Solutions for refractories
2
> The SECAR rangeCIMENT FONDU and SECAR 51 are fused products with a mineralogy focused on calcium aluminates (CA) to give strong hydraulic activity and impart excellent mechanical properties to conventional concretes.These cements are recommended when rapid hardening properties are required. They are adapted to all types of placing methods, particularly casting and gunning. The low iron oxide content of SECAR 51, when combined with appropriate aggregates, makes it particularly suitable for concretes having to withstand carbon monoxide reducing atmospheres. SECAR 71 is a pure cement with carefully controlled balance of CA and CA2 phases, allowing refractory producers to create products of excellent stability, optimum workability and high temperature performance. SECAR 71 shows outstanding additive compatibility allowing a high degree of performance optimisation in all types of deflocculated systems.
SECAR 712 possesses all the attributes of SECAR 71 and incorporates a leading edge technology that provides time stability not only to cement but also to low cement castables. SECAR 80 is a formulated cement with alumina and additive additions to enhance formulation simplicity and performance level in conventional and medium cement castables.
SECAR Plenium is an innovative engineered binder designed for dense castables with a reduced lime content. SECAR Plenium provides simplicity and flexibility of castable design, high fluidity and a competitive advantage for high performing formulations such as alumina rich castables with or without reactive fillers or magnesia containing systems.
> The Calcium-Magnesium-Aluminate rangeCMA 72 is the first inroad into a new generation of binder that provides highly reactive spinel, develops unique microstructure and gives rise to superior corrosion resistance. CMA 72 displays similar placing properties to SECAR 71 and demonstrates synergetic effect with Peramin AL.
> The Peramin additive range for refractory applicationPeramin AL 200 and Peramin AL 300 are two fluidifying agents specifically designed for low cement alumina and alumina-spinel based castables.
A BROAD PORTFOLIO OF PRODUCTS AND SOLUTIONS
> Ensuring SECAR quality and reliabilityKerneos maintains an ambitious programme of worldwide quality management systems and this includes an active transfer of best practices around the network of industrial sites. These actions have been supported by major capital investments in new plant and leading edge laboratory equipment and analysis capability such as XRD (X-Ray Diffraction) or XRF (X-Ray Fluorescence).
As a result, measuring capabilities are uniform across all industrial sites and ultimately leads to better product consistency.
As part of an enhanced customer service, a Quality Data Management (QDM) system has been installed which allows personalised information relating to product conformity and quality certificates to be efficiently communicated to our customers.
Different levels of quality data presentation can be offered and customised according to specific customer needs. This quest is
driven by the necessity to provide customers with more pertinent information relating to the conformity and characteristics of our products.
> Guaranting delivery through a high performance supply chain
Kerneos is committed to a high level of excellence with respect to its supply chain. Every day, for each order, Kerneos monitors the delivered service level, a demanding indicator measuring the combination of service acceptance (delivery date commitment) and service execution (effective timely delivery). Over time, Kerneos achieves at least 95% score for this indicator illustrating reliable logistics systems. Data can be shared with customers and dialogue is encouraged to achieve better forecasting and understanding of order flow as well as the impact of these parameters on business performance.
Other services provide ways to optimise the supply chain with customers. Vendor Managed Inventory (VMI), Service Level Agreement (SLA) and original logistic solutions can be investigated upon request.
> Sharing and developing expertiseAs the pioneer in calcium aluminate technology, Kerneos has developed strong local and central teams in order to assist customers with optimised applications, to develop new products, and to participate in problem solving such as managing issues linked to interactions with other raw materials.
This support is provided by:
A network of technical development managers who support customers in the development of new products and in the scientific understanding of their applications,
An expertise in and access to many complex test methods as well as sophisticated diagnostic and analytical techniques through its laboratories and plants worldwide,
The availability of products with well defined and harmonised characteristics from multiple plants around the world.
QUALITY, PROXIMITY AND RELIABILITY
SECAR solutions from
Kerneos have become
the global reference for
calcium aluminates in
the refractory industry.
THE FULL RANGE OF SECAR CALCIUM ALUMINATE CEMENTS AND BINDERS
RefRactoRinessPyrometric cone equivalent on neat cement paste (C) 1,270 - 1,290 1,430 - 1,450 1,590 - 1,620 1,590 - 1,620 1,770 - 1,810 1,770 - 1,810 1,750 - 1770
chemical composition (%) - en 196-2Al2O3 37.5 - 41.5 50.8 - 54.2 68.7 - 70.5 68.7 - 70.5 79.5 - 82.0 79.5 - 82.0 69 - 71CaO 36.5 - 39.5 35.9 - 38.9 28.5 - 30.5 28.5 - 30.5 16.2 - 17.8 16.2 - 17.8 8 - 11SiO2 2.5 - 5.0 4.0 - 5.5 0.2 - 0.6 0.2 - 0.6 0.35 0.35 < 1Fe2O3 14.0 - 18.0 1.0 - 2.2 0.1 - 0.3 0.1 - 0.3 0.2 0.2 < 0.5TiO2 < 4.0 < 4.0 < 0.4 < 0.4 < 0.3 < 0.3 < 0.4MgO < 1.5 < 1.0 < 0.5 < 0.5 < 0.5 < 0.5 16 - 22Na2O + K2O < 0.4 < 0.5 < 0.5 < 0.5 < 0.7 < 0.7 < 0.5SO3 < 0.3 < 0.3 < 0.3 < 0.3 < 0.3
mineRalogical compositionPrincipal phases CA CA CA, CA2 CA, CA2 CA, CA2, A CA, CA2, A MA, CA, CA2Secondary phases C12A7, C2S, C2AS, C4AF C12A7, C2AS, CT C12A7, A C12A7, A C12A7 C12A7 C12A7, A
specific gRavity (g/cm3) 3.2 - 3.3 2.95 - 3.05 2.90 - 3.05 2.90 - 3.05 3.2 - 3.3 3.2 - 3.3 3.3 - 3.45
finenessBlaine specific surface area (cm2/g) - EN 196-6 2,850 - 3,450 3,750 - 4,250 3,800 - 4,400 2,000 - 4,000 8,000 - 12,000 9,000 - 13,000 3,700 - 4,500Laser PSD - d50 (m) 18 14 12 10 - 20 6 6 18Laser PSD - d90 (m) 64 55 50 40 - 60 50 50 60
moRtaR pRopeRtiesSand mortar formulation Cement/sand ratio = 1/2.7 Cement 500g, sand 1,350g Cement 450g, sand 1,350g Cement 450g, sand 1,350g Cement 500g, sand 1,350g Cement 500g, sand 1,350g Cement 500g, sand 1,350g water/cement ratio = 0.4 (0.45 for flow) water 200g (W/C = 0.4) water 225g (W/C = 0.4) water 225g (W/C = 0.5) water 180g (W/C = 0.36) water 160g (W/C = 0.32) water 210g (W/C = 0.42)
Flow after 30 minutes (%) - ASTM C230 > 30 (after 15 minutes) > 30 > 60 90 - 130 > 30 > 50 (after 60 minutes) > 60Setting time by Vicat needle (minutes) Initial set 130 - 210 190 - 270 190 - 240 200 - 400 40 - 90 170 - 230 150 - 400 Final set 140 - 230 210 - 300 200 - 250 250 - 500 55 - 125 180 - 260 180 - 500Compressive strength (MPa) - EN 196-1 After 6 hours 35 - 50 20 - 55 15 - 30 1 - 2 After 24 hours 55 - 70 55 - 85 40 - 55 40 - 55 27 - 35 24 - 32 15 - 25
castable pRopeRtiesFormulation type: CC based on CC based on LCC based on CC based on LCC based on LCC based on chamotte (40% Al2O3), chamotte (40% Al2O3), tabular alumina, tabular alumina, tabular alumina spinel, tabular alumina, 15% cement 15% cement 5% cement 15% cement 10% cement 18% cement
Water addition (%) 12 11 5 7 5 4Flow (%) - ASTM C230 Initial flow 110 125 120 120 125 190 At 30 minutes 75 100 120 100 90 170 At 60 minutes 60 100 110 150Working time (minutes) - after 20 second vibration 120 170 90 60 60 120Compressive strength (MPa) After drying at 110C for 24 hours 54 68 130 80 108 120 After firing at 800C for 6 hours 27 40 160 65 115 160 After firing at 1,100C for 6 hours 21 32 160 60 104 >160
CC based on LCC based on chamotte, tabular alumina, 15% cement 5% cement
9 5 110 120 90 120 80 100 120 90 70 130 43 160 37 160
CC: Conventional Castable LCC: Low Cement Castable ULCC: Ultra Low Cement Castable
THE FULL RANGE OF SECAR CALCIUM ALUMINATE CEMENTS AND BINDERS
RefRactoRinessPyrometric cone equivalent on neat cement paste (C) 1,270 - 1,290 1,430 - 1,450 1,590 - 1,620 1,590 - 1,620 1,770 - 1,810 1,770 - 1,810 1,750 - 1770
chemical composition (%) - en 196-2Al2O3 37.5 - 41.5 50.8 - 54.2 68.7 - 70.5 68.7 - 70.5 79.5 - 82.0 79.5 - 82.0 69 - 71CaO 36.5 - 39.5 35.9 - 38.9 28.5 - 30.5 28.5 - 30.5 16.2 - 17.8 16.2 - 17.8 8 - 11SiO2 2.5 - 5.0 4.0 - 5.5 0.2 - 0.6 0.2 - 0.6 0.35 0.35 < 1Fe2O3 14.0 - 18.0 1.0 - 2.2 0.1 - 0.3 0.1 - 0.3 0.2 0.2 < 0.5TiO2 < 4.0 < 4.0 < 0.4 < 0.4 < 0.3 < 0.3 < 0.4MgO < 1.5 < 1.0 < 0.5 < 0.5 < 0.5 < 0.5 16 - 22Na2O + K2O < 0.4 < 0.5 < 0.5 < 0.5 < 0.7 < 0.7 < 0.5SO3 < 0.3 < 0.3 < 0.3 < 0.3 < 0.3
mineRalogical compositionPrincipal phases CA CA CA, CA2 CA, CA2 CA, CA2, A CA, CA2, A MA, CA, CA2Secondary phases C12A7, C2S, C2AS, C4AF C12A7, C2AS, CT C12A7, A C12A7, A C12A7 C12A7 C12A7, A
