Designer & Manufacturer of Static Equipments for Oil, Gas ...

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Designer & Manufacturer of Static Equipments

for Oil, Gas and Petrochemical Industries

including:

-Pressure Vessels & Drums

-Towers

-Reactors

-Storage and Atmospheric Tanks

-Hoppers & Cyclones

-Static Gas Mixers

-Special Steel Structures

Introduction

Established in 2003 Based on former OMID

BORESH Co. (since 1972)

Located in Shiraz Great Industrial Zone

Introduction

Factory Area: 20,000 m2 including:

(10,000 m2 Roofed and 10,000 m

2 open Area)

1- Paint and Sandblast Area

2- Production Shops (CS / SS)

3- Office Areas (1056 m2)

4- warehouse

5- Open Warehouse

Potencies

- Total Capacity: 5600 Ton/Year

- Max. Dia. in shop: 8m

- Max. Len. For one equipment: 60m

- Max. Rolling thk.: 120mm

- Max. Beveling: 18m x 200mm

- Max. Cold Press thk.: 40mm

- Max. Weight in one piece: 700 T

Fabrication Capabilities

Departments

1- Thermal & Mechanical Design for:

-Drums

-Towers

-Reactors

-Pressure vessels

Based on ASME Sec. viii Div. 1 & 2

Design & Engineering Capabilities

Departments

2- Finite Element Analysis

Design & Engineering Capabilities

Stress Evaluation under thermal & mechanical Loads

Fatigue Analysis of cyclically loaded pressure vessels

Creep Analysis of high temp./ high pressure vessels

Departments

3- Softwares

Design & Engineering Capabilities

Compress & PV-Elite

Nozzle Pro

ANSYS & Fluent

Codecalc

ASPIRE & +2D for Nesting

Tekla Structure

Departments

4- Cooperation with R&D Dept.

Design & Engineering Capabilities

Conical forming machine (100mm thk. X 3000mm cones)

Knuckle forming on conical shells (100mm thk.)

Cylindrical Rotators in different capacities

Internally Developed Software for Automating design & draft

Departments

Project Planning & Control

1- Project Control

- WBS Definition

- Actual Data Gathering

- Reports Preparation

- Statistical Analysis

- Project Coordination

Incase of any demand, Extra information can be extracted from reports via

statistical analysis

PPC Department acts as a coordinator between management and executive

departments

Departments

Project Planning & Control

2- Project Planning via Primavera & MSP

-Regular Planning

-Resource Planning

-Project Monitoring

- Catch-up Planning

Departments

Project Planning & Control

3- Cost Control

- Budget Planning

- Invoice Issuing

- financial Report Preparation

- Financial & Cost Analysis

Departments

Project Planning & Control

4- Document Control

- Inter-Discipline Coordination

- Technical Document Revision Control

- Shipment Document Preparation

- Project History Book preparation

Departments

Quality Control

1- Pre Fabrication Activities

- QC Procedures and formats Preparation

- Welders Qualification

- Tools Inspection & Calibration

- Material Inspection

Departments

Quality Control

2- MID Fabrication Activities

- Cutting and Milling Inspections

- Fit up Location / Dimension Check

- Welding Inspections (VT / NDT)

- PWHT / PFHT Inspection

- Pressure / hydro Tests

- Special Tests (Ferrit test, Hardness Test, …)

Departments

Quality Control

3- Post Fabrication Activities

- Finishing checks (Sandblast / Paint / Pickling)

- Packing and Marking Inspection

- Final Release / As-built Documentation

- Shipment Inspection

- Final Book Preparation

Departments

Quality Control

-U.T. (Son Test Site Scan 140)

-M.T. (Magna Flux)

-P.T. (Magna Flux)

-Elcometer (Wet / Dry)

-Crosscut / X-cut kits

-Level Surveying system (Trimble)

-Infra Red Thermo meter

-Pressure Gauges up to 300 Bars

4- Devices and Facilities

Departments

Procurement All of raw materials will be purchased from client approved vendors

mostly from well known companies:

1- Carbon steel plate sub vendors:

- Posco (S. Korea) - Dillinger huite (germany)

-Duferco – Clabeque (belgium) - Salzgitter (Germany)

-Voestalpine (Austria) - Mobarakeh (IRAN)

2- Stainless steel plate sub vendors:

- DKC (S. Korea) - Salzgitter (germany)

- Acerinox (Spain) - Columbus (S. africa)

3- Pipe and fitting sub vendors:

-TK Corp(S. Korea) - Dongjin (S. Korea)

-tubos (Spain) - Sumitomo (Japan)

- Benkan (Japan/thailand) - Tenaris (Spain/Argentina)

Departments

Procurement

4- Flange sub vendors:

-Dongjin (S. Korea) - SHM (S. Korea)

-Galperti (Italy) - Melesi (Italy)

-FAD (Italy) - Gharb Flange (Iran)

-Ulma (Spain) - MSA (IRAN)

5- Welding Material Subvendors:

-Bohler - FTP / Vestalpine

-Lincoln - ESAB

-AMA - Kavosh

Training

-ASME sec. viii Div 1

-PV Elite

-Excel VBA Programming

-3D design by auto cad

-Excel Advanced Techniques

-Welding

-EPC Project management

-HSE Fundamentals

Approvals & Certificates

ASP is approved by most of the Iranian

major AVL’s including:

- IR.IRAN Ministry of Petroleum (MOP)

- NPC, Pidmco & Spec (Petrochemical Ind.)

- NIOEC, & NIORDC (Oil Ind.)

- NIGC & POGC (Gas Ind.)

- MAPNA & TAM (Power plant Ind.)

Quality Management System

. ISO 9001-2008

. ISO 14001

. OHSAS 18000

. ISO Ts-29000

. HSE-MS

Approvals & Certificates

Organization Chart

ISO 9001-2008

Board of Directors

Managing Director Counselors Q.A.

Commercial & Human Resources Assistance

Training

Administration Financial

Security H.S.E

Project Management & Technical Assistance

Q.C.

Design & Engineering

Production

Planning & Project Control

ITC

Procurement

Local Procurement

Foreign Procurement

Sales & Market Development Assistance

Publicity

R&D

Sales

International Relationship

Facilities

Cutting Systems

-CNC Cutting (3 x 12 m)

-Strip Cutting (8 torch)

-Guillotine (6m x 32mm)

-Disk Cutter (500 mm)

-Profile Punch (5 Jobs)

-Plasma Cutter

-Rail Oxy-fuel Cutter

Facilities

Machining Systems

-Heavy Bevel (.2 x 18 m)

-Lathe (1.5 x .5m 2 sets)

-3axis Universal Mill

-Heavy Universal Mill

-Radial Drill (5 sets)

Facilities

Forming Systems

-4 Roll Bend(3200x70 ,

2500x1000 ,2000x120)

-3 Roll Bend(2000x16)

-Profile Roll(300 mm)

-Profile Roll (100mm)

-H Frame Press (350t)

-Break Press (6m 750t)

Facilities

Welding Systems

-Boom & Column SAW

+ Rotators (40 ~ 500 Ton)

-Truck SAW

-TIG / ARC

-MIG / MAG / Flux Cord

References

Past Years Major Projects

Flash drum Tower for Hengam Petrochemical Complex

ID: 7500 mm – Height: 42 m – Weight: 750 ton

Max. thickness: 46mm – Material: SA516 gr. 70 / S.S 304

References

References

References

References

References

References

Past Years Major Projects

17 pressure vessels for Veniran Petrochemical Co.

References

Past Years Major Projects

26 Pressure Vessels for Hengam Petrochemical Co.

References

Past Years Major Projects

Decocking Cyclones for Gachsaran Petrochemical Co.

References

Past Years Major Projects

Static gas Mixers for South Pars Phases 20 , 21

Client: Oil Turbo Compressor Co. | Material: Carbon Steel

References

Past Years Major Projects

14 Pressure Vessels & 2 Reactors for Sabalan Petrochemical Co

Client: PIDEC | Max thk. 40 mm | Max ID 5m

References

Past Years Major Projects

Molecular Sieve Dryers for Pardis Petrochemical Co

Client: NDEC | Max thk. 90 mm | ID 2.5m

References

Past Years Major Projects

Stainless Steel Hoppers For Shiraz Petrochemical Co.

References

Past Years Major Projects

Carbon Steel Drum For Ghadir Petrochemical Co.

References

Past Years Major Projects

Pressure Vessels for Gachsaran Petrochemical Co.

References

Past Years Major Projects

Stainless Steel Shell & Tube Heat Exchanger for Shiraz

Petrochemical Co.

References

Past Years Major Projects

Salman Farsi offshore SKID

References

Past Years Major Projects

Double walled Cryogenic Ammonia Tanks

For Shiraz Petrochemical Co.

References

Past Years Major Projects

Primary Reformer Ducts

For Shiraz Petrochemical Co.

References

Past Years Major Projects

Pyramid Land Rig Structure

For NIDC

References

Past Years Major Projects

15 sets of Land Rig Accessories

For NIDC

Visions

Our Visions for upcoming year

Increasing production capacity up to 9000 T/Year

Upgrading the Roll Bending System up to 240mm

Market Development in Mid-East Countries