Colloquium

Internee : Chilwant Nikhil B. (2011ME20769)

Organization : AceMicromatic manufacturing Intelligence Technology (AMIT)

Supervisor : Prof. M. S. Kulkarni

Overview of AceMicromatic Group

Overview of A.M.I.T.

Productivity SolutionsReal time monitoring of machine parameters (e.g. OEE, down time etc. )

TPM-Trak

Collect

Compute store display

Problems faced

Many companies are not ready to share data

Very few companies focus on collection and storage of data

Data is not available for ALL machines Incompatible data format

Can we generate data ? Project #1 : Machine Simulator

Machine Simulator

should have…….

Events :Cycle start and cycle endDown timesSpindle start and stopRejection

Support for multiple machines

User Input

User Input

Working of Machine SimulatorUser Input : machine mapping

Output

START-11-1-2-3-1-20140709-225438.663-442123-END

START-41-1-3-20140709-225438.663-ENDSTART-40-1-3-20140709-230603.759-END

Data Visualization

……………..

Can’t ‘talk’ to other applications

Project #2 : MTConnect wrapper

Before MTConnect

After MTConnect

MTConnect wrapper

Input

Coming to other problem…….

(Project #3 : Data visualization)

Should be accessible • anytime• anywhere• on any device

Shop floor

TPM Database

Web Service

Input files

Overview

WorkingAuthentication

See website in action : http://117.247.185.108:8181/ Username: , password :// type anything

Navigation

Swipe to navigate to next plant

Machine lines

Independent machines

See website in action : http://117.247.185.108:8181/ Username: , password :// type anything

Machine Line overview

See website in action : http://117.247.185.108:8181/ Username: , password :// type anything

Machine Details

See website in action : http://117.247.185.108:8181/ Username: , password :// type anything

Charts

See website in action : http://117.247.185.108:8181/ Username: , password :// type anything

Summary

Machine Simulator : Concepts of OPC (MEL322)

MTConnect Wrapper : Exposure to industrial standard

Mobile website : OK, Its not mechanical engineering but got to learn lot of coding stuff

Data Generation :generation & acceptance of work-order

Generation of Work-order a work-order type is being picked up randomly (uniform

distribution) from available types of work-orders for that particular type of machine.

Acceptance of work-order

Data generation:Processing work-order

Pick the first job in the queue.

Generate time-stamps for cycle start, spindle on events.

Generate number of in-cycle and out-cycle downtimes. (uniform distribution)

Generate timestamps for in-cycle downtimes

Generate timestamps for loading-unloading (normal distribution)  

Generate timestamps for cycle end and spindle stopped events.

 Generate out-cycle downtime timestamps:

Generate rejection timestamps: