Solids Control, Pressure Control & Waste Management
version 5
Solids Control, Pressure Control & Waste Management Version 5
Our Company is committed to continuous improvement of its global health, safety and environmental processes while supplying high-quality, environmentally responsible products and services to our customers.
1Version 5 Solids Control, Pressure Control & Waste Management
Overview 2
Rig-Equipment Engineering 6Integrated Package Delivery 6
Solids Control and Products 10Drilling Waste Management Systems 10Mud Mixing System 12Shakers 18BEM-650 Shale Shaker 18MD-3 Shale Shaker 22Meerkat PT Shale Shaker 24Mongoose Pro Shale Shaker 30Mongoose PT Linear- And Dual-Motion Shaker 37Vibratory systeMs analysis testing (Vsat) 45Mud Cleaners 46High-Volume Mud Cleaners 46Centrifuges 50414 Centrifuge 50518 Centrifuge 52CD-250 Centrifuge 54CD-500 Centrifuge 56CD-500 Centrifuge Electric-Drive High-Volume 58CD-500 Centrifuge Fully Hydraulic High-Volume 60CD-500 Centrifuge Slim-Line High-Volume 62CD-600 Centrifuge 64Drilling FluiDs TemperaTure ConTrol sysTem 66FluiDs proCessing sysTem (Fps) 67Screens 70Composite OEM and Replacement Screens 70Duraflo AXIOM Screens 74Duraflo Composite OEM Screens 76Duraflo Composite Replacement Screens 78Hiflo Composite Replacement Screens 82
Drilling Waste Management 84Cuttings Handling & Transportation 84CleanCut Cuttings Collection & Transportation System 84VaCuuM ColleCtion systeM 91Verti-G Cuttings Dryer 95Verti-G Low-Profile Cuttings Dryer 98Cuttings Treatment 99Bioremediation Technology 99fox systeM enHanCeMent 100Hammermill 101Rotary Kiln 103Thermal Desorption Technologies 104
tHerMal PHase seParation 106Waste Injection 107WI Training Centers 109Liquid Waste Treatment 110Dewatering 110reClaiM Technology 112
Pressure Control, Frac Flowback and Well Testing 114CarbontraCker 114D-gassers 1163 PHase sePerator 116CD-1400 Centrifugal D-gasser 117Compact Vacuum D-gasser 119Horizontal D-gasser 121Vertical D-gasser 122muD/gas separaTors 123MuD/gas seParator 123MuD/gas seParator re-CertifiCation serViCe 125suPer MuD/gas seParator (SMGS) 126toga System 128Drilling Chokes 132autoCHoke 132low Pressure autoCHoke (lPaC) 134suPerCHoke 135esuPerCHoke 136Pressure & Fluid Management System 137oPtiM-izer 137Pressure & fluiD ManageMent systeM (PFMS) 138Pipeline Services 142
Choke maniFolDs 143
Waste Management 144Tank Cleaning 144Automatic Tank Cleaning 144Production Tank Cleaning 146Oilfield Water Management 147aqualibriuM Oilfield Water Management 147Multi-PHase Clarifier (MPC) 148Slop Treatment 150The enViroCenter Process 150enVirounit 152Production Waste Management 154
Process Control & Rig Instrumentation 156SG-smarT Data-Acquisition System 156
Table of contents
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Solutions for you and your well
Drilling Fluid Systems & Products Wellsite and project engineering
Simulation software Drilling-fluid systems and additives alPine sPeCialty CHeMiCals*
feDeral* Wholesale HDD Mining & Waterwell Technical support
Solids Controls, Pressure Control & Waste Management Rig-equipment engineering
Solids control Solids-control systems Mud mixing Shakers Mud cleaners Centrifuges fluiDs ProCessing systeM (fPs)
Cuttings handling and transportation
Oilfield screens Waste injection Cuttings treatment
Pressure control D-gassers Disc-type chokes Shuttle chokes Choke consoles Pressure & fluiD ManageMent systeM (PfMs)
Rig instrumentation Enhanced fluids treatment Vessel cleaning Produced water treatment Production waste management
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Production Technologies Specialty production chemicals Chemical management Drag reduction H2S treatment Descaling, decontamination
and decommissioning Commodity and utility chemicals Produced water treatment Production Waste Management
Completion Fluid Systems & Products, Reservoir Drill-In Fluids, Breakers, Filtration & Specialized Tools Engineering/simulation software Reservoir drill-in fluids Intervention fluids Breakers Spacers and Displacement Chemicals Specialized Tools Completion Fluids Filtration Fluid-loss control systems Packer fluids
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We work with operators to: Address specific waste
management challenges while keeping pace with drilling
Meet or exceed local regulations, as well as corporate responsibility and sustainability objectives
Improve well site economics and the viability of operations
Minimize produced waste volumes and treatment requirements
Introduce onsite treatment capabilities that minimize or remove the need for costly waste transportation
Increase the reuse of valuable drilling fluids and natural resources to minimize consumption and waste volumes
Preserve fluid quality to protect downhole equipment, prevent NPT, improve drilling performance and protect the production potential of the reservoir
Broad capabilities for diverse challengesWherever you operate, M-I SWACO provides access to global capabilities and leading technologies, supported by a network of unmatched resources and specialist expertise.
Through a longstanding program of research and development, M-I SWACO strives to constantly improve the performance of our technologies. This commitment also results in innovations designed to meet the changing requirements of a new generation of wells.
Dealing with the high volumes of solids and fluids produced while drilling is only part of todays Drilling Waste Management story. M-I SWACO offers a proactive approach that provides new opportunities to reduce the consumption of resources, and increase their reuse. Alongside compliance with environmental regulations, our solutions are also helping customers improve performance; both operationally and economically.
Performance beyond complianceDrilling Waste Management
Unconventional gas resources and deepwater plays
On and offshore operations
5Protecting people, safeguarding placesWherever they are, M-I SWACO people are dedicated to operating safely; protecting their colleagues, customers and the communities in which they work. Whether operating at pristine frontiers or in established, mature fields, they respect these environments at all times. From the lab to the office to the wellsite, each member of the M-I SWACO team is dedicated to meeting client expectations.
Supporting a full range of operationsM-I SWACO can help customers improve performance and protect valuable assets across the full E&P lifecycle. Drilling Waste Management is one of a wide range of technical disciplines that also include: Drilling Fluids and Systems Completion Fluids and Systems Production Technology and Chemicals
Environmentally-sensitive regions
Remote locations and hostile environments
Version 5 Solids Control, Pressure Control & Waste Management
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Integrated Package DeliveryRig-Equipment Engineering
Reduce risk. Lower costs. Get meas urable, improved results on your next projectThose are the exact results that the M-I SWACO Integrated Package Delivery (IPD) capabilities deliver through integrated mud mixing, fluids processing, drilling and Drilling Waste Management (DWM). We can apply this inte gration to our drilling and DWM product lines across the globe, helping you succeed in harsh environments, where extended life requirements of assets and facilities matter most, where QHSE issues demand continual close attention, and where it makes good business sense to reduce spares.
As the worlds largest supplier of drilling and completion fluids and drilling waste management equipment, M-I SWACO can take you from flowline to ultimate reuse or disposal as a logical extension of our vast knowledge of fluid technology and management. Our Aberdeen-based IPD organization manages the design, procurement, manufacture, installation and commissioning of custom-built, integrated equipment packages for M-I SWACO operations worldwide. The team also has offices in Houston, Stavanger, Volgograd and Singapore.
What M-I SWACO IPD can do for you
While it is an accepted fact that the use of modern technology can signif icantly reduce E&P costs, oper ators and service companies are still faced with the burden of identifying and then applying the optimum technologies for project needs. The decision to evaluate a project in detail from start to finish, followed by strategic management, can help the operator reduce costs and increase operational efficiency.
Our experienced multidisciplinary team delivers integrated packages of equipment for the management of drilling and completion fluids, oil and synthetic-coated drilled cuttings as well as production and well flowback waste streams.
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Capabilities with strong advantages for you
Much has changed in our industry, and M-I SWACO has actively embraced the integrated-project concept that has emerged in recent years. To provide customized, value-added solutions with a guarantee of tech nical integrity and quality of work, our IPD division performs in-depth examination of your project, merging management skills with appropri ate technologies. Our scope of equipment and process-control services is configured to serve you first and foremost.
Making technology and engineering work for you
We have learned what is important to you. Weve been involved since the 1980s when modifications to equipment were necessary to meet the stringent regulations for North Sea operation. Because weve experienced firsthand the growing sensitivity to QHSE issues associated with rig construction, M-I SWACO has rapidly expanded IPD services to meet ever-increasing demands such as CE/ATEX and NORSOK compliance in the North Sea and international standards and country regulations in the Caspian Sea and eastern Russia.
As the economic stakes of drilling and production rise, more operators are taking a second look at project-specific bulk-handling and drilling waste management packages.
Its a way of controlling costs in the face of challenging demands such as: Harsh environments Extended-life requirements Spares reduction Environmental regulations Health and safety issues
While we design, engineer and manufacture equipment to suit your needs, the team also works to reduce costs through commonality of materials and spares in addition to providing consistent documentation. Clients around the world have discovered that the benefits from IPD services, such as improved safety, regulatory compliance, reduced costs and improved overall efficiency offset all upfront requirements.
Meet goals faster and more efficiently through informed, up-to-the-minute engineering decisions
Achieve higher-quality results from improved project insight Maximize the drilling fluids program through detailed engineering equipment
design and process Reduce non-productive time through remote control and monitoring Mitigate QHSE incidents through preliminary planning, removal of personnel from
hazardous environments and consistent documentation Realize gains from strategically located M-I SWACO IPD networks
Features and advantages
Rig-Equipment Engineering: Integrated Package Delivery
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Integrated controls deliver improved safety, efficiency and economics
Human-Machine Interface (HMI) systems are becoming increasingly common features in modern drilling installations. They can be designed to operate in standalone mode, or can be integrated into the drilling-rig manufacturers other control systems. The outputs from these systems, including alarms, are available to the operator, driller, and loggers and M-I SWACO personnel.
HMI systems allow operators to set performance parameters, or preset timed operations, for equipment that previously had to be manually operated and monitored. Benefits include a significantly improved working environment, keeping workers out of potentially hazardous environments, reducing personnel requirements, and improving equipment performance.
We use systems-control hardware and software that enables remote control
and monitoring of all our main equipment packages. Reliable remote monitoring from either shore-based or corporate facilities is a growing reality.
Benefits now being witnessed by various global operators include: Improved operating safety from
remote control Efficient equipment adjustment
and control Efficient mixing and blending of
chemicals into mud systems Minimal exposure of personnel
to potentially hazardous areas through remote detection of equipment failure or inoperability
Reduced onsite personnel requirement as a result of remote diagnostics
Smoother operations begin with project-specific documentation
Documentation becomes particularly important toward helping equipment operators get the most from the systems
we design, build and manufacture. To address this issue, another core activity of the IPD team is to produce project- specific documentation that accompanies each of the packages. We provide: A Supplier Master Documentation
Schedule (SMDS) that can include up to 600 documents for complex projects
A data-collection tool that captures information of every tag detail within the scope of supply
Project-specific user manuals Project-assurance manuals
The M-I SWACO Integrated Package Delivery group is dedicated to producing project- specific, fit-for-purpose equipment packages, including drilling waste management and mud-mixing systems, for new and refurbished drilling installations.
Integrated Package DeliveryRig-Equipment Engineering
9Version 5 Solids Control, Pressure Control & Waste Management
Technical Expertise Multi-disciplined team approach Project management Detailed engineering and design 3-D solid modeling and Computational
Fluid Dynamics (CFD) Development of manufacturers
equipment and systems Fabrication and package integration System testing and mechanical
completion Integration with rig/platform
drilling-control and -monitoring system
Installation and commissioning Training and technical support ISO9001 and 14001 approved
Integrated Systems Solids control Drilling waste management Cuttings re-injection Cuttings transport and storage Cuttings dryers Mud mixing and bulk handling Programmable Logic Controller
(PLC) control systems EnViroCenter* facilities Cuttings treatment Water treatment Thermal treatment H2S well test cleanup Modular DWM design capabilities Total fluids and DWM integration
PLC Control Systems Control system design and
development Application programming
Siemens^ S7 300^ series Profibus communications
HMI SCADA systems Cimplicity Plant Edition^
Control-philosophy development Design and manufacture of
control equipment HMI screen presentation
System Design Capabilities Design and supply of customized
control systems Hazardous-area equipment design PLC applications Instrumentation Embedded microcontrollers Remote diagnostics
Services Process automation Project management Design consultancy Product development Equipment evaluation Feasibility studies Training simulators
A wide range of integrated services that deliver measurable, on-time results to your bottom line
Maximum value on location
Take advantage of our global reach. We have operations in the U.S., Europe, the Middle East, Africa and the Asia Pacific region. Each regional base offers our full range of services to meet your local project requirements.
We recognize that our clients are searching for solutions to meet the needs of projects with a multicountry profile. Take the next step in fluids assurance and solids control. Seamless operations from technical integrity and quality are the result of these high-performance engineering packages.
^Siemens and S7 300 Series are marks of Siemens Aktiengesellschaft Corporation.^Cimplicity Plant Edition is a mark of GE Fanuc Automation.
Rig-Equipment Engineering: Integrated Package Delivery
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Drilling Waste Management SystemsSolids Control Systems & Products
Improve drilling efficiency and environmental compliance with an integrated solids-control systemThe goal of all modern solids- control systems is to reduce overall well costs through the efficient removal of drilled solids while reducing and minimizing the loss of drill fluids. Additional goals include worker health and safety and environmental compliance.
The key to designing the best systems in the market comes down to working with the rig designers, contractors, operators and ship yards to provide the best in class.
To operate each type of equipment so that the maximum separation efficiency is achieved requires a lot of thought, and many factors must be considered. The quantity and sizing of equipment must be specific so that the efficiency of the solids-control system can be maximized through data such as final volume of mud accumulated while drilling, total volume of solids removed and fluid dilution rates. The greater percentage of drill solids removed and drilling fluid preserved, the higher the operating efficiency.
Redefining solids control through the systems approach
To meet the demands of new advancements within the drilling market, M-I SWACO has looked at the wider drilling process to design a fit-for-purpose solids-control system. Incorporating modern drilling methods, new equipment enhancements and understanding issues such a limited-discharge legislation and drilling-fluid properties, we have designed the best-in-class system for the market.
We work with the customer at the project and local operational levels so we can transfer process knowledge and practical operational experience to the systems design. This helps ensure that the system meets the requirements for todays drilling practices and allow expansion for tomorrows.
As the heart of the fluids process, solids control is the key to cost reduction. Ensuring its effectiveness lies in understanding that different drilling operations will optimize, and must be able to configure, the installed equipment in different ways. This is how the volume of liquid contents in the waste stream is minimized, reducing waste- processing costs. Tight control greatly reduces the need for dilution, and this further minimizes fluid and waste-processing costs. The key to accurate process design is applying comprehensive analysis techniques and competently executing their application.
Solids Control, Pressure Control & Waste Management Version 5
Solids Control Systems &
Products: Drilling Waste M
anagement System
s
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Accommodating the process-design variables
The first consideration in designing the solids-control system is that there are enough shale shakers to process the drilling fluid, accounting for circulation rates, mud types, water depths, drilling-fluid properties and separation parameters to a given specification. The goal is to remove as much of the drilled cuttings as possible. Given the importance of the shale shaker, it is also very important to understand the effects of separation efficiency on screen life with different motions and G-forces. M-I SWACO helps clients determine the most efficient shakers and screens to achieve optimum economic performance of the solids-control system.
The separation performance of a shale shaker screen is normally represented by the percentage of drill solids removed and the screen life. Grading the screens will vary from manufacturer to manufacturer, but the best way to compare is to look at fluid volume capacity versus solids- removal efficiency.
The mud cleaner is a bank of hydrocyclones mounted over the shaker. In some installations, there are desander and desilter cones mounted in such a way that the unit can be used as a mud cleaner or as a shaker and hydrocyclone unit separately. With todays finer-screening shakers that have higher overall efficiency rates than the traditional linear-motion shakers, the applications for mud cleaners are limited.
Decanting centrifuges are a very important component of the solids-control system and understanding how to optimize them can be challenging, but when used properly, they are a very valuable asset to complete the system. Centrifuges are capable of removing very fine solids - down to 5 - that cannot be removed by any other equipment. The centrifuge can greatly improve the separation efficiency of the solids-removal system while drilling with water-base muds to assist in the reduction of liquid-discharge volumes.
In weighted muds, the centri fuge is used to reclaim barite while removing colloidal solids that can cause high mud viscosity, poor filter-cake properties and decreased penetration rates. The centrifuge is the primary separa tion device used in a chemically enhanced dewatering system to reduce liquid discharge volumes.
Delivering solutions
Version 5 Solids Control, Pressure Control & Waste Management
Header boxes designed with controlled flow distribution and purpose-built controls
Mud returns with drill solids
Latest shaker andscreening technology
Clean mud
Drill solids
Waste disposal
Sample configurations
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Mud-Mixing SystemSolids Control Systems & Products
Regardless of rig size or project complexity, M-I SWACO will use our operational and engineering experience to design a system that meets the customers and market expectations. We will then engineer, fabricate and commission the mud-mixing system required to perform efficiently and safely. Whether its a single HiriDe* eductor, or a fully automated, touch-screen-controlled, multifunction system, it will deliver the best performance available.
If one quality best describes the system, it is versatility. Originally conceived for mixing drilling fluids, an M-I SWACO system can be designed for completion fluids as well. Rugged construction, using low-temperature carbon steel and stainless steel, ensures long life in hostile environments. All components feature a minimized footprint and the flexibility to be positioned as rig space dictates.
System componentsEach of the components supplied by M-I SWACO can be put in one of three categories: Solids induction, liquid injection and control.
Solids Control, Pressure Control & Waste Management Version 5
Solids Control Systems &
Products: Mud M
ixing
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Solids induction
Bulk-bag-additive unit
The big bag unit coupled with the HiriDe eductor ensures optimum feeding performance, product management and safety. Adjustable for bulk bag heights 48 to 72
in. (1,219 to 1,829 mm) Super sacks up to 4,000 lb (1,814 kg) Integrated sack cutter Improved materials handling Improved mixing rates - bentonite
33,000 lb/hr (14,969 kg/hr) Reduces hazardous dust, material
storage requirements, waste generation and product loss
Feeds directly into the HiriDe eductor which reduces dust and entrains the solid additives
Surge tank
The pressure vessel integrates the storage and feed of bulk materials. An integral load cell and indicator accurately presents the amount of material added by weight. Maintains a continuous flow of solids;
accurate level and flow control Optimal mixing efficiency and
effectiveness With HiriDe eductor creates
a dust-free environment for improved health and safety conditions
Standard capacity is 70.6 ft3 (2 m3). Manufactured in other sizes.
Conforms to ASME Section VIII Div 1 and hazardous-area oper ation ATEX and the European Pressure Equipment Directive PED 97/23/EC
Automated management of storage volume
Fitted with load cells and high- and low-level indicators, pressure gauge, and pressure-relief valve
Can operate in low temperatures 4F (20C)
Maximum process temperature of 200F (93C)
Arrangement drawing: Bulk-bag-additive unit
Arrangement drawing: Surge tank
All dimensions are expressed in inches (millimeters).
All dimensions are expressed in inches (millimeters).