specific gRavity (g/cm3) 3.2 - 3.3 2.95 - 3.05 2.90 - 3.05 2.90 - 3.05 3.2 - 3.3 3.2 - 3.3 3.3 - 3.45
finenessBlaine specific surface area (cm2/g) - EN 196-6 2,850 - 3,450 3,750 - 4,250 3,800 - 4,400 2,000 - 4,000 8,000 - 12,000 9,000 - 13,000 3,700 - 4,500Laser PSD - d50 (m) 18 14 12 10 - 20 6 6 18Laser PSD - d90 (m) 64 55 50 40 - 60 50 50 60
moRtaR pRopeRtiesSand mortar formulation Cement/sand ratio = 1/2.7 Cement 500g, sand 1,350g Cement 450g, sand 1,350g Cement 450g, sand 1,350g Cement 500g, sand 1,350g Cement 500g, sand 1,350g Cement 500g, sand 1,350g water/cement ratio = 0.4 (0.45 for flow) water 200g (W/C = 0.4) water 225g (W/C = 0.4) water 225g (W/C = 0.5) water 180g (W/C = 0.36) water 160g (W/C = 0.32) water 210g (W/C = 0.42)
Flow after 30 minutes (%) - ASTM C230 > 30 (after 15 minutes) > 30 > 60 90 - 130 > 30 > 50 (after 60 minutes) > 60Setting time by Vicat needle (minutes) Initial set 130 - 210 190 - 270 190 - 240 200 - 400 40 - 90 170 - 230 150 - 400 Final set 140 - 230 210 - 300 200 - 250 250 - 500 55 - 125 180 - 260 180 - 500Compressive strength (MPa) - EN 196-1 After 6 hours 35 - 50 20 - 55 15 - 30 1 - 2 After 24 hours 55 - 70 55 - 85 40 - 55 40 - 55 27 - 35 24 - 32 15 - 25
castable pRopeRtiesFormulation type: CC based on CC based on LCC based on CC based on LCC based on LCC based on chamotte (40% Al2O3), chamotte (40% Al2O3), tabular alumina, tabular alumina, tabular alumina spinel, tabular alumina, 15% cement 15% cement 5% cement 15% cement 10% cement 18% cement
Water addition (%) 12 11 5 7 5 4Flow (%) - ASTM C230 Initial flow 110 125 120 120 125 190 At 30 minutes 75 100 120 100 90 170 At 60 minutes 60 100 110 150Working time (minutes) - after 20 second vibration 120 170 90 60 60 120Compressive strength (MPa) After drying at 110C for 24 hours 54 68 130 80 108 120 After firing at 800C for 6 hours 27 40 160 65 115 160 After firing at 1,100C for 6 hours 21 32 160 60 104 >160
Note: The properties of the cements listed in the above table reflect the typical values of our production and are given for guidance only. For product specifications, please refer to the Product Data Sheets available at your local representative officeor consult our website: www.secar.net
CC based on LCC based on chamotte, tabular alumina, 15% cement 5% cement
9 5 110 120 90 120 80 100 120 90 70 130 43 160 37 160
6
TECHNICAL CHARACTERISTICS TYPICAL APPLICATIONS INDICATIVE SERVICE TEMPERATURE LIMITS
> Typical applications
> Indicative service temperature limits
500c 1,000c 1,500c 2,000c
Bubble aluminaCrushed insulating brickExpanded chamottePerliteVermiculite
insulating castables
insulating castablesCastingGunning
Dense conventional castablesCastingGunning
DeflocculateD castables (mcc - lcc - ulcc)
CastingGunningSelf flowShotcreting
Tabular aluminaWhite fused aluminaBrown fused aluminaBauxiteSillimanite, AndalusiteChamotteAlag
500c 1,000c 1,500c 2,000c
Dense castables
This interactive tool is devoted to provide global access to state of the art technical information.
> Product Data SheetsThe latest version of Product Data Sheets of each product in the range is available online. In addition to the Product Data Sheets, Material Safety Data Sheets (MSDS) provide information as to ensure the safe handling of Kerneos products.
> Technical papersKerneos has made significant investments in R&D over many years in the areas of fundamental scientific and application studies. These scientific data are used to generate state of the art technical papers which are made available and can be easily downloaded. Nearly 100 technical papers are now available online. These papers deal with a wide scope of subjects in the field of calcium aluminates for refractory applications.
> News and EventsIn addition, useful information concerning Kerneos news and recent developments as well as a list of conference and exhibition participation are regularly updated and are available in the News & Events section of www.secar.net.
ALL YOU NEED IS ON www.secar.net
The SECAR website has
been especially designed
for calcium aluminate users
within industrial and scientific
communities of the refractory
industry.
www.secar.net
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Head office
> FranceKerneos S.A8, rue des Graviers92521 Neuilly sur Seine Cedex FranceTel.: +33 1 46 37 90 00Fax: +33 1 46 37 92 00
Research Centres
> FranceKerneos Research and Technology Centre 1, rue Le Chatelier ZAC Parc Technologique38090 Vaulx-Milieu - FranceTel.: +33 4 74 95 01 20Fax: +33 4 74 95 53 39
> ChinaKerneos (China) Aluminate Technologies Co. Ltd86 Muning Road, TedaTianjin, 300457 PR ChinaTel.: +86 22 6620 1430Fax: +86 22 6620 4481
Plants
> Dunkerque - FrancePort 46904690 Route de Fortelet59279 Mardyck - FranceTel.: +33 3 28 58 00 00Fax: +33 3 28 58 00 01
> Fos-sur-Mer - FranceBP 2000113771 Fos-sur-Mer Cedex - FranceTel.: +33 4 42 06 91 00Fax: +33 4 42 06 91 14
> Le Teil - FranceRN 86 - BP 3207400 Le Teil - FranceTel.: +33 4 75 49 07 92Fax: +33 4 75 49 09 30
> United KingdomKerneos Limited Dolphin Way - PurfleetEssex RM19 1NZ - UK Tel.: +44 1708 863333Fax: +44 1708 861033
> USA - CanadaKerneos Inc1316 Priority Lane Chesapeake Virginia 23324 - USATel.: +1 757 284 3200Fax: +1 757 284 3300
> South America - BrazilKerneos do Brasil Produao e Comercio de Aluminosos LtdaEstrada de Guaxindiba,150024722030 Sao Gonalo RJ - BrazilTel.: +55 21 2602 3737Fax: +55 21 2601 1349
> South AfricaKerneos Southern Africa (Pty) Ltd20 Carbonode Cell, AltonP.O Box 613Richards Bay 3900 - South AfricaTel.: +27 35 797 1000Fax: +27 35 797 1020
Head Office: 8, rue des Graviers 92521 Neuilly-sur-Seine Cedex Tel.: +33 (0)1 46 37 90 00 Fax: +33 (0)1 46 37 92 00
All the names mentioned are trademarks of Kerneos and its subsidiaries.Kerneos warrants that the products comply with the specifications stated in the commercial datasheet to the exclusion of any other warranty, expressed or implied.Kerneos makes no representation or warranty of any kind, either expressed or implied, as to the merchantability or fitness for a particular purpose or use of the products.The warranty shall be limited to the replacement of the non-conforming products or, at Kerneos option, the refund of the purchase price. Any technical advice, recommendations or information are given based on Kerneos current knowledge and experience of the products and are deemed to be accurate. However, Kerneos undertakes no liability or responsibility of any kind in respect thereof.Users are invited to check that they have the latest version of this document.
Worldwide networkLocal presence
Head Office
Plants
Laboratories
Commercial offices
> ChinaKerneos (China) Aluminate Technologies Co. Ltd86 Muning Road, TedaTianjin, 300457 PR ChinaTel.: +86 22 6620 1430Fax: +86 22 6620 4481
Commercial presence
> France - BeneluxKerneos S.A Service Clients France BnluxPort 46904690 Route de Fortelet59279 Mardyck - FranceTel.: + 33 3 28 58 93 73 / 76Fax: + 33 3 28 58 00 02
> United KingdomKerneos LimitedDolphin Way - PurfleetEssex RM19 1NZ - UKTel.: +44 1708 863333Fax: +44 1708 861033
> GermanyKerneos GmbHCentroallee 275D-46047 Oberhausen - GermanyTel.: +49 208 63 59 0Fax: +49 208 63 59 171
> Nordic Countries Kerneos Nordic AB / Peramin ABJohanneslundsvgen 2SE - 194 81 Upplands VsbySwedenTel.: + 46 8 5908 8020 / 6060Fax: + 46 8 5908 8025
> Eastern Europe Kerneos Polska Sp. z o.o.Al. Jerozolimskie 14802-326 Warszawa - PolandTel.: + 48 22 458 21 92Fax: + 48 22 458 21 94
> Russia & CISLCC KerneosShaumyana str. 4, block 1A, 195027 St. Petersburg Russia Tel.: + 7 812 4489457 Fax: + 7 812 4489456
> Italy Kerneos Italia S.R.L.Via Nino Bixio, 47/49200026 Novate Milanese (Milano), ItalyTel.: +39 02 43 00 631Fax: +39 02 48 16 517
> Spain - PortugalKerneos EspaaC/ Capitn Haya, no 55 - 2o - 828020 Madrid - SpainTel.: +34 91 571 59 71Fax: +34 91 571 67 53
> TurkeyKerneos Alminat Dis Ticaret A.S.Sumko Sitesi M 1A Blok Daire 32Kozyatagi-KadikoyIstanbul 34742 - TurkeyTel.: + 90 216 373 5833/0797Fax: + 90 216 373 5156
> Near & Middle East Kerneos Usine de Fos-sur-MerCellule Export - RN 568 - BP 113771 Fos-sur-Mer Cedex - FranceTel.: +33 4 42 06 91 15Fax: +33 4 42 06 91 91
> South AfricaKerneos Southern Africa (Pty) Ltd21 Dartfield Road, Eastgate Ext 12P.O Box 783602 Sandton 2146 - South AfricaTel.: +27 11 444 3090Fax: +27 11 444 6575
> USA - CanadaKerneos Inc1316 Priority LaneChesapeake Virginia 23324 - USATel.: +1 757 284 3200Fax: +1 757 284 3300
> South America Kerneos do Brasil Produao e Comrcio de Aluminosos LtdaEstrada de Guaxindiba, 150024722030 Sao Gonalo RJ - BrazilTel.: + 55 21 2602 3737Fax: + 55 21 2601 3737
> JapanKerneos JapanPrime Nihombashi Bldg.5F35-6, 3 Chome, Nihombashi Hamacho, Chuo-Ku,Tokyo 103-0007 - JapanTel.: +81 3 3667 7611 Fax: +81 3 3667 3500
> ChinaKerneos (China) Aluminate Technologies Co.Ltd - Beijing Room 03-05, 22nd floor, Silver Tower, Dong San Huan Bei Lu, Chao Yang District, Beijing, 100027, P.R.ChinaTel.: + 86 10 64 10 8958/59 Fax: + 86 10 6410 8966
Kerneos (China) Aluminate Technologies Co.LtdRoom 3G, Zao-Feng Universe Building,N 1800,Zhongshan West Road, Shangai, ChinaTel.: 021-64403296 / 021-64403295 Fax: 021-64403297
> IndiaKerneos (India)3B - Shristi Bldg 13rd floor 12 Ho Chi Minh Sarani Kolkata700071 - IndiaTel.: + 91 33 3052 2315/16 Fax: + 91 33 3052 2682
> Singapore - South East AsiaKerneos Asia Pacific Pte Ltd230 Orchard Road # 09-236 Faber HouseSingapore 238854Tel.: +65 66737 3379Fax: +65 6734 8516
> AustraliaKerneos Australia Pty LtdLevel 4 7-9 Merriwa StreetP.O. Box 38 Gordon NSW 2072 - AustraliaTel.: +61 2 9498 5288Fax: +61 2 9498 5311
For more information, visit us at: www.secar.net
Sans titreALL YOU NEED IS ON ALL YOU NEED IS ON ALL YOU NEED IS ON ALL YOU NEED IS ON ALL YOU NEED IS ON www.secar.net
The SECARThe SECARThe SECAR website has been especially designed for calcium aluminate users within industrial and scientific communities of the refractory industry.
This interactive tool is devoted to provThis interactive tool is devoted to provtechnical information.
> > Product Data Sheets
The latest version of Product Data SheetThe latest version of Product Data Sheetavailable online. In addition to the ProSheets (MSDS) provide information as to products.
> > Technical papers
Kerneos has made significant investmentKerneos has made significant investmentof fundamental scientific and applicatused to generate state of the art technican be easily downloaded. Nearly 100 teonline. These papers deal with a wide scaluminates for refractory applications.
> > News and Events
In addition, useful information concerniIn addition, useful information concernias well as a list of conference and exhiand are available in the News & Events s
www.secar.netwww.secar.netwww.secar.net
FigureFigureWorldwide networkWorldwide networkWorldwide network
Local presence Local presence
Head officeHead office> FranceKerneos S.A8, rue des Graviers92521 Neuilly sur Seine Cedex FranceTel.: +33 1 46 37 90 00Fax: +33 1 46 37 92 00Research Centres> FranceKerneos Research and Technology Centre1,
38090 Vaulx-Milieu - FranceTel.: +33 4 74 95 01 20Fax: +33 4 74 95 53 39> ChinaKerneos (China) Aluminate Technologies Co. Ltd86 Muning Road, TedaTianjin, 300457 PR ChinaTel.: +86 22 6620 1430Fax: +86 22 6620 4481Plants> Dunkerque - FrancePort 46904690 Route de Fortelet59279 Mardyck - FranceTel.: +33 3 28 58 00 00Fax: +33 3 28 58 00 01> Fos-sur-Mer - FranceBP 2000113771 Fos-sur-Mer Cedex - FranceTel.: +33 4 42 06 91 00Fax: +33 4 42 06 91 14> Le Teil - FranceRN 86 - BP 3207400 Le Teil - FranceTel.: +33 4 75 49 07 92Fax: +33 4 75 49 09 30> United KingdomKerneos Limited Dolphin Way - PurfleetEssex RM19 1NZ - UK Tel.: +44 1708 863333Fax: +44 1708 861033> USA - CanadaKerneos Inc1316 Priority Lane Chesapeake Virginia 23324 - USATel.: +1 757 284 3200Fax: +1 757 284 3300> South America - BrazilKerneos do Brasil Produao e Comercio de Aluminosos LtdaEstrada de Guaxindiba,150024722030 Sao Gonalo RJ - BrazilTel.: +55 21 2602 3737Fax: +55 21 2601 1349> South AfricaKerneos Southern Africa (Pty) Ltd20 Carbonode Cell, AltonP.O Box 613Richards Bay 3900 - South AfricaTel.: +27 35 797 1000Fax: +27 35 797 1020
> China> ChinaKerneos (China) Aluminate Technologies Co. Ltd86 Muning Road, TedaTianjin, 300457 PR ChinaTel.: +86 22 6620 1430Fax: +86 22 6620 4481 Commercial presenceCommercial presence
> France - Benelux> France - Benelux
Kerneos S.A Kerneos S.A
Service Clients France BnluxService Clients France Bnlux
Port 4690Port 4690
4690 Route de Fortelet4690 Route de Fortelet
59279 Mardyck - France59279 Mardyck - France
Tel.: + 33 3 28 58 93 73 / 76Tel.: + 33 3 28 58 93 73 / 76
Fax: + 33 3 28 58 00 02Fax: + 33 3 28 58 00 02
> United Kingdom> United Kingdom
Kerneos LimitedKerneos Limited
Dolphin Way - PurfleetDolphin Way - Purfleet
Essex RM19 1NZ - UKEssex RM19 1NZ - UK
Tel.:Tel.: +44 1708 863333
Fax: +44 1708 861033Fax: +44 1708 861033
> Germany> Germany
Kerneos GmbHKerneos GmbH
Centroallee 275Centroallee 275
D-46047 Oberhausen - GermanyD-46047 Oberhausen - Germany
Tel.: +49 208 63 59 0Tel.: +49 208 63 59 0
Fax: +49 208 63 59 171Fax: +49 208 63 59 171
> Nordic Countries > Nordic Countries
Kerneos Nordic AB / Peramin ABKerneos Nordic AB / Peramin AB
Johanneslundsvgen 2Johanneslundsvgen 2
SE - 194 81 Upplands VsbySE - 194 81 Upplands Vsby
SwedenSweden
Tel.: + 46 8 5908 8020 / 6060Tel.: + 46 8 5908 8020 / 6060
Fax: + 46 8 5908 8025 Fax: + 46 8 5908 8025
> Eastern Europe > Eastern Europe
Kerneos Polska Sp. z o.o.Kerneos Polska Sp. z o.o.
Al. Jerozolimskie 148Al. Jerozolimskie 148
02-326 Warszawa - Poland02-326 Warszawa - Poland
Tel.: + 48 22 458 21 92Tel.: + 48 22 458 21 92
Fax: + 48 22 458 21 94Fax: + 48 22 458 21 94
> Russia & CIS> Russia & CIS
LCC KerneosLCC Kerneos
Shaumyana str. 4, block 1A, Shaumyana str. 4, block 1A,
195027 St. Petersburg 195027 St. Petersburg
Russia Russia
Tel.: + 7 812 4489457 Tel.: + 7 812 4489457
Fax: + 7 812 4489456 Fax: + 7 812 4489456
> Italy > Italy
Kerneos Italia S.R.L.Kerneos Italia S.R.L.
Via Nino Bixio, 47/49Via Nino Bixio, 47/49
200026 Novate Milanese (Milano), Italy200026 Novate Milanese (Milano), Italy
Tel.: +39 02 43 00 631Tel.: +39 02 43 00 631
Fax: +39 02 48 16 517Fax: +39 02 48 16 517
> Spain - Portugal> Spain - Portugal
Kerneos EspaaKerneos Espaa
C/ Capitn Haya, no 55 - 2C/ Capitn Haya, no 55 - 2o - 8
28020 Madrid - Spain28020 Madrid - Spain
Tel.: +34 91 571 59 71Tel.: +34 91 571 59 71
Fax: +34 91 571 67 53Fax: +34 91 571 67 53
> Turkey> Turkey
Kerneos Alminat Kerneos Alminat Dis Ticaret A.S.
Sumko Sitesi M 1A Sumko Sitesi M 1A Blok Daire 32
Kozyatagi-KadikoyKozyatagi-Kadikoy
Istanbul 34742 - TurkeyIstanbul 34742 - Turkey
Tel.: + 90 216 373 5833/0797Tel.: + 90 216 373 5833/0797
Fax: + 90 216 373 5156Fax: + 90 216 373 5156
> Near & Middle East > Near & Middle East
Kerneos Kerneos
Usine de Fos-sur-MerUsine de Fos-sur-Mer
Cellule Export - RN 568 - BP 1Cellule Export - RN 568 - BP 1
13771 Fos-sur-Mer Cedex - France13771 Fos-sur-Mer Cedex - France
Tel.: +33 4 42 06 91 15Tel.: +33 4 42 06 91 15
Fax: +33 4 42 06 91 91Fax: +33 4 42 06 91 91
> South Africa> South Africa
Kerneos Southern Africa (Pty) LtdKerneos Southern Africa (Pty) Ltd
21 Dartfield Road, Eastgate Ext 1221 Dartfield Road, Eastgate Ext 12
P.O Box 783602 P.O Box 783602
Sandton 2146 - South AfricaSandton 2146 - South Africa
Tel.: +27 11 444 3090Tel.: +27 11 444 3090
Fax: +27 11 444 6575Fax: +27 11 444 6575
> USA - Canada> USA - Canada
Kerneos IncKerneos Inc
1316 Priority Lane1316 Priority Lane
Chesapeake Virginia 23324 - USAChesapeake Virginia 23324 - USA
Tel.: +1 757 284 3200Tel.: +1 757 284 3200
Fax: +1 757 284 3300Fax: +1 757 284 3300
> South America > South America
Kerneos do Brasil Produao Kerneos do Brasil Produao e Comrcio de Aluminosos Ltda
Estrada de Guaxindiba, 1500Estrada de Guaxindiba, 1500
24722030 Sao Gonalo RJ - Brazil24722030 Sao Gonalo RJ - Brazil
Tel.: + 55 21 2602 3737Tel.: + 55 21 2602 3737
Fax: + 55 21 2601 3737Fax: + 55 21 2601 3737
> Japan> Japan
Kerneos JapanKerneos Japan
Prime Nihombashi Bldg.5FPrime Nihombashi Bldg.5F
35-6, 3 Chome, Nihombashi Hamacho, 35-6, 3 Chome, Nihombashi Hamacho,
Chuo-Ku,Chuo-Ku,
Tokyo 103-0007 - JapanTokyo 103-0007 - Japan
Tel.: +81 3 3667 7611 Tel.: +81 3 3667 7611
Fax: +81 3 3667 3500Fax: +81 3 3667 3500
> China> China
Kerneos (China) Aluminate Technologies Kerneos (China) Aluminate Technologies Co.Ltd - Beijing
Room 03-05, 22nd floor, Silver Tower, Room 03-05, 22nd floor, Silver Tower,
Dong San Huan Bei Lu, Chao Yang Dong San Huan Bei Lu, Chao Yang District,
Beijing, 100027, P.R.ChinaBeijing, 100027, P.R.China
Tel.: + 86 10 64 10 8958/59 Tel.: + 86 10 64 10 8958/59
Fax: + 86 10 6410 8966 Fax: + 86 10 6410 8966
Kerneos (China) Aluminate Technologies Kerneos (China) Aluminate Technologies Co.Ltd
Room 3G, Zao-Feng Universe Building,Room 3G, Zao-Feng Universe Building,
N 1800,N 1800,
Zhongshan West Road, Shangai, Zhongshan West Road, Shangai,
ChinaChina
Tel.: 021-64403296 / 021-64403295 Tel.: 021-64403296 / 021-64403295
Fax: 021-64403297 Fax: 021-64403297
> India> India
Kerneos (India)Kerneos (India)
3B - Shristi Bldg 13rd floor 3B - Shristi Bldg 13rd floor
12 Ho Chi Minh Sarani 12 Ho Chi Minh Sarani
KolkataKolkata
700071 - India700071 - India
Tel.: + 91 33 3052 2315/16 Tel.: + 91 33 3052 2315/16
Fax: + 91 33 3052 2682Fax: + 91 33 3052 2682
> Singapore - South East Asia> Singapore - South East Asia
Kerneos Asia Pacific Pte LtdKerneos Asia Pacific Pte Ltd
230 Orchard Road 230 Orchard Road
# 09-236 Faber House# 09-236 Faber House
Singapore 238854Singapore 238854
Tel.: +65 66737 3379Tel.: +65 66737 3379
Fax: +65 6734 8516Fax: +65 6734 8516
> Australia> Australia
Kerneos Australia Pty LtdKerneos Australia Pty Ltd
Level 4 7-9 Merriwa StreetLevel 4 7-9 Merriwa Street
P.O. Box 38 P.O. Box 38
Gordon NSW 2072 - AustraliaGordon NSW 2072 - Australia
Tel.: +61 2 9498 5288Tel.: +61 2 9498 5288
Fax: +61 2 9498 5311Fax: +61 2 9498 5311
Signature Graphique: +33 1 49 29 43 20 Signature Graphique: +33 1 49 29 43 20 Signature Graphique: +33 1 49 29 43 20
Head OfficePlantsLaboratoriesCommercial REF RANGE GB 4 06 2013REF RANGE GB 4 06 2013REF RANGE GB 4 06 2013
For more information, visit us at: For more information, visit us at: For more information, visit us at:
www.secar.netwww.secar.net
All the names mentioned are trademarks oAll the names mentioned are trademarks oAll the names mentioned are trademarks o
Kerneos warrants that the products complKerneos warrants that the products compl
Kerneos makes no representation or warraKerneos makes no representation or warra
The warranty shall be limited to the repThe warranty shall be limited to the rep
Any technical advice, recommendations orAny technical advice, recommendations orHowever, Kerneos undertakes no liability
Users are invited to check that they havUsers are invited to check that they hav
FigureHead Office: 8, rue des Graviers 92521Head Office: 8, rue des Graviers 92521Head Office: 8, rue des Graviers 92521
Tel.: +33 (0)1 46 37 90 00 Fax: +33 (0Tel.: +33 (0)1 46 37 90 00 Fax: +33 (0
FigureFigureFigureFigureFigureFigureSolutions for refractoriesSolutions for refractoriesSolutions for refractories
Figure222
A BROAD PORTFOLIO OF PRODUCTS A BROAD PORTFOLIO OF PRODUCTS A BROAD PORTFOLIO OF PRODUCTS
AND SOLUTIONSAND SOLUTIONS
The SECAR range The SECAR range>
CIMENT FONDUCIMENT FONDU and SECAR 51 are fused products with a mineralogy focused on calcium aluminates (CA) to giexcellent mechanical properties to conventional concretes.
These cements are recommended when rapidThese cements are recommended when rapidrequired. They are adapted to all types of placing methods, particucasting and gunning.
The low iron oxide content of The low iron oxide content of SECAR 51, when combined with appropriate aggregates, makes it particularly suitabfor concretes having to withstand carbon monoxide reducing atmospheres.
SECAR 71 is a pure cement with careful2
SECAR 712 possesses all the attributes o
SECARSECAR 80 is a formulated cement with alumina andformulation simplicity and performance lin conventional and medium cement castables.
SECAR PleniumSECAR Plenium is an innovative engineered binder designed for dense castables with a reduced lime content. SECAR Plenium provides simplicity and flexibility of castable design, high fluadvantage for high performing formulatiorich castables with or without reactive containing systems.
>> The Calcium-Magnesium-Aluminate range
CMA 72CMA 72 is the first inroad into a new generation of binder that provides highly reactive spinel, develops unique microstructure and gives rise to superior corrosion resistance. CMA 72 displays similar placing proper 71 and demonstrates synergetic effect with AL.
>> The Peramin additive range for refractory application
PeraminPeramin AL 200 and Peramin AL 300 are two fluidifying agents specifically designed for low cement alu
alumina-spinel based castables.alumina-spinel based castables.
FigureFigureFigureQUALITY, PROXIMITY AND RELIABILITY QUALITY, PROXIMITY AND RELIABILITY QUALITY, PROXIMITY AND RELIABILITY
SECAR solutions from Kerneos have becomeSECAR solutions from Kerneos have become
> Ensuring SECAR quality and reliability
Kerneos maintains an ambitious programmeAs a result, measuring capabilities are As part of an enhanced customer service, Different levels of quality data presen> Guaranting delivery through a high peKerneos is committed to a high level of
Other services provide ways to optimise > Sharing and developing expertiseAs the pioneer in calcium aluminate techThis support is provided by: A network of technical development ma An expertise in and access to many co The availability of products with wel
FigureFigureFigureFigureTHE FULL RANGE OF SECARTHE FULL RANGE OF SECARTHE FULL RANGE OF SECAR CALCIUM ALUMINATE CEMENTS AND BINDERS
RefRactoRinessRefRactoRinessPyrometric cone equivalent on neat cemen
chemical composition - en (%)196-2
AlO37.5 - 41.5 50.8 - 54.2 68.7 - 70.5 623
CaO 36.5 - 39.5 35.9 - 38.9 28.5 - 30.5SiO2.5 - 5.0 4.0 - 5.5 0.2 - 0.6 0.2 - 02
FeO14.0 - 18.0 1.0 - 2.2 0.1 - 0.3 0.1 -23
TiO< 4.0 < 4.0 < 0.4 < 0.4 < 0.3 < 0.3 (after 60 minutes)
Setting time by Vicat needle (minutes) Initial set 130 - 210 190 - 270 190 - Final set 140 - 230 210 - 300 200 - 25Compressive strength (MPa) - EN 196-1 After 6 hours 35 - 50 20 - 55 15 - 30 After 24 hours 55 - 70 55 - 85 40 - 55castable pRopeRtiesFormulation type: CC based on CC based on LCC based on CC chamotte (40% Al2O3), chamotte (40% Al2O3), tabular alumina, tabular alumina, 15% cement 15% cement 5% cement 15%
Water addition (%) 12 11 5 7 5 4Flow (%) - ASTM C230 Initial flow 110 125 120 120 125 190 At 30 minutes 75 100 120 100 90 170 At 60 minutes 60 100 110 150Working time (minutes) - after 20 secondCompressive strength (MPa) After drying at 110C for 24 hours 54 After firing at 800C for 6 hours 27 4 After firing at 1,100C for 6 hours 21
CC based on LCC based on CC based on LCC based on CC based on LCC based on
chamotte, tabular alumina, chamotte, tabular alumina,
15% cement 5% cement 15% cement 5% cement
9 5 110 120 90 120 80 100 120 90 70 130 43 160 37 160
CC: Conventional Castable CC: Conventional Castable CC: Conventional Castable
LCC: Low Cement Castable LCC: Low Cement Castable
ULCC: Ultra Low Cement Castable ULCC: Ultra Low Cement Castable
Note: The properties of the cements listNote: The properties of the cements listNote: The properties of the cements list
for guidance only. For product specificafor guidance only. For product specifica
or consult our website: www.secar.netor consult our website: www.secar.net
666
TECTECTECHNICAL CHARACTERISTICS
TYPICAL APPLICATIONS TYPICAL APPLICATIONS
INDICATIVE SERVICE TEMPERATURE LIMITSINDICATIVE SERVICE TEMPERATURE LIMITS
>>> Typical applications
insulating castablesinsulating castablesCastingGunningDense conventional castablesCastingGunningDeflocculateD castables (mcc - lcc - ulc
CastingGunningSelf flowShotcreting
>>> Indicative service temperature limits
insulating castablesinsulating castablesinsulating castables
FigureFigureBubble aluminaBubble aluminaCrushed insulating brickExpanded chamottePerlitePerlite
Vermiculite
1,000c1,000c1,000c
1,500c1,500c1,500c
2,000c2,000c2,000c
500c500c500c
Dense castablesDense castablesDense castables
Tabular aluminaTabular aluminaWhite fused aluminaBrown fused aluminaBauxiteBauxite
Sillimanite, AndalusiteChamotteChamotte
Alag
1,000c1,000c1,000c
500c500c500c
1,500c1,500c1,500c
2,000c2,000c2,000c
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