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Drilling, Sidetracking and Fracturing
You can reach new heights with a reliable partner
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Организационная структура
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Hydraulic fracturing, CT, Primary and remedial cementing
C.A.T. oil AG Viena / Moscow
CAToil Drilling
Samara
Offices in Buzuluk, Orenburg and Nizhnevartovsk
CATKoneft
Kogalym Branches in Nizhnevartovsk and Aktau, Kazakhstan
CATOBNEFT Nizhnevartovsk
Offices in Nefteyugansk, Kogalym and Buzuluk
Sidetracking
Exploration and development well drilling
Operations
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Nizhnevartovsk
Samara
Noyabrsk
Urengoy
Buzuluk
Nefteyugansk
Kogalym
Offices Headquarters Operations
Geographic Presence
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CATOBNEFT Sidetracking
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CATOBNEFT, ООО
Incorporated on May 17, 1994.
Headquartered in Nizhnevartovsk,
Khanty-Mansi Autonomous Okrug — Yugra.
With offices in areas of operation:
Kogalym, Nefteyuganks, Buzuluk.
The company’s core activities:
Sidetracking services under turnkey or day-rate contracts.
CATOBNEFT drills the following types of wells:
directional;
horizontal;
horizontal with pilot holes.
Mobile rig capacity: 120 to180 tonnes.
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Activities
Sidetrack design
Window cutting in a production
string
Sidetrack drilling
Well completion and cementing General contract
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2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
1 2 5
10 10 10 12 17
22 24 26
Number of operating rigs
Capacity Allocation to Customers
Capacity building
11 RIGS
2 RIGS
3 RIGS
RN-Yuganskneftegaz
7 RIGS 3
RIGS
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Number of Completed Sidetracking Jobs
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7 22 27 26 43 53 59 49 4
22 16 18 6 8 22 60
6 15 22
27 40 48 67
101 101
91
6 15
33
71 83
92
116
162 182
200
6 21 54
125
208
300
416
578
760
960
-250
-50
150
350
550
750
950
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
НН ГПС ГС Всего: Итого с накоплением Directional Horizontal w/pilot Horizontal Total Total cumulative
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САТ-ТВ-180 Rig (3 units)
Mobile Rig Fleet
MBU-125 Mobile Drilling Rig (11 units)
САТ-ТВ-120 Rig (9 units)
The drilling crews have nine САТ-ТВ-120 rigs (with a capacity of 120 tonnes) made by Satvia (Germany), three САТ-ТВ-180 rigs (180 tonnes) made by Satvia (Germany), eleven MBU-125 (with a capacity of 125 tonnes) rigs made by Kungurskiy Mashinostroitelniy Zavod (Kungur Machine-Building Plant) (Kungur, Russia). Four Dragon SP-650 (Cooper) rigs (Texas, USA) with a capacity of 136 tonnes were commissioned early in 2015.
Dragon SP-650 (Cooper) Rig (4 units)
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Dragon SP-650 (Cooper) Mobile Drilling Rig
Capacity: 136 tonnes. Mast height: 36.8 meters. Power: 550 hp. Hydraulic tongs: UNIVERSE 01F05C . Made in Victoria, Texas, USA.
New Sidetracking Rigs
Capacity: 227 tonnes (250 tonnes in accordance with API-8C PSL-1). Rated power: 475 hp. Speed: up to 200 RPM. Working torque: 28.47 kN (21000 ft-lb). Maximum torque: 31.95 kN (23500 ft-lb).
Tesco 250-HMIS-475 Top Drive
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PVG-2000 Top Drive
Available Topdrives
PVG-2000R Top Drive Tesco 250-HMIS-475 Top Drive
Mobile drilling rigs are equipped with PVG-2000 and PVG-2000R topdrives (with reduction drive) made by ZAP Promtechinvest (St.
Petersburg), Tesco 250-HMIS-475 topdrives made by Tesco Corp. (Texas, USA) or KDK-220 topdrives made by Satvia (Germany).
KDK-220 Top Drive
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Available Mud Pumps
Modern plunger mud pumps made by Halliburton (НТ-400) and SPM (TWS-600) produce sufficient flow and pressure for well drilling.
Mud pump characteristics: • Power: 600 hp (477 kW) • Flow rate: maximum 35 l/s at 117 kg/cm2 (550 gpm @ 1660 psi); operating 21 l/s at 145 kg/cm2 (330 gpm @ 2060 psi); • Pressure: maximum 443 kg/cm2 (6300 psi)
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Drilling Fluid Circulation and Cleaning Systems
All drilling crews have 90-m3 (566-bbl) mobile circulation and
cleaning systems installed on special semitrailers for ease of
relocation in the areas of operation.
The systems are equipped with advanced MI-Swaco Mud Cleaners
for high-quality separation of drilling fluid and cuttings and quick
preparation of new drilling fluid.
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PPSG – 180x35 Ram-type Preventer (Russia). PUG – 180x35 Annular Preventer (Russia). SG-24M Control Unit (Russia). Choke and kill manifolds installed in a heated container.
Blowout Preventers
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Drilling Equipment and Tools
14-trailer Kedr camp is fully equipped for accommodation and rest between shifts.
A set of heated and insulated backup water tanks, V = 60 m3 (2120 cu ft).
Each crew has 15-m3 (530 cu ft) fuel storage tanks. High-capacity ASO-VK screw compressors installed in a heated
container. Hydraulic tongs made by leading international manufacturers:
Weatherford, Farr, Universe. SPG-100 and SPG-160 spiders.
Tripping equipment made by Blohm&Voss (Germany).
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Operations Support Base
The base can perform all maintenance and repair of drilling and other equipment in-house. To this end, it is provided with
modern machines and diagnostic equipment made in Russia or abroad. Positive displacement downhole motor bay is equipped with
DRECO (Canada) bench for testing and diagnostics of large and small size PDMs and hydraulic jars.
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Well Design
We design sidetracks using Landmark (COMPASS™), the best-in-class software for directional drilling design, measurement control, plotting and well-collision avoidance. Our engineers can accomplish the following through the application of integrated technologies: ~ engineering studies and BHA selection, predicting BHA performance in specific geological environment; ~ prediction and analysis of loads, moments and friction coefficients for drill strings and casing strings during downhole operations; ~hydraulic calculation of parameters for drilling and openhole reaming; ~modeling of pressure surges caused by drill string or casing string movement in adverse downhole environment, design of drilling and tripping hydraulics; ~stuck pipe release analysis and design; ~cementing design, detection of possible problems, adjustments to the cementing process.
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OIL AND GAS WELL DRILLING
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Allocation of Drilling Crews to Customers
15 mobile drilling rigs
Gazpromneft – Orenburg
Megionneftegaz
4 3
7
1
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Performance
Drilling, 1000 m.
2012 2013 2014 2015 target
102 153
226
350
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Drilling Rigs
NOV 900 MD. Manufacturer: National Oilwell Varco
Capacity: 200 tonnes Mast height: 37 meters Power: 1080 hp Self-propelled carrier Electric topdrive Made in Pampa, Texas, USA
High mobility and fast relocation and rig-up
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Dragon TR-900 (Cooper) Mobile Drilling Rig
Key characteristics
Capacity: 200 tonnes.
Mast height: 37.8 meters.
Power: 1000 hp.
Electric topdrive. Made in Victoria, Texas, USA.
Drilling Rigs
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Tesco 250-EMI-400
Key characteristics
Capacity 227 tonnes (250 tonnes in
accordance with API-8C PSL-1).
400-hp electric motor.
Speed: 200 RPM.
Constant torque: 33.8 kN (25000 ft-
lb).
Maximum intermittent torque: 43.3
kN (32000 ft-lb).
Available Topdrives
NOV TDS-10
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QWS-2500 SD Pump Skid
Caterpillar 32C ACERT QWS-2500 SD Quintuplex Pump
Key parameters
Wet mass: ≈22 tonnes. Overall dimensions: 7.95 m x 2.50 m x 2.81 m (LxWxH). Pressure line connection: 3” Fig 1502. Maximum flow rate with 5” plunger: 53 l/s at
320 atm* (840 gpm @ 4700 psi).
* Calculated value based on the drive power in continuous operating mode.
Drilling Rigs
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Mobile Circulation System
Modules mounted on a carrier to ensure mobility;
Working volume: 140 m3 (4940 cu ft) and 200 m3 (7060 cu ft);
Drilling fluid cleaning system includes two linear-motion MI Swaco Mongoose PT shale shakers, Mongoose PT mud cleaner as well as OGSh-50 and MI Swaco centrifuges;
Drilling fluid is fed into mud cleaners by MI Swaco and Halco feed pumps;
The system includes Kaskad-40M mud degasser;
Steam lines installed inside vessels and air heaters permit the system operation at low temperatures;
Cuttings are transported into a pit by a screw conveyor.
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Blowout Prevention Equipment
NL SHАFFER and INTEGRATED 13 5/8”-5000 psi (350 atm) ram-type preventers.
NL SHАFFER and INTEGRATED 13
5/8’’-5000 psi (350 atm) annular preventers.
C.A.T. and CPC control units. OP-5 Blowout Prevention Package.
Choke and kill manifolds installed in a
heated container.
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Quality
We remain leaders amongst oilfield service companies through the use of high-performance technologies
and state-of-the-art reliable equipment
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Quality Management
Our quality management system is certified to international standards ISO 9001:2008 Quality management systems — Requirements, ISO 14001:2004 Environmental management systems — Requirements with guidance for use and OHSAS 18001:2007 Occupational health and safety management systems – Requirements, with compliance confirmed by conformity certificates issued by an international certifying body, Bureau Veritas Certification.
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CATKoneft Hydraulic fracturing of formation (Frac), Remedial cementing (well cementing),
Coiled tubing.
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LLC CATKoneft
Founded in 1991.
Headquarters is in Kogalym,
Khanty-Mansi Autonomous Area– Yugra.
industrial bases: Kogalym,
Nefteyugansk,
Khanty-Mansiysk,
Nizhnevartovsk,
Aktau in the Republic of Kazakhstan.
