Post on 28-Feb-2018
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Basis
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0
BODEM 2/4 with USB dongle: Connecting cable:
Id. No. 102!1"4 Id. No. #$0! $10
BODEMSoftware
In%tallation:
& Sh't down (o') la*to*
& Connect the co*()ight *)otection to *o)t +,-1
& Sta)t the la*to*
& In%e)t the BODEM CD&OM
& Select )e'i)ed lang'age Engli%h
& Select the )e'i)ed window% e)%ion INS-311.E5E67IN .118
INS-3$!.B9-67IN $! 7IN $8
INS-3N-.B9-67IN 2000 7IN N- 7IN 5,8
& ;ollow the in%tallation wi% with the co*()ight *)otection
occ') in%tall the d)ie) CBN_DRV.EXE.
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Starting the BODEMSoftware
2002/0$ Slide L 544 - L580 2plus2 Software BODEM & adjustments
Clic? Fileand Language to %et the
)e'i)ed *)og)a>& and >ic)o
cont)olle) lang'age and con=i)>b( clic?ing OK .
Initiall( the %o=twa)e %ta)t a% a DEMO
@e)%ion.In thi% de>o e)%ion (o' a)e able to
do =i)%t %te*% witho't a connection to
the MC# cont)olle).
Now (o' can t)( %o>e o= the BODEM
='nction% to beco>e =a>ilia) with the
*)og)a>.
7hen (o' got to ?now BODEM (o'
%ho'ld adA'%t the inte)=ace =o) )eal
wo)?.
Clic? Fileand Interfaceto %elect the
co))ect %e)ial *o)t e.g. COM 1 and
con=i)> b( clic?ing OK.
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-he connection to the
Mic)ocont)olle) will be >ade
a'to>aticall(.
Sho'ld (o' )e'i)e a >an'al
connection clic? the connect b'tton
on the ta%? ba) 6%ee )ed a))ow8.
Connect the co*()ight
*)otection to L! 1
Connect the inte)=ace cable
between the diagno%tic *o)t in
the wheel loade) and COM 1o=
(o') la*to*
Switch on the ignition
Sta)t the BODEM*)og)a>
NO-E:I= (o' %witch o== the
ignition the connection to the
MC# will be inte))'*ted.
Connecting the BODEM to theMC6
@2.$"
2002/0$ Slide 4 L 544 - L580 2plus2 Software BODEM & adjustments
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Viewing the process data
2002/0$
Clic? the roce""data b'tton on the ta%? ba)
-hi% window will %how (o' all the data being *)oce%%ed. Sc)oll down to %ee
>o)e in=o)>ation being *)oce%%ed.
Slide ! L 544 - L580 2plus2 Software BODEM & adjustments
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Viewing the Processed Data
2002/0$ Slide # L 544 - L580 2plus2 Software BODEM & adjustments
D')ing d)iing (o' a)e able to watch the changing al'e%
6cl'tch8
6cl'tch8
6cl'tch8
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Viewing the Processed Data
2002/0$ Slide " L 544 - L580 2plus2 Software BODEM & adjustments
Seeing the data being *)oce%%ed will g)eatl( hel* d')ing t)o'ble %hooting
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DigitalInputs
2002/0$ Slide L 544 - L580 2plus2 Software BODEM & adjustments
-he BODEM %how% %en%o) c'))ent al'e% 6*'%h b'tton% *)e%%')e
%witche% etc.8 which a)e *)oce%%ed b( the MC# a% a bina)( code.
1 ON
0 O;;
D)ie di)ection:
11## Ne't)al
1##1 =o)wa)d
#11# )ee)%e
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0 0 0 0 0 0 0 0 0 0 0 0 Dig in$ut"%
Cont)ol lee) Ao(%tic? %tee)ing )ight
Cont)ol lee) Ao(%tic? %tee)ing le=t
-he)>o %witch =o) gea) oil te>*e)at')e
Ind'ctie %witch on a)> )e%t =o) Ao(%tic? %tee)ing
o(%tic? %tee)ing b'tton
o(%tic? %tee)ing actiated 6b'tton on a)> )e%t8
7o)?ing h(d)a'lic% loc?o't b'tton
E>e)genc( %tee)ing chec? *)e%%')e %witchE>e)genc( %tee)ing *)e%%')e %witch
E>e)genc( %tee)ing *'>* the)>o %witch
E>e)genc( %tee)ing *'>* b'tton
Una%%igned in*'t
Digital Inputs
2002/0$ Slide $ L 544 - L580 2plus2 Software BODEM & adjustments
-he al'e% can be '%ed =o) anal(%i% to en%')e co))ect o*e)ation and
to *)oide e))o) )ecognition when t)o'ble %hooting.
