010101010101010101010101010101010

404040505050505050505050506060606060606075757575

454545454545454545455050506060606060606060606060

3.423.974.525.125.776.327.027.538.128.729.329.92

10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20

0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1

No. offlutes

444666666666666666666666

amm

bmm

cmm

emm

fmm

�� Cylindrical shank similar to DIN 1835�� Inner coolant supply�� Suitable for blind holes (coolant through screw may be required)


da

c

e D

b f


Series

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

81

R C C C R R C




BoreTypes


Workpiece Material

565.20 (inch)


Order No.

565.20

565.20


d

a

c

D

b f


Series

e

Expandable Reamers

Din

Dmm

din

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.625

.625

.625

.750

.750

.750

.750

.750

.750

.7501.0001.0001.0001.000

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

1.5751.5751.5751.9691.9691.9691.9691.9691.9691.9691.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.9532.9532.9532.953

1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362

.135

.156

.178

.202

.227

.249

.276

.296

.320

.343

.367

.391

.414

.456

.479

.519

.558

.578

.597

.617

.657

.717

.776

.835

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

No. offlutes

444666666666666666666666

ain

bin

cin

ein

fin

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

82

A KOMET COMPANY

R C R R


Expandable ReamersUS Patent No. 4705435

565.55 DST (metric)

BoreTypes

Order No.D

mmDin

565.55Information requiredwhen ordering

Workpiece Material

565.55

dmm

121212121212121212121616162020202020202025252525

101010101010101010101010101010101010101010101010

404040505050505050505050506060606060606075757575

454545454545454545455050506060606060606060606060

3.423.974.525.125.776.327.027.538.128.729.329.92

10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20

0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1

No. offlutes

444666666666666666666666

amm

bmm

cmm

emm

fmm

�� Cylindrical shank similar to DIN 1835�� Inner coolant supply�� Suitable for blind holes (coolant through screw may be required)�� New cutting material DST for highest productivity

da

c

e D

b f


Series


.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

83

R C R R


BoreTypes


Workpiece Material

565.25 DST (inch)


Order No.

565.25

565.25



d

a

c

e D

b f


Series

Expandable Reamers

Din

Dmm

din

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

1.5751.5751.5751.9691.9691.9691.9691.9691.9691.9691.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.9532.9532.9532.953

1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362

.135

.156

.178

.202

.227

.249

.276

.296

.320

.343

.367

.391

.414

.456

.479

.519

.558

.578

.597

.617

.657

.717

.776

.835

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

No. offlutes

444666666666666666666666

ain

bin

cin

ein

fin

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.625

.625

.625

.750

.750

.750

.750

.750

.750

.7501.0001.0001.0001.000

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

84


560 Z (metric)


BoreTypes

Order No.D

mm


Workpiece Material


560 Z

dmm

121212121212121212121616162020202020202025252525

101010101010101010101010101010101010101010101010

85858585115115115115115115130130130140140140140140140140150150150150

454545454545454545455050506060606060606060606060

3.423.974.525.125.776.327.027.538.128.729.329.92

10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20

0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1

No. offlutes

444666666666666666666666

amm

bmm

cmm

emm

fmm

Din


De

a

c

d

b f


Series

R R C C C R R C


.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

85


BoreTypes


Workpiece Material

560.20 (inch)


Order No.

560.20

560.20



Series

Expandable Reamers

R R C C C R R C


Din

din

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

3.3463.3463.3463.3464.5284.5284.5284.5284.5284.5285.1185.1185.1185.5125.5125.5125.5125.5125.5125.5125.9065.9065.9065.906

1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362

.135

.156

.178

.202

.227

.249

.276

.296

.320

.343

.367

.391

.414

.456

.479

.519

.558

.578

.597

.617

.657

.717

.776

.835

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

No. offlutes

444666666666666666666666

ain

bin

cin

ein

fin

Dmm

De

a

c

d

b f

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.625

.625

.625

.750

.750

.750

.750

.750

.750

.7501.0001.0001.0001.000

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

86


560.16 DST (metric)


BoreTypes

Order No.D

mm

560.16Information requiredwhen ordering

Workpiece Material


560.16

dmm

121212121212121212121616162020202020202025252525

101010101010101010101010101010101010101010101010

85858585115115115115115115130130130140140140140140140140150150150150

454545454545454545455050506060606060606060606060

3.423.974.525.125.776.327.027.538.128.729.329.92

10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20

0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1

No. offlutes

444666666666666666666666

amm

bmm

cmm

emm

fmm

Din


De

a

c

d

b f


Series

R R C R R


.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

87


BoreTypes


Workpiece Material

560.25 DST (inch)


Order No.

560.25

560.25



Series

Expandable Reamers

R R C R R


Din

din

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

3.3463.3463.3463.3464.5284.5284.5284.5284.5284.5285.1185.1185.1185.5125.5125.5125.5125.5125.5125.5125.9065.9065.9065.906

1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362

.135

.156

.178

.202

.227

.249

.276

.296

.320

.343

.367

.391

.414

.456

.479

.519

.558

.578

.597

.617

.657

.717

.776

.835

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

No. offlutes

444666666666666666666666

ain

bin

cin

ein

fin

Dmm

De

a

c

d

b f

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.625

.625

.625

.750

.750

.750

.750

.750

.750

.7501.0001.0001.0001.000

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

88

A KOMET COMPANY

C R R R C


Expandable Reamers

561 Z (metric)


BoreTypes

Order No.


Workpiece Material

�� Cylindrical shank similar to DIN 1835�� Inner coolant supply�� Guide diameter = ØD

561 Z

-.0004" (-.010mm)-.0006" (-.015mm)


a

bc

a

d e D

f


Series

Dmm

Din

dmm

121212121212121212121616162020202020202025252525

101010101010101010101010101010101010101010101010

85858585115115115115115115130130130140140140140140140140150150150150

454545454545454545455050506060606060606060606060

3.423.974.525.125.776.327.027.538.128.729.329.92

10.5211.5712.1713.1714.1714.6715.1715.6716.7018.2019.7021.20

0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1

No. offlutes

444666666666666666666666

amm

bmm

cmm

emm

fmm

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

R

89

C R R R C


BoreTypes


Workpiece Material

561.20 (inch)


Order No.

561.20

561.20

�� Cylindrical shank similar to DIN 1835�� Inner coolant supply�� Guide diameter = ØD


a

bc

a

d e

f

D


Series

Expandable Reamers

Din

Dmm

din

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

.394

3.3463.3463.3463.3464.5284.5284.5284.5284.5284.5285.1185.1185.1185.5125.5125.5125.5125.5125.5125.5125.9065.9065.9065.906

1.7721.7721.7721.7721.7721.7721.7721.7721.7721.7721.9691.9691.9692.3622.3622.3622.3622.3622.3622.3622.3622.3622.3622.362

.135

.156

.178

.202

.227

.249

.276

.296

.320

.343

.367

.391

.414

.456

.479

.519

.558

.578

.597

.617

.657

.717

.776

.835

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

No. offlutes

444666666666666666666666

ain

bin

cin

ein

fin

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.625

.625

.625

.750

.750

.750

.750

.750

.750

.7501.0001.0001.0001.000

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.01931.0194 - 1.05871.0588 - 1.13741.1375 - 1.21611.2162 - 1.2831

5.60 - 6.896.90 - 7.897.90 - 8.898.90 - 9.899.90 - 10.8910.90 - 11.8911.90 - 12.8912.90 - 13.8913.90 - 14.8914.90 - 15.8915.90 - 16.8916.90 - 17.8917.90 - 18.8918.90 - 19.8919.90 - 20.8920.90 - 21.8921.90 - 22.8922.90 - 23.8923.90 - 24.8924.90 - 25.8925.90 -26.8926.90 - 28.8928.90 - 30.8930.90 - 32.59

-.0004" (-.010mm)-.0006" (-.015mm)

R

90


560.40 / 560.41

Replacement Parts for Monobloc Type Reamers

RegularConicalScrew

560.41.001

560.41.002

560.41.003

560.41.004

560.41.005

560.41.006

560.41.007

560.41.008

560.41.009

560.41.010

560.41.011

560.41.012

560.41.013

560.41.014

560.41.015

560.41.016

560.41.017

560.41.018

560.41.019

560.41.020

560.41.021

560.41.022

560.41.023

560.41.024

ein

.135

.156

.178

.202

.227

.249

.276

.296

.320

.343

.367

.391

.414

.456

.479

.519

.558

.578

.597

.617

.657

.717

.776

.835

emm

3.42

3.97

4.52

5.12

5.77

6.32

7.02

7.53

8.12

8.72

9.32

9.92

10.52

11.57

12.17

13.17

14.17

14.67

15.17

15.67

16.70

18.20

19.70

21.20

OversizeConicalScrew

560.40.001

560.40.002

560.40.003

560.40.004

560.40.005

560.40.006

560.40.007

560.40.008

560.40.009

560.40.010

560.40.011

560.40.012

560.40.013

560.40.014

560.40.015

560.40.016

560.40.017

560.40.018

560.40.019

560.40.020

560.40.021

560.40.022

560.40.023

560.40.024

ein

.146

.168

.189

.213

.239

.260

.292

.312

.335

.359

.382

.406

.430

.471

.494

.534

.573

.593

.613

.632

.673

.732

.791

.850

emm

3.71

4.26

4.81

5.41

6.06

6.61

7.41

7.92

8.51

9.11

9.71

10.31

10.91

11.96

12.56

13.56

14.56

15.06

15.56

16.06

17.09

18.59

20.09

21.59

Din

.2205 - .2713

.2714 - .3106

.3107 - .3500

.3501 - .3894

.3895 - .4287

.4288 - .4681

.4682 - .5075

.5076 - .5468

.5469 - .5862

.5863 - .6256

.6257 - .6650

.6651 - .7043

.7044 - .7437

.7438 - .7831

.7832 - .8224

.8225 - .8618

.8619 - .9012

.9013 - .9405

.9406 - .9799

.9800 - 1.0193

1.0194 - 1.0587

1.0588 - 1.1374

1.1375 - 1.2161

1.2162 - 1.2831

Dmm

5.60 - 6.89

6.90 - 7.89

7.90 - 8.89

8.90 - 9.89

9.90 - 10.89

10.90 - 11.89

11.90 - 12.89

12.90 - 13.89

13.90 - 14.89

14.90 - 15.89

15.90 - 16.89

16.90 - 17.89

17.90 - 18.89

18.90 - 19.89

19.90 - 20.89

20.90 - 21.89

21.90 - 22.89

22.90 - 23.89

23.90 - 24.89

24.90 - 25.89

25.90 -26.89

26.90 - 28.89

28.90 - 30.89

30.90 - 32.59

These conical screws can be used forthe following reamers: 3600 Z / 3600.2 560 Z / 560.16

3650.Z / 3650.2 560.20 / 560.25565 Z / 565.55565.20 / 565.25561 Z / 561.20

e D

DIA. 0.2205 in. - 1.2831 in.DIA. 5.60 mm - 32.59 mm


91

For 3600 Z, 3600.2, 3650 Z, 3650.2, 561 Z, 561.20560 Z, 560.16, 560.20, 560.25565 Z, 565.20, 565.25, 565.55 Reamers

Inspection, Adjustment, and Assemblyof Expandable Reamers, Monobloc Type

1. MeasurementThe diameter of the reamer can be checked with any commercially available micrometer.The two blades to be measured are 180° opposite and marked with a figure or dot.

2. ExpansionThe conical screw has to be turned (right-hand thread) carefully with a key until therequired diameter is reached. For wear compensation only.

ConicalScrew

Key

DIA. 0.2205 in. - 1.2831 in.DIA. 5.60 mm - 32.59 mm

Expandable Reamers

92


300.25 (carbide)

Cutting Rings


Workpiece Material

�� Modular cutting ring system which fits Dihart holders�� Replacement of carbide blades and complete regrinding result in highest economy�� Unequal spacing of the cutting teeth means better roundness and cylindricity of the bore�� Increased accuracy and closer tolerances�� Expansion compensates for tool wear

Dmm

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 45.59

45.60 - 79.59

79.60 - 100.59

100.60 - 110.59

110.60 - 300.59

Din

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.7949

1.7950 - 3.1335

3.1336 - 3.9602

3.9603 - 4.3539

4.3540 - 11.8343

11.5

12.0

14.0

16.0

18.5

18.5

18.5

18.5

Order No.

300.25

.453

.472

.551

.630

.728

.728

.728

.728

6

6

6

6

6

8

10

12

amm

ain

No. offlutes

300.25

a

D


Series

BoreTypes

R R C C C R R C


93

300.05 (TiN)

Cutting Rings


Workpiece Material

�� Modular cutting ring system which fits Dihart holders�� Replacement of TiN coated blades and complete regrinding result in highest economy�� Unequal spacing of the cutting teeth means better roundness and cylindricity of the bore�� TiN-coated for highest productivity�� Increased accuracy and closer tolerances�� Expansion compensates for tool wear

Dmm

DinOrder No.

amm

ain

No. offlutes

300.05

a

D


Series

Expandable Reamers

BoreTypes

R R C C C R R C


17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 45.59

45.60 - 79.59

79.60 - 100.59

100.60 - 110.59

110.60 - 300.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.7949

1.7950 - 3.1335

3.1336 - 3.9602

3.9603 - 4.3539

4.3540 - 11.8343

11.5

12.0

14.0

16.0

18.5

18.5

18.5

18.5

300.25

.453

.472

.551

.630

.728

.728

.728

.728

6

6

6

6

6

8

10

12

94

A KOMET COMPANY

R R C R C


Expandable Reamers

300.45 (DST)

Cutting Rings

BoreTypes


Workpiece Material

�� Modular cutting ring system which fits Dihart cutting ring holders�� Replacement of DST blades and complete regrinding result in highest economy�� Unequal spacing of the cutting teeth means better roundness and cylindricity of the bore�� New cutting material DST for highest productivity�� Increased accuracy for closer tolerances�� Expansion compensates for tool wear

Dmm

Din

10.8

11.5

13.5

15.5

17.5

17.5

17.5

17.5

Order No.

