Download - What is MeCaTeC - Castolin Eutectic

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Surfacing technology polymers for cold rapid repairs

Repair and protection for all metals, thin and thick sections or complex geometry

High temperature resistant

Reduction of production downtime and maintenance costs

Environmentally friendly

With Kevlar® and now

spherical ceramics for

innovative wear protection

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What is MeCaTeC® ?The MeCaTeC® range of advanced polymer surfac-ing formulations from Castolin Eutectic provides fast practical solutions to a wide variety of industrial maintenance and repair problems caused by prema-ture wear of critical parts used in manufacturing machinery and equipment. MeCaTeC® is ideal for anti-wear coating and repair of all metals, including difficult-to-weld metals such as Ni-Hard castings. Our range of MeCaTeC® is environmentally friendly as is contains no VOC and is halogen free.

MeCaTeC® Primary Applications Unique Benefits Max. service

temperature °C

Hardness

Shore

Compressive

Strength MPa

Express 100 Paste for emergency

repairs

Sets in 5 minutes. Cures

even at +5°C

90°C 86 D 72

101P Paste for general

repairs

Easy to finish machine,

drill, tap or sand

120°C 85 D 57

102P Paste for anti-corro-

sion and anti-abrasion

Precision machinability 175°C 87 D 130

103F Fluid for anti-abrasion Brushable, thin coatings.

Smooth surface finish

175°C 90 D 105

A3 Paste for anti-erosion

and anti-abrasion

Kevlar® fibres for resilience.

Medium thick coatings

150°C * 86 D 120

A5 Paste for anti-erosion Kevlar® fibres for resilience.

Very thick coatings

120°C 90 D 120

A5HT Paste for anti-erosion

at High Temperatures

Service temperatures up to

250°C

250°C * 90 D 120

A6SH Paste for anti-erosion

and anti-abrasion

Super-tough spherical

beaded wearing compound

150°C 92 D 115

Product Overview

Before the

application of

MeCaTeC®

After the

application

of MeCaTeC®

Thick section - 10 mm Thin section - 1 mm

* brief exposure

Kevlar

Kevlar

MeCaTeC®

Kevlar

Kevlar

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Works on all MetalsMeCaTeC® formulae are particularly suited for rapid, cold repair surface coatings on:

Unweldable metals, alloys or castings

Non-metallic surfaces such as concrete, ceramics, rubber, etc.

Machine parts of any size, intricate geometry or shape

Components with thick walls or fragile sections

Environmentally FriendlyMeCaTeC® is easy to apply manually, requiring no equipment, power supply or gases which makes it ideal for repairing machine parts either on-site or in the workshop.

The MeCaTeC® formulae are environmentally friendly as they are free of VOC (Volatile Organic Compounds) and of halogen.

Before the

application of

MeCaTeC®

Repair of a hole

with MeCaTeC®

Typical ApplicationsThe most common applications are:

Chutes for clinker

Ash handling pipes and valves

Sand pumping equipment

Coal pulverizers

Pipe elbows

Cylinders

Fans

Pump & compressors

Cement

Etc.

After the

application of

MeCaTeC®

Easy to Use

MeCaTeC®

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Pump installation before repair

Repairing worn housing of a silicate plant with MeCaTeC®

What is the process of MeCaTeC® ?MeCaTeC® is a synthetic, thermosetting polymer with a three dimension-ally cross linked network structure, reinforced with advanced, composite compounds.

MeCaTeC® formulations are available in easy-to-apply Paste or Fluid forms which, after mixing the bulk polymer and hardening reagent ingredients, rapidly solidify and polymerise completely at ambient temperatures.

ApplicationOpen cast mining IndustryAt the beginning of the production of Calcium carbonate, the raw mate-rial is still in a liquid state with some particles in suspension. The cast iron pumps are subjected to severe corrosion of salts and to abrasion due to the elements insuspension. The corrosion is so high to cause a sweating of the product through the porosity caused by the corrosion.

Solutions

External and internal treatment with MeCaTeC® 103 F, then coating with MeCaTeC® A6 to reinforce and re-build the pump giving thickness and resistance to abrasion and corrosion. Thanks to this wear protection we have doubled the service life com-pared to the previous solution which was a blue grain molecular product and will also avoid the transudation of the product caused by the porosity of cast iron.

Cost Savings

Worn pump after 150 days services Refurbished pump with MeCaTeC®

TeroLink World Cup Winner 2010 Application

Before With Castolin Eutectic

Price per new part 20 000 €Cost of Castolin Eutectic Procedure

1 000 €

Previous service life 150 days Actual service life 300 daysNr. of parts used annually

2.4Nr. of parts used annually

1.2

MINIMUM ANNUAL COST SAVINGS 19 000€

LPF *

+100 %

*Life Prolonging Factor

MeCaTeC® - Case Study

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MeCaTeC® - Application Overview

MeC

aTeC

® a

pp

lica

tion

s in

th

e

ind

ust

ries

Steel

Waste & Recycling

Paper

Wood

Cement

Power Plants

Hydropower Plants

Shipyards

Automotive

Electro-mechanical Workshops

Oil & Gas - Petrochemical

Plastic

Foundry

Transport

Glass

Chemical / Medical

Purifiers / Sewers

Bricks

Mineral Industry

Quarry

Ceramic

Machine tools & General

Bes

t M

eCaT

eC®

pro

du

ct t

o u

se

Pum

ps

/ C

omp

ress

ors

(im

pel

lers

)

Exp

ress

100

, 101

P, 1

02P,

103

F

Pum

ps

/ C

omp

ress

ors

(bod

y)

Exp

ress

100

, 101

P, 1

02P,

103

F, A

3, A

5, A

6SH

Cyli

nd

ers

Exp

ress

100

, 101

P, 1

02P,

103

F

Bea

rin

gs, h

ousi

ngs

, su

pp

orts

Exp

ress

100

, 101

P, 1

02P

Mix

ers

(tre

e, b

ody,

wh

eel)

102P

, 103

F, A

3, A

5

Mil

ls a

nd

cru

sher

s

102P

, A3,

A5,

A6S

H

Engi

ne

(hea

d, b

lock

)

Exp

ress

100

, 101

P, 1

02P,

103

F

Cyli

nd

er h

ead

Ex

pre

ss 1

00, 1

01P,

102

P, 1

03F

Mes

h c

hai

n

Ex

pre

ss 1

00, 1

01P

Tan

ks, s

ilos

, car

cass

es

101P

, 102

P, 1

03F

Turb

ines

(sh

aft,

bla

de,

rot

or)

Exp

ress

100

, 101

P, 1

02P,

103

F,

Pip

es, a

bra

sive

tra

nsp

ort

chan

nel

s

A5,

A5H

T, A

6SH

Fan

imp

elle

rs

Exp

ress

100

, 101

P, 1

02P,

103

F, A

3, A

5

Sep

arat

ors

(pad

, rot

or, t

ub

e, b

ody)

102P

, 103

F, A

3, A

5, A

6SH

Val

ves

102P

, 103

F, A

3, A

5, A

6SH

Deb

arke

rs

Exp

ress

100

, 101

P

Vib

rati

ng

feed

ers

Ex

pre

ss 1

00, 1

01P

Scre

w fe

eder

s, s

crew

con

veyo

rs

102P

, 103

F, A

3, A

5, A

5HT

Exca

vato

rs

102P

, 103

F, A

3, A

5, A

6SH

Hop

per

s

Exp

ress

100

, 101

P, A

3, A

5

Pulle

ys

Exp

ress

100

, 101

P, A

3, A

5

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Product Portfolio - Widest in the Industry

Together with our sister company, the Messer Group, we can offer our customers a very powerful range of products and services. Being «Part of the Messer World» means:

Investment of over €420 million

More than 6,000 motivated employees

Over 100 factories to meet customer needs

Technical sales support in over 120 countries

2,000 technical sales people in the field with our customers every day

Castolin Eutectic Locations

R&D-Wear Test Laboratory

CASTOLIN EUTECTIC

TrainingTo increase customer know-how in wear technology and repair techniques, we have developed a full line of seminars and training programs, teaching all relevant personnel from welders and engineers to sales teams and managing directors.