Version 5 Solids Control, Pressure Control & Waste Management
62.9 (1,597.7)
60 (1,524)
31.5 (800.1) CG
67(1,701.8)
119.5(3,053.3)
66.6(1,691.6)66.6(1,691.6)
29.4(746.8)
29.5(749.3)
29.2(741.7)
29.4(746.8)
58.9 (1,496.1)58.8 (1,493.5)
11.7(297.2)
0.2(5.1)CG
EMPTY LIFT ON
LY
0.5 (12.7) CG
13.2 (335.3) CG
76.9(1,953.3)
72.7(1,846.6)
172.8(4,389.1)
153.9(3,909.1)
114 (2,895.6)
32.3 (820.4)
118.5 (3,009.9)
18.6 (472.4) CG
94.3(2,395.2)
CG
94.3(2,395.2)
CG
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Automatic sack slitter and pallet lifter
An operator feeds sacked chemicals into the automatic sack slitter where the chemical is separated from the sack in a dust-controlled environment. The chemicals are then passed through the HiriDe eductor, or dosing screw/valve to the HiriDe eductor, to facilitate mixing. The sack is discarded into a disposal bag to minimize operator handling and dusting. A pallet lifter is used in conjunction with the sack slitter to ergonom ically enhance the operators activities by eliminating the need for bending and picking up heavy sacks. Ergonomic design Automatic sack compactor Self-cleaning, dust-extraction system Can process up to 120 sacks/hr Rated for hazardous environment
Zone 1 gas Minimized lifting with pallet lifter Dust-free attachments create a
healthier environment Minimized product loss Lower maintenance
Arrangement drawing: Automatic sack slitterAll dimensions are expressed in inches (millimeters).
Mud-Mixing SystemSolids Control Systems & Products
Solids Control, Pressure Control & Waste Management Version 5
121.2 (3,078.5)
65.4 (1,661.2)
CG
76.5 (1,943.1) CG
149.1 (3,787.1)
65.4 (1,661.2)
CG
76.5 (1,943.1) CG
154 (3,911.6)
65.4 (1,661.2)
62.1 (1,577.3)
73.5 (1,866.9)
96 (2,438.4)
28.2 (716.3)
Solids Control Systems &
Products: Mud M
ixing
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hiriDe EductorThe HiriDe eductor integrates a proprietary MiniMuM Pressure DroP (MPD) 175 nozzle and unique triMix Diffuser (TMD) into an easily installed, rugged, stainless steel frame which has been designed to an optimal height for improved ergonomics. The unit is available in three configurations: FE, SE and EA. Rapid, complete mixing of dry or liquid
additives into the fluid system Lowest comparable pressure loss Creates high shear rates in a
circulating loop Compact design with small footprint Dust-free, dry-product mixing Minimizes fish eyes in
hard-to-mix products Requires less energy Flexible design eliminates
extra equipment Ideal for rigs where space is
at a premium A greater degree of worker safety
hisiDe Blender (rental equipment)The HisiDe* blender is an example of scientific theory and prac tical engineering meeting to create the next evolution of mix-on-the-fly technology. In offshore drilling, precise fluid density and rheological control are much too important to be left to a mix-on-the-fly unit that may not be doing its job. M-I SWACO personnel, using advanced Computational Fluid Dynamics (CFD) modeling, have proven that this is often the case. With the aid of CFD, M-I SWACO has designed and engineered the HisiDe blender as the answer to the question of accuracy and speed in mix-on-the-fly operations. Capitalizing on a unique combination of baffle geometry, exhaustive design and patented1, Westfall^ static mixers; the HisiDe blender delivers efficient cut-
back of WBM and effective shearing of OBM, ensuring downhole stability, emulsion quality and rapid supply-boat turnaround. Accurate, high-volume and thorough
mixing on the fly All-steel construction and no
moving parts Minimal pressure drop across the unit
In-line baffle premixing and in-line static mixers
Same unit for OBM and SBM Fewer downhole problems Faster turnaround for supply vessels Easy-to-use, trouble-free operation Energy-efficient design
Arrangement drawing: hiriDe Eductor
Arrangement drawing: hisiDe Blender
All dimensions are expressed in inches (millimeters).
All dimensions are expressed in inches (millimeters)
Version 5 Solids Control, Pressure Control & Waste Management
8 (203.2)
29.6(751.8)
49 (1,244.6)
42.2 (1,071.9)
39.3(998.2)
37.3(947.4)
49 (1,244.6)
63.6 (1,615.4)
19.2(487.7)
CONFIG 02W/CL CAP
17(431.8)
1Patent number 5,839,828^Westfall is a mark of Westfall Manufacturing Company.