300.45

.425

.453

.531

.610

.689

.689

.689

.689

6

6

6

6

6

8

10

12

amm

ain

No. offlutes

300.45


Series

D

a

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 45.59

45.60 - 79.59

79.60 - 100.59

100.60 - 110.59

110.60 - 300.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.7949

1.7950 - 3.1335

3.1336 - 3.9602

3.9603 - 4.3539

4.3540 - 11.8343

95

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

507.02

*order separately

e DDA

H

a

bc f

L

L1

D

a

Series


�� For expandable cutting rings�� For DAH adaptors, patent Dihart®

�� Inner coolant supply�� For through holes

Delivery:Adjustable holder arbor complete withadjusting nut, conical ring, drive pins, lesscutting ring.


Dihart® Adjustable Holder (DAH) Arborfor Cutting Rings

Expandable Reamers

Lin

4.0944.0944.9215.0395.0395.0795.4135.4135.7485.7485.9065.9066.2206.2206.2206.2206.2206.2207.4027.4027.9137.9137.9137.9137.913

L1in

3.6613.6614.4884.4884.4884.4884.6064.6064.7834.7834.7834.7834.8234.8234.8234.8234.8234.8236.0046.0046.0046.0046.0046.0046.004

bin

cin

.709

.709

.709

.709

.709

.709

.709

.7091.0041.0041.0041.0041.0041.0041.0041.0041.0041.004.6299.6299.6299.6299.6299.6299.6299

ein

.453

.453

.591

.862

.8621.0001.1931.1931.5751.5752.2132.2132.8903.5593.5593.5593.5593.559

D-min.0.472

D-min.0.472

D-min.0.551

D-min.0.551

D-min.0.551

D-min.0.551

D-min.0.551

fin

.433

.433

.433

.551

.551

.591

.807

.807

.965

.9651.1221.1221.3981.3981.3981.3981.3981.3981.3981.3981.9091.9091.9091.9091.909

2.9532.9533.7803.7803.7803.7803.7803.7803.6813.7803.7803.7803.8193.8193.8193.8193.8193.8195.3745.3745.3745.3745.3745.3745.374

507.02.001507.02.002507.02.003507.02.004507.02.037507.02.005507.02.006507.02.007507.02.008507.02.009507.02.010507.02.011507.02.012507.02.013507.02.014507.02.015507.02.016507.02.017507.02.018507.02.019507.02.020507.02.021507.02.022507.02.023507.02.024

Order No.D

mm

17.60 - 21.5921.60 - 25.5925.60 - 32.5932.60 - 36.5936.60 - 40.5940.60 - 45.5945.60 - 50.5950.60 - 60.5960.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59100.60 - 110.59110.60 - 115.59115.60 - 120.59120.60 - 125.59125.60 - 132.59132.60 - 139.59139.60 - 145.59145.60 - 155.59155.60 - 165.59165.60 - 175.59175.60 - 185.59185.60 - 195.59195.60 - 200.59

Din

.6929 - .8500

.8501 - 1.00751.0076 - 1.28311.2832 - 1.44061.4407 - 1.59801.5981 - 1.79491.7950 - 1.99171.9918 - 2.38542.3855 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.96023.9603 - 4.35394.3540 - 4.55084.5509 - 4.74764.7477 - 4.94454.9446 - 5.22015.2202 - 5.49575.4958 - 5.73195.7320 - 6.12566.1257 - 6.51936.5194 - 6.91306.9131 - 7.30677.3068 - 7.70047.7005 - 7.8972

No. offlutes

666666666688

10121212121212121212121212

DAH sizemm (inch)

81 (3.189)81 (3.189)81 (3.189)81 (3.189)81 (3.189)81 (3.189)81 (3.189)81 (3.189)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)115 (4.528)

96


517.76


Series

e D

L1

DA

H

afb

L

c


�� Inner coolant supply (blade style)�� For blind holes

Delivery:Adjustable holder arbor complete with conescrew, drive pin, bushing, adjusting nut, lesscutting ring.


*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

Dmm

Din

DAH sizemm (inch)

ein

fin

No. offlutes

Lin

bin

L1inOrder No.

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

517.76.001

517.76.002

517.76.003

517.76.004

517.76.005

517.76.006

517.76.007

517.76.008

517.76.009

517.76.010

517.76.011

3.701

3.701

4.528

4.547

4.547

4.547

4.547

5.787

5.787

6.181

6.181

2.953

2.953

3.780

3.780

3.780

3.780

3.780

4.724

4.724

5.118

5.118

3.661

3.661

4.488

4.488

4.488

4.488

4.488

5.728

5.728

6.122

6.122

.441

.441

.598

.799

.949

1.094

1.094

1.457

1.457

2.094

2.094

.039

.039

.039

.059

.059

.059

.059

.059

.059

.059

.059

6

6

6

6

6

6

6

6

6

8

8

cin

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

115 (4.528)

115 (4.528)

115 (4.528)

115 (4.528)

.709

.709

.709

.709

.709

.709

.709

1.004

1.004

1.004

1.004

97

Expandable ReamersUS Patent No. 4976574

517.81


Series

e D

L1

DA

Ha

fbc

L


�� Inner coolant supply (front center)�� For blind holes

Delivery:Adjustable holder arbor complete with conescrew, drive pin, bushing, adjusting nut, lesscutting ring.


*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

Dmm

Din

ein

fin

No. offlutes

Lin

bin

L1inOrder No.

517.81.001

517.81.002

517.81.003

517.81.004

517.81.005

517.81.006

517.81.007

517.81.008

517.81.009

517.81.010

517.81.011

3.701

3.701

4.528

4.547

4.547

4.547

4.547

5.787

5.787

6.181

6.181

2.953

2.953

3.780

3.780

3.780

3.780

3.780

4.724

4.724

5.118

5.118

3.661

3.661

4.488

4.488

4.488

4.488

4.488

5.728

5.728

6.122

6.122

.441

.441

.598

.799

.949

1.094

1.094

1.457

1.457

2.094

2.094

.039

.039

.039

.059

.059

.059

.059

.059

.059

.059

.059

6

6

6

6

6

6

6

6

6

8

8

cin

.709

.709

.709

.709

.709

.709

.709

1.004

1.004

1.004

1.004

DAH sizemm (inch)

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

115 (4.528)

115 (4.528)

115 (4.528)

115 (4.528)

98


505.76

DIN 69871-AD+B Arbor / Short Versionfor Cutting Rings

�� For expandable cutting rings�� DIN 69871-AD+B style shank�� Inner coolant supply�� For through holes

Delivery:DIN 69871-AD+B arbor complete withadjusting nut, conical ring, drive pins,less cutting ring.


*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

Series

f

e D

a

b1

L

b

T

505.76.039505.76.040505.76.041505.76.042505.76.043505.76.012505.76.013505.76.014505.76.015505.76.016505.76.017505.76.018505.76.019505.76.020505.76.021505.76.022505.76.023505.76.024505.76.025505.76.026505.76.027505.76.028505.76.029505.76.030505.76.031505.76.032505.76.033505.76.034505.76.035505.76.036

Order No.D

mm

50.60 - 60.5960.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59100.60 - 110.59110.60 - 115.59115.60 - 120.59120.60 - 125.59125.60 - 132.59132.60 - 139.59139.60 - 145.59145.60 - 155.59155.60 - 165.59165.60 - 175.59175.60 - 185.59185.60 - 195.59195.60 - 200.59200.60 - 205.59205.60 - 210.59210.60 - 215.59215.60 - 225.59225.60 - 235.59235.60 - 245.59245.60 - 255.59255.60 - 265.59265.60 - 275.59275.60 - 285.59285.60 - 295.59295.60 - 300.59

Din

1.9918 - 2.38542.3855 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.96023.9603 - 4.35394.3540 - 4.55084.5509 - 4.74764.7477 - 4.94454.9446 - 5.22015.2202 - 5.49575.4958 - 5.73195.7320 - 6.12566.1257 - 6.51936.5194 - 6.91306.9131 - 7.30677.3068 - 7.70047.7005 - 7.89727.8973 - 8.09428.0943 - 8.29108.2911 - 8.48808.4881 - 8.88178.8818 - 9.27539.2754 - 9.66909.6691 - 10.062710.0628 - 10.456410.4565 - 10.850110.8502 - 11.243811.2439 - 11.637511.6376 - 11.8343

Lin

bin

b1in

ein

fin

No. offlutes

5.6345.6345.5554.8864.8864.9256.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1066.1067.0517.0517.0517.0517.051

4.1344.1344.1344.1344.1344.1735.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3546.2996.2996.2996.2996.299

4.8824.8824.8034.1344.1344.1735.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3545.3546.2996.2996.2996.2996.299

.807

.965

.9651.1221.1221.3981.3981.3981.3981.3981.3981.3981.3981.9091.9091.9091.9091.9091.9091.9091.9091.9091.9091.9091.9092.0282.0282.0282.0282.028

6668810121212121212121212121212121212121212121212121212

505050505050505050505050505050505050505050505050505050505050

DIN 69871-AD+BSize

1.1931.5751.5752.2132.2132.8903.5593.5593.5593.5593.559

D-min. 0.472

D-min. 0.472

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.623

D-min. 0.623

D-min. 0.623

D-min. 0.623

D-min. 0.623

TThread

SizeM 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24

99

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

500.76

�� For expandable cutting rings�� DIN 69871-AD+B style shank�� Inner coolant supply�� For through holes

Delivery:DIN 69871-AD+B arbor complete withadjusting nut, conical ring, drive pins,less cutting ring.


D

a

Series

Expandable ReamersDIN 69871-AD+B Arbor / Long Versionfor Cutting Rings

f

ab

b1

L

DeT

500.76.039500.76.040500.76.041500.76.042500.76.043500.76.012500.76.013500.76.014500.76.015500.76.016500.76.017500.76.018500.76.019500.76.020500.76.021500.76.022500.76.023500.76.024500.76.025500.76.026500.76.027500.76.028500.76.029500.76.030500.76.031500.76.032500.76.033500.76.034500.76.035500.76.036

Order No.D

mmDin

505050505050505050505050505050505050505050505050505050505050

ein

1.1931.5751.5752.2132.2132.8903.5593.5593.5593.5593.559

D-min. 0.472

D-min. 0.472

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.551

D-min. 0.623

D-min. 0.623

D-min. 0.623

D-min. 0.623

D-min. 0.623

fin

No. offlutes

0.8070.9650.9651.1221.1221.3981.3981.3981.3981.3981.3981.3981.3981.9091.9091.9091.9091.9091.9091.9091.9091.9091.9091.9091.9092.0282.0282.0282.0282.028

6668810121212121212121212121212121212121212121212121212

Lin

9.92510.83110.75210.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.39810.398

bin

8.4259.3319.3319.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.646

b1in

9.17310.07910.0009.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.6469.646

DIN 69871-AD+BSize

TThread

SizeM 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24M 24

50.60 - 60.5960.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59100.60 - 110.59110.60 - 115.59115.60 - 120.59120.60 - 125.59125.60 - 132.59132.60 - 139.59139.60 - 145.59145.60 - 155.59155.60 - 165.59165.60 - 175.59175.60 - 185.59185.60 - 195.59195.60 - 200.59200.60 - 205.59205.60 - 210.59210.60 - 215.59215.60 - 225.59225.60 - 235.59235.60 - 245.59245.60 - 255.59255.60 - 265.59265.60 - 275.59275.60 - 285.59285.60 - 295.59295.60 - 300.59

1.9918 - 2.38542.3855 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.96023.9603 - 4.35394.3540 - 4.55084.5509 - 4.74764.7477 - 4.94454.9446 - 5.22015.2202 - 5.49575.4958 - 5.73195.7320 - 6.12566.1257 - 6.51936.5194 - 6.91306.9131 - 7.30677.3068 - 7.70047.7005 - 7.89727.8973 - 8.09428.0943 - 8.29108.2911 - 8.48808.4881 - 8.88178.8818 - 9.27539.2754 - 9.66909.6691 - 10.062710.0628 - 10.456410.4565 - 10.850110.8502 - 11.243811.2439 - 11.637511.6376 - 11.8343

100


515.76

DIN 69871-AD+B Arbor / Short Versionfor Cutting Rings

Dmm

Din

DIN 69871-AD+BSize

ein

fin

No. offlutes

Lin

bin

b1in

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

515.76.013

515.76.008

515.76.009

515.76.010

515.76.011

Order No.

50

50

50

50

50

5.634

5.634

5.634

5.358

5.358

4.134

4.134

4.213

4.606

4.606

4.882

4.882

4.882

4.606

4.606

1.094

1.457

1.457

2.094

2.094

.059

.059

.059

.059

.059

6

6

6

8

8

�� For expandable cutting rings�� DIN 69871-AD+B style shank�� Inner coolant supply (blade style)�� For blind holes

Delivery:DIN 69871-AD+B arbor complete with conescrew, drive pin, bushing, adjusting nut, lesscutting ring.


*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

Series

f

e D

ab

b1

L

T

TThread

Size

M 24

M 24

M 24

M 24

M 24

101

Expandable ReamersDIN 69871-AD+B Arbor / Short Versionfor Cutting Rings

Dmm

Din

ein

fin

No. offlutes

Lin

bin

b1inOrder No.