i i f
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Description ofParameters
2002/0$ Slide 10 L 544 - L580 2plus2 Software BODEM & adjustments
D i i f
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Description ofParameters
D i ti f
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Description ofParameters
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Plotting a Graph ith the BODEM
Slide 1 L L 544 - L580 2plus2 Software BODEM & adjustments
-o *lot a g)a*h '%ing the BODEM %elect the )e'i)ed roce"" data=)o> the
Configurationroce"" data di"$la&window.
Clic? the gra$'ic di"$la&
o(er ti)eb'tton on the tool
ba)
Once the Configurationroce""
data di"$la&window o*en%
ighlight the roce"" data(o' )e'i)e b( clic?ing on it
Ente) the Min.and Ma*.
al'e% =o) the F aGi% at %cale
Clic? the OK b'tton
NO-E:-he >o)e roce"" data
that a)e %elected the longe) the
%can )ate.
Slide 1 L 544 - L580 2plus2 Software BODEM & adjustments
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Plotting a Graph ith theBODEM
Slide 14 L 544 - L580 2plus2 Software BODEM & adjustments
Clic? the +tartb'tton to %ee the )eal
ti>e g)a*h.
-he g)a*h can al%o be %aed b( '%ing
the Data loggerand iewed again late)
-he g)a*h i% )ead( to *lot the roce"" data.
i i i i h h
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Viewing a !earning Cur"e with theBODEM
Slide 1! L 544 - L580 2plus2 Software BODEM & adjustments
In thi% lea)ning c')e (o' can %ee that the accele)ato) *edal
ha% *la( at low idle.
9l%o the accele)ato) cable co>*en%ating %*)ing i% not actie at
high idle.
Clic? the Cur(e 1 b'tton
-hi% lea)ning c')e )e*)e%ent% engine
,M co>*a)ed to the *otentio>ete)
oltage on accele)ato) *edal.
7ith the b'tton , o) - the al'e%
will be %hown on the )ight to* %ide.
-he F aGi% %how% the Engine ,M.
-he)e a)e 2!! bit% o= data %to)ed on
the 5 aGi%. -he 5 aGi% i% )ead a% a
al'e =)o> 0H to 100H *edal
de=lection.
B( clic?ing roce"" datathen %electing
Learning cur(e"it i% *o%%ible to iew the
lea)ning c')e% %aed in the MC#.
NO-E:-he lea)ning c')e %ho'ld be
a %>ooth a)c witho't an( %te*%.
S i ll t
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Sa"ing all parameters aste#t $le
Slide 1# L 544 - L 580 2plus2 Dr!"e S#stem
Clic? the ara)eter and
roce""data to fileb'tton.
Ente) the =ile na>e e.g.
/01D.2Rand clic? the
OK b'tton.
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%eading pre"iousl& sa"ed parameters
Slide 1" L 544 - L 580 2plus2 Dr!"e S#stem
-he window% Editori% the de=a'lt
a**lication and will o*en
a'to>aticall(.
9ll the *)eio'%l( adA'%t>ent% a)e
%hown a% teGt
@al'e)ange
9ct'alal'e
Standa)dal'e
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%eading Ser"ice Codes ith BODEM
Slide 1 L 544 - L 580 2plus2 Dr!"e S#stem
E))o) code% *)eio'%l( %to)ed
in the MC# can be )ead '%ing
the BODEM %o=twa)e.
Clic? on the Error )e""age"
b'tton on the tool ba)
-he *)e%entl(2ctual Error" and
*)eio'%l( +a(ed error" will
a**ea).
e*ai) *o%%ible =ail')e%
Clic? on the b'tton Delete
"a(ed error".
9=te) )e*ai)ing the =ail')e%
and deleting the e))o)%
%witch o== and on the
ignition.
'd(usting
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'd(ustingParameters
2002/0$ Slide 1$ L 544 - L580 2plus2 Software BODEM & adjustments
Clic? the ara)eter and
roce"" data b'tton on thetool ba)
ighlight the ara)eter"and
roce"" data(o' )e'i)e b(
clic?ing on it
Clic? the OK b'tton
-o >a?e an adA'%t>ent o*en the Configureara)eterwindow.
NO-E:-he >aGi>'> n'>be)
,a)a>ete)% o) ,)oce%% data that
can be %elected i% 10
Once the Configure ara)eter
window o*en%
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Setting the !oader )&pe and Serial *o+
2002/0$ Slide 20 L 544 - L580 2plus2 Software BODEM & adjustments
'd(usting the Operating
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'd(usting the Operating,ours
2002/0$ Slide 21 L 544 - L580 2plus2 Software BODEM & adjustments
Changing the cut in speed of the
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Changing the cut-in speed of the!.D
2002/0$ Slide 22 L 544 - L580 2plus2 Software BODEM & adjustments
$Don%t set elow 5 'm()*+
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Setting the /0 1m2h or the 30 1m2h "ersion
Slide 2 L 544 - L 580 2plus2 Dr!"e S#stem
Mod!f#
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Select the 3o&"tic4 cali5 o*tion
Set the On Off*a)a>ete) to 1 thi% actiate% Ao(%tic? %tee)ing.
-o adA'%t the *otentio>ete) Min. and MaG. al'e% clic? the
2d6u"t...b'tton.
-o calib)ate the *otentio>ete) >iddle *o%ition clic? the Cali5rate...
b'tton.
Cali4rating the 5o&stic1-Steering
2002/0$ Slide 24 L 544 - L580 2plus2 Software BODEM & adjustments
-he o(%tic? %tee)ing i% aailable a% an o*tion.
It >'%t be calib)ated ee)( 1000 h)%. o) a=te) being =itted to the
>achine. -hi% i% done b( co>*a)ing the two *otentio>ete) al'e%.
1
Clic? the ara)eter and roce"" data b'tton on the tool ba)
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Potentiometer min+2ma#+ ad(ustment
2002/0$ Slide 2! L 544 - L580 2plus2 Software BODEM & adjustments
0!
9=te) clic?ing the2d6u"t...B'tton the =ollowing window will a**ea).
Moe the Ao(%tic? 'ntil it to'che% the %to*
Clic? the +et )in. Value o) )e%*ectiel(+et )a*.Value b'tton.
Clic? the OK b'tton to %ae
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Cali4rating the Center Position
2002/0$ Slide 2# L 544 - L580 2plus2 Software BODEM & adjustments
9=te) clic?ing the Cali5rate...B'tton the =ollowing window will a**ea).
241 @
241 @
9llow the Ao(%tic? to )et')n to
the cente) *o%ition
Clic? the +et actual (alue
b'tton to )e%et the %aed al'e
Clic? the OK b'tton to %ae
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7hen )e*lacing the MC +oft7are (er. %.%o) %.8ode)%.8/ with the
MC +oft7are (er %.8 the =ollowing *a)a>ete)% >'%t be changed:
Micro Controller replacement - Software /+6
2002/0$ Slide 2" L 544 - L580 2plus2 Software BODEM & adjustments
NO-E:
Sho'ld the%e *a)a>ete) al'e% not be changed the =an will t')n too %lowl( and the
%e)ice code E #" wo'ld be actiated 6-he inching ='nction wo'ld be canceled8.
In addition >achine% that =all within the =ollowing
%e)ial n'>be)%: +!44 & +!0 Se). N). "4"" & "$22
Set the Inc'0c'annel al'e =)o> !7o c'annel to onec'annel
Clic? the OK b'tton to %ae
@alid =o):
+!#4 & 4# / "4"" to ""10
+!"4 & 4" / "4"" to "$2#
+!0 & 4! / "4"" to "$2$
Set the I !o$ drag al'e =)o> 8##to 9:#.
Set the Current )in al'e =)o> /9#to ;8#
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1. Ba%ic adA'%t>ent o= accele)ato) *edal *otentio>ete)
". Engine ,e)=o)>ance -e%t
2. 9dA'%ting the 9ccele)ato) ,edal ,otentio>ete)
4. eco)ding the +ea)ning c')e
!. Calib)ating the bloc? c')e
#. Calib)ating the >oto)%
. 9dA'%ting the Inching ,edal ,otentio>ete)
Slide 2 L 544 - L 580 2plus2 Dr!"e S#stem
'd(ustments according the protocol
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7hen doing the ba%ic adA'%t>ent the *otentio>ete) >'%t be adA'%ted %o that the oltage i% within the co))ect
tole)ance at high and low idle.
-he adA'%t>ent i% >ade on the lin?age to the *otentio>ete) 'ntil the '**e) and lowe) al'e% a)e within %*eci=ication%.
,)oced')e:
Chec? that the th)ottle cable ha% no *la(.
9dA'%t i= nece%%a)(.
Chec? that the th)ottle lee) i% again%t the
%to* o= the inAection *'>* when the *edal i%
='ll( de*)e%%ed.
Chec? the low and high Idle.
00J!0>in&1 +ow idle +!44 & +!!4"!0J!0>in&1 +ow idle +!#4 & +!0
2100K0>in&1 igh idle +!44 & +!0
,oint 1:='ll( de*)e%% and chec? that 42J02
@olt i% )eached. *oint 1 %et eGactl(
,oint 2:at +ow idle chec? that 0$J0@olt
i% )eached.
9dA'%t>ent:9dA'%t the lin?age %o that both
*otentio>ete) al'e% a)e within
%*eci=ication%
-he *otentio>ete) oltage i% chec?ed '%ing
the BODEM %o=twa)e.
7+ Basic ad(ustment of accelerator pedal potentiometer
+!44 & +!!4 *otentio>ete) a> o'te) hole
+!#4 & +!0 *otentio>ete) a> inne) hole
2002/0$ %lide 2$ L 544 - L580 2plus2 Software BODEM & adjustment
Potentiometer operationgraph
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-hi% adA'%t>ent can onl( be >ade '%ing the BODEM %o=twa)e.
/+ 'd(usting the 'ccelerator pedal potentiometer
Once adA'%ted the Clic? the cali5ration...b'tton in
theotiaccelerator =ield Do not de=lect theaccele)ato)
*edal and clic? the "et )in.
(alue then ='ll( de=lected the
accele)ato) *edal and %et the
)a*. (alue Clic? OK to con=i)>
Chec? in the ,)oce%%dataoti
accelerator $edalthat the #
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Slide 1 L 544 - L 580 2plus2 Dr!"e S#stem
8+ 'd(usting the Inching PedalPotentiometer
,)oced')e:
Connect the BODEM and %witch
on the ignition.
In Men' ara)eter and roce""
data%elect the ,a)a>ete)% and
*)oce%% data
Clic? OK to con=i)>
Clic? the cali5ration...b'tton in
the cali5rationotiinc'ing
$edal
Do not de=lect the inching *edal
and clic? the "et )a*. (alue
then ='ll( de=lected the inching
*edal and %et the )in. (alue
Clic? OK to con=i)>
Chec? in the ,)oce%% data oti
inc'ing $edal that the #
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9 Cali4rating of the Bloc1
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Slide L 544 - L 580 2plus2 Dr!"e S#stem
9+ Cali4rating of the Bloc1Cur"e
!933 - !9939n eGact calib)ation i% onl( *o%%ible with the BODEM %o=twa)e.
-he 4 *oint% >'%t be chec?ed and adA'%ted. In eGt)e>e ca%e% *oint% 2 and o= the bloc? c')e can be
adA'%ted with the len% adA'%t>ent %c)ew. 9ll *oint% a)e chec?ed in the bloc?ed condition.,)oced')e:
Connect the BODEM and a ga'ge to M9.
-o *'t the >achine in the bloc? condition. Inc'ing
ON=OFF >'%t be %et to 2!!. -he)eb( %witching o== the
Inching&='nction. Se)ice code 9a**ea)% on the
di%*la(.
Select 2. =iGed gea) =o)wa)d t)ael di)ection and
a**l( the =oot b)a?e 6Bloc?ed condition8.
*oint 1:;'ll( a**l( the accele)ato) and chec? the
>aG. *)e%%')e 40J!ba) adA'%t>ent o= the *)e%%')e
c't&o==.