Primary activities of the Company are:
- Hydraulic fracturing of formation,
- Remedial cementing of wells,
- Coiled tubing operations.
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Dynamics of Frac operations
Number of jobs
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Distribution of Frac facilities among the Customers
4 Frac Fleets
2 Frac Fleets 2 Frac Fleets RN-Yuganskneftegas
2 frac Fleets 1 frac Fleet
3 Frac Fleets
2 Frac Fleets
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Hydration Unit
Frac equipment
Blender
Pump Unit Manifold Unit
Data Van
Sandtruck Chemical Truck
Technological tanks
«CATKoneft» has 16 Frac Fleets
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Frac equipment
Data Van is a computer control center for pump units and for collecting Frac information, manufactured for the
usage on the Mercedes-Benz cross-country chassis. Data Van has a computer system (Data Acquisition System, Siemens) and three service computers. Computers are
used for Frac designs, for data logging and treatment. Registration possibility is up to 64 data channels. Data Van has two rooms: one is for the master, the other is for the Customers. Truck’s chassis with high clearance and big tire profile is good for roads which are difficult to traverse.
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Frac equipment
Hydration unit is used for Frac operations without preliminary gelling of fluids in tanks.
Maximum working rate is up to 5m3/min. It has 3 pumps for liquid chemicals’ delivery with
maximum rate up to 50 l/min.
Maximum pressure is 1 050 bar Triplex high pressure plunger pump SPM TWS-2200
/ TWS-2250 with the rate from 0,5 m3/min up to 1,5 m3/min
Pump drive - engine «Detroit Diesel» or «MTU» with water cooling, 2250 HP.
Automatic power shift «Allison» transmission
Pump Units
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Frac equipment
Blender is a mobile unit for preliminary mixing of oilfield fracturing fluids in tanks with following pumping of this fluid through manifold system on the suction of the pumps. The mixing unit is mounted on a truck frame , driven by a diesel engine. Capacity: 460 HP. Flow volume: 4 000 kg/min of proppant max.; 12 m3/min of fluid max. Chemical additive components : dry(2)/liquid(2) Suction joints: 9 Discharge joints: 6 Recirculation
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Frac equipment
Chemical truck is manufactured for transporting and feeding chemicals both while preparing Frac fluid and while pumping Frac fluid (on the fly).
Equipment: 1. 5 individual pumps Pump delivery is 1-50 l/min each 2. Computer controlled chemical addition 3. Field mini-laboratory for testing water and linear gel 4. Tanks for storage and transporting chemicals 5. Temperature conditions for operations are from -40°C to +50°C 6. Autonomous running mode 7. Generator 220v
Chemical Truck
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Number of remedial cementing jobs in years
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200
400
600
800
1000
1200
1400
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
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189173 180
333393
259 215251
431544
472589
654757
931971
1131
1320
Num
ber o
f ope
ratio
ns
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6 Fleets for remedial cementing
Special equipment of the remedial cementing Fleet
Double pump unit is mounted on Mercedes Benz chassis. Two top Detroit Deisel engines with 350 HP each, with «Allison» transmissions allowing to adjust flow rate continuously. Triplex plunger pump NT-400 has maximum working pressure up to 785 atm. It has two measuring tanks for 1,50 m³ volume each for flush with 100 liters gauging.
Unit for preparation of cement slurry, buffer and gelling slurry allows to prepare plugging material of high quality from 0,5 up to 27m3. Separated tanks have heavy mixers equipped with hydraulic or electrical drive. Mixer is equipped with two centrifugal pumps and two high pressure pumps for adding liquid chemicals.
Twin pump cementing unit with the system of recirculation. Twin pump cementing unit with automatic control «АТСТ-
800» manufactured by С.А.Т. is the unit for preparation and squeezing of cement slurry, which is mounted on Mercedes Benz Actros 4141 8Х8 suitable for use in rough terrain oilfields environments. The unit has automatic mixing system of cement slurry with computer control.
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Coiled tubing Fleet
Coiled Tubing Reel Unit The equipment of world well-known companies such as «Mersedes Benz», «HydraRig», «Vanoil» is used for manufacturing of the unit. The equipment is designed and constructed for work in severe conditions of Far North.
CT Pumping Unit 6000 liter fluid holding tank, acid resistant and stable for high temperatures. Triplex pump SPM TWS600 of high pressure with regular pumping 450 l/min. Working pressure of injection line of SPM is 700 атм .
Mobile CT crane with repair shop. Wireless remote operating system for Crane, lifting capacity 12 tons. Boom reach is 15,4 m. Heated repair shop is equipped with BOP Service and Pressure test station and with sliding hatch to load equipment.
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Laboratory for physical-chemical analysis
The laboratory for physical-chemical analysis of LLC «CATKoneft» has modern testing equipment made by CHANDLER ENGINEERING, OFITE USA.
The equipment is tested and certified with full package of standard technical documentation.
The lab has all necessary facilities for work with cement slurries and different gelling additives.
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Our Partners
Cooperation with major oil companies and leaders in oilfield servicing and equipment manufacture helps us maintain leadership in the oilfield service market.
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Thank you!
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