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

515.81.013

515.81.008

515.81.009

515.81.010

515.81.011

50

50

50

50

50

5.634

5.634

5.634

5.358

5.358

4.134

4.134

4.213

4.606

4.606

4.882

4.882

4.882

4.606

4.606

1.094

1.457

1.457

2.094

2.094

.059

.059

.059

.059

.059

6

6

6

8

8

�� For expandable cutting rings�� DIN 69871-AD+B style shank�� Inner coolant supply (front center)�� For blind holes



*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

DIN 69871-AD+BSize

Series

515.81

f

e D

a

b

b1

L

T

TThread

Size

M 24

M 24

M 24

M 24

M 24

102


510.76

DIN 69871-AD+B Arbor / Long Versionfor Cutting Rings

�� For expandable cutting rings�� DIN 69871-AD+B style shank�� Inner coolant supply (blade style�� For blind holes



Dmm

Din

DIN 69871-AD+BSize

ein

fin

No. offlutes

Lin

bin

b1in

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

510.76.013

510.76.008

510.76.009

510.76.010

510.76.011

Order No.

50

50

50

50

50

9.925

10.831

10.831

10.398

10.398

8.425

9.331

9.409

9.646

9.646

9.173

10.079

10.079

9.646

9.646

1.094

1.457

1.457

2.094

2.094

.059

.059

.059

.059

.059

6

6

6

8

8

Series

f

e D

ab

b1

L

T

TThread

Size

M 24

M 24

M 24

M 24

M 24

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

103

510.81

DIN 69871-AD+B Arbor / Long Versionfor Cutting Rings

Dmm

Din

ein

fin

No. offlutes

Lin

bin

b1in

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

510.81.013

510.81.008

510.81.009

510.81.010

510.81.011

Order No.

50

50

50

50

50

9.925

10.831

10.831

10.398

10.398

8.425

9.331

9.409

9.646

9.646

9.173

10.079

10.079

9.646

9.646

1.094

1.457

1.457

2.094

2.094

.059

.059

.059

.059

.059

6

6

6

8

8

�� For expandable cutting rings�� DIN 69871-AD+B style shank�� Inner coolant supply (front center)�� For blind holes



Series

DIN 69871-AD+BSize

Expandable Reamers

f

e D

a

b

b1

L

T

TThread

Size

M 24

M 24

M 24

M 24

M 24

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

104

A KOMET COMPANY

Cylindrical Shank Arbor / Short Versionfor Cutting Rings

513.76 (metric)

Order No.D

mm

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

Din

513.76.001

513.76.002

513.76.003

513.76.004

513.76.005

513.76.006

513.76.007

513.76.008

513.76.009

513.76.010

513.76.011

Expandable Reamers

�� For expandable cutting rings�� Cylindrical shank similar

to DIN 1835�� Inner coolant supply (blade style)�� For blind holes

Delivery:Cylindrical shank arbor complete with, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.


No. offlutes

dmm

20

20

20

25

25

32

32

32

32

40

40

132

132

153

159.5

159.5

166.5

166.5

166.5

166.5

176.5

176.5

81

81

102

102

102

105

105

105

105

105

105

50

50

50

56

56

60

60

60

60

70

70

11.2

11.2

15.2

20.3

24.1

27.8

27.8

37

37

53.2

53.2

1

1

1

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

6

6

6

6

6

6

6

6

6

8

8

Lmm

bmm

cmm

emm

fmm

Ded

a

c b

L

f

Series

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

D

a

*order separately

105

513.81 (metric)


Order No.D

mmDin

513.81.001

513.81.002

513.81.003

513.81.004

513.81.005

513.81.006

513.81.007

513.81.008

513.81.009

513.81.010

513.81.011

No. offlutes

dmm

Lmm

bmm

cmm

emm

fmm

20

20

20

25

25

32

32

32

32

40

40

132

132

153

159.5

159.5

166.5

166.5

166.5

166.5

176.5

176.5

81

81

102

102

102

105

105

105

105

105

105

50

50

50

56

56

60

60

60

60

70

70

11.2

11.2

15.2

20.3

24.1

27.8

27.8

37

37

53.2

53.2

1

1

1

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

6

6

6

6

6

6

6

6

6

8

8


to DIN 1835�� Inner coolant supply (front center)�� For blind holes



Ded

a

c b

L

f

Series

Expandable Reamers

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

106

A KOMET COMPANY


513.36 (inch)

Order No.D

mmDin

Expandable Reamers





No. offlutes

din

6

6

6

6

6

6

6

6

6

8

8

Lin

bin

cin

ein

fin

Ded

a

c b

L

f

Series

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

D

a

*order separately

5.197

5.197

6.024

6.280

6.280

6.949

6.949

6.949

6.949

6.949

6.949

3.189

3.189

4.016

4.016

4.016

4.134

4.134

4.134

4.134

4.134

4.134

1.969

1.969

1.969

2.205

2.205

2.756

2.756

2.756

2.756

2.756

2.756

.441

.441

.598

.799

.949

1.094

1.094

1.457

1.457

2.094

2.094

.039

.039

.039

.059

.059

.059

.059

.059

.059

.059

.059

.750

.750

.750

1.000

1.000

1.500

1.500

1.500

1.500

1.500

1.500

513.36.001

513.36.002

513.36.003

513.36.004

513.36.005

513.36.006

513.36.007

513.36.008

513.36.009

513.36.010

513.36.011

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

107

513.41 (inch)


Order No.D

mmDin

No. offlutes

din

Lin

bin

cin

ein

fin

6

6

6

6

6

6

6

6

6

8

8





Ded

a

c b

L

f

Series

Expandable Reamers

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

5.197

5.197

6.024

6.280

6.280

6.949

6.949

6.949

6.949

6.949

6.949

3.189

3.189

4.016

4.016

4.016

4.134

4.134

4.134

4.134

4.134

4.134

1.969

1.969

1.969

2.205

2.205

2.756

2.756

2.756

2.756

2.756

2.756

.441

.441

.598

.799

.949

1.094

1.094

1.457

1.457

2.094

2.094

.039

.039

.039

.059

.059

.059

.059

.059

.059

.059

.059

.750

.750

.750

1.000

1.000

1.500

1.500

1.500

1.500

1.500

1.500

513.41.001

513.41.002

513.41.003

513.41.004

513.41.005

513.41.006

513.41.007

513.41.008

513.41.009

513.41.010

513.41.011

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

108

A KOMET COMPANY

Cylindrical Shank Arbor / Long Versionfor Cutting Rings

514.76 (metric)

Order No.D

mmDin

Expandable Reamers





No. offlutes

dmm

Lmm

bmm

cmm

emm

fmm

Ded

a

c b

L

f

Series

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

D

a

*order separately

514.76.001

514.76.002

514.76.003

514.76.004

514.76.005

514.76.006

514.76.007

514.76.008

514.76.009

514.76.010

514.76.011

20

20

20

25

25

32

32

32

32

40

40

172

172

204

235.5

257.5

275.5

275.5

298.5

298.5

311.5

311.5

121

121

153

179

200

214

214

237

237

240

240

50

50

50

56

56

60

60

60

60

70

70

11.2

11.2

15.2

20.3

24.1

27.8

27.8

37

37

53.2

53.2

1

1

1

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

6

6

6

6

6

6

6

6

6

8

8

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

109

514.81 (metric)


Order No.D

mmDin

No. offlutes

dmm

Lmm

bmm

cmm

emm

fmm





Ded

a

c b

L

f

Series

Expandable Reamers

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

514.81.001

514.81.002

514.81.003

514.81.004

514.81.005

514.81.006

514.81.007

514.81.008

514.81.009

514.81.010

514.81.011

20

20

20

25

25

32

32

32

32

40

40

172

172

204

235.5

257.5

275.5

275.5

298.5

298.5

311.5

311.5

121

121

153

179

200

214

214

237

237

240

240

50

50

50

56

56

60

60

60

60

70

70

11.2

11.2

15.2

20.3

24.1

27.8

27.8

37

37

53.2

53.2

1

1

1

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

6

6

6

6

6

6

6

6

6

8

8

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

110

A KOMET COMPANY


514.36 (inch)

Expandable Reamers





Ded

a

c b

L

f

Series

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

D

a

*order separately

Order No.D

mm

514.36.001

514.36.002

514.36.003

514.36.004

514.36.005

514.36.006

514.36.007

514.36.008

514.36.009

514.36.010

514.36.011

No. offlutes

din

Lin

bin

cin

ein

fin

6.772

6.772

8.031

9.272

10.138

11.240

11.240

12.146

12.146

12.264

12.264

4.764

4.764

6.024

7.047

7.874

8.425

8.425

9.331

9.331

9.449

9.449

1.969

1.969

1.969

2.205

2.205

2.756

2.756

2.756

2.756

2.756

2.756

.441

.441

.598

.799

.949

1.094

1.094

1.457

1.457

2.094

2.094

.039

.039

.039

.059

.059

.059

.059

.059

.059

.059

.059

6

6

6

6

6

6

6

6

6

8

8

Din

.750

.750

.750

1.000

1.000

1.500

1.500

1.500

1.500

1.500

1.500

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

111

514.41 (inch)






Ded

a

c b

L

f

Series

Expandable Reamers

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

Order No.D

mm

514.41.001

514.41.002

514.41.003

514.41.004

514.41.005

514.41.006

514.41.007

514.41.008

514.41.009

514.41.010

514.41.011

No. offlutes

din

Lin

bin

cin

ein

fin

4.764

4.764

6.024

7.047

7.874

8.425

8.425

9.331

9.331

9.449

9.449

1.969

1.969

1.969

2.205

2.205

2.756

2.756

2.756

2.756

2.756

2.756

.441

.441

.598

.799

.949

1.094

1.094

1.457

1.457

2.094

2.094

.039

.039

.039

.059

.059

.059

.059

.059

.059

.059

.059

6

6

6

6

6

6

6

6

6

8

8

6.772

6.772

8.031

9.272

10.138

11.240

11.240

12.146

12.146

12.264

12.264

Din

.750

.750

.750

1.000

1.000

1.500

1.500

1.500

1.500

1.500

1.500

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

112

A KOMET COMPANY


503.76 (metric)

Expandable Reamers

�� For expandable cutting rings�� Cylindrical shank similar to

DIN 1835�� Inner coolant supply�� For through holes

Delivery:Cylindrical shank arbor complete withadjusting nut, conical ring, drive pins, lesscutting ring.


Series

503.76.001

503.76.002

503.76.003

503.76.004

503.76.012

503.76.005

503.76.006

503.76.007

503.76.008

503.76.009

503.76.010

503.76.011

Dmm

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 36.59

36.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.4406

1.4407 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

DinOrder No.

Lmm

142

142

163

172

172

173

185.5

185.5

189.5

189.5

203.5

203.5

dmm

20

20

20

25

25

25

32

32

32

32

40

40

bmm

81

81

102

102

102

102

105

105

105

105

105

105

cmm

50

50

50

56

56

56

60

60

60

60

70

70

emm

11.5

11.5

15

21.9

21.9

25.4

30.3

30.3

40

40

56.2

56.2

fmm

11

11

11

14

14

15

20.5

20.5

24.5

24.5

28.5

28.5

No. offlutes

6

6

6

6

6

6

6

6

6

6

8

8

d De

abc

Lf

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

D

a

*order separately

113


503.81 (inch)

�� For expandable cutting rings�� Cylindrical shank similar to

DIN 1835�� Inner coolant supply�� For through holes

Delivery:Cylindrical shank arbor complete withadjusting nut, conical ring, drive pins, lesscutting ring.


Series

Expandable Reamers

503.81.001

503.81.002

503.81.003

503.81.004

503.81.005

503.81.006

503.81.007

503.81.008

503.81.009

503.81.010

503.81.011

503.81.012

Dmm

DinOrder No.

din

Lin

5.591

5.591

6.417

6.772

6.772

6.811

7.697

7.697

7.855

7.855

8.012

8.012

bin

3.189

3.189

4.016

4.016

4.016

4.016

4.134

4.134

4.134

4.134

4.134

4.134

cin

1.969

1.969

1.969

2.205

2.205

2.205

2.756

2.756

2.756

2.756

2.756

2.756

ein

.453

.453

.591

.862

.862

1.000

1.193

1.193

1.575

1.575

2.213

2.213

fin

.433

.433

.433

.551

.551

.591

.807

.807

.965

.965

1.122

1.122

No. offlutes

6

6

6

6

6

6

6

6

6

6

8

8

d De

abc

Lf

.750

.750

.750

1.000

1.000

1.000

1.500

1.500

1.500

1.500

1.500

1.500

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

a

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 36.59

36.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.4406

1.4407 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

114

A KOMET COMPANY

ABS® Arborfor Cutting Rings

518.78

Order No.D

mm

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 65.59

65.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.5823

2.5824 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

ABS

40

40

40

40

40

40

50

50

63

63

63

63

Din

518.78.001

518.78.002

518.78.003

518.78.004

518.78.005

518.78.006

518.78.012

518.78.013

518.78.014

518.78.009

518.78.010

518.78.011

Expandable Reamers

Lin

4.803

4.803

5.630

5.650

5.650

5.768

5.965

5.965

6.476

6.476

6.476

6.476

L1in

3.740

3.740

4.567

4.567

4.567

4.685

4.685

4.685

4.921

4.921

4.921

4.921

bin

3.189

3.189

4.016

4.016

4.016

4.134

4.134

4.134

4.134

4.134

4.134

4.134

cin

1.575

1.575

1.575

1.575

1.575

1.575

1.772

1.772

2.283

2.283

2.283

2.283

ein

.441

.441

.598

.799

.949

1.094

1.094

1.457

1.457

1.457

2.094

2.094

fin

.039

.039

.039

.059

.059

.059

.059

.059

.059

.059

.059

.059

No. offlutes

6

6

6

6

6

6

6

6

6

6

8

8


a

D

ac b

L

f

e

AB

S

L1

Series

�� For expandable cutting rings�� ABS® connection�� Inner coolant supply (blade style)�� For blind holes

Delivery:ABS® arbor complete with ABS® hardware, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.