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Liquids injection
Caustic soda mix tank
This unit provides an enclosed area for adding sacks of caustic soda to the fluid system. Compact footprint similar to
HiriDe eductor Ergonomic height Dust-free enclosure Wetted parts are stainless steel Minimal lifting required Reduced product loss and
healthier environment Minimized corrosion
Chemical-additive unit
The chemical-additive unit is the new standard for introducing liquid chemicals into the fluids-mixing process. Precise control of injection rates Quick installation; easy to operate Compact footprint: 5 x 8 x 4 ft high
(1.5 x 2.4 x 1.2 m high) ATEX Zone 1 gas motors and meters Wetted parts are stainless steel Gear pumps for high-viscosity fluids
and greater control over the chemical-injection process. Each revolution of the gears delivers a finite volume of chemical
Optimal liquid dosing Low-maintenance operation Pumps a wide variety of chemical
additives
Mud-Mixing SystemSolids Control Systems & Products
Solids Control, Pressure Control & Waste Management Version 5
49(1,244.6)
18.6(472.4)
CG
27.6(701)CG
57.5(1,460.5)80.7
(2,049.8)
38.5(977.9)
CG
38.5(977.9)
CG
35.8 (909.3)
17.8(452.1) 10.8
(274.3)
6.9(175.3)
35.6 (904.2)
18.6(472.4)
CG
26.7(678.2)
43.4 (1,102.4)
27.6(701)CG
64.1(1,628.1)
51.8(1,315.7)
53.9(1,369.1)
CG
24.6(624.8)
CG
24.6(624.8)
CG
53(1,346.2)
31.3(795)CG
41.6 (1,056.6) CG
41.6 (1,056.6) CG
31.3 (795)CG
90 (2,286) 64.1 (1,628.1)
Arrangement drawing: caustic soda mix tank
Arrangement drawing: chemical-additive unit
All dimensions are expressed in inches (millimeters).
All dimensions are expressed in inches (millimeters).
Solids Control Systems &
Products: Mud M
ixing
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System controlHuman-Machine Interface (HMI) systems are becoming increasingly common features in modern drilling installations. They are designed to operate in standalone mode, or can be integrated into other control systems. Outputs from these systems, including alarms, can be available to a multitude of control displays including the driller, operator, logger and M-I SWACO personnel.
HMI systems allow operators to set upper and lower performance parameters and preset some timed operations for equipment that once required manual operation and monitoring. advantages include: Improved working environment Reduced dust and potential hazards Reduced personnel requirements Improved equipment performance
The overall control system for the fluids-mixing package consists of a Programmable Logic Controller (PLC) control cabinet networked via Ethernet to a server panel holding two redundant server PCs, a logger PC and viewer monitors.
In addition to the main acquisition network, a maintenance and diagnostic Profibus MPI network is provided for diagnostic and maintenance tasks.
The Mud-Mixing system runs on Cimplicity Plant Edition^ which is run on the Windows XP^ operating system as the main SCADA package. A Microsoft SQL server is configured as the logging PC to afford reliable historic data logging and retrieval.
User interface and system control is achieved via a trackball/mouse and keyboard. All communications between the application PLCs and the workstations are controlled via the M-I SWACO dual redundant servers.
Workstation displays show various information pages which are selectable via the trackball/mouse. The operator can control and monitor the performance of equipment using the operator-interface unit. To allow the operator to configure and control the package, a layered paged system is available for ease of use.
Version 5 Solids Control, Pressure Control & Waste Management
^Cimplicity Plant Edition is a mark of GE Fanuc Automation.^Windows XP is a mark of Microsoft Corporation.
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Solids Control, Pressure Control & Waste Management Version 5
BEM-650 Shale ShakerSolids Control Systems & Products: Shakers
1Vibratory Screen Separator U.S. Patent No. 5,265,7302Patent pending3U.S. Patent No. 6,513,665
Easy-access inspection ports, with pop-in covers, prevent fluid loss during surges. True, cold installation via feeder to pipe flange.
Better solids and fluids processing, less screen wearThe BEM-650 Shale shaker is the third- generation balanced-elliptical-motion shale shaker from M-I SWACO. Its performance is centered on our field-proven and patented, balanced-elliptical -motion technology. Independent testing has confirmed that, compared with other shaker types, this gentle rolling motion consistently provides better solids removal and fluid recovery with less screen wear.
The BEM-650 Shale shaker has been designed with a number of sig nificant refinements that include:
Smaller footprint Fully stainless steel design Dual decks (for scalping
and fine solids separation) Automated deck-angle adjustment2
Detachable feeder Pneumatic screen clamping3
As a result, the BEM-650 Shale shaker routinely provides:
A compact unit built for long life Improved solids removal and fluid
recovery at higher feed rates Faster and safer screen changing
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Version 5 Solids Control, Pressure Control & Waste Management
Solids Control Systems &
Products: Shakers: BEM-650 Shale Shaker
Patented1, balanced elliptical motion produces a drier cuttings discharge and results in improved separation efficiency
Stainless steel construction reduces maintenance costs as a result of low corrosion
State-of-the-art motion generators are oilfield proven and require minimal maintenance
Flowback pan between top and bottom decks maximizes effective screening area
Integral scalping deck improves process capacity, reduces installation costs and improves primary deck screen life
Gumbo slide design minimizes gumbo buildup
Dual-angle bottom deck improves separation of water-base-mud cuttings
Shallow header tank delivers better fluids distribution to screens with no solids settling
Sloping sump design with left and/or right discharge minimizes settling of ultra-fines
Meets certification requirements at highest level - ATEX, NORSOK, CE and UL-rated versions available
Low operational noise levels ensure safety
Extra-long drip lips Easy-to-install optional vapor-
extraction hood reduces operator exposure to vapors associated with drilling fluids
M-I SWACO design and service organization provides assistance with rig installation surveys, flow-distribution design to shakers, as well as shaker house and solids- control system design
Flow-distribution box Detachable flow-distribution box
with built-in lift points allows for flexible installation
Allows true, cold installation to 10 in. (254 mm) pipe flange
No welding, torch cutting or grinding is necessary
Two large slide gates, with reliable tab/slot locators, reduce tendency to clog with gumbo
Controls Control panel, with simple start/stop
button is suitable for remote operation, reducing operator exposure to vapors associated with drilling fluids
Easy-to-use pneumohydraulic deck-angle adjustment2 reduces mud losses from screens
Bed-angle indicator aids accurate adjustment of basket angle
Screen technology Composite screen technology
increases effective open area, improves process capacity and maximizes screen life
Special, lightweight screen design allows for easier screen handling
Pre-tensioned screens (top and bottom decks) allow for quicker screen changes
All screens front load to improve operator safety
Screen-clamping system Operated by single three-way,
three-position SST ball valve Pressure regulator permanently
set to proper operating pressure Pneumatic quick clamping
of screens for quick screen-changing operations
Screen clamping and angle adjustment operated by rig air supply, lowering maintenance and utilities
All components bolt on Clamp blade axles cast into part
with larger shaft size Clamp blade receivers have
tighter tolerance and increased materials depth
Two inspection/cleanout ports Removable cover allows easy
access for rear-screen inspection and maintenance
Contains splashing and prevents fluid loss during surges
Improves access to rear clamp blades
Features and advantages
Gumbo slide design minimizes gumbo buildup.
20
Solids Control, Pressure Control & Waste Management Version 5
BEM-650 Shale ShakerSolids Control Systems & Products: Shakers
BEM-650 Shale ShakerSpecifications Length: 96.6 in. (2,454 mm) Width: 81 in. (2,057 mm) Weir height: 41.2 in. (1,046 mm) Height: 66.1 in. (1,679 mm) Weight: 3,900 lb (1,769 kg)
Screen Deck and Screens Gross screen area
Scalping deck: 13.8 ft2 (1.3 m2) Primary deck: 27.6 ft2 (2.6 m2)
Net (API) screen area Scalping deck: 10.8 ft2 (1 m2) Primary deck: 21.6 ft2 (2 m2)
Deck angle adjustable: +5, 3 Screen type: Pre-tensioned composite Screen clamping: Pneumatic Two scalping and four primary screens
Basket Isolation Coated carbon steel springs
Motor Specifications Two (2) vibrator motors 460V/60 Hz/1,800 rpm/2 hp or
400V/50 Hz/1,500 rpm/1.75 hp Other voltages are also available
Explosion proof Class I, Groups C and D Class II, Groups E, F and G UL, CE, CSA, ATEX, NORSOK Motor weight: 200 lb/60 Hz (91 kg,
60 Hz) 216 lb/50 Hz (98 kg, 50 Hz) Nominal flow capacity >600 gpm
(2,271 L/min), dependent upon fluid properties, solids loading, screen configuration, deck angle and maximum 5.0 G-force
Section AMultiple fine screening wire mesh choices: High-capacity mesh (HC) designed
to produce excellent flow rates Long-life mesh (XR*) designed to
extend time between screen changes
Other mesh types available, including TBC* and XL
Two, large slide gates reduce tendency to clog with gumbo
Section BTwo, large slide gates reduce tendency to clog with gumbo
Section CDetachable flow-distribution box allows for flexible installation
Section DControl panel, with simple start/stop button, is suitable for remote operation
Section ERear-screen inspection port, equipped with removable cover, simplifies inspection and maintenance
Section FState-of-the-art motion generators are oilfield-proven for low maintenance
Section GBed-angle indicator aids accurate adjustment of basket angle
Section HScreen-clamping system, with single-point, pneumatic control, speeds screen-changing operations
Section IFlowback pan between top and bottom decks
Section JLower deck contains four pre-tensioned, flat-panel primary screens with a gross screen area of 27.6 ft2 (2.6 m2)
Section KUpper deck contains two pre-tensioned, flat-panel scalping screens with a gross screen area of 13.8 ft2 (1.3 m2)
Section LPatent-pending, deck-adjustment system Fully stainless steel design. CE, ATEX, NORSOK
and UL-rated versions available
A
C
DE
F
G
H
I
J
KL
B
21
Version 5 Solids Control, Pressure Control & Waste Management
BEM-650 Shale ShakerAll dimensions are expressed in inches (millimeters).
These renderings are for information purposes only and are not actual schematics.
