Post on 20-May-2015
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An ISO/ TS 16949:2009 COMPANY
PRESENTATION
ON
MANUFACTURING FACILITIES
OF
DTK GROUP OF INDUSTRIES
( AURANGABAD/ PUNE)Presented ByD.T.Khedkar (MD)
DTK Auto Press Comps PVT. LTD.
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• Company name : DTK AUTO PRESS COMPS PVT.LTD.• Director 1. : Mr. D.T.Khedkar, Cell – 9552533061• Director 2. : Mrs. S.D.Khedkar, Cell – 9552533063• Address : D – 10, Waluj, MIDC, Aurangabad – 431 136.• Contact No. : 0240-2556735• Email ID : dtkindstr@gmail.com, dtkauto@gmail.com• Website : www.dtkauto.com • Commercial Details : ECC - AADCD2921REM002
VAT - 27260747287V w.e.f 29/01/2010
CST - 27260747287C w.e.f 29/01/2010
DTK AUTO PRESS COMPS PVT. LTD.
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o Our Vision
o To be most preferred source and complete service provider to our customers for Sheet Metal ,Tubular Components / Assemblies & Machining Components.
o Our Mission
o To provide complete Sheet Metal, Tubular solution & Machining Components to cater to the fast changing needs of our customers through continually upgrading our capability and technology to reach global benchmarks.
o VISION AND MISSION
DTK Auto Press Comps PVT. LTD.
DTK GROUP OF INDUSTRIES
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o DTK Auto Press Comps Pvt Ltd – Waluj ( Aurangabad )
o Total Area : 32000 sq.ft.
o Gourav Engineering Works(Toolroom), Waluj, ( Aurangabad )
o Nikita Industries – Waluj ( Aurangabad )
o Total Area : 2400 sq. ft
o DTK Industries – Waluj ( Aurangabad )
o Total Area : 8000 sq. Ft
o DTK Engineering Works – Chakan ( Pune )
o Total Area : 10000 sq. Ft.
o OVER VIEW
DTK AUTO PRESS COMPS PVT. LTD.
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o Factory workforce:
Company has its own premises of 32000 sq.ft. & electricity connection of 500 KVA with HT.
Company has its own well equipped Tool Room , Dia Creators, Dia Maintenance, all types of machine Maintenance & own transportation.
We have Self Transportation System.
About 125 employees are working under the theme of well experienced management staff & Skill Workers.
Company provides all the statutory benefits to all employees.
Mr. Dileep T. Khedkar, (MD) is technical person having knowledge of sheet metal pressing & engineering works & worked at BAJAJ AUTO LTD. for more than 14 years through the TS, TPM & Other Systems.
ISO 9001 : 2008 & TS-16949:2009 Certified.
TPM policy in process.
DTK AUTO PRESS COMPS PVT. LTD.
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o WELDING
o MIG welding
o ARC welding
o Argon Welding
o TIG Welding
o Spot Welding
o SPM welding
o Projection Welding
MANUFACTURING FACILITIES AVAILABLE
DTK AUTO PRESS COMPS PVT. LTD.
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o ROAD MAP
5S
SYSTEMS ISO 9001:20008
KAIZEN
JIT
TPM in implementation
500 PPM POKA YOKE
TS-16949:2009 Certified
CONTINUOUS IM
PROVEMENT / S
HARING
CONTINUOUS IM
PROVEMENT / S
HARING
DTK AUTO PRESS COMPS PVT. LTD.
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o TEAM WORK
DTK AUTO PRESS COMPS PVT. LTD.
TS 16949:2009 Certified
Production Monitoring System
ISO 9001 :2008 Certified
TPM policy under implementation
Well Trained Man Power
500 PPM POKA-YOKE
Single Piece Flow
I Operate I Maintain For All
Machine
Global Manufacturing
Set-Up Facilities
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o DESIGN FACILITIES
AUTOCADSOLID EDGE
PRO-ENGINEER UNIGRAPHICS
DTK AUTO PRESS COMPS PVT. LTD.
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o SUPPLY CHAIN MANAGEMENT
DTKDTK
DTK AUTO PRESS COMPS PVT. LTD.
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o MAJOR CUSTOMER
o Rail Coach Factory, Kapurthala,(Jalandar), Panjab
o Yeshshree Press Comps Pvt. Ltd ; Aurangabado Rohit Exhaust Systems Pvt. Ltd ; Aurangabado Rucha Engineers Pvt. Ltd ; Aurangabado Rucha Technology Pvt Ltd ; Sannad(Gujrat)o Laxmi Rickshaw Body Pvt. Ltd ; Aurangabado D.P. Auto Parts Pvt. Ltd ; Aurangabado Kirloskar Engineering Ltd ; Kolhapuro Trayamurti Engineering Pvt. Ltd ; Baramatio Metalman Auto Pvt Ltd – Ludhiyana Group –Waluj .
DTK AUTO PRESS COMPS PVT. LTD.
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o OUR PRODUCTS/SUB ASSEMBLIES USED IN
DTK AUTO PRESS COMPS PVT. LTD.
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o OUR PRODUCTS/SUB ASSEMBLIES USED IN
DTK AUTO PRESS COMPS PVT. LTD.
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o Pull Control Systemso Kan – Ban Systemso POKA – YOKE Systemso VCS { Visual Control Systems }o Logistics Containerization
o We Follows : Quality Conscious Techniques
o Maintained Systems : “5” S
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1. Quality Process Charts & Report.
2. Random Quality Checked System Operator
3. QA Person Checked 1st 5 to 15 Job in started Production
4. Pre Dispatch Inspection done on indentified Parameters
5. Product packing followed as per packaging norms .
6. Jigs / Fixture, Checking Equipment calibration system available
7. Process Change approval system available & followed
8. Special Area of Quality Inspection for Operators.
9. Separately Location in Finished Product Quality Area .
10 Special Cabin In Quality Inspector & Quality In charge.
11 Available slogans in Quality Atmosphere .
12 Maintaining the Record of QCPC is Separately.
13 Maintaining the Zero PPM Method
Quality Systems :
DTK AUTO PRESS COMPS PVT. LTD.
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Quality Systems : Following Method of Quality Systems Checking as under below:
SR. NO. DESCRIPTION OF INSTRUMENT SIZE MAKE QTY CALIBRATION
1 Surface Plate 600x600 MMT 1 Validate
2 V Block Magnetic 4 " X 6" X6" KMB 4 Validate
3 Angle Plate 6"x8" MMT 1 Validate
4 Height Gauge 450 mm FORBS 1 Validate
5 Degree Protector 300 mm FORBS 1 Validate
6 Vernier Caliper 200 mm FORBS 1 Validate
7 Vernier Caliper 450 mm FORBS 1 Validate
8 Vernier Caliper ( Digital ) 200 mm FORBS 1 Validate
9 Vernier Caliper ( Digital ) 300 mm FORBS 1 Validate
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SR. NO. DESCRIPTION OF INSTRUMENT SIZE MAKE QTY CALIBRATION
9 Micrometer 0 to 25 FORBS 1 Validate
10 Micrometer 25 to 50 ( 100) FORBS 1 Validate
11 Inside Caliber 0 to 200 KMB 1 Validate
12 Outside Caliber 0 to 200 KMB 1 Validate
13 Steel Rule 300 mm JK Make 2 Validate
14 Steel Rule 600 mm JK Make 2 Validate
15 Measuring Tape 10 Ft Taiwan 10 Validate
16 Measuring Tape 100 Ft Taiwan 2 Validate
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1. Special Area of Quality Inspection for Operators .2. Special Cabin In Quality Inspector & Quality In charge .3. Available shoguns in Quality Atmosphere .4. Maintaining the Record of QCPC is Separately . 5. Maintaining the Zero PPM Method .
Note :
SR. NO. DESCRIPTION OF INSTRUMENT SIZE MAKE QTY CALIBRATION
17 Level Bottle 300 mm Taiwan 3 Validate
18 Radius Gauge 1 to 7 mm KMB 1 Validate
19 Radius Gauge 7.5 to 15 mm KMB 1 Validate
20 Thread Gauge Snap type
4mm/5mm/6mm/8mm &
10mm Precision 5 Validate
21 Ring Gauge 5mm & 6mm Precision 2 Validate
22 Protractor 200 mm mitutoyo 1 Validate
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Manufacturing facility for sheet metal & other stamping component :
SR. NO. TYPE OF MACHINE MAKE QTY SPARE CAPACITY
1 5 Ton ( Mechanical ) Jay Shakti 1 12 Hour
2 10 Ton ( Mechanical ) Jay Shakti 5 12 Hour
3 20 Ton ( Mechanical ) Jay Shakti 5 12 Hour
4 30 Ton ( Mechanical ) Jay Shakti 3 12 Hour
5 40 Ton ( Mechanical ) Ravi Make 2 12 Hour
6 50 Ton ( Mechanical ) Jay Shakti 5 12 Hour
7 60 Ton ( Mechanical ) Jay Shakti 1 12 Hour
8 75 Ton ( Mechanical ) Mankoo 1 12 Hour
9 75 Ton ( Mechanical ) Washino 1 12 Hour
10 80 Ton ( Pneumatic Hydraulic Speed Drive ) Seyi Taiwan 1 12 Hour
11 100Ton ( Pneumatic Hydraulic Speed Drive ) Aida 2 12 Hour
12 100 Ton ( Pneumatic Hydraulic Speed Drive ) Mankoo 1 12 Hour
13 110Ton ( Pneumatic Hydraulic Speed Drive ) Aida 1 12 Hour
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SR. NO. TYPE OF MACHINE MAKE QTY SPARE CAPACITY
14 125Ton ( Speed Drive ) Aida ( Japan ) 1 12 Hours
15 150 Ton ( Speed Drive ) Mankoo ( Japan ) 2 12 Hours
16 160 Ton ( Speed Drive ) Life - U ( Taiwan ) 1 12 Hours
17 200 Ton ( Speed Drive ) Fony - U ( Taiwan ) 1 12 Hours
18 250Ton - C type ( Pneumatic Hydraulic) Fony - U ( Taiwan ) 1 12 Hours
19 250Ton - C type( Pneumatic Hydraulic) Seyi( Japan ) 1 12 Hours
20 250 Ton - C type( Pneumatic Hydraulic) Ching fong ( Japan ) 1 12 Hours
21 250 Ton - H Type( Pneumatic Hydraulic) Aida ( Japan ) 1 12 Hours
22 Press Break 4mm x 2500mm Komatsu ( Taiwan) 1 12 Hours
23 Shearing M/C 4mm x 1200mm Berman(India) 1 12 Hours
24 Shearing M/C 4mm x 1200mm Jay Shakti (India) 1 12Hours
25 CNC Shearing 8mm x 4000mm YSD (Taiwan) 1 12Hours
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SR. NO. PROJECTION M/C MAKE QTY LOAD CAPACITY SPARE CAPACITY
1 50 KVA Kirti Powel 7 0.8mm x 4mm 12 Hours
2 60 KVA Kirti Powel 2 0.8mm x 5mm 12 Hours
3 75 KVA Kirti Powel 2 3.0mm x 3mm 12 Hours
SR. NO. PROJECTION M/C MAKE QTY LOAD CAPACITY SPARE CAPACITY
1 MIG Pro - Arc 2 250Amp 12 Hours
2 MIG Pro - Arc 5 300Amp 12 Hours
3 MIG ESAB 1 400Amp 12 Hours
4 TIG ESAB 1 600Amp 12 Hours
5 SPM Machine Pro - Arc 2 250Amp 12 Hours
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General Machine List
Sr.No. Machines Make QTY Capacity Spare Capacity
1 Broaching Machine Shreyas 1 16 mm 12 Hours
2 Drilling M/c Satyaprakash 3 1" 12 Hours
3 Drilling M/c Satyaprakash 2 1/2" 12 Hours
4 Drilling M/c Satyaprakash 4 1/4" 12 Hours
5 Riveting Machine Orbit 2 12 mm 12 Hours6 Compressor LG Make 1 3 HP 12 Hours
7 Compressor LG Make 1 5 HP 12 Hours
8 Compressor Chicago 1 8 bar 12 Hours9 Compressor Chicago 1 10bar 12 Hours
10 Dryer 10KG - 1 10 KG 12 Hours
11 Sheering Machine Berman 1 4mm x 1250 mm 12 Hours
12 Sheering Machine YSD 1 8mm x 4000 mm 12 Hours
13Pipe, Angle, Tube Cutting M/c
SPM Matharo & matharo 1 OD 10 to 200 mm 12 Hours
14 Auto Debar & Chamfer M/c Matharo & matharo 1 10 to 200 mm (ID, OD) 12 Hours
15 Lathe Milling SatyaPrakash 1 50mm 12 Hours
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Sr.No. Machines Make QTY Capacity Spare Capacity
15 Hand Grinder Pneumatic 1/4” ( 6 mm ) Sumake 4 4” 12 Hours
16 Hand Grinder M/C KPT 4 4” 12 Hours
17 Hand Grinder M/C KPT 1 7” 12 Hours
18 Trop M/C LIP 2 25 mm OD 12 Hours
19 Trop M/C LIP 2 32 mm OD 12 Hours
20 Trop M/C LIP 1 40 mm OD 12 Hours
21 Tumbling DTK make 2 12 Hours
22 Auto Decoiler M/C SKI Eng. 2 12 Hours
23 Lathe Milling Sathyaprakash 1 3 HP 12 Hours
24 Bench Grinder Laxmi 5 1 HP 12 Hours
25 Polish M/C Laxmi 1 1 HP 12 Hours
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Sr. No. Machines QTY Capacity1 Press M/c 1 315 Ton2 Press M/c 1 400 Ton3 Press M/c 1 500 Ton4 Hydraulic Press M/C 1 350 Ton4 Lesser or Plasma Cutting M/c 1 5 axis x 40 mm5 CNC Pipe Bending M/c 1 CNC Pipe Bending 5 set6 Generator 1 DG 250 KVA(Cummins)
Projected Set Up
Material Handling Equipment
Sr. No. Machines Make QTY Capacity Spare Capacity1 Four Clip CAT Make 1 4 Ton 12 Hours2 Crane Supreme Elmech 1 10 Ton 12 Hours3 Manual Tracker Supreme Elmech 2 1.0 Ton 12 Hours4 Hydraulic Tracker Supreme Elmech 1 1.2 Ton 12 Hours
DTK AUTO PRESS COMPS PVT. LTD.
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Door Frame Assembly
Rear Door Assembly
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Panel Rear Upper & Lower Assembly Inner Cover Assembly(Face Lift), Lateral, Tail Lamp
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Press Parts With Machining Components
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Inner Cover Assembly Floorboard Support BKT (Guide Cable)
Inner Cover Assembly Side Panel Assembly
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THANK YOU
DTK Auto Press Comps PVT. LTD.