Post on 07-Jul-2020
KANEKA Biodegradable Polymer PHBH™ A (home-)compostable and marine biodegradable polymer for packaging applications
Yukihito Ozaki | General Manager Erwin Lepoudre | Business Manager
Biodegradable Polymers DivisionKaneka Belgium NV
A Kaneka Corporation company
• Headquarters Tokyo & Osaka, Japan• Founded in 1949• 104 subsidiaries worldwide• Regional holding companies in 3 key locations:
Europe-Asia-Americas
A technology-driven solutions provider in the domains of materials, health care, quality of life and nutrition
Annual sales€ 4,6 billion
Employees10.200
Business FieldsChemicals
Functional Plastics
Expandable Plastics & Products
Foodstuffs Products
Electronic Products
Synthetic Fibers
Life Science Products
2K-fair, Düsseldorf 2019
Kaneka Belgium
• Headquarters and plant located in Westerlo-Oevel, Flanders• Founded in 1970 (first commercial activity in 1974)• Kaneka’s first subsidiary outside Japan• First production site of a Japanese chemical
company in Belgium & Europe
More than 40 years experience in applications in industrial, automotive, building & construction, packaging, consumer, DIY, and residential sectors
Annual sales€ 316 Mio
Employees332
Kane Ace™ Impact Modifiers Enhancing the properties of PVC and engineering plastics
Eperan™Foamed Plastics PE or PP expanded particle foams
Kaneka MS Polymer™ Liquid PolymersBase resin for adhesives and coatings
3 production units operating in thefield of functional and foamed plastics
FIT 2018 winner€ 34 Mio investment 3rd production line MS Polymer
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Kaneka Biodegradable Polymer PHBH™
A natural polymer (by fermentation technology)
Biodegradable in Aerobic and anaerobic conditions
4K-fair, Düsseldorf 2019
PHBHTM Basic Characteristics
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PHBHTM CompoundsMechanical propertiesProcessing behavior (inj. Mould,
extrusion,….)Transparency/ColourBarrier performance….
Bio-based characterBiodegradability
K-fair, Düsseldorf 2019
Biodegradable ApplicationsContributing to Sustainable Life & Environmental Preservation
• Waste management system (garbage bag)Biobased and Compostable or Anaerobic digestable waste bags
• (Home) Compostable applicationsPackaging, coffee capsules, disposable tableware
• Soil biodegradable agriculture & horticulture applicationsMulch film, clips, plant pot,…
• Marine biodegradable applications
6K-fair, Düsseldorf 2019
CollaborationDevelop innovative (packaging) applications
1. Difficult to recycle in a mechanical way (organic contamination, no collection, sorting issues,…)
2. Organic recyclable into valuable fertilizers3. Biodegradable in natural environments in case of
leakage
Collaboration within full value chain ( molder / end-user) Integration of the “design for circularity” concept
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Our commitment 2018
Kaneka announced to invest 2.5 billion JPY to increase the production capacity ofKaneka Biodegradable Polymer PHBHTM from 1,000 ton/year to 5,000 ton/year.Additionally, Kaneka will start a feasibility study for operating as soon as possible a20,000 ton/year capacity production plant. Through this investment, Kaneka willsupply the global market with about 80,000 ton of PHBHTM through 2025 which canbe used for industrial and consumer products.
PHBHTM related applications can contribute to reducing marinepollution by being (1) fully recoverable into organic fertilizerproducts via organic recycling, and (2) biodegradable in marineenvironment in case of accidental losses.
Commitments Marine Pollution (https://ourocean2018.org)
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PHBHTM Scaling Up
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R&D development center for biopolymers at Kaneka Belgium
Production upscaling schedule2011: Start production (capacity 1.000 MT/year)/ Pilot plant (Japan)
August 2018: announcement of volume expansion
Dec 2019: upscaling operational (Capacity 5.000 MT/Year)
Ongoing: feasibility study for 20.000 MT/Year
Kaneka Biodegradable Polymer PHBH™
K-fair, Düsseldorf 2019
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Kaneka Biodegradable Polymer PHBHTM
A biobased material with polyolefin-like properties
A suitable material for (packaging) applications which are• (Home-) Compostable: Fully recoverable into organic fertilizer via organic recycling• Biodegradable in soil and marine environment in case of accidental losses
In line with circular economy• To contribute to better waste management• To minimize environmental impact of plastic• To stimulate industry / innovation
K-fair, Düsseldorf 2019
Final Remarks
Thank You !!
® KANEKA BELGIUM NV ALL RIGHTS RESERVED 11K-fair, Düsseldorf 2019