Download - Yamaha R6...Yamaha R6 V.A.L.E. Slip-on Exhaust System with M-2 Canister Part # 005-1460406V / 005-1460407V / 005-1460408V 12. Slide the V.A.L.E. x-ring over the slip-on tube and loosely

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Page 1: Yamaha R6...Yamaha R6 V.A.L.E. Slip-on Exhaust System with M-2 Canister Part # 005-1460406V / 005-1460407V / 005-1460408V 12. Slide the V.A.L.E. x-ring over the slip-on tube and loosely

Parts List

IMPORTANT - PLEASE READ CAREFULLY

We recommend that this performance part be installed by a qualified motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all instructions first before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Also, make sure the bike is secure on a centerstand or ideally a service lift during installation. Be sure to save all stock components for possible use later.

Installation Instructions

Qty. Description Part Number

1 YamahaR6MufflerCanisterM-2 Varies1 YamahaR6Slip-OnTube 005-14604S1 MufflerClamp Varies1 X-Lite™V.A.L.E.™RetainingRing 005-7-2-3KIT1 YamahaR6BilletMufflerMountingBracket 005-212B1 8x16mmFlangeBolt 005-FB8161 BarrelClamp 005-27-61MSH2 FlangeNut8mm 005-FN8

Yamaha R6V.A.L.E.™ Slip-on Exhaust System with M-2 CanisterPart # 005-1460406V / 005-1460407V / 005-1460408V

1. Makesurethebikeiscompletelycoolbeforestartingtheinstallation.Makesurethebikeissecureonacenterstandorideallyaservicelift.

2. Removelowerrightfairingfromthemotorcycle.

3. Removemufflerinletcoverfromfrontofmufflertoexposeexhaustvalvecables(noisereductionvalve).

4. Removecablesfrommufflerandcableclampfromrightsiderearsetassembly.

5. Removemufflerjointclampandmufflermountingbolt.

6. Removemufflerassembly.AlsobesuretoremovetheOEMretainingringandgasketfromthestocksliptube.

7. Removebracketholdingthebrakereservoirtotheframe.

8. Removethenoisereductionvalveservobracketfromtheframe.

9. Removeservobypullingoutfromtherightsideofthemotorcycleanddisconnectthecables.Disregardcables.

10. Remounttheservowithoutthecables.ThisstepisnecessaryinordertokeepanerrorcodefrombeingdisplayedontheLCDscreen.

11. Reinstallthebrakereservoir.

Page 2: Yamaha R6...Yamaha R6 V.A.L.E. Slip-on Exhaust System with M-2 Canister Part # 005-1460406V / 005-1460407V / 005-1460408V 12. Slide the V.A.L.E. x-ring over the slip-on tube and loosely

Installation Instructions

Care & Cleaning / Warranty

Care & CleaningKeepsystemfreeofdirtandmoisture.Storeinacool,dryplace.Forcleaninguseamildspraycleaner.Alwaysapplycleanerorpolishwithasoft,cleancloth.Stainless Header System: Polishedstainlesssteelpipeswillturnalightgoldenhueafterafewheatcycles,thisisanormalcharacteristicofhighqualitystainlesssteel.Carbon Fiber Mufflers:Alwaysmakesurethefiberglasspackinginsideisingoodconditionandnotburnedout,asexhaustheatinsideanemptycanisterwilldeterioratetheCarbonFibersleeve.TBRsellsrepackkits(TBRpart#005-10038)thatincludenewrivetsandrepackmaterialaswellasadrillbit(#30),makingiteasytodoyourself.Also,NEVERdynotestyourbikewithcarbonfibermufflersinstalled-theintenseheatandlackofcoolingaircanquicklycausetheCFmaterialtoburn.TwoBrothersRacingdoesnotprovideawarrantyforburnedcarbonfiber.

Aluminum Mufflers:UseanaluminumormagwheelpolishsuchasMother’storestorethebrightfinishtofactoryspec.

Warranty InformationTwo Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically dis-claims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts.

Yamaha R6V.A.L.E.™ Slip-on Exhaust System with M-2 CanisterPart # 005-1460406V / 005-1460407V / 005-1460408V

12. SlidetheV.A.L.E.x-ringovertheslip-ontubeandlooselyattachtheslip-ontubetothemufflerwiththe4supplied6x14mmsocketheadcapscrews.Usethesuppliedsplitlockwashers.

13. SlidethebarrelclampovertheTBRslip-tubeandinstallonmotorcycle.

14. AttachsuppliedmufflerbracketusingOEMmufflermountbolt.Usesuppliednut.

15. Attachmufflertomufflerbracketandthensecurelytightenmufflerusingsuppliedboltandnut.

16. Tightenbarrellclamp.

17. Tightenthe46x14mmsocketheadcapscrewsatmufflerinlet.

18. Doublecheckyourworkandmakesureallhardwareissecurelytightened.

19. Beforeyourunthebike,cleanoffallfingerprintsanddirt,asanyoilyresiduewilletchthemetalandbecomesomewhatpermanentwhenthesystemgetshot.Runthebikeandenjoy.Itisnormalforsomewhitesmoketoappearthefirsttimeyoustartthebike.Thisispacking/manufacturingoilfrominsidethepipeburningoff.Checkforgapsorleaks.Ifyoufindaleak,alittlehightemperaturesiliconsealantshouldfixit.After50to100miles,recheckallfastenersfortightness.

Qty. Description Part Number

1 YamahaR6MufflerCanisterM-2 Varies1 YamahaR6Slip-OnTube 005-14604S1 MufflerClamp Varies1 X-Lite™V.A.L.E.™RetainingRing 005-7-2-3KIT1 YamahaR6BilletMufflerMountingBracket 005-212B1 8x16mmFlangeBolt 005-FB8161 BarrelClamp 005-27-61MSH2 FlangeNut8mm 005-FN8