*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

D

*order separately

115


518.82

Order No.D

mmABS

40

40

40

40

40

40

50

50

63

63

63

63

Din

518.82.001

518.82.002

518.82.003

518.82.004

518.82.005

518.82.006

518.82.012

518.82.013

518.82.014

518.82.009

518.82.010

518.82.011

Lin

4.803

4.803

5.630

5.650

5.650

5.768

5.965

5.965

6.476

6.476

6.476

6.476

L1in

3.740

3.740

4.567

4.567

4.567

4.685

4.685

4.685

4.921

4.921

4.921

4.921

bin

3.189

3.189

4.016

4.016

4.016

4.134

4.134

4.134

4.134

4.134

4.134

4.134

cin

1.575

1.575

1.575

1.575

1.575

1.575

1.772

1.772

2.283

2.283

2.283

2.283

ein

.441

.441

.598

.799

.949

1.094

1.094

1.457

1.457

1.457

2.094

2.094

fin

.039

.039

.039

.059

.059

.059

.059

.059

.059

.059

.059

.059

No. offlutes

6

6

6

6

6

6

6

6

6

6

8

8


a

D

ac b

L

f

e

AB

S

L1

Series

Expandable Reamers

�� For expandable cutting rings�� ABS® connection�� Inner coolant supply (front center)�� For blind holes

Delivery:ABS® arbor complete with ABS® hardware, conescrew, drive pin, bushing, adjusting nut, lesscutting ring.


*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

*order separately

D

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 65.59

65.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.5823

2.5824 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

116

A KOMET COMPANY


508.53


Series

Expandable Reamers

�� For expandable cutting rings�� ABS® connection�� Inner coolant supply�� For through holes

Delivery:ABS® arbor complete with ABS® hardware,adjusting nut, conical ring, drive pins, lesscutting ring.


Order No.D

mm

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 36.59

36.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 65.59

65.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.4406

1.4407 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.5823

2.5824 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

ABS

40

40

40

40

40

40

40

50

50

63

63

63

63

Din

508.53.001

508.53.002

508.53.003

508.53.004

508.53.018

508.53.005

508.53.006

508.53.019

508.53.020

508.53.021

508.53.009

508.53.010

508.53.011

Lin

L1in

bin

cin

ein

fin

No. offlutes

5.197

5.197

6.024

6.142

6.142

6.181

6.535

6.732

6.890

7.402

7.402

7.559

7.559

3.740

3.740

4.567

4.567

4.567

4.567

4.685

4.685

4.685

4.921

4.921

4.921

4.921

3.189

3.189

4.016

4.016

4.016

4.016

4.134

4.134

4.134

4.134

4.134

4.134

4.134

1.575

1.575

1.575

1.575

1.575

1.575

1.575

1.772

1.772

2.283

2.283

2.283

2.283

.453

.453

.591

.862

.862

1.000

1.193

1.193

1.575

1.575

1.575

2.213

2.213

.433

.433

.433

.551

.551

.591

.807

.807

.965

.965

.965

1.122

1.122

6

6

6

6

6

6

6

6

6

6

6

8

8

L1A

BS

De

ac b

fL

a

*300.25(Carbide)

pg. 92

*300.05(TiN)

pg. 93

*300.45(DST)pg. 94

D

*order separately

117

Measurement of Cutting Diameter

Expandable Reamers

The diameter of the reamer can be checked with anycommercially available micrometer. Measurement will beacross the two 180° spaced cutting-blades. The cuttingblades are marked with a punch mark (monobloc or ring) orridge (ring only). It is important that the diameter is measuredat the front near the bevel lead and not on the back taper ofthe cutting edge.

PCD tipped reamers require non-contact measuring devices.

Measurement and Adjustment ofCutting Diameter

All Dihart® reamers are ground and set to the bore size andtolerance ordered by the customer, therefore it can be usedimmediately for production without manipulation of theexpansion mechanism.

The reamer has to be expanded only when the diameter of thereamer decreases toward the lower tolerance limit due to wearon the cutting edges. Expansion is for wear compensationonly.

This expanding operation can be repeated several times aslong as the bore surface quality is satisfactory. Afterwards, thetool should be reground or retipped.

The expanding capacity of the replaceable cutting rings istypically about 0.5% of the diameter.

punch mark

ridge orpunch mark

180°

118


For 500.76 / 505.76 DIA. 1.9918 in. - 11.8343 in.DIA. 50.60 mm - 300.59 mm

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

3.9603 - 4.3539

4.3540 - 4.5508

4.5509 - 4.7476

4.7477 - 4.9445

4.9446 - 5.2201

5.2202 - 5.4957

5.4958 - 5.7319

5.7320 - 6.1256

6.1257 - 6.5193

6.5194 - 6.9130

6.9131 - 7.3067

7.3068 - 7.7004

7.7005 - 7.8972

7.8973 - 8.0942

8.0943 - 8.2910

8.2911 - 8.4880

8.4881 - 8.8817

8.8818 - 9.2753

9.2754 - 9.6690

9.6691 - 10.0627

10.0628 - 10.4564

10.4565 - 10.8501

10.8502 - 11.2438

11.2439 - 11.6375

11.6376 - 11.8343

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

100.60 - 110.59

110.60 - 115.59

115.60 - 120.59

120.60 - 125.59

125.60 - 132.59

132.60 - 139.59

139.60 - 145.59

145.60 - 155.59

155.60 - 165.59

165.60 - 175.59

175.60 - 185.59

185.60 - 195.59

195.60 - 200.59

200.60 - 205.59

205.60 - 210.59

210.60 - 215.59

215.60 - 225.59

225.60 - 235.59

235.60 - 245.59

245.60 - 255.59

255.60 - 265.59

265.60 - 275.59

275.60 - 285.59

285.60 - 295.59

295.60 - 300.59

DIA.in

DIA.mm

099.00.088

099.00.090

099.00.090

099.00.092

099.00.092

099.00.095

099.00.095

099.00.095

099.00.095

099.00.095

099.00.095

099.00.095

099.00.095

099.00.102

099.00.102

099.00.102

099.00.102

099.00.102

099.00.102

099.00.102

099.00.102

099.00.102

099.00.102

099.00.102

099.00.102

099.00.106

099.00.106

099.00.106

099.00.106

099.00.106

1-AdjustingNut

301.80.005

301.80.006

301.80.006

301.80.007

301.80.007

306.20.001

306.20.002

306.20.003

306.20.003

306.20.004

306.20.004

306.20.005

306.20.006

306.20.007

306.20.008

306.20.009

306.20.010

306.20.011

306.20.011

306.20.013

306.20.013

306.20.015

306.20.016

306.20.017

306.20.018

306.20.019

306.20.020

306.20.021

306.20.022

306.20.023

2-ConicalRing

300.30.006

300.30.007

300.30.007

300.30.008

300.30.008

300.30.008

300.30.008

300.30.008

300.30.008

300.30.009

300.30.009

300.30.009

300.30.010

300.30.010

300.30.010

300.30.010

300.30.010

300.30.010

300.30.010

300.30.010

300.30.010

300.30.010

313.60.014

313.60.014

313.60.014

313.60.014

313.60.014

313.60.014

313.60.014

313.60.014

3-DrivePin

Replacement Parts for Cutting Ring Arbors

123

500.76

505.76

Recommended spare part replacement order consists of:Adjusting Nut - 1Conical Ring - 1Drive Pins - 2

119

Expandable Reamers

For 503.76 / 503.81 DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm

17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 36.59

36.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

DIA.in

DIA.mm

0 9 9 . 1 5 . 0 0 1 / 1 0

0 9 9 . 1 5 . 0 0 1 / 1 0

0 9 9 . 1 5 . 0 0 2 / 1 3

0 9 9 . 1 5 . 0 0 6 / 1 9

0 9 9 . 1 5 . 0 0 6 / 1 9

0 9 9 . 1 5 . 0 0 9 / 2 2

0 9 9 . 0 0 . 0 8 8

0 9 9 . 0 0 . 0 8 8

0 9 9 . 0 0 . 0 9 0

0 9 9 . 0 0 . 0 9 0

0 9 9 . 0 0 . 0 9 2

0 9 9 . 0 0 . 0 9 2

1-AdjustingNut

301.80.001

301.80.001

301.80.002

301.80.003

301.80.003

301.80.004

301.80.005

301.80.005

301.80.006

301.80.006

301.80.007

301.80.007

2-ConicalRing

300.30.002

300.30.002

300.30.003

300.30.004

300.30.004

300.30.005

300.30.006

300.30.006

300.30.007

300.30.007

300.30.008

300.30.008

3-DrivePin


.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.4406

1.4407 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

123503.76 / 503.81


120

A KOMET COMPANYExpandable ReamersReplacement Parts for Cutting Ring Arbors


17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 36.59

36.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

100.60 - 110.59

110.60 - 115.59

115.60 - 120.59

120.60 - 125.59

125.60 - 132.59

132.60 - 139.59

139.60 - 145.59

145.60 - 155.59

155.60 - 165.59

165.60 - 175.59

175.60 - 185.59

185.60 - 195.59

195.60 - 200.59

DIA.in

DIA.mm

099.15.001/10

099.15.001/10

099.15.002/13

099.15.006/19

099.15.006/19

099.15.009/22

0 9 9 . 0 0 . 0 8 8

0 9 9 . 0 0 . 0 8 8

0 9 9 . 0 0 . 0 9 0

0 9 9 . 0 0 . 0 9 0

0 9 9 . 0 0 . 0 9 2

0 9 9 . 0 0 . 0 9 2

0 9 9 . 0 0 . 0 9 5

0 9 9 . 0 0 . 0 9 5

0 9 9 . 0 0 . 0 9 5

0 9 9 . 0 0 . 0 9 5

0 9 9 . 0 0 . 0 9 5

0 9 9 . 0 0 . 0 9 5

0 9 9 . 0 0 . 0 9 5

0 9 9 . 0 0 . 0 9 5

0 9 9 . 0 0 . 1 0 2

0 9 9 . 0 0 . 1 0 2

0 9 9 . 0 0 . 1 0 2

0 9 9 . 0 0 . 1 0 2

0 9 9 . 0 0 . 1 0 2

AdjustingNut

1301.80.001

301.80.001

301.80.002

301.80.003

301.80.003

301.80.004

301.80.005

301.80.005

301.80.006

301.80.006

301.80.007

301.80.007

306.20.001

306.20.002

306.20.003

306.20.003

306.20.004

306.20.004

306.20.005

306.20.006

306.20.007

306.20.008

306.20.009

306.20.010

306.20.011

ConicalRing

2300.30.002

300.30.002

300.30.003

300.30.004

300.30.004

300.30.005

300.30.006

300.30.006

300.30.007

300.30.007

300.30.008

300.30.008

300.30.008

300.30.008

300.30.008

300.30.008

300.30.009

300.30.009

300.30.009

300.30.010

300.30.010

300.30.010

300.30.010

300.30.010

300.30.010

DrivePin3

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.4406

1.4407 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602

3.9603 - 4.3539

4.3540 - 4.5508

4.5509 - 4.7476

4.7477 - 4.9445

4.9446 - 5.2201

5.2202 - 5.4957

5.4958 - 5.7319

5.7320 - 6.1256

6.1257 - 6.5193

6.5194 - 6.9130

6.9131 - 7.3067

7.3068 - 7.7004

7.7005 - 7.8972

123507.02


121

Expandable Reamers


17.60 - 21.59

21.60 - 25.59

25.60 - 32.59

32.60 - 36.59

36.60 - 40.59

40.60 - 45.59

45.60 - 50.59

50.60 - 60.59

60.60 - 65.59

65.60 - 70.59

70.60 - 79.59

79.60 - 90.59

90.60 - 100.59

DIA.in

DIA.mm

099.15.001/10

099.15.001/10

099.15.002/13

099.15.006/19

099.15.006/19

099.15.009/22

0 9 9 . 0 0 . 0 8 8

0 9 9 . 0 0 . 0 8 8

0 9 9 . 0 0 . 0 9 0

0 9 9 . 0 0 . 0 9 0

0 9 9 . 0 0 . 0 9 0

0 9 9 . 0 0 . 0 9 2

0 9 9 . 0 0 . 0 9 2

AdjustingNut

1

301.80.001

301.80.001

301.80.002

301.80.003

301.80.003

301.80.004

301.80.005

301.80.005

301.80.006

301.80.006

301.80.006

301.80.007

301.80.007

ConicalRing

2

300.30.002

300.30.002

300.30.003

300.30.004

300.30.004

300.30.005

300.30.006

300.30.006

300.30.007

300.30.007

300.30.007

300.30.008

300.30.008

DrivePin3

N0017670(ABS 40-ES-M3)

N0017670(ABS 40-ES-M3)

N0017670(ABS 40-ES-M3)

N0017670(ABS 40-ES-M3)

N0017670(ABS 40-ES-M3)

N0017670(ABS 40-ES-M3)

N0017670(ABS 40-ES-M3)

N0017680(ABS 50-ES-M3)

N0017680(ABS 50-ES-M3)

N0017690(ABS 63-ES-M3)

N0017690(ABS 63-ES-M3)

N0017690(ABS 63-ES-M3)

N0017690(ABS 63-ES-M3)

ABSSpare

Kit

.6929 - .8500

.8501 - 1.0075

1.0076 - 1.2831

1.2832 - 1.4406

1.4407 - 1.5980

1.5981 - 1.7949

1.7950 - 1.9917

1.9918 - 2.3854

2.3855 - 2.5823

2.5824 - 2.7791

2.7792 - 3.1335

3.1336 - 3.5665

3.5666 - 3.9602


123508.53


122

A KOMET COMPANYExpandable ReamersReplacement Parts for Cutting Ring Arbors

DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm

For 510.76 / 513.36 / 513.76 /514.36 / 514.76 / 515.76 / 517.76

DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm

AdjustingNut

4510.55.001510.55.002510.55.003510.55.004510.55.005510.55.006510.55.006510.55.007510.55.007510.55.007510.55.008510.55.008

350.03.001350.03.002350.03.003350.03.004350.03.005350.23.001350.23.001350.23.001350.23.002350.23.002350.23.003350.23.003

Bushing

3510.15.001510.15.002510.15.003510.15.004510.15.005510.15.006510.15.007510.15.008510.15.008510.15.009510.15.010510.15.011

RoundPin2

350.04.001350.04.002350.04.003350.02.004350.04.005350.14.001350.14.001350.14.002350.14.002350.14.002350.14.003350.14.003


1510.56.001510.56.002510.56.003510.56.004510.56.005510.56.006510.56.006510.56.007510.56.007510.56.007510.56.008510.56.008

510.57.001510.57.002510.57.003510.57.004510.57.005510.57.006510.57.006510.57.007510.57.007510.57.007510.57.008510.57.008

.441

.441

.598

.799

.9491.0941.0941.4571.4571.4572.0942.094

ein.

.488

.488

.638

.8431.0001.1501.1501.5121.5121.5122.1462.146

.535

.535

.685

.9131.0711.2051.2051.5671.5671.5672.2052.205

ein.

ein.

DIA.in

DIA.mm

.6929 - .8500

.8501 - 1.00751.0076 - 1.28311.2832 - 1.59801.5981 - 1.79491.7950 - 1.99171.9918 - 2.38542.3855 - 2.58242.5825 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.9602

17.60 - 21.5921.60 - 25.5925.60 - 32.5932.60 - 40.5940.60 - 45.5945.60 - 50.5950.60 - 60.5960.60 - 65.5965.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59

AdjustingNut

4510.45.001510.45.002510.45.003510.45.004510.45.005510.45.006510.45.006510.45.007510.45.007510.45.007510.45.008510.45.008

350.03.001350.03.002350.03.003350.03.004350.03.005350.23.001350.23.001350.23.001350.23.002350.23.002350.23.003350.23.003

Bushing

3510.15.001510.15.002510.15.003510.15.004510.15.005510.15.006510.15.007510.15.008510.15.008510.15.009510.15.010510.15.011

RoundPin2

510.14.001510.14.002510.14.003314.60.001314.60.002314.60.003314.60.003350.14.002350.14.002350.14.002350.14.003350.14.003

510.46.001510.46.002510.46.003510.46.004510.46.005510.46.006510.46.006510.46.007510.46.007510.46.007510.46.008510.46.008

510.47.001510.47.002510.47.003510.47.004510.47.005510.47.006510.47.006510.47.007510.47.007510.47.007510.47.008510.47.008

.441

.441

.598

.799

.9491.0941.0941.4571.4571.4572.0942.094

ein.

.488

.488

.638

.8431.0001.1501.1501.5121.5121.5122.1462.146

.535

.535

.685

.9131.0711.2051.2051.5671.5671.5672.2052.205

ein.

ein.

DIA.in

DIA.mm

.6929 - .8500

.8501 - 1.00751.0076 - 1.28311.2832 - 1.59801.5981 - 1.79491.7950 - 1.99171.9918 - 2.38542.3855 - 2.58242.5825 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.9602

17.60 - 21.5921.60 - 25.5925.60 - 32.5932.60 - 40.5940.60 - 45.5945.60 - 50.5950.60 - 60.5960.60 - 65.5965.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59

RegularConicalScrew

1

DoubleOversize

Conical Screw1


1

RegularConicalScrew

1

DoubleOversize

Conical Screw1

517.76

513.36 / 513.76510.76

514.36 / 514.76515.76

For 510.81 / 513.41 / 513.81 /514.41 / 514.81 / 515.81 / 517.81

e

1234

e

1234517.81

513.41 / 513.81510.81

514.41 / 514.81515.81

123

Expandable ReamersReplacement Parts for Cutting Ring Arbors

DIA.in

DIA.mm

.6929 - .8500

.8501 - 1.00751.0076 - 1.28311.2832 - 1.59801.5981 - 1.79491.7950 - 1.99171.9918 - 2.38542.3855 - 2.58242.5825 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.9602

17.60 - 21.5921.60 - 25.5925.60 - 32.5932.60 - 40.5940.60 - 45.5945.60 - 50.5950.60 - 60.5960.60 - 65.5965.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59

RegularConicalScrew

1

AdjustingNut

4510.55.001510.55.002510.55.003510.55.004510.55.005510.55.006510.55.006510.55.007510.55.007510.55.007510.55.008510.55.008

350.03.001350.03.002350.03.003350.03.004350.03.005350.23.001350.23.001350.23.001350.23.002350.23.002350.23.003350.23.003

Bushing

3510.15.001510.15.002510.15.003510.15.004510.15.005510.15.006510.15.007510.15.008510.15.008510.15.009510.15.010510.15.011

RoundPin2

350.04.001350.04.002350.04.003350.04.004350.04.005350.14.001350.14.001350.14.002350.14.002350.14.002350.14.003350.14.003


1510.56.001510.56.002510.56.003510.56.004510.56.005510.56.006510.56.006510.56.007510.56.007510.56.007510.56.008510.56.008

510.57.001510.57.002510.57.003510.57.004510.57.005510.57.006510.57.006510.57.007510.57.007510.57.007510.57.008510.57.008

.441

.441

.598

.799

.9491.0941.0941.4571.4571.4572.0942.094

ein.

.488

.488

.638

.8431.0001.1501.1501.5121.5121.5122.1462.146

.535

.535

.685

.9131.0711.2051.2051.5671.5671.5672.2052.205

ein.

ein.


ABSSpare

KitN0017670N0017670N0017670N0017670N0017670N0017670N0017680N0017680N0017690N0017690N0017690N0017690

DIA.in

DIA.mm

.6929 - .8500

.8501 - 1.00751.0076 - 1.28311.2832 - 1.59801.5981 - 1.79491.7950 - 1.99171.9918 - 2.38542.3855 - 2.58242.5825 - 2.77912.7792 - 3.13353.1336 - 3.56653.5666 - 3.9602

17.60 - 21.5921.60 - 25.5925.60 - 32.5932.60 - 40.5940.60 - 45.5945.60 - 50.5950.60 - 60.5960.60 - 65.5965.60 - 70.5970.60 - 79.5979.60 - 90.5990.60 - 100.59

AdjustingNut

4510.45.001510.45.002510.45.003510.45.004510.45.005510.45.006510.45.006510.45.007510.45.007510.45.007510.45.008510.45.008

350.03.001350.03.002350.03.003350.03.004350.03.005350.23.001350.23.001350.23.001350.23.002350.23.002350.23.003350.23.003

Bushing

3510.15.001510.15.002510.15.003510.15.004510.15.005510.15.006510.15.007510.15.008510.15.008510.15.009510.15.010510.15.011

RoundPin2

510.14.001510.14.002510.14.003314.60.001314.60.002314.60.003314.60.003350.14.002350.14.002350.14.002350.14.003350.14.003

510.46.001510.46.002510.46.003510.46.004510.46.005510.46.006510.46.006510.46.007510.46.007510.46.007510.46.008510.46.008

510.47.001510.47.002510.47.003510.47.004510.47.005510.47.006510.47.006510.47.007510.47.007510.47.007510.47.008510.47.008

.441

.441

.598

.799

.9491.0941.0941.4571.4571.4572.0942.094

ein.

.488

.488

.638

.8431.0001.1501.1501.5121.5121.5122.1462.146

.535

.535

.685

.9131.0711.2051.2051.5671.5671.5672.2052.205

ein.

ein.

ABSSpare

KitN0017670N0017670N0017670N0017670N0017670N0017670N0017680N0017680N0017690N0017690N0017690N0017690


ee

1234

1234

DoubleOversize

Conical Screw1

RegularConicalScrew

1


1

DoubleOversize

Conical Screw1

518.78

518.82

124

A KOMET COMPANYExpandable ReamersInspection, Adjustment, and Assemblyof Expandable Reamers with Cutting Rings

For 500.76, 503.76, 503.81, 505.76,507.02, and 508.53 Arbors

1. MeasurementThe diameter of the reamer can be checkedwith any commercially available micrometer.The two blades to be measured are 180°opposite and marked as such.

2. Expansion / AdjustmentCarefully turn the adjusting nut with thespanner wrench in the direction of the arrow (+)(left-hand thread) until the required diameter isreached. The cutting ring must be movedagainst the drive pins in reverse rotation of thetool (see page 126). Expansion is for wearcompensation only.

3. CheckingCheck diameter with micrometer.

4. Disassembly

- Unscrew the adjusting nut (against thedirection of the arrow).

- Dismantle the conical ring and cutting ringfrom the holder

5. Assembly- Move the cutting ring and conical ring onto

the holder with the mounted drive pins.(When using a guided reamer, the cuttingedges must be in true alignment with theguide grooves).

- Tighten the adjusting nut by hand.- Set the cutting diameter per step 2.- Check diameter with micrometer.

Arbors

505.76 / 500.76

DIA. 0.6929 in. - 11.8343 in.DIA. 17.60 mm - 300.59 mm

508.53

503.76 / 503.81

507.02

AdjustingNut

ConicalRing

CuttingRing

DrivePin

125

Expandable Reamers

For 510.76, 510.81, 513.36, 513.41, 513.76,513.81,514.36, 514.41, 514.76, 514.81, 515.76, 515.81,517.76, 517.81, 518.78, and 518.82 Arbors

Inspection, Adjustment, and Assemblyof Expandable Reamers with Cutting Rings

DIA. 0.6929 in. - 3.9602 in.DIA. 17.60 mm - 100.59 mm

Arbors

1. MeasurementThe diameter of the reamer can be checked with anycommercially available micrometer. The two blades to bemeasured are 180° opposite and marked as such.

2. Expansion / AdjustmentCarefully turn the adjusting nut with the spanner wrench inthe direction of the arrow (+) (right-hand thread) until therequired diameter is reached. The cutting ring must bemoved against the drive pins in reverse rotation of the tool(see page 126). Expansion is for wear compensation only.

3. CheckingCheck diameter with micrometer.

4. Disassembly- Unscrew the adjusting nut against direction of the

arrow).- Unscrew the conical screw, dismantle the

parts from the holder.

5. Assembly- Screw the adjusting nut onto the holder until the end of

the thread against direction of the arrow).- Push the bushing onto the holder.- Move the conical screw with the mounted drive pins

into the cutting ring.- Clean the shoulder of the conical screw and the face of

the holder (both surfaces must be free of grease). Onlythe thread has to be lubricated.

- Screw the conical screw with the cutting ring into theholder and fasten according to the torque table.

- Set the cutting diameter as per step 2.- Check diameter with micrometer.

Use torque wrench for tightening. If this is not possible, usean extension for the spanner wrench to attain the requiredtorque.

ConicalScrew

AdjustingNut

CuttingRing

DrivePinBushing

513.41 / 513.81 517.81

514.41 / 514.81 518.82

510.81

515.81

ConicalScrew

AdjustingNut

CuttingRing

DrivePinBushing

513.36 / 513.76 517.76

514.36 / 514.76 518.78

510.76

515.75

TorqueDiametermm (in)

Torque(ft lbs)

18 - 25 (.709 - .984)

26 - 32 (1.024 - 1.260)

33 - 40 (1.299 - 1.575)

41 - 45 (1.614 - 1.772)

46 - 60 (1.811 - 2.362)

61 - 79 (2.402 - 3.110)

80 - 100(3.150 - 3.937)

12 - 13

18 - 21

35 - 41

48 - 55

66 - 81

88 -103

133 - 162

126


For 500.76, 503.76, 503.81, 505.76, 507.02, 508.53,510.76, 510.81, 513.36, 513.41, 513.76,513.81,514.36, 514.41, 514.76, 514.81, 515.76, 515.81,517.76, 517.81, 518.78, and 518.82 Arbors

Inspection, Adjustment, andAassemblyof Expandable Reamers with Cutting Rings

DIA. 0.6929 in. - 11.8343 in.DIA. 17.60 mm - 300.59 mm

When mounting cutting rings on holders, be sure to secure the cutting ring against thedrive pin to provide an adequate support (see above illustration). Drive pin should contactsurface towards the cutting ring rotation. After ring is in contact with drive pins, proceedwith mounting instruction.

Contact surface (butting)

ø

ridgepunch marks

127

Dihart® Adjustable HoldersAdapters

DAH - ABS® / 545.00

US Patent No. 4776734US Patent No. 4976574

AB

S

DA

H

ab

c


Order No.

545.00.001

545.00.002

545.00.003

ABSSize

40

63

50

81 (3.189)

115 (4.528)

81 (3.189)

12

16

12

mm in

50

54

50

1.969

2.126

1.969

mm in

.945

1.260

.945

24

32

24

DAH sizemm (inch)

.472

.630

.472

mm in

a b c

128

A KOMET COMPANY

DAH - DIN 69871-AD+B (long) / 545.05

DAH - DIN 69871-AD+B (short) / 545.10

Adapters (Spindle Mount)

Dihart® Adjustable Holders



81 (3.189)81 (3.189)81 (3.189)115 (4.528)63 (2.480)63 (2.480)

121212161212

.472

.472

.472

.630

.472

.472

51515369.15151

2.0082.0082.0872.7202.0082.008

.945

.945

.9451.260

.945

.945

242424322424

Order No.

545.10.001545.10.002545.10.003545.10.004545.10.010545.10.011

DAH sizemm (inch)

DIN 69871-AD+BSize404550503040

TThread Size

DA

H

ab

c

T

Order No.

545.05.001

545.05.002

545.05.003

545.05.004

DIN 69871-AD+BSize40

45

50

50

12

12

12

16

.472

.472

.472

.630

103

103

103

103

4.055

4.055

4.055

4.055

.945

.945

.945

1.260

24

24

24

32

TThread Size

81 (3.189)

81 (3.189)

81 (3.189)

115 (4.528)

DAH sizemm (inch)

DA

H

ba

c

T

M 16M 20M 24M 24M 12M 16

M 16

M 20

M 24

M 24


mm in mm inmm in

a b c

mm in mm inmm in

a b c

129


DAH - CAT V Flange (short) / 545.87

DAH - CAT V Flange (long) / 545.75




545.87.001545.87.002545.87.003545.87.004545.87.010545.87.011

404550503040

81 (3.189)81 (3.189)81 (3.189)115 (4.528)63 (2.480)63 (2.480)

121212161212

.472

.472

.472

.630

.472

.472

51515169.15151

2.0082.0082.0082.7202.0082.008

.945

.945

.9451.260

.945

.945

242424322424

Order No. CATSize

DAH sizemm (inch)

TThread Size

DA

H

ba

T

c

ab

c

DA

H

T

Order No.

545.75.001

545.75.002

545.75.003

545.75.004

CATSize

40

45

50

50

12

12

12

16

.472

.472

.472

.630

103

103

103

103

4.055

4.055

4.055

4.055

.945

.945

.945

1.260

24

24

24

32

DAH sizemm (inch)

81 (3.189)

81 (3.189)

81 (3.189)

115 (4.528)

TThread Size

5/8" �11 UNC3/4" �10 UNC1" �8 UNC1" �8 UNC1/2" �13 UNC5/8" �11 UNC

5/8" �11 UNC3/4" �10 UNC

1" �8 UNC

1" �8 UNC


mm in mm inmm in

a b c

mm in mm inmm in

a b c

130

A KOMET COMPANYDihart® Adjustable HoldersAdapters (Spindle Mount)

DAH - MAS BT (short) / 545.77

DAH - MAS BT (long) / 545.70

Order No.

545.70.001

545.70.002

545.70.003

545.70.004

BTSize

40

45

50

50

DAH sizemm (inch)

81 (3.189)

81 (3.189)

81 (3.189)

115 (4.528)

12

12

12

16

.472

.472

.472

.630

103

103

103

103

4.055

4.055

4.055

4.055

.945

.945

.945

1.260

24

24

24

32

Order No.

545.77.001545.77.002545.77.003545.77.004545.77.010545.77.011

BTSize

404550503040

DAH sizemm (inch)

81 (3.189)81 (3.189)81 (3.189)115 (4.528)63 (2.480)63 (2.480)

121212161212

.472

.472

.472

.630

.472

.742

596570885159

2.3232.5592.7563.4652.0082.323

.945

.945

.9451.260.945.945

242424322424




TThread Size

M 16M 20M 24M 24M 12M 16

M 16

M 20

M 24

M 24

ab

c

DA

H

b

DA

H

c

a

T

T

mm in mm inmm in

a b c

mm in mm inmm in

a b c

131


24242432322424

52666676797676

2.0472.5982.5982.9923.1102.9922.992

12121216161212

.472

.472

.472

.630

.630

.472

.472

545.03.002545.03.003545.03.004545.03.005545.03.006545.03.009545.03.010

4050638010080100

81 (3.189)81 (3.189)81 (3.189)115 (4.528)115 (4.528)81 (3.189)81 (3.189)

.945

.945

.9451.2601.260

.945

.945


DAH - HSK DIN 69893-A / 545.07

DAH - HSK DIN 69893-B / 545.03

Order No. HSK-ASize

DAH sizemm (inch)

24242432322424

52666676797676

2.0472.5982.5982.9923.1102.9922.992

12121216161212

.472

.472

.472

.630

.630

.472

.472

545.07.002545.07.003545.07.004545.07.005545.07.006545.07.009545.07.010

4050638010080100

81 (3.189)81 (3.189)81 (3.189)115 (4.528)115 (4.528)81 (3.189)81 (3.189)

.945

.945

.9451.2601.260

.945

.945

Order No. HSK-BSize

DAH sizemm (inch)


ab

DA

H

c

ab

DA

H

c



mm in mm inmm in

a b c

mm in mm inmm in

a b c

132

A KOMET COMPANYDihart® Adjustable Holders

5280602025 (IC/ER 25)

5280602025 (IC/ER 25)

545.40.001

545.40.002

545.40.003

545.40.004

Front Holders (Adaptor Mount)

DAH - ABS® / 545.40


DAH - COLLET HOLDERDIN 6499 / 545.53

Order No.

40

63

50

50

35

52

65

46

ABSSize

81 (3.189)

115 (4.528)

81 (3.189)

115 (4.528)

DAH sizemm (inch)

1.378

2.047

2.559

1.811

mm in

545.53.001

545.53.002

Order No. Collet NutOrder No. / (Desc.)

62

62

2.441

2.441

1.693

1.693

43

43

63 (2.480)

81 (3.189)

DAH sizemm (inch)

*For ABS® replacement parts see page 139


a

AB

S

DA

H

b

a

DA

H

mm in mm in

a

a b

133

Dihart® Adjustable HoldersFront Holders (Adaptor Mount)

545.55.000545.55.001545.55.002545.55.003545.55.004545.55.005545.55.006

DAH - CYLINDRICAL SHANK HOLDER(Metric) / 545.55

Order No.

3241485264.58072

12121620254032

.472

.472

.630

.787

.9841.5751.260

52606060709181

2.0472.3622.3622.3622.7563.5833.189

63 (2.480)81 (3.189)81 (3.189)81 (3.189)81 (3.189)115 (4.528)115 (4.528)

1.2601.6141.8902.0472.5393.1502.835

DAH sizemm (inch)

Order No. DAH sizemm (inch)

4040454872

12.7015.8819.0525.4038.10

.500

.625

.7501.0001.500

5252626276

2.0472.0472.4412.4412.992

545.85.001545.85.002545.85.003545.85.004545.85.005

81 (3.189)81 (3.189)81 (3.189)81 (3.189)115 (4.528)

1.5751.5751.7721.8902.835

DAH - CYLINDRICAL SHANK HOLDER(Inch) / 545.85



b c

a

DA

H

b c

a

DA

H

mm in mm in mm in

mm in mm in mm in

a b c

a b c

134


Replacement Parts for Adapters and Front Holders

For 545.00 / 545.03 / 545.05 / 545.07545.10 / 545.70 / 545.75 / 545.77545.87

Washer

3

SettingScrew

4

DAHsize

mm(in)

54526001A

(M5 x 22)

54526001A

(M5 x 22)

5501108025

(M8 x 25)

5505108006

(M8 x 6)

5505108006

(M8 x 6)

5505108008

(M8 x 8)

545.27.001

545.27.001

545.27.002

545.25.010

545.25.001

545.25.002

63

(2.480)

81

(3.189)

115

(4.528)

HSK - B

size

40

50

63

80

100

M

size

M10

M12

M16

M18

M20

CoolantConnector

1

585.08.003

585.08.004

585.08.005

585.08.006

585.08.007

585.14.002

585.14.003

5291102126

5291102926

5291103636

O - Ring

2

SocketHeadScrew

2

TurnRing

1

RadialScrew

5

5505206008

(M6 x 8)

5505206010

(M6 x 10)

5505208010

(M8 x 10)

1 2 3 4 5

For 545.55 / 545.85

DAH size

mm (inch)

63 (2.480)

81 (3.189)

81 (3.189)

81 (3.189)

81 (3.189)

115 (4.528)

115 (4.528)

ShankDiameter

mm

12

12

16

20

25

32

40

Clamping Screw

HSK - A

size

40

50

63

80

100

M

size

M12

M16

M18

M20

M24

CoolantConnector

1

5139100040

5139100050

5139100063

5139100080

5139100100

585.14.003

5291102126

5291102926

5291103636

5291104735

O - Ring

2

1 2

M

21

M

ClampingScrew

ShankDiameter

in

-

.500

.625

.750

1.000

-

1.500

-

545.37.001

545.37.001

545.37.001

545.37.001

-

545.26.002

ClampingScrew

545.57.000

545.57.001

545.57.002

545.57.003

545.57.004

545.57.005

545.57.005

For 545.03For 545.07

135


Replacement Parts for Adapters and Front Holders

5280625035

5280625040

5280625045

5280625050

5280625055

5280625060

5280625065

5280625070

5280625075

5280625080

5280625085

5280625090

5280625095

5280625100

5280625105

5280625110

5280625115

5280625120

5280625125

5280625130

5280625135

5280625140

5280625145

5280625150

5280625155

5280625160

.1574-.1181 (4.00-3.01)

.1968-.1574 (5.00-4.01)

.2362-.1968 (6.00-5.01)

.2755-.2362 (7.00-6.01)

.3149-.2755 (8.00-7.01)

.3543-.3149 (9.00-8.01)

.3937-.3543 (10.00-9.01)

.4330-.3937 (11.00-10.01)

.4724-.4330 (12.00-11.01)

.5118-.4724 (13.00-12.01)

.5511-.5118 (14.00-13.01)

.5905-.5511 (15.00-14.01)

.6299-.5905 (16.00-15.01)

.1377-.1181 (3.50-3.01)

.1574-.1377 (4.00-3.51)

.1771-.1574 (4.50-4.01)

.1968-.1771 (5.00-4.51)

.2165-.1968 (5.50-5.01)

.2362-.2165 (6.00-5.51)

.2559-.2362 (6.50-6.01)

.2755-.2559 (7.00-6.51)

.2952-.2755 (7.50-7.01)

.3149-.2952 (8.00-7.51)

.3346-.3149 (8.50-8.01)

.3543-.3346 (9.00-8.51)

.3740-.3543 (9.50-9.01)

.3937-.3740 (10.00-9.51)

.4133-.3937 (10.50-10.01)

.4330-.4133 (11.00-10.51)

.4527-.4330 (11.50-11.01)

.4724-.4527 (12.00-11.51)

.4921-.4724 (12.50-12.01)

.5118-.4921 (13.00-12.51)

.5314-.5118 (13.50-13.01)

.5511-.5314 (14.00-13.51)

.5708-.5511 (14.50-14.01)

.5905-.5708 (15.00-14.51)

.6102-.5905 (15.50-15.01)

.6299-.6102 (16.00-15.51)

DAH

size

Collet Nut

1

Collet

3

For 545.53

2

63 / 815280602025(IC/ER 25)

Inch (mm) Order No. Inch (mm)

3 1

Seal Disc

2

A 33540000400

A 33540000500

A 33540000600

A 33540000700

A 33540000800

A 33540000900

A 33540001000

A 33540001100

A 33540001200

A 33540001300

A 33540001400

A 33540001500

A 33540001600

Order No.

136


Assembly of Dihart® Adjustable Holders (DAH)

For 545.00, 545.03, 545.05, 545.07, 545.10,545.70, 545.75, 545.77, and 545.87 Adapters DIA. .2205 in. - 7.8972 in.

DIA. 5.60 mm - 200.59 mm

�

1. Loosen setting screw � enough so that holder � and adapter � can be fittedtogether.

2. Mount holder � and adapter � with socket head screw and washer �.

3. Tighten socket head screw and washer � snugly so that you can still moveholder � with setting screw �.

4. Mount cutting part �.

5. The screw �, marked red on the holder should not be touched.

�

�

�

��

137


Adjustment of Dihart® Adjustable Holders

For 545.00, 545.03, 545.05, 545.07, 545.10,545.70, 545.75, 545.77, and 545.87 Adapters DIA. .2205 in. - 7.8972 in.

DIA. 5.60 mm - 200.59 mm

1. Position assembled DAH in the spindle or the pre-setting device. (For the tool tobe truly set, adjustments must be made in the spindle).

2. Touch with indicator.

3. Turn the DAH slowly by hand clockwise to determine the maximum deviation.

4. Turn ring � to the maximum deviation and move holder half of the amountof the maximum deviation by tightening setting screw .

5. Loosen setting screw so that ring � can be turned freely.

6. Repeat operation 3, 4, and 5 until the required cylindricity is obtained or axial faulteliminated.

7. Tighten socket head screw and washer � from previous page

8. Tighten setting screw slightly.

�

�

�

138

A KOMET COMPANYABS® Floating Collet Holders

d1 LDescription

FH ABS 50 ER 32 A34 54050 50

ABS®

d

Order No.

Replacement Parts

1.969(50)

d

L*

d1

Order No.(Description)

3.425(87)

Collet Nut Spanner WrenchMaximumcollet nutclamping

torque

L05 02050(E 32)

120 ft.lbs.(163 Nm)

5280601032(KC/ER 32)

Order No.(Description)

�Holds reaming tools with cylindrical shank up to3/4" (20mm) diameter

�Radial float of 0.010 inches (0.25mm)�Central coolant supply, maximum pressure 700 psi�Adjustable centering force�Operates in vertical and/or horizontal positioning,

clockwise and counterclockwise rotation

*Dimension L depends on clamping range of collet. *For replacement parts see page 140 For ABS® replacement parts see next page.

Delivery: Floating collet Holders complete with ABS® hardware, collet nut, less collet, seal disc, and spanner wrench.

Please refer to the ROTATING TOOLS CATALOG for the selection of collets, collet nuts and seal disks

139

DIN 69871-AD+B Replacement Parts

Replacement Parts

ABS® Replacement PartsUS Patent No. 4976574

ABS 40-FS-W

ABS 50-FS-W

ABS 63-FS-W

Spares F1 and F2

Thrust ScrewF1

Receiving screwF2

Spares Assortment

OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription

N00 15270

N00 15280

N00 15290

ABS 40-F1

ABS 50-F1

ABS 63-F1

N00 02071

N00 02081

N00 02091

ABS 40-F2

ABS 50-F2

ABS 63-F2

N00 03071

N00 03081

N00 03091

DescriptionDescriptionDescriptionDescriptionDescription

Receiving screw F2

OrOrOrOrOrder No.der No.der No.der No.der No.

ABS 40-ES-M

ABS 50-ES-M

ABS 63-ES-M

Spares E3,E4,E5

DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No.DescriptionDescriptionDescriptionDescriptionDescription

Spares Assortment

N00 17070

N00 17080

N00 17090


ABS 40-E3

ABS 50-E3

ABS 63-E3

N00 00070

N00 00080

N00 00090

N00 04070

N00 04080

N00 04090

N00 03470

N00 03480

N00 03490

Floating pinE3

Orientation pinE4

Retaining ScrewE5

ABS 40-E4

ABS 50-E4

ABS 63-E4

ABS 40-E5

ABS 50-E5

ABS 63-E5

Orientation pinFloating pin

Retaining pin

Orientation PinFloating Pin Individual spares (spares assortment) are supplied for replacement purposes only.Any other use is not permitted and represents an infringement of the patent.

Spares E3.2,E4,E6

Coolant Pipe

DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No. DescriptionDescriptionDescriptionDescriptionDescription OrOrOrOrOrder No.der No.der No.der No.der No.DescriptionDescriptionDescriptionDescriptionDescription

Spares Assortment

N00 17670

N00 17680

N00 17690


ABS 40-E3.2

ABS 50-E3.2

ABS 63-E3.2

N00 00470

N00 00480

N00 00490

N00 04070

N00 04080

N00 04090

N00 06070

N00 06080

N00 06090

Floating pinE3.2

Orientation pinE4

Coolant pipeE6

ABS 40-E4

ABS 50-E4

ABS 63-E4

ABS 40-E6

ABS 50-E6

ABS 63-E6

ABS 40-ES-M3

ABS 50-ES-M3

ABS 63-ES-M3

For 500.76, 505.76510.76, 510.81515.76, 515.81545.05, 545.10

Coolant Plug545.49 DIN 69871-AD+B

SizeCoolant Plug

404550

545.49.002545.49.003545.49.004

*Note: The coolant plugs are delivered withDIN 69871-AD+B adapters and arbors.Please install the coolant plugs forDIN 69871 version "A".

Thrust screw F1

140


Replacement Parts for ABS® Floating Collet Holders

5280632035

5280632040

5280632045

5280632050

5280632055

5280632060

5280632065

5280632070

5280632075

5280632080

5280632085

5280632090

5280632095

5280632100

5280632105

5280632110

5280632115

5280632120

5280632125

5280632130

5280632135

5280632140

5280632145

5280632150

5280632155

5280632160

5280632165

5280632170

5280632175

5280632180

5280632185

5280632190

5280632195

5280632200

.1574-.1181 (4.00-3.01)

.1968-.1574 (5.00-4.01)

.2362-.1968 (6.00-5.01)

.2755-.2362 (7.00-6.01)

.3149-.2755 (8.00-7.01)

.3543-.3149 (9.00-8.01)

.3937-.3543 (10.00-9.01)

.4330-.3937 (11.00-10.01)

.4724-.4330 (12.00-11.01)

.5118-.4724 (13.00-12.01)

.5511-.5118 (14.00-13.01)

.5905-.5511 (15.00-14.01)

.6299-.5905 (16.00-15.01)

.6693-.6299(17.00-16.01)

.7087-.6693(18.00-17.01)

.7480-.7087(19.00-18.01)

.7874-.7480(20.00-19.01)

.1377-.1181 (3.50-3.01)

.1574-.1377 (4.00-3.51)

.1771-.1574 (4.50-4.01)

.1968-.1771 (5.00-4.51)

.2165-.1968 (5.50-5.01)

.2362-.2165 (6.00-5.51)

.2559-.2362 (6.50-6.01)

.2755-.2559 (7.00-6.51)

.2952-.2755 (7.50-7.01)

.3149-.2952 (8.00-7.51)

.3346-.3149 (8.50-8.01)

.3543-.3346 (9.00-8.51)

.3740-.3543 (9.50-9.01)

.3937-.3740 (10.00-9.51)

.4133-.3937 (10.50-10.01)

.4330-.4133 (11.00-10.51)

.4527-.4330 (11.50-11.01)

.4724-.4527 (12.00-11.51)

.4921-.4724 (12.50-12.01)

.5118-.4921 (13.00-12.51)

.5314-.5118 (13.50-13.01)

.5511-.5314 (14.00-13.51)

.5708-.5511 (14.50-14.01)

.5905-.5708 (15.00-14.51)

.6102-.5905 (15.50-15.01)

.6299-.6102 (16.00-15.51)

.6496-.6299(16.50-16.01)

.6693-.6496(17.00-16.51)

.6890-.6693(17.50-17.01)

.7087-.6890(18.00-17.51)

.7283-.7087(18.50-18.01)

.7480-.7283(19.00-18.51)

.7677-.7480(19.50-19.01)

.7874-.7677(20.00-19.51)

ABS®

size

Collet Nut

1

Collet

3

For A34 54050

2

505280601032

(ER 32)

Inch (mm) Order No. Inch (mm)

3 1

Seal Disc

2

A 33550000400

A 33550000500

A 33550000600

A 33550000700

A 33550000800

A 33550000900

A 33550001000

A 33550001100

A 33550001200

A 33550001300

A 33550001400

A 33550001500

A 33550001600

A 33550001700

A 33550001800

A 33550001900

A 33550002000

Order No.

141

Custom Engineered Tooling

DIHART® Custom Engineered Tooling

• Over 50 years of experience in the development of customized solutions• High process capability• Quick, simple and accurate tool change• Bore sizes from 0.205 inches (5.6mm) to 11.8 inches (300mm)

* Please use the questionaire on page 144-145 when requesting a quotation.

Services / Ordering Information

142

A KOMET COMPANYServices / Ordering Information

Shipping and Handling

Dihart® reaming or pre-reaming tools are high quality products.They should be handled as such.

Therefore, always use the following for storage and shipment.

�� Cutting edge protection�� Plastic protective sleeves�� Plastic cutting ring box�� Special packing for reamers larger than Ø3.1496" as well as

for special tools

Also tools which are returned for repair and regrinding should bewell protected. Damage during transport could unnecessarilyincrease the repair cost.

Safety Recommendations for ABS®-Tools / Warning!

Please note that KOMET tools are designed andmanufactured to assure the safety of the customershealth and property under conventional machiningconditions. KOMET tools should only be used withinthe speed range and cutting force levels they aredesigned for. Always use machine guards, protectiveclothing and safety glasses as protection against injuryor damage from flying objects. High speed applicationsare dangerous and may cause bodily injury and damageto the machine tool. Consult the APPLICATIONSENGINEERING DEPARTMENT to discuss your specificapplication.

Note also that KOMET products may contain one ormore of the following: Tungsten Carbide, TantalumCarbide, Titanium Carbide, Chromium Carbide, Chro-mium, Cadmium, Nickel and Cobalt which are classifiedas Hazardous by OSHA. Please refer to the appropriateMaterial Safety Data Sheet (MSDS) prior to use.

These are available on request from KOMET's MarketingDepartment in the Schaumburg, IL offices.

For your further protection it should also be noted that:

1. Carbide materials are brittle by nature and canshatter when subjected to shock or high forceimpact. Users should use appropriate eye protec-tion whenever such products are in use or there isthe danger of breakage.

2. Grinding of Carbide materials should be done underconditions that protect against the inhalation of dust,contaminated coolant spray or other fumes inquantities that may be hazardous to the user'shealth.

3. Brazing or debrazing of Carbide materials may resultin the generation of fumes that are hazardous to theuser's health. Appropriate steps should be taken toprevent the inhalation of such fumes.

143


Regrinding and Repair Service

Expandable and solid Dihart® tools are precision tools. All tools are ground to thesize ordered by the customer. The tools should be reground as soon as the borequality, e.g. surface roughness, roundness, and size are not of acceptable quality.

For perfect service, our repair facility is at your disposal.

KOMET of AMERICA, Inc.2050 Mitchell Blvd.Schaumburg, IL 60193-4544MAIN OFFICE: 847/923-8400 FAX: 1-800-865-6638CUSTOMER SERVICE / ORDER ENTRY: 847/923-8480*Please completely fill out the questionnaire form on pages 148-149

Customers from other countries are asked to contact local distributors.

When tools are returned for repair, the following information should be marked onthe order:- The requested diameter (Ø D)- The tolerance- The material to be machined, with specifications.

Important:

Please return the tools to be repaired covered with our plastic protection. Damageduring transport could increase the cost of repair unnecessarily.

Before After

Before After

144

A KOMET COMPANYServices / Ordering Information

Order Information

ŒŒŒŒŒ Become familiar with Dihart® reamer products on page 3-5.

••••• From page 7, compare application to "Bore Type" examples.

••••• Select an appropriate reamer type from the examples on page 6-7.A) Solid reamers are usually used for bore tolerances larger than

0.001".B) Expandable reamers are usually used for bore tolerances

smaller than 0.001".

••••• Check to see if the bore diameter and reamer style are compatible.

••••• Determine necessary tool length (long or short styles)

‘‘‘‘‘ From the Cutting Data, determine which cutting material or coatingis applicable for your application.

’’’’’ Consider the surface finish and production numbers.

I. How to Select the Reamer

ŒŒŒŒŒ Become familiar with Dihart® reamer products on page 3-5.

••••• Decide which reamer is suitable for the application in question (e.g.340.21, 560.20, and etc.)

••••• Determine the type of shank needed (e.g. cylindrical, ABS® , V-flange,and etc.)

••••• Determine the machine spindle arrangement (e.g. V-flange, ABS® ,and etc.)

••••• Select a tail end of reamer that is needed for the spindle (step 4).

‘‘‘‘‘ Determine if a bushing is necessary to mate a reamer (step 3) to aDihart® Adjustable Holder, (DAH). Select by shank diameter of thereamer.

II. How to Select the Adapter

145

Order Information

ŒŒŒŒŒ Completely fill out the Form 500, a questionnaire. (include machinetype, production, coolant and surface finish information.)

••••• Submit either a part print or a hand drawn sketch of theapplication.

••••• Submit all above informations to your local KOMET salesrepresentative or :

Quotations DepartmentKOMET of AMERICA, Inc.2050 Mitchell Blvd.Schaumburg, IL 60193-4544TEL: 1-847-923-8400FAX: 1-800-865-6638

III. How to Obtain a Quotation

ŒŒŒŒŒ Select appropriate reamer and adapter arrangement for theapplication in question (Refer to "How to select the reamer /adapter").

••••• Fax or mail purchase order with the following information:

A) Tool series number (e.g. 560.20).B) Bore diameter and tolerance required.

*Dihart® will grind the reamer per their manufacturingstandards unless requested otherwise by the customer.

C) Material to be reamed or cutting geometry.

••••• For custom engineered tools that have not been manufactured orquoted, please refer to "How to Obtain a Quotation".

••••• For custom engineered tools that have been either manufactured orquoted in the past, please indicate the Dihart® part numbers anddrawing numbers.

IV. How to Order


146

Form #500

A KOMET COMPANYKomet

Dihart

Komet / Dihart

Position of Operation: Vertical Horizontal Other

Part Rotating Tools Rotating Max. RPM HP

Machine Make & Type New Used

Spindle Type, Size & Taper: Cat NMTB Straight Shank

Other Circular Accuracy of Spindle

Feed (in/rev) Variable Fixed Speed (ft/min) Variable Fixed

Company Name Inquiry No.

Company Address

Contact-Name & Title

Telephone No. ( ) Telefax No. ( )

Part/Assembly Description

COMPLETE PART/ASSEMBLY DRAWINGS & TOOL LAYOUTS MUST BE PROVIDED!

Material Hardness RC Heat Treatment

Condition: Cast Forged Extrusion Flame Cut Machined

Ground Molded Stamping P/M Welded

Other

Hole Dia. Tol.± Thru Hole Blind Hole Cored Hole

Pre-operation Dia. Bottom to be Machined

Hole Depth Gage Length: Min. Max. Interrupted Cut

Length of interruption Circular Error Allowed

Surface Finish RMS For: Roughing Semi-Finish Finish

Est. Annual Production pcs. Estimated Lot Sizes pcs.

Coolant: Thru Spindle Thru Tool Flood Other

Pressure PSI Volume GPM

Brand and Type Ratio of mixture

For Reamers: If coolant through tool, please specify. Refer to examples in opposite page. (e.g. A3)

Flange Adapter: O.D. Pilot Dia. Keyway Size

Bolt Circle # Bolts Bolt Size

Dis

trib

uto

rD

ata

Pie

cep

art/

Ass

emb

ly D

ata

Gen

eral

In

form

atio

n

Why is customer requesting KOMET quotation and/or tooling?

List all known competition on this request.

Customers' intentions are to use multiple operations/passes with standard tooling.

Customers' intentions are to use special multi-function tooling.

Customer wishes ABS modular tooling.Customer wishes conventional one-piece tooling.

Mac

hin

e D

ata

Company Name Inquiry No.

Company Address

Contact-Name & Title

Telephone No. ( ) Telefax No. ( )

ForKOMETUse

Quotation No.

Request for Quote Show & Tell LoanYour purchase order is required

Trial & Acceptance OrderYour purchase order is required

Inqiry No.

DATE _____/_____/______

En

d U

ser

Dat

a

SEND TO: Quotation DepartmentKOMETof AMERICA, Inc.2050 Mitchell Blvd.Schaumburg, IL 60193-4544TEL: 847/923-8400FAX: 1-800-865-6638

147

Possible coolant outlets Possible coolant inlets through tool shanks

DA C

Concept Drawings are: Not Necessary at this time Required

Quotation by: Telephone Telefax Mail

Quotation On/Before: _____/_____/______

Quote Quantities

Is it necessary to quote replacement hardware and inserts at this time? YES NO

Replacement tooling-what make & type?

Item(s) to be quted is/are:

New Tooling

FOR: Manufacturing System . . . Total No. Machine Stations

Total No. Machine Spindles

New CNC Machine(s)

Automatic Machine(s)

Existing Manual Machine(s)

QuotationData

Qty.

TOOL SKETCH or TOOLING LIST

PLEASE NOTE:Please review this form for any blanks or unanswered questionsPlease attachall available or additional information. Thank you very much for your inquiry.

Signature:

1 2 3 4

148

RGA # (Returned Goods Authorization No. - assigned by KOMET)

Questionnaire for Regrinding or Retipping of Dihart® Reamers

CUSTOMER INSTRUCTIONS:* Complete this form then call our office for an RGA #. Mark y the shipping container or label with the RGA #.* Please reference the RGA # when inquiring about the order. THANK YOU!

1. Bill to: Customer Name Division:

2. Customer P.O. No. Customer Reference No.

3. End-User: Location:

4. KOMET Ship to: Atten:

Internal Routing Code:

5. KOMET to Ship via: UPS (Red) UPS (Ground) Other

6. Mark One: STANDARD Delivery or RUSH Delivery (Premium over STANDARD Price)

7. Technical Contact: Phone: Fax:

8. Quote Contact: Phone: Fax:

9. Order Type: Mark One:

Warranty ➨ Please Explain:

Billable ➨ KOMET will fax a quotation to the quote contact designated above.

10. Reason for Return: Mark One:

Regrinding ➨ Standard regrinding charges will apply

Retipping ➨

NOTE: PLEASE COMPLETE THE OPPOSITE OF THIS PAGE WITH THE TOOLING INFORMATION

KOMETof AMERICA, Inc.2050 Mitchell Blvd.Schaumburg, IL 60193-4544TEL: 847/923-8400FAX: 1-800-865-6638

149

TOOLING INFORMATION(Complete One Section for Each Tool Number)

Qty. KOMET Tool No. Customer Tool No.

REASON for RETURN:

COMMENTS:


REASON for RETURN:

COMMENTS:


REASON for RETURN:

COMMENTS:


REASON for RETURN:

COMMENTS:


REASON for RETURN:

COMMENTS:

150

A KOMET COMPANY

Order Number Page Order Number Page Order Number Page Order Number Page Order Number Page

099.00.088099.00.090 118-121099.00.092

099.00.095 118,120099.00.102

099.00.106 118

099.15.001/10099.15.002/13 119-121099.15.006/19099.15.009/22

300.05 93

300.25 92

300.30.002300.30.003 119-121300.30.004300.30.005

300.30.006300.30.007 118-121300.30.008

300.30.009 118,120300.30.010

300.45 94

301.80.001301.80.002 119-121301.80.003301.80.004

301.80.005301.80.006 118-121301.80.007

306.20.001306.20.002306.20.003306.20.004306.20.005306.20.006 118,120306.20.007306.20.008306.20.009306.20.010306.20.011

306.20.013306.20.015306.20.016306.20.017306.20.018306.20.019 118306.20.020306.20.021306.20.022306.20.023

313.60.014

314.60.001 122-123314.60.002

314.60.003 122-123

3200 Z 50

3200.2 51

340.06.008340.06.009340.06.010340.06.011340.06.012 72-73340.15.001340.15.002340.15.003

340.15.004 340.15.005

340.20 58

340.21 59

340.22 60

340.33.001 340.33.002 340.33.003 340.33.004 340.33.005 72-73 340.35.001 340.35.002 340.35.003 340.35.004 340.35.005

340.70 61

340.71 62

340.72 63

350.03.001 350.03.002 350.03.003 350.03.004 350.03.005 350.04.001 350.04.002 350.04.003 122-123 350.04.004 350.04.005 350.14.001 350.14.002 350.14.003 350.23.001 350.23.002 350.23.003

3600 Z 78

3600.2 79

3650 Z 76

3650.2 77

500.76.012 99 500.76.013

505.76.024505.76.025505.76.026505.76.027505.76.028505.76.029505.76.030505.76.031505.76.032 98505.76.033505.76.034505.76.035505.76.036505.76.039505.76.040505.76.041505.76.042505.76.043

507.02.001507.02.002507.02.003507.02.004507.02.005507.02.006507.02.007507.02.008507.02.009507.02.010507.02.011 95507.02.012507.02.013507.02.014507.02.015507.02.016507.02.017507.02.018507.02.019507.02.020507.02.021507.02.022507.02.023507.02.024507.02.037

508.53.001508.53.002508.53.003508.53.004508.53.005508.53.006508.53.009 116508.53.010508.53.011508.53.018508.53.019508.53.020508.53.021

510.14.001510.14.002510.14.003510.15.001 122-123510.15.002510.15.003510.15.004510.15.005

510.15.006510.15.007510.15.008510.15.009510.15.010510.15.011510.45.001510.45.002510.45.003510.45.004510.45.005510.45.006510.45.007510.45.008510.46.001510.46.002510.46.003510.46.004510.46.005510.46.006510.46.007510.46.008510.47.001510.47.002510.47.003510.47.004 122-123510.47.005510.47.006510.47.007510.47.008510.55.001510.55.002510.55.003510.55.004510.55.005510.55.006510.55.007510.55.008510.56.001510.56.002510.56.003510.56.004510.56.005510.56.006510.56.007510.56.008510.57.001510.57.002510.57.003510.57.004510.57.005510.57.006510.57.007510.57.008

510.76.008510.76.009510.76.010 102510.76.011510.76.013

510.81.008510.81.009510.81.010 103510.81.011510.81.013

500.76.014 500.76.015 500.76.016 500.76.017 500.76.018 500.76.019 500.76.020 500.76.021 500.76.022 500.76.023 500.76.024 500.76.025 99 500.76.026 500.76.027 500.76.028 500.76.029 500.76.030 500.76.031 500.76.032 500.76.033 500.76.034 500.76.035 500.76.036 500.76.039 500.76.040500.76.041500.76.042500.76.043

503.76.001503.76.002503.76.003503.76.004503.76.005503.76.006 112503.76.007503.76.008503.76.009503.76.010503.76.011503.76.012

503.81.001503.81.002503.81.003503.81.004503.81.005503.81.006 113503.81.007503.81.008503.81.009503.81.010503.81.011503.81.012

505.76.012505.76.013505.76.014505.76.015505.76.016505.76.017 98505.76.018505.76.019505.76.020505.76.021505.76.022505.76.023

Numerical Index

151


513.36.001513.36.002513.36.003513.36.004513.36.005513.36.006 106513.36.007513.36.008513.36.009513.36.010513.36.011

513.41.001513.41.002513.41.003513.41.004513.41.005513.41.006 107513.41.007513.41.008513.41.009513.41.010513.41.011

513.76.001513.76.002513.76.003513.76.004513.76.005513.76.006 104513.76.007513.76.008513.76.009513.76.010513.76.011

513.81.001513.81.002513.81.003513.81.004513.81.005513.81.006 105513.81.007513.81.008513.81.009513.81.010513.81.011

514.36.001514.36.002514.36.003514.36.004514.36.005514.36.006 110514.36.007514.36.008514.36.009514.36.010514.36.011

514.41.001514.41.002514.41.003514.41.004 111514.41.005514.41.006514.41.007

514.41.008514.41.009 111514.41.010514.41.011

514.76.001514.76.002514.76.003514.76.004514.76.005 108514.76.006514.76.007514.76.008514.76.009514.76.010514.76.011

514.81.001514.81.002514.81.003514.81.004514.81.005514.81.006 109514.81.007514.81.008514.81.009514.81.010514.81.011

515.76.008515.76.009515.76.010 100515.76.011515.76.013

515.81.008515.81.009515.81.010 101515.81.011515.81.013

517.76.001517.76.002517.76.003517.76.004517.76.005517.76.006 96517.76.007517.76.008517.76.009517.76.010517.76.011

517.81.001517.81.002517.81.003517.81.004517.81.005517.81.006 97517.81.007517.81.008517.81.009517.81.010517.81.011

518.78.001 114518.78.002

518.78.003518.78.004518.78.005518.78.006518.78.009 114518.78.010518.78.011518.78.012518.78.013518.78.014

518.82.001518.82.002518.82.003518.82.004518.82.005518.82.006 115518.82.009518.82.010518.82.011518.82.012518.82.013518.82.014

520 Z 54

520.20 55

521 Z 56

521.20 57

525 Z 52

525.20 53

540.02.001540.02.002540.02.003540.02.004 64540.02.005540.02.006540.02.007

540.03.001540.03.002540.03.003 72-73540.03.004540.03.005

540.04.001 72540.04.002

540.07.001540.07.002540.07.003540.07.004 65540.07.005540.07.006540.07.007

540.13.001540.13.002540.13.003 69540.13.004540.13.005540.13.006

540.13.007 69540.13.008

540.36.000540.36.001540.36.002540.36.003 68540.36.004540.36.005540.36.006540.36.007

540.48.001540.48.002540.48.003540.48.004 70540.48.005540.48.006540.48.007

540.56.001540.56.002540.56.003540.56.004 67540.56.005540.56.006540.56.007540.56.008

540.66.000540.66.001540.66.002540.66.003 66540.66.004540.66.005540.66.006540.66.007

545.00.001545.00.002 127545.00.003

545.03.002545.03.003545.03.004545.03.005 131545.03.006545.03.009545.03.010

545.05.001545.05.002 128545.05.003545.05.004

545.07.002545.07.003545.07.004545.07.005 131545.07.006545.07.009545.07.010

545.10.001545.10.002 128545.10.003545.10.004

545.10.010 128545.10.011

545.25.001545.25.002545.25.010545.26.002 134545.27.001545.27.002545.37.001

545.40.001545.40.002545.40.003 132545.40.004545.53.001545.53.002

545.55.000545.55.001545.55.002545.55.003 133545.55.004545.55.005545.55.006

545.57.000545.57.001545.57.002 134545.57.003545.57.004545.57.005

545.70.001545.70.002 130545.70.003545.70.004

545.75.001545.75.002 129545.75.003545.75.004

545.77.001545.77.002545.77.003 130545.77.004545.77.010545.77.011

545.85.001545.85.002545.85.003 133545.85.004545.85.005

545.87.001545.87.002545.87.003 129545.87.004545.87.010545.87.011

549.49.002549.49.003 139549.49.004

Numerical Index

152

A KOMET COMPANY


560.16 86

560.20 85

560.25 87

560.40.001 560.40.002 560.40.003 560.40.004 560.40.005 560.40.006 560.40.007 560.40.008 560.40.009 560.40.010 560.40.011 560.40.012 560.40.013 560.40.014 560.40.015 560.40.016 560.40.017 560.40.018 560.40.019 560.40.020 560.40.021 90 560.40.022 560.40.023 560.40.024 560.41.001 560.41.002 560.41.003 560.41.004 560.41.005 560.41.006 560.41.007 560.41.008 560.41.009 560.41.010 560.41.011 560.41.012 560.41.013 560.41.014 560.41.015 560.41.016 560.41.017 560.41.018 560.41.019 560.41.020 560.41.021 560.41.022 560.41.023 560.41.024

560 Z 84

561 Z 88

561.20 89

565 Z 80

565.20 81

565.25 83

Numerical Index

565.55 82

585.08.003 585.08.004 585.08.005 585.08.006 585.08.007 585.14.002 134 585.14.003 5139100040 5139100050 5139100063 5139100080 5139100100

5280602025 5280625035 5280625040 5280625045 5280625050 5280625055 5280625060 5280625065 5280625070 5280625075 5280625080 5280625085 5280625090 5280625095 135 5280625100 5280625105 5280625110 5280625115 5280625120 5280625125 5280625130 5280625135 5280625140 5280625145 5280625150 5280625155 5280625160

5291102126 5291102926 5291103636 5291104735 5501105018 5501108025 134 5505108006 5505108008 5505206008 5505206010 5505208010

A33540000400 A33540000500 A33540000600 A33540000700 A33540000800 A33540000900 135 A33540001000 A33540001100 A33540001200 A33540001300 A33540001400 A33540001500

A33540001600 135

A3454050 138

N0000070 N0000080 N0000090 N0000470 N0000480 N0000490 N0002071 N0002081 N0002091 N0003071 N0003081 N0003091 N0003470 139 N0003480 N0003490 N0004070 N0004080 N0004090 N0006070 N0006080 N0006090 N0015270 N0015280 N0015290 N0017070 N0017080 N0017090

N0017670 73,121, N0017680 123,139

N0017690 121,123139

WorldwideDuring the early 1930's, the first business contacts weremade outside Germany.In an effort to be as close as possible to our customersand to be able to respond to their needs, KOMETestablished agencies overseas and throughout Europe.

Today, KOMET has subsidiaries in the United States,Great Britain, France, Austria, Italy, Brazil and Mexico, aswell as a chain of agencies throughout the entireindustrialized world. Our experts are always ready toadvise you on site of the most effective methods to applyKOMET tooling in your continuous efforts to improveproductivity.

KOMET is represented in following countries:

Headquarters

KOMET Präzisionswerkzeuge Robert Breuning GmbHD-74351 Besigheim · Postfach 13 61 · GermanyTelephon (0 71 43) 3 73-0 · Telefax (0 71 43) 37 32 33web site: http://www.komet.dee-mail: [email protected]

SwitzerlandTaiwan

TurkeyThailand

Portugal

New Zealand

NamibiaMexico Malaysia

LuxembourgKorea Japan

IsraelIreland

IndiaHungary

Croatia

GermanyGreat Britain

South AfricaSpain

Singapore

Romania

PolandNorway

Netherlands

Argentina

BrazilCanada

Egypt

Finland

France

AustraliaBelgium

Czech Republic

Denmark

Austria

Italy

Slovak Republic

Slovania

Sweden

United States

MMC60500090-30-10/02 Printed in GermanyWe reserve the right to make modifications

KOMET of AMERICA, Inc.

2050 Mitchell Blvd.Schaumburg, IL 60193-4544MAIN OFFICE: 847/923-8400FAX: 1-800-865-6638CUSTOMER SERVICE/ORDER ENTRY: 847/[email protected]

KOMET of AMERICA, Inc.Detroit Branch

6804 19½ Mile RoadSterling Heights, MI 48314-1404MAIN OFFICE: 586/997-0855FAX: 586/997-0859

KOMET de MEXICO, S. DE R. L.Acceso “A” No. 110Parque Ind. JuricaQuerétaro, QRO. 76120MEXICOTELEFONO: (52) (42) 18-2544FAX: (52) (42) 18-2077

KOMETwww.komet.com

Komet Reaming

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