45.6 (1,158)
41 (1,041)
87.8 (2,230)
31.5 (800)
22.4 (569)
41.2 (1,046) Weir
height
15.2 (386)
2 (51)
9.2 (234)
33.3 (846)
22.9 (582)
Approx. C of G
Deck-angle adjustment
indicatorDischarge gate, 2 required
Lifting lug, 2 (51) diameter hole for lifting equipment
Starter assembly
Feeder assembly
Removable inspection cover, 10 (254)
opening
Splash guard
Motion generator, 2 hp (voltage per customer
contract), explosion-proof, 2 places
Grounding lug
66.1 (1,679)
21.5 (546)
32.9 (836)
120 (3,048) Recommended motor
removal (both sides)
28 (711)
Screen area top deck
81 (2,057)
56.2 (1,427)
Screen area bottom deck
73 (1,854) Max.
vertical adjustment
of slide gates
Pneumatic clamping system controls
Adjustable slide gates for flow control
Hydraulic lift controls
76.5(1,943)
56.2(1,428)
96.6(2,454)
37.5(953)
Approx. C of G6.8
(173)
5.4 (137)
32 (813)
36.3 (922)
Recommended screen removal
Lifting lugs (4 places)Recommended
motor removal (both sides)
Approximate location of electrical connection, .75 (19) FNPT
97.2(2,469) REF19.6
(498)Air
inlet
8.9(226)
47.6 (1,209) Approx. C of G
Removable inspection covers, 10 (254) opening
ISO view, 1:20
85.6(2,174)
View A-AView A-A
1(25)
4(102)
67(1,702)
4X 11 (28) mounting holes
26 (660)
11 (279)
45.3 (1,151)
38.2 (970)
42.4 (1,077)
4.8 (122)
16 (406) OD of cover
Air inlet, 0.25 (6) FNPT
Hydraulic reservoir
14.2 (361) B.C.
25.3 (643)
36.7 (932) Elec.
connection
Solids Control Systems &
Products: Shakers: BEM-650 Shale Shaker
22
Solids Control, Pressure Control & Waste Management Version 5
MD-3 Triple-Deck Shale ShakerSolids Control Systems & Products: Shakers
M-I SWACO new-generation MD-3* triple-decker shaker offers an ideal combination of high efficiency, adaptability and space optimization. The compact MD-3 shale shaker is unique in that it can adapt quickly as drilling conditions and cuttings volumes change.
Changing drilling conditions require immediate and flexible solids control solutions. At the same time, ever-tightening environmental restrictions demand up-to-the-minute compliance. There is also the matter of high drilling costs and the need to recover expensive base fluids. In addition, offshore and some onshore locations have limited space available demanding technologies be as compact as possible.
The MD-3 shale shaker meets all those requirements and more. The advanced MD-3 shaker delivers in a small footprint, a high-efficiency solids-control option adaptable to changing drilling conditions. The highly efficient solids removal capacity of the MD-3 shaker translates to lower waste volumes, costs and downtime. Whats more, by generating drier cuttings at reduced volumes, the MD-3 shaker cuts your environmental footprint and associated coats.
Solids Control Systems &
Products: Shakers: MD-3 Triple-Deck Shale Shaker
23
Version 5 Solids Control, Pressure Control & Waste Management
Progressive and balanced modes of elliptical motion
Unique feeder assembly that presents fluid to the scalping screens as a uniform, low impact curtain. Feeder easily can be configured into a variety of connection points for installations with limited space
High-capacity operating mode for increased capacity and conveyance rate
Efficiency operating mode for increased fluid recovery, discard dryness and screen life
Vibratory Motion DriVe* in two modes (6.3 and 7.2 Gs) produces a drier cuttings discharge and results in improved separation efficiency
Vibratory Motion DriVe allows operating modes to be switched while shaker is in motion
Heavy-gauge carbon-steel construction and 316 L stainless steel on high-wear areas reduce maintenance costs and helps to ensure long service life
Fluid distribution designed to utilize all available screen area, regardless of drilling conditions
Modular platform to accommodate a variety of features
Available in common power supply configurations to meet all applicable global electrical standards
Deck-adjustment system capable of adjustment while processing fluid
Fume-extraction hood reduces operator exposure to vapors associated with drilling fluids and prevents fluid splashing outside the shaker boundaries
State-of-the art motion generators are oilfield proven and require minimal maintenance
Standard spray bar assists conveyance of heavy and/or sticky solids on scalping deck during various formations
Advantages Produces drier cuttings Extends screen life Minimizes HSE footprint Lowers waste volume Reduces costs Requires less rig space
Features
24
Solids Control, Pressure Control & Waste Management Version 5
Meerkat PT Shale ShakerSolids Control Systems & Products: Shakers
The flexibility of dual motion The dual-motion shale shaker that adapts as solids change
M-I SWACO has combined linear and balanced elliptical motion technology to create the revo lu tion ary Meerkat PT* dual-motion shaker. The design incor porates a 0.6 hp vibrator motor that allows it to perform on an unparalleled level.
But as drilling conditions change, the Meerkat PT dual-motion shaker can be adjusted on the fly. Simply flipping a switch on the control box reconfigures the shaker from linear to balanced ellip tical motion. There is no need to suspend or shut down operations. With the Meerkat PT shaker oper ating in the gