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ARGENTINA – TÜNKERS DE ARGENTINA S.A.Velez Sarsfield 1516 – Quilmes (1879)Provincia de Buenos AiresTel.: +54 11 [email protected]
AUSTRALIA – Romheld Australia Pty. Ltd.30/115 Woodpark RdSmithfield N.S.W 2164Tel.: +61 2 [email protected]
AUSTRIA – B-S-D Spanntechnik GmbHSportplatzstrasse 313385 MarkersdorfTel.: +43 2749 [email protected]
BALTIC STATES – Vertriebsbüro Ost Markt 11D-07426 KönigseeTel.: +49 36738 [email protected]
BELGIUM – SOPAP Automation SASP. A. Ardennes EmeraudeRue Henri FaureF-BP 11 09, 08090 TOURNESTel.: +33 3 24 52 94 [email protected]
BRAZIL – Tünkers do Brasil Ltda.Avenida Casa Grande, 850 – Galpão 6, 11 e 13Bairro: Casa grande09961-350 – Diadema - São PauloTel.: +55 11 [email protected]
CANADA – TUNKERS-Mastech36200 Mound RoadSterling Heights, MI 48312Tel.: +1 734 744 [email protected]
CHINA – TÜNKERS ChinaTuenkers Machinery & AutomationTechnology Co., Ltd. ShanghaiBuilding 4, No. 768 Chenxiang Road,Jiading District, Shanghai P.R.China, 201802Tel.: +86 21 [email protected] Offices: Changchun, Nanjing, Chengdu, Beijing, Wuhan, Guangzhou, Yantei, Shenyang
CZECH REPUBLIC – Vertriebsbüro Ost Markt 11D-07426 KönigseeTel.: +49 36738 [email protected]
CZECH REPUBLIC – Kopta s. r. o.Vážní 891 / areál PSN ICZ-500 03 Hradec KrálovéTel.: +420 495 53 [email protected]
DENMARK – Berga Maskin64693 GnestaTel.: +46 158 [email protected]
FINLAND – Berga Maskin64693 GnestaTel.: +46 158 [email protected]
FRANCE – SOPAP Automation SASP. A. Ardennes EmeraudeRue Henri FaureBP 11 09, 08090 TOURNESTel.: +33 3 24 52 94 [email protected]
HUNGARY – TÜNKERS Slovakia s.r.o.Roentgenova 26SK85101 BratislavaTel.: +421 905 564 [email protected]
INDIA – TÜNKERS Automation India Private Ltd.402 Supreme Head Quarters 36 Mumbai-Pune Bypass411008 Baner-PuneTel.: +91 98 60 [email protected]
INDONESIA – DAB Technology Pte. Ltd. 21 Woodlands Industrial Park E1, #03-04Singapore 757720Tel.: +65 6891 [email protected]
ITALY – TÜNKERS ItaliaStrada TORINO, 43 EUROPLACE sub. 0610043 ORBASSANO-TORINOTel.: +39 011 [email protected]
JAPAN – TÜNKERS Japan Ltd.Daimyo Create Bldg. 6FDaimyo 1-8-20Chuo-ku, Fukuoka 810-0041 JAPANTel.: +81 80 [email protected]
MALAYSIA – DAB Technology Sdn.Bhd.No 9-2B Jalan Bandar 10, Pusat Bandar Puchong47100 SelangorTel.: +603 8060 [email protected]
MOROCCO – SOPAP Automation SASP. A. Ardennes EmeraudeRue Henri FaureF-BP 11 09, 08090 TOURNESTel.: +33 3 24 52 94 [email protected]
MEXICO – TUNKERS DE MÉXIKO S.A. DE C.V.Prolongación Uranga No. 93 CColonia Sanctorum, CuautlancingoPuebla, C.P. 72730Tel.: +52 222 393 [email protected]
NETHERLANDS – TÜNKERS Maschinenbau GmbHAm Rosenkothen 4-12D-40880 RatingenTel.: +49 2102 [email protected]
POLAND – TÜNKERS Slovakia s.r.o.Roentgenova 26SK85101 BratislavaTel.: +48 660 055 [email protected]
ROMANIA – TÜNKERS Maschinenbau GmbH55068 Sibiu, RomaniaTel.: +40-752 184 [email protected]
RUSSIA – WEST-RUNovikova-Priboya Str. 4 office 407603058 Nizhny NovgorodTel.: +7 831 253 01 65
RUSSIA – Cont GroupOffice 315, Sibirskij Proezd 2-27Moscow 109316Tel.: +7 495 775 - 0377
SERBIA – TÜNKERS Maschinenbau GmbH55068 Sibiu, RomaniaTel.: +40-752 184 [email protected]
SINGAPORE – DAB Technology Pte. Ltd.21 Woodlands Industrial Park E1#03-04Singapore 757720Tel.: +65 [email protected]
SLOVAKIA – TÜNKERS Slovakia s.r.o.Twin City CMlynské nivy 16SK82109 BratislavaTel.: +421 905 564 [email protected]
SLOVENIA – TÜNKERS Maschinenbau GmbH55068 Sibiu, RomaniaTel.: +40-752 184 [email protected]
SOUTH AFRICA – Demcon (Cape) ccPO Box 15237ZA-60110 Emerald Hill/Port ElizabethTel.: +27 41 [email protected]
SOUTH KOREA – JC Systems Co. Ltd.#405 Ace Highend 9Cha, 233,Gasan digital 1-ro, Geumcheon-gu, SeoulTel.: +82 70 [email protected]
SPAIN – TÜNKERS IBÉRICA, S.L.c/ Enric Prat de la Riba, 14b08830 Sant Boi de Llobregat (Barcelona)Tel.: +34 93 [email protected]
SWEDEN – BERGA MASKINSE-646 93 GNESTATel.: +46 158 311 [email protected]
THAILAND – DAB Technology Co., Ltd.H20 424/15 Kanchanapisek Rd.Dokmai, Pravet,Bangkok 10250Tel.: +66 97 072 [email protected]
