Building up of Corporate Know-How for product & process
development Building up of Corporate Know-How for product &
process development Start selling of K-H to new clients and markets
Start selling of K-H to new clients and markets Widening through
RINA network Stage in our 50-year history
Slide 4
Piena scala - impianto pilota Oil & Gas Energy
Transportation Aerospace and Defence Steel CSM Profile METALS
NEWTECHNOLOGY ENVIRONMENTAL SOLUTIONS Business Lines
Slide 5
Testing and modelling Medium-scale Combustion Station, CSM
Dalmine Pilot plant-scale CSM Facilities CSM uses Transmission
Electron Microscopy (TEM) to characterize materials. Accelerating
Voltage: 300 kV Resolution 0.19 nm Nano and micro-scale from nano-
to pilot-plant scale
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Fully instrumented test line & on shore burst test Multi
axial load testing machine Failure hydraulic test Full scale plant
for H 2 S testing on vessel Tube indentation facility Focus on
full-scale tests
Slide 7
CSM Approach IDEA VERIFICATION SOLUTION ASSESSMENT Analysis of
Customer needs Market benchmarking
Slide 8
CSM selected services for the Oil & Gas Industry
Slide 9
Focus on Oil & Gas Markets and Main Customers Markets and
Main Customers CSM for Oil & Gas Industry CSM for Oil & Gas
Industry References References Selected Offer Packages Selected
Offer Packages A Few Examples of Services A Few Examples of
Services
Slide 10
C-Mn High Steel Grade Sour resistance C-Steel Lined Clad CRA
Special Coatings MATERIALS OCTG Threaded and welded joints Riser
Flowline Trunkline Transmission pipeline COMPONENTS &
TECHNOLOGIES Drilling Casing Girth Welding/NDT Laying
Maintenance/Repair Structural Integrity & Risk Assessment
CONSTRUCTION & OPERATION Solid waste valorization Water
management Emission reduction Energy recovery Substitution of coal
as fossil fuel ENVIRONMENT & SUSTAINABILITY CSM Innovation
Chain for the Oil & Gas Industry Support from product
development to design, production and performance assessment of
materials and components for upstream, mid-stream and downstream
sector. CSM for Oil & Gas Back to Content
Slide 11
ITALY ENI (E&P, R&M, G&P) SAIPEM GE OIL&GAS
VENEZIA TECN. TENARIS-DALMINE FAST NORTH AMERICA CHEVRON EXXONMOBIL
FLEET TECHNOLOGY TRANSCANADA TENARIS-HYDRILL TENARIS-MAVERICK
TENARIS-ALGOMA PRCI LATIN AMERICA CBMM TENARIS-CONFAB
TENARIS-SIDERCA TENARIS-TAMSA EUROPE BP DNV FLUXYS SHELL STATOIL
TECNITAS BORUSAN MANNESMANN METINVEST TENARIS-SILCOTUB EPRG EU
(RFCS- FP7) CHINA & JAPAN TGRI - CNPC BAOSHAN IRON & STEEL
TENARIS NKK TUBES NIPPON STEEL - SUMITOMO Legend OIL & GAS
COMPANIES CONTRACTORS PIPE PRODUCERS ISTITUTIONAL Markets &
Main Customers Back to Content
Slide 12
Selected Offer Packages Back to Content
Slide 13
Technological support and assistance Product / Process
Optimzation Development of high performance products (descalers,
burners, etc.) and welds tailored on project-specific operating
conditions, including aggressive fluids and external environment
Structural Assessment of relevant issues for pipeline and fittings
life (third-party damage, pressure cycling, stress-corrosion,
fracture, etc.) through experimental approach and numerical
modeling Development and realization of coating applications Weld
defect tolerance and FFS assessments according to API 579
(Fracture, Fatigue, Corrosion, etc.) Failure analysis CSM Offer
Packages Environmental and sustainability Emission abatement Energy
recovery from organic waste and process gases Slug inertization and
valorization Emulsions and Water treatment Back to Content
Slide 14
Testing Conventional and special lab testing (including
toughness, high strain and HP-HT stress corrosion testing, creep)
Small- and Full-scale testing (including low/high temperature,
aggressive environment) Assessment/testing on pipeline repair
systems Benchmarking of products and producers against standards,
project-specific requirements and international
market/technological trends CSM Offer Packages Expert on site
Corrosion, process, metallurgy, welding, etc. Personnel training
Classroom courses and on-site coaching on process know-how and
product requirements Personnel skilling for laboratory testing and
analysis Automation package In-line process control for quality
improvement Process optimization Reporting Back to Content
Slide 15
A Few Examples of Services Back to Content
Slide 16
Materials selection for piping and equipment in aggressive
environment (H 2 S, CO 2, HP-HT, plastic strain) Material
Selection: Aggressive Environment Approach Corrosion and stress
corrosion testing Non conventional lab stress corrosion testing
Microstructural and post-failure analysis Standards: NACE TM 0177,
EFC Publ. No. 16-17, etc.) + specific Project requirements Material
selection for specific projects Service envelope assessment
Materials qualification for sour-service applications and
fit-for-purpose assessment Back to Content
Slide 17
WPS Development and Qualification WPS complying with the target
properties according to reference standards (DNV-OS-F101, API 1104,
BS7448, NACE TM0177 etc.) Approach Set-up of conventional and
innovative (e.g. hybrid laser) welding equipment Proprietary tools
for welding simulation predicting materials hardness Welding trials
exploring ranges of welding parameters (consumables chemistry,
current, voltage, speed, wire speed etc.) Fine tuning and
optimization of welding parameters to ensure fulfillment of target
properties Definition of WPS for high welding productivity and
adequate target properties of the welded joint Back to Content
Slide 18
o WPS Development and Qualification o Fit-For-Service
Assessment o Non-linear FEA with fracture-mechanics modelling o
(Defect Acceptability) Stress and strain-based ECA according to the
most recognized Standards and Recommendations : FIT-FOR-SERVICE
& ENGINEERING CRITICAL ASSESSMENT (ECA) of welded joints
DNV-OS-F101 DNV-RP-F108 BS7910 API RP 579 British Energy R6 FITNET
SINTAP Flaw in the girth weld Structural Integrity Assessment Back
to Content
Slide 19
Problem Catastrophic rupture of structural components Activity
Identification of failure mode and rupture mechanism NDT tests
execution Definition and execution of destructive tests Results
Root-Cause evaluation Recommendations for safe application
Laboratories and devices involved Optical and Electronic Microscopy
High resolution replicas for SEM analysis High resolution
mechanical testing Failure Analysis Back to Content
Slide 20
CSM experience with Oil Companies Development and optimization
of tubes coating process : External coatings in PE and PP triple
layers External coatings in epoxy powders (FBE) Internal coatings
for pipe-line, flow-line and slurry lines Fluidised bedcoating
cycles for special components A Topcoat Primer Coatings for OCTG
(Producers) Coating selection Basic coating characterizations
(microstructure, thickness, hardness, ). Evaluation of the coating
resistance to deformations Evaluation of the coating resistance to
environments simulating actual applications by high temperature
autoclave testing Mechanical testing Coatings & Surface
Treatments Back to Content
Slide 21
Structural Analysis Finite Element modelling Advanced testing
Fitness-for-service assessment (DNV-OS-F101, DNV-RP-F108, BS7910,
API RP 579, British Energy R6, FITNET, SINTAP, etc.). Failure modes
assessment and Probability of Failure calculation. Structural
Analysis & Risk Assessment Release and dispersion of
supercritical CO 2 and CH 4 Prediction of the concentration levels
in atmosphere (time and space evolution). Evaluation of the impact
on the environment (interaction with soil and atmosphere). Risk
assessment: prediction of safety distances from the source, also
related to toxicity levels. Validation of numerical results against
experimental data. Back to Content
Slide 22
Low grade biomass (agriculture residues, livestock manures)
Environment Which waste we can deal with ? Industrial residues or
end-of-life goods with high metal content (petrochemical process
pitches, steelmaking slags & scale, car-fluff) Waste with high
calorific value (plastics, car-fluff, oily sludges) Hazardous waste
(asbestos, fly ashes from incinerators, oil containing PCB) Back to
Content
Slide 23
GASIFICATION OF OILY SLUDGES AND INERTIZATION OF THE ASHES
PRODUCED BY THE PROCESS Pilot Plant Gasification Reactor (50 kg/h)
Pilot Plant Plasma Torch Reactor (0.3 MW) Main results: Reduction
up to 90% of sludge volume Inertization of treatment residues
Self-sustaining advanced gasification process + export syngas
(patented) Process and plant set up at pilot scale
Industrialization in progress (2 t/h, overall plant dimensions: 900
m 2 ) Refinery Zero Waste Project Environment Back to Content
Slide 24
References Back to Content
Slide 25
ClientMarketActivityDate Sigemi-ShellOil&GasFailure
analysis of a 10 OD steel pipeline conveying diesel fuel2014
General ElectricPower GenFailure analysis of a turbine
component2014 Titan MicoperiMarineFailure analysis of a failed
component2014 EPRGOil&GasFailure analysis of steel pipeline
conveying gas damaged by bending and fatigue loading2013
EniOil&GasFailure analysis of failed welded linepipes
(Kashagan)2013 EniOil&GasFailure analysis of failed coiled
pipes (refinery)2013 Lucius PitkinMarineFailure analysis of failed
engine component2012 EPRGOil&GasFailure analysis of steel
linepipe conveying gas damaged by third part interference and
subsequently subjected to tress corrosion cracking 2012
StatoilOil&GasFailure Analysis of wells components2012
EPRGOil&GasFailure analysis oF steel linepipes conveying gas
damaged by third part interference2012 EniOil&GasFailure
analysis of wells pipes2011 GioviWaste ManagementFailure analysis
of stainless steel corroded pipe2011 Acea ElectrabelEnergyFailure
analysis of components for high voltage system2010
SaipemOil&GasFailure analysis of failed turbine component2010
ExxonMobilOil&GasFailure analysis of steel linepipes conveying
gas damaged by third part interference and then burst 2006
FluxysOil&GasFailure analyses of steel linepipes conveying gas
damaged by third part interference and then burst 2004 Failure
analysis Relevant Reference Projects Back to Content
Slide 26
ClientActivityDate CS ImpiantiFFS assessment according to API
579/ ASME FFS-1 to verify structural suitability of vessels working
at low temperature service conditions 2014 Saipem
(Sonsub)Evaluation of the defect tolerability acc. to BS7910 of
girth welds of repair mechanical devices, developed by SAIPEM
SONSUB for deep water offshore pipeline. The aim was to allow the
product qualification by an international standardization body 2014
TenarisVarious projects: Fatigue assessment of mechanical and
tubular components for oil and oil and gas industry from 2007 to
date TenarisVarious projects: ECA of ductile fracture and
in-service fatigue of Offshore Girth Welds- (Double Joints)
considering both installation and in-service conditions [acc. to
API 579, BS7910 and through special full-scale testing]. Such
activities were of support to offshore projects such as : Plutonio,
Dalia, Tahiti projects from 2005 to date Eni, Tenaris, ExxonMobil,
TGRI/CNPC, Sumitomo Various projects: Girth weld defect tolerance
assessment in tubular structures(OD 8 a OD 56) destined to special
full scale testing (such as fracture propagation, bending tests on
pressurized pipeline) from 2000 to date Tenaris3-D Finite Element
analysis of defected tubular structures to evaluate the influence
of bi-axial conditions on local stress-strain distribution 2010
TenarisCritical review and comparison of different International
Standards for ECA (API 579, BS7910) 2009-2010 ENIGirth weld
assessment for the evaluation of imperfections acceptability in
large diameter pipelines (OD 48) potentially subjected to
occasional large deformations 2008 TenarisDevelopment of Guideline
for Best Recommended Practice for ECA of Girth Welds Installed by
Reeling 2008 A few recent industrial projects on
FITNESS-FOR-SERVICE Relevant Reference Projects Back to
Content
Slide 27
ClientProjectActivityDate Joint Industry
ProjectSARCO2ADesign/Construction of a plant for managing
anthropogenic CO 2 at High Temperature, High Pressure. Corrosion
& Corrosion Control Investigation: Pipe defects (girth weld
crack-like flaws, gouges, dents) exposure to anthropogenic CO 2
environment. Experimental investigation of reliable functionality
of commercial internal coatings and paintings for pipeline
transportation of anthropogenic CO 2 in supercritical conditions.
Leakage tests. 2011-2015 EniKashagan FieldSpecial testing and
analysis aimed at varying barrier properties of coating for
aggressive fluids 2014 CSM internal projectCO 2 trasnportation
deepwater CO 2 decompression modeling for ductile fracture
propagation control in deep-water pipelines (published at the ISOPE
conference Paper No. 2014-TPC-1080) 2014 CSM internal projectCH 4
CombustionSimulation of the combustion of natural gas released by a
fractured pipeline (validation against full-scale burst test data)
2013 ENISSC characterization for Kashagan field SSC/SOHIC
susceptibility assessed by means of autoclave exposure, in Kashagan
field conditions (high ppH 2 S), of coupons machined from pipes
with different carbon steel. 2013-2014 EniTACCStructural integrity
assessment of steel pipeline conveying supercritical CO 2 for CO 2
storage as well as EOR application 2010-2014 Industrial Projects on
Linepipe Materials for the Transportation of aggressive fluids
including H 2 S, CO 2 and H 2 Gases Relevant Reference Projects
Back to Content
Slide 28
ClientProjectActivityDate PRCI (Pipeline Research Council
International) MAT-8-1 Phase I and Phase II Developing Tools to
Assure Safety against Propagating Cracks in Gas Pipelines Made from
Modern Steels with High Charpy Upper Shelf Energy: Pipelines
operated in low-temperature environment Open issues on material
behavior at low temperature and QA testing Drop Weight Tear Testing
with different notches and comparison to Full-Scale tests on
linepipes at low temperature (West Jefferson tests). 2012-2015* ENI
G&PVarious: 1)Long-Distance 2)TAP (High Pressure Transport)
3)TPI (Intermediate Pressure Transport) Assessment of relevant
issues for pipeline and fittings life (third-party damage, pressure
cycling, stress-corrosion, fracture, ground movement, etc.) through
experimental and numerical modelling. (Grade X80-X100, OD 48-56in).
1995-2011 EXXONMOBILX120 Steel Grade Support to the metallurgical
design Fracture propagation full-scale testing and analysis 2001
BP, FLUXYSThird-Party DamageLinepipe assessment in regard of
third-party damageVarious * Expected closure date Other
break-through innovation projects for O&G companies Relevant
Reference Projects Back to Content
Slide 29
ClientProjectActivityDate NSSMCLinepipe behavior under high
deformation, OD 48in x 24mm Evaluation of linepipe resistance to
high deformation applied due to ground movement (high internal
pressure, with-w/out girth weld joint, with-w/out external coating)
2013 METINVESTLine pipe product qualification and market
benchmarking Product qualification through standard testing.
Unconventional full-scale testing for linepipe assessment at low
temperature or under high strain applied (ground movement). Product
benchmarking against International Standards, project- specific
conditions and Competitors. 2013 BAOSTEELAPI X80 UOE Linepipes with
Low Temperature Toughness and Enhanced Strain Capacity
Metallurgical design for X80 grade with high deformability. UOE
Forming optimization using FE analysis and developing tools for the
prediction of both tensile and toughness properties. 2013 Other
break-through innovation projects for O&G linepipe
manufacturers Relevant Reference Projects Back to Content