IIT Delhi training pioneer ct (acemicromatic )
26
Colloquium Internee : Chilwant Nikhil B. (2011ME20769) Organization : AceMicromatic manufacturing Intelligence Technology (AMIT) Supervisor : Prof. M. S. Kulkarni
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Training presentation
Transcript of IIT Delhi training pioneer ct (acemicromatic )
Colloquium
Internee : Chilwant Nikhil B. (2011ME20769)
Organization : AceMicromatic manufacturing Intelligence Technology (AMIT)
Supervisor : Prof. M. S. Kulkarni
Overview of AceMicromatic Group
Overview of A.M.I.T.
Productivity SolutionsReal time monitoring of machine parameters (e.g. OEE, down time etc. )
TPM-Trak
Collect
Compute store display
Problems faced
Many companies are not ready to share data
Very few companies focus on collection and storage of data
Data is not available for ALL machines Incompatible data format
Can we generate data ? Project #1 : Machine Simulator
Machine Simulator
should have…….
Events :Cycle start and cycle endDown timesSpindle start and stopRejection
Support for multiple machines
User Input
User Input
Working of Machine SimulatorUser Input : machine mapping
Output
START-11-1-2-3-1-20140709-225438.663-442123-END
START-41-1-3-20140709-225438.663-ENDSTART-40-1-3-20140709-230603.759-END
Data Visualization
……………..
Can’t ‘talk’ to other applications
Project #2 : MTConnect wrapper
Before MTConnect
After MTConnect
MTConnect wrapper
Input
Coming to other problem…….
(Project #3 : Data visualization)
Should be accessible • anytime• anywhere• on any device
Shop floor
TPM Database
Web Service
Input files
Overview
WorkingAuthentication
See website in action : http://117.247.185.108:8181/ Username: , password :// type anything
Navigation
Swipe to navigate to next plant
Machine lines
Independent machines
See website in action : http://117.247.185.108:8181/ Username: , password :// type anything
Machine Line overview
See website in action : http://117.247.185.108:8181/ Username: , password :// type anything
Machine Details
See website in action : http://117.247.185.108:8181/ Username: , password :// type anything
Charts
See website in action : http://117.247.185.108:8181/ Username: , password :// type anything
Summary
Machine Simulator : Concepts of OPC (MEL322)
MTConnect Wrapper : Exposure to industrial standard
Mobile website : OK, Its not mechanical engineering but got to learn lot of coding stuff
Data Generation :generation & acceptance of work-order
Generation of Work-order a work-order type is being picked up randomly (uniform
distribution) from available types of work-orders for that particular type of machine.
Acceptance of work-order
Data generation:Processing work-order
Pick the first job in the queue.
Generate time-stamps for cycle start, spindle on events.
Generate number of in-cycle and out-cycle downtimes. (uniform distribution)
Generate timestamps for in-cycle downtimes
Generate timestamps for loading-unloading (normal distribution)
Generate timestamps for cycle end and spindle stopped events.
Generate out-cycle downtime timestamps:
Generate rejection timestamps:
