Post on 30-Mar-2020
Driving the Electronics Revolution Ed van den Kieboom MD SEMI PE SIG www.semi.org/Industries/PlasticElectronics
Organic
Flexible
Large
Area
21‟s
20‟s
Conductive properties of organic
materials were discovered.
Renewed interest in conductive properties of
organic materials. Particularly after the Nobel
prize of chemistry was awarded to Shirakawa
Heeger and MacDiarmid in 2000.
A rapid adoption of PE
technology is now leading to
commercialization. Basically by
OLEDs in Displays and soon to
be followed by OLEDs in lighting.
PV is the third application area
with a high business potential.
Then heterogeneous device
integration will lead to smart
integration in many areas.
Developing
processing
platforms
In-line
Characterization
Improved
barrier
films Packaging
Flexible
circuitry
Throughput In-line registration
multi-layer printing
In-line
curing
In-line
annealing
planarization In-line process control
Flexible
circuitry
Plastic Electronics Silicon Electronics
200 x
$1-$10 billion
< 1m2
Rigid Glass or Metal
Ultra Cleanroom
Multi-masking Photolithography
1 x
Low Capital Expenditures
10 ft x Roll to Roll
Flexible Plastic / Metal Substrate
Ambient Processing
Continuous Printing / Vacuum deposition
Cost
Investment Cost
Substrate Size
Material
Required Conditions
Process
Technology
Materials
Manufacturing
PE still needs to prove
its maturity to move
from
technology/materials to
manufacturing.
1 Pilot Lines
Except for captive R&D&E
in major companies, pilot
lines are now installed
generally at RTOs. Here
device integration is done.
More and more material
companies & toolmakers get
involved
Vertical
Awareness
Creating awareness is
needed for the PE
technology in vertical
markets related to the major
application areas, in order to
move from technology
push to market pull.
2 3
Low
CO2
Low
BOM
Low
TCO
31%
14%
11%
38%
6%
Display
Solar
Lighting
Logic/Memory
Other
26,45%
17,29%
2,30%
8,14%
5,90%
Display
Solar
Lighting
Logic/Memory
Other
Large Area, Flexible
Organic Electronics
Target Markets
Lig
htin
g &
Sig
nage
En
erg
y s
ou
rce
s &
Sto
rag
e
FM
CG
&
Pa
cka
gin
g
Me
dic
al &
We
llne
ss
Oth
ers
Dis
pla
ys
OLAE based on generic enabling technologies leading to applications in major vertical
markets
Generic
Enabling
Technologies
Patterning, devices, integration, system-in-foil,
embedding „electronics‟ into products
R2R to hybrid processes & production equipment
Material
OLED Displays AMOLED Small/Medium and TV Shipments and Revenue
Small/Medium, e.g. smart phone Large, e.g. TV
TV screen,
mobile
phone
screen,
MP3, PDA
Higher
Resolution
Low
Energy
Usage
Thin &
Bright
displays
Future of OLED Display
Towards
3D OLED
Displays
OLED Display Panel Makers
Korea
Japan
Taiwan
China
Europe
Samsung SMD, leading,
VTE Gen 4.5> Gen 8, 2012-2013
LGD following, VTE Gen 4.5 > Gen 8, 2012-2013
Panasonic, VTE + Testing
Printing Toshiba/Hitachi/Sony, Japan, VTE
Mitsubishi/Pioneer, Japan, VTE Sharp, Japan, recently formed OLED R&D Team
AUO, VTE Gen 3, Planning Gen 6
CMI, VTE Gen 3
RiTdisplay, Gen 2 PMOLED, moving to Gen AMOLED
Visionox, BOE, IRICO, Tianma & CCA,
All just beginning
MicroOled, France, VTE
Fraunhofer HYPOLED, Germany,
A great advantage of Plastic Electronics is the possibility to
integrate multiple devices to so-called “smart objects”. Like for
instance the integration of OLED onto silicon chips/wafers to
achieve a highly-efficient compound.
Interactive Smart Lighting Systems
Features of OLED Lighting
OLED Lighting Roadmap 2016+
2014 - 2015 110 + lm / Watt
6000-12000 lm/m2
(2-4000 cd/ m2
LT85: 40K Hrs
2012 - 2014 80-110 lm / W
6000-12000 lm/m2
(2-4000 cd/ m2
LT70: 20K – 40K
Hrs
Updated 60-80 lm / W
6000 lm/m2
(2000 cd/ m2
LT70: 15K – 25K
Hrs
OLED
Performance
Specs
Not an Issue
Slight time lag between luminaire efficiency
Projections and product roadmap in order to
allow for technology transfer to volume
manufacturing
The OLED Challenge in Lighting
Increasing Complexity to Achieve Ultimate Efficiency
Deposition Technology Needs to be Adjusted Accordingly
OLED Lighting Panel Makers
Europe
Japan
Asia
Philips, Netherlands -- VTE
Osram, Opto, Germany -- VTE
Zumtobel/Thorn, UK – Printing
Fraunhofer/IPMS, Germany -- VTE
Panasonic, Japan – VTE
Lumiotec, Japan -- VTE
Mitsubishi/Pioneer, Japan - VTE
Modis Tech, Japan -- VTE
GE Lighting, US -- Printing
AUO, Taiwan -- VTE
Moser Baer, India -- VTE
Samsung (SMD), Korea -VTE
LG Display, Korea -- VTE
Visonox, China -- VTE
LG Chemical, Korea -- VTE
Photovoltaics
Best Research-Cell
Efficiencies
Photovoltaics : CdTe, CIGS, DSC, OPV Long term
CIGS
1 DSC
2011 TAM DSC printed
on foil $50 Mio
Organic PV
2011 TAM almost zero.
Promising option for
the future!
Fabs could be cheap
~ Capex $200 Mio for a
1 Gwatt facility compared to
$2 Bn for a aSi facility.
2 3
2011 TAM CIGS printed
on glass $350 Mio
Other : such as Memory & Logic
Memory & Logic
Almost no success so far
2005
2012
Prof. Richard Friend UCAM,
UK
Dr. Karl Hahn
SVP BASF,
Germany
Prof. Harri
Kopola, VTT
Finland
Prof. Michael
Graetzel, EPFL,
Switzerland
Dr. Mike
Hack, UDC,
USA
Prof. Karl Leo,
TUD,
Germany
Dr. Paul Smith,
XEROX XRCC,
Canada
Mr. Ed van den
Kieboom,
Netherlands
Dr. Thomas
Geelhaar, Merck,
Germany
Dr. HK Chung
Adv. Samsung
SMD, Korea
Prof. Luisa Torsi,
Uni Bari, Italy
Prof. Steve
Forrest, Umich,
USA
Prof. Lynn Loo
Princeton Uni,
USA
Bernd Schulte,
AIXTRON,
Germany
Reinhard Fendler
FHR Anlagenbau
Germany
Obj # content target 2012 2013 2014
1 Establishing and
completing the board
20
members
2 Building a
membership base
100
members
3 Expanding the PE
Conference &
Exhibition Europe
500
attendees
100
exhibitors
4 Work and reporting
Coordination Team
Membership Services
Reporting
Board meeting
Oct 11, 2012
20.000 professionals
Driving the Electronics
Revolutions www.semi.org/Industries/PlasticElectronics