*oint 2:ed'ce the ,M to 1400 >in &1. a *)e%%')e o=
!0J10ba) >'%t be )eached 9dA'%t the '**e) al'e in
theBloc4 cur(e current 1/##.. =ield
*oint :ed'ce the ,M to 1200 >in &1. a *)e%%')e o=
2$0J10ba) >'%t be )eached 9dA'%t the '**e) al'e intheBloc4 cur(e current 1%##.. =ield
*oint 4:ed'ce the ,M to $!0 >in &1. a *)e%%')e o=
1!0J10ba) >'%t be )eached 9dA'%t the '**e) al'e in
theBloc4 cur(e current 8#.. =ield
9t $00 >in&1and 0 >9. )eg'lation begin i% achieed
and the >achine %ta)t% >oing.
Bloc? c')e and c'))ent to DE&ale
9 C li4 ti th Bl 1 C
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9+ Cali4rating the Bloc1 Cur"e
Slide 4 L 544 - L 580 2plus2 Dr!"e S#stem
9=te) adA'%ting the bloc? c')e %ae the
new *a)a>ete)% with2$$l&.
Select the )e'i)ed *a)a>ete)% and *)oce%% data
In the ara)eterand roce""data>en' and
con=i)> with OK
9t each )e%*ectie *oint inc)ea%e o) dec)ea%ethe %olenoid >9L% in o)de) to attain the co))ect
*)e%%')e.
!933 - !993
!963 - !9:0
6 C li4 ti th t
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,)oced')e:
7hen calib)ating the >in and >aG c'))ent.
-he >aG. c'))ent i% nece%%a)( to ?ee* the h(d)a'lic >oto) to >aG. angle. 6>aG. to)'e8
B( adA'%ting the >in. c'))ent a ce)tain angle o= the h(d)a'lic >oto)% )eached. 6>aG. %*eed8
Connect the BODEM
Clic? S(>bol =ield ara)eter
and roce"" data.
ara)eter configure
a% it i% %hown in the g)a*hic
Select con=ig')ation.
Slide ! L 544 - L 580 2plus2 ,a)rantr!e
6+ Cali4rating the motors
e>a)?: D')ing the adA'%t>ent% thecl'tche% a)e o*en.
,)otect the >achine again%t
>oe>ent
6 7 Cali4rating the ; of the motors
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Slide # L 544 - L 580 2plus2 ,a)rantr!e
6+7 Cali4rating the ;ma#of the motors
6 7 Cali4rating the ; of the motors
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Slide " L 544 - L 580 2plus2 Dr!"e S#stem
6+7 Cali4rating the ;ma#of the motors
6 / Cali4rating the ; of the motors
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,)oced')e >oto) 1
elea%e the *a)? b)a?e and %elect =o)wa)d.
Inc)ea%e the engine )*> to 1000 >in &1
Slide L 544 - L 580 2plus2 ,a)rantr!e
In the Motor Current" Cali5r. Motor" =ield %elect
Motor 1 MinE))o) code E B0 will a**ea).
-he ,M o= Motor 1%ho'ld be e.g. 41!J!0 >in&1
9dA'%t>ent:Inc)ea%e o) dec)ea%e the c'))ent o=
Motor 1 Min'ntil the )e'i)ed %*eed i% )eached. 9=te) adA'%ting the c'))ent %ae the new
*a)a>ete)% with2$$l&
,)oced')e >oto) 2
-he ,M o= Motor %%ho'ld be e.g. 11!J!0
>in&1
In the Motor Current" Cali5r. Motor" =ield %elect
No 2d6u"t)ent 9nd clic?2$$l&
In the Motor Current" Cali5r. Motor" =ield %elect
Motor % Min
E))o) code E B0 will a**ea).
elea%e the *a)? b)a?e and %elect =o)wa)d.
Inc)ea%e the engine )*> to 1000 >in &1
9dA'%t>ent:Inc)ea%e o) dec)ea%e the c'))ent
Motor % Min'ntil the )e'i)ed %*eed i% )eached.
9=te) adA'%ting the c'))ent %ae the new
*a)a>ete)% with2$$l&
1000 >in&1
4240 >in&1
2"0 >in&1
1000 >in&1
4240 >in&1
2"0 >in&1
6+/ Cali4rating the ;minof the motors
< Engine Performance )est
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in'% 1 ,M 6+!#4 & +!08
M9
MB
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B i