Metallurgical Laboratory

Application databaseThe unique TeroLink database of Casto-lin Eutectic contains more than 7.600 fully documented approved applica-tions from around the globe. The case studies include photographs, technical data, detailed descriptions and cost-sa-ving analyses.

Wearfacing micrograph

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HISTORY OF CASTOLIN EUTECTIC

ADDRESSES OF CASTOLIN EUTECTIC COMPANIES IN EUROPEAustria, Hungary, South East EuropeCastolin GmbHBrunner Strasse 691230 Wien+43 (0)1 869 45 41 0

Belgium MEC Benelux nv / sa – Castolin EutecticRue des Ateliers, 117850 Enghien (Edingen)+32 (0)2 888 24 51

Czech RepublicMesser Eutectic Castolin spol.s.r.o.Trojska 80/12218200 Praha 8+420 2-830 900 77

France Messer Eutectic Castolin SARL22, Av. du Québec BP 325Z.A. Courtaboeuf 1- Villebon91958 Courtaboeuf Cedex+33 (0)1 69 82 69 82

Germany Castolin GmbHGutenbergstrasse 1065830 Kriftel+49 (0)6192 403 0

NetherlandsSA Messer Eutectic Castolin Benelux NVRotterdamseweg 4062629 HH Delft+31 (0)15 256 92 03

Norway Castolin Scandinavia NUFHammaren 134056 Tananger+47 (0)516 925 10

PolandMesser Eutectic Castolin Sp.z.o.o.P.O. Box 502, ul. Robotnicza 244-100 Gliwice+48 (0)32 230 67 36

PortugalCastolin PortugalRua Maestro Ferrer Trindade, 4B2770-201 Paco de Arcos+351 (0)707 200 855

RussiaMesser Eutektik Castolin Ltd.Ul. Bolschaja Tulskajya 10/9, Office 9506115191 Moscow+7 (0)495 771 74 12

SlovakiaMesser Eutectic Slovensko s.r.o.Krajná 10821 04 Bratislava+421 (0) 2 48 20 99 91

SpainCastolin Iberica S.A.P. I. de Alcobendasc/ San Rafael, 628108 Alcobendas (Madrid)+34-(0)91 490 03 00

Sweden, Denmark, FinlandCastolin Scandinavia ABTransportgatan 3742204 Hisings-Backa, Sweden+46 (0)31 570 470

Switzerland Messer Eutectic Castolin Switzerland SASwiss Market CenterIndustriestrasse 348108 Dällikon+41 (0)44 847 17 17

TurkeyCastolin Kaynak San. Ve Tic. Ltd. Sti.Yukari Dudullu MahallesiBostanci Yolu Sehit Sokak 5334775 Ümraniye / Istanbul+90 (0)216 313 28 00

United Kingdom & IrelandCastolin Eutectic Ltd.Unit 10, Merse RoadNorth Moons MoatRedditch B98 9NZ+44 (0)1527 582 200

For all others Countries please contact:Messer Eutectic Castolin Switzerland SA Export Market CenterP.O. Box 3601001 LausanneSwitzerland+41 (0)21 694 11 11

1906: Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman. His stroke of genius: to discover a way of welding cast iron at low temperature; in the following years, this innova-tion was further developed for all industrial metals including aluminium alloys.

1940: Foundation of Eutectic Welding Alloys Corporation in New York

1952: Foundation of Castolin France

1959: Foundation of Eutectic Japan Ltd

1962: Foundation of Eutectic India Ltd

1960’s:International consolidation under Castolin Eutectic

1970’s:Creation of training centers for Maintenance & Repair techno-logies

1978: Establishment of World Head Quarters in St-Sulpice, Switzerland

2000: Merger with Messer Cutting & Welding and creation of the MEC Group - Messer Eutectic Castolin

2005: Part of the Messer World

2006: 100 years of innovation, service and quality.

For more information or contact addresses, please visit our websites www.castolin.com or www.eutectic.com

Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested

product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability

or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable

law and non-infringement of the rights of others, and Messer Eutectic Castolin and its affiliates shall have no liability in respect there of.

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