P&H Mining Equipment Western Mining Electrical Associationwmea.net/Technical Papers/P&H Centurion...
Transcript of P&H Mining Equipment Western Mining Electrical Associationwmea.net/Technical Papers/P&H Centurion...
P&H Mining EquipmentP&H Mining Equipment
Western MiningElectrical Association
June 8th, 2006
Chuck KalinPeter Miller
Mining Market Requirements & Mining Market Requirements & P&H Centurion Control Systems P&H Centurion Control Systems
Mining customers requirements high availability, reliability, productivity and lower operating cost.
P&H has truly become a ‘Systems Integrator and Solutions Provider’leveraging technology and services to meet these market-driven requirements...
CenturionCenturion
Built on Proven FoundationNew Enabling TechnologiesBasis for New Developments on P&H Equipment
Design BenefitsDesign Benefits
Greater reliabilityImproved diagnosticsIncreased productivityScalable with future developments
Centurion Control Centurion Control CabinetCabinet
Supervisory controllerSmart I/OInteractive armature and field controls for all motions
New Shovel Cabinet
Retrofit Cabinet
Centurion ControllerCenturion ControllerPerforms logic and sequencing functions, replacing PLCPerforms supervisory control of drives, replacing AC80Superior processing capability with ample reserve
Centurion I/O SystemCenturion I/O System
Fiber ProfibusFiber Profibus
Fiber ProfibusFiber Profibus
Aux Cabinet
Aux Cabinet
Operators Console
Right
Operators Console
Right
Operators Console
Left
Operators Console
Left
Boom Junction
Box
Boom Junction
BoxLube Room Lube Room
RPC Cabinet
RPC Cabinet
AirScrubProFiltration (option)
AirScrubProFiltration (option)
Hoist Gear Case
Hoist Gear Case
Converter Cabinet
Converter Cabinet
Transfer Cabinet
Transfer Cabinet
MiltronicsLube SensorMiltronics
Lube Sensor
Centurion ControllerCenturion Controller
TripRite
(option)
TripRite
(option)
Lower ControlLower
Control
Control CabinetControl Cabinet
Copper Profibus Copper
Profibus
Slip Ring Booster
Slip Ring Booster
Profibus ResolverInterface
Profibus ResolverInterface
Slip Ring Booster
Slip Ring Booster
Centurion CommunicationsCenturion Communications
Upgraded InfrastructureOPC industrial standard for communicationAllows touch screen to communicate with:
Drives: recordings, parameters, upload/downloadAC800: download, I/O data, healthRemote Communications option
Centurion Drive Centurion Drive DiagnosticsDiagnostics
Drive recordings from GUIIcon basedTriggered on faultsConfigurable
Centurion Upgrade OptionsCenturion Upgrade Options
Centurion Complete System Upgrade
Centurion 750Controller and I/O upgrade to digital system
Centurion 500Controller upgrade for digital systems
Centurion in the Future Centurion in the Future Scalability - Platform that expands with
future technology
Vision – Products on the horizon
-Health and Diagnostics-Feedback-Adaptive Controls-Semi-Autonomous Control
Strategy:Strategy:How are we getting there? How are we getting there?
TechnologyCenturion ControlSoftware and CommunicationsDrive technology
PartnershipCRC Mining
P&H / CRC Mining P&H / CRC Mining
Cooperative Research CenterIndustry and Academia
Graduate Level ResearchModeling
Mechanical and ElectricalSoftware DevelopmentProof of Concepts
P&H / CRC Mining Joint Venture P&H / CRC Mining Joint Venture 2100BLE Research Shovel for 2100BLE Research Shovel for SemiSemi--Autonomous Application DevelopmentAutonomous Application Development
Commissioned December of 2004Many enabling technologies currently under testAlpha test machineBeta test at customer site prior to release
P&H/CRC SimulationP&H/CRC SimulationP&H/CRC SimulationP&H/CRC Simulation
Bin TestingScale testing of dippersProof of concept/design
P&H Payload Measurement P&H Payload Measurement SystemsSystems
Payload and Payload PlusWeigh individual dipper loads and truck load totalsProvide operator KPI’sOperator interface integrated with Centurion GUI
Optional Reporting PackageOptional ShoveLink Package
P&H Payload SolutionsP&H Payload Solutions
PayloadUses ordinary machine feedbacksSimple installationEasy calibration
Payload PlusUses a boom point sheave pin to measure hoist rope tensionNo calibration required after installation
Hardware BasicsHardware Basics
PC/104 Hardware“Off-The-Shelf” componentsIndustrial PCPentium basedEmbedded system
SupportabilityHigh availabilityMinimal componentsSimple troubleshooting
Payload ComponentsPayload Components
Centurion Touch Screen
ProfibusInputs
Payload PC/104
Switch Optional Comms
Ethernet Outputs
Payload BasicsPayload Basics
Ideal for retrofitsSimple installationMinimal components
Easily supportedSimple calibrationSimple troubleshooting
Payload PlusPayload Plus
NIST traceable calibrationDoes NOT require calibration once installedRope tension calculated continuouslyStrain gauge measurement can be used for structural analysis
P&H Payload and Payload Plus AccuracyP&H Payload and Payload Plus Accuracy
Alpha Test - 2100 BLE Beta Testing complete at 3 different sites.Accuracy was demonstrated to within 2% of in-ground truck scalesTesting period over 14 months.
Same functions as on board
Optional remote drive and controller diagnostics
Upload data files Customer supplied client
Global accessData and remote diagnostics for the Customer, MinePro, and P&H Engineering/Product Support