TURKEY – Cava MakinaImes Sanayi Sitesi E 50334776 Umraniye / IstanbulTel.: +90 216 [email protected]
UK – TÜNKERS-EXPERT UK Ltd.Unit 5, Ham Lane,Kingswinford,West Midlands.DY6 7JRTel.: +44 (0) 1384 [email protected]
USA – TUNKERS-Mastech36200 Mound RoadSterling Heights, MI 48312Tel.: +1 734 744 [email protected]
VIETNAM – DAB Technology Pte. Ltd.21 Woodlands Industrial Park E1#03-04Singapore 757720Tel.: +65 [email protected]
TÜNKERS Maschinenbau GmbHAm Rosenkothen 4-1240880 RatingenGermanyTel.: +49 2102 [email protected]
HELU GmbHSeehofstraße 56-5864653 LorschGermanyTel.: +49 6251 [email protected]
EXPERT-TÜNKERS GmbHSeehofstraße 56-5864653 LorschGermanyTel.: +49 6251 [email protected]
SOPAP Automation SASP. A. Ardennes EmeraudeRue Henri FaureBP 11 09, 08090 TOURNESFranceTel.: +33 3 24 52 94 [email protected]
Id.-Nr. 420633 · 8/2017
TRANSPORTING
Transportieren
Transporting
It is our understanding that the trans-port function includes electro-mechanical systems taking over e. g.the transport of a complex assemblygroup such as a door, side panels orthe entire car body in car body con-struction. The transport distancesare set up in lines and designed aswalking beam system, also called liftshuttle system, with a central drive.Lift powered rollerbeds equippedwith decentralised drives are a fur-ther development offering new di-mensions in terms of performancedata and also more layout flexibilityas regards possible lengths of inter-linking.
Cam-Driven Lifter providingOptimum Lifting ProfileOne of the essential characteristics of lift con-veying systems used in body construction isthe requirement for a smooth componentpick-up to reduce noise emissions and wearand tear of the lift and the component.
This liftinge profile is realized at zero speed atthe point of transfer, high acceleration andbraking processes provided by the EXPERT-TÜNKERS barrel cam, disposing of an ade-quately machined motion profile as standard.For cams with fixed gradient, so-called flexiblecams, the desired lifting profile is achieved viathe servo-control.
Soft-Touch Pick-up
Lift Shuttle SystemThe barrel cam is the core element of lift shut-tle systems equipped with central drives.
Lift Column with Cam Technology!Combined with a robust longitudinal guide, thebarrel cam constitutes the basis of EXPERT-TÜNKERS lift columns. Synchronized via acardan axis, two lift columns driven by a cen-tral geared motor form a lift station.
Monorail ShuttleBy means of horizontal linear axes and twosynchronized lift columns, simple conveyorlines such as the monorail shuttle system canbe built. They are particularly suited for thetransport of smaller components with lowerloads.
Lift Powered RollerbedTwo lift columns combined with one EXPERT-TÜNKERS roller conveyor form the centre-piece of the EXPERT-TÜNKERS lift poweredrollerbeds.
This skid conveyor system is designed totransport complete car bodies or undercar-riages with maximum loads of 2 to.
Buffer/Transverse Transport etc.Additional Transport SolutionsThe transport lines are supplemented by co-ordinated construction systems such as buffersegments, transverse conveyors, ring buffers,lifting rotary units and level lifter, feeding thecomponent into the higher-level conveyingtechnology. This technology is also used inheavy-duty systems to traverse complete fix-tures or robot systems (7th axis).
Shuttle beats Robot – EXPERTtransport systems are morecost-efficient than robot linesEven though in the robot era cell and/or sta-tion transport are increasingly realized byrobot handling, EXPERT-TÜNKERS transportlines provide economic benefits not only whenheavy and large-dimensioned components aretransported. This is particularly evident whencomparing the controllable drives. For a liftshuttle designed for 8 stations two drives (1 xlifting and 1 x traversing) are required. The al-ternative solution with 8 robots (6-axes-sys-tem) requires still 48 drives – admitteldly,withlower flexibility but optimized cycle time. Withthis in mind, EXPERT transport systems arealso an instrument to streamline layout com-plexity and therefore to reduce costs.
TRANSPORTING
TRANSPORTING
Transportieren
Transporting TÜNKERS Maschinenbau GmbH · Am Rosenkothen 4-12 · D-40880 Ratingen · Tel. 02102 4517-0 · Fax 02102 4517-9999 · [email protected] · www.tuenkers.de
Lift ShuttleConveying system for body-framework for precise and pinpoint positioning of car bodies or automotive body parts in chained operation.– Secure, precise working and rapid transport system with lifting and positioning axis for large components
– Synchronous component transport through all stations– Simple design, only one central drive for lifting and conveying– End position mechanically locked via gate, overrunning the end position isimpossible
Customer load 50-500 kg/station
Number of stations 3-15
Horizontal stroke 3.000-8.000 mm
Vertical stroke 300-1.200 mmCycle time
Lifting/traversing/lowering ≥ 10 sec
Monorail-Shuttle/Duorail-ShuttleConveying system for short traverse paths and smaller components– Transport system for body panels, e.g. doors and flaps– Fields of application e.g. application of adhesive, clinchinig– Modular, flexible design– Cost-efficient solution for the transport of small components
Customer load 10-250 kg
Horizontal stroke 1.000-5.000 mm
Vertical stroke 300-1.000 mmCycle time
Lifting/traversing/lowering ≥ 5 sec
Eccentric Lift Unit– Lift system for short lifts with moderate transport times
Customer load 200-2.000 kg
Vertical stroke 50-200 mm
Stroke time ≥ 2 sec
Lift Powered RollerbedConveying system for car body-framework for precise and pinpoint positioning of skids with car bodies or car body components in flexiblestation design in non-chained operation.– Secure and rapid transport– Soft component transfer– Flexible definition of pick-up position– Compact design– Extreme ease of maintenance– Long service life– Flexible arrangement of lift columns for optimized robot accessibility tothe component
Customer Load (Skid + car body) 200-2.000 kg
Horizontal stroke 4.000-10.000 mm
Vertical stroke 300-1.200 mmCycle time
Lifting/traversing/lowering ≥ 7 sec
Lifting Rotary Unit Lifting rotary device for handling car bodies– Fields of application e.g. inspection station, rework stations, setting of weldstuds
– Modular design consisting of EXPERT standard components with cam-driven lifting unit and trunnion drive
– Minimum space requirements
Customer load (Car body + Holding frame) 50-3.000 kg
Vertical stroke 1.200-2.800 mm
Stroke time 3-10 sec
Rotating angle flexible
All-Electric Lift Powered RollerbedAll-electric lift powered rollerbed with laser positioning of the skids andflexible ground clamping technology– Time-saving, approx. 1 second!– Cycle time less than 7,5 sec.!!!– Precise skid positoning via laser distance measurement– Variable skid positioning on the roller conveyer is possible– Electric stopper to protect against overflow– Electric fine positioning of skids– No pneumatics, i. e. no valve island required!
Customer load (Skid + car body) 200-2.000 kg
Horizontal stroke 4.000-10.000 mm
Vertical stroke 300-1.200 mmCycle time
Lifting/traversing/lowering ≥ 7 sec
Skid Transverse Conveyor– Modular horizontal accumulator for skids with car body – Parts buffer for decoupling production lines– Flexible layout design
Customer load (Skid + car body) 200-2.000 kg
Transversal stroke 2.000-10.000 mm
Vertical stroke 50-200 mm
Double-box LiftRoller conveyor lift in flat design with integrated spring-loaded accumu-lating system– 30% less energy consumption– Minimum space requirements– No disrupting edges for robot welding guns– Soft component transfer– Flexible definition of pick-up positions
Customer load (Skid + car body) 200-1.000 kg
Horizontal stroke 4.000-10.000 mm
Vertical stroke 200-800 mmCycle time
Lifting/traversing/lowering ≥ 6 sec
Ring Buffer– Modular horizontal vertical accumulator for skids with car body– Maximum storage capacity with minimum space requirements– Parts buffer for decoupling production lines – Flexible layout design
Customer load (Skid + car body) 200-2.000 kg
Transversal stroke 2.000-10.000 mm
Vertical stroke 1.500-2.800 mm
Tool Traversing UnitTool traversing unit for horizontal traversing of heavy fixtures Use in flexible production lines: e. g. for cross traversing of fixtures for various car types below the centre line.
500-5.000 kg/Customer load Fixture
Horizontal stroke 2.000-8.000 mm
Level lifterLifting device for complete car bodies from the welding plane to the higher-level conveying technology.
Customer load (Skid + Car body rie) 150-1.500 kg
Vertical stroke 4.000-8.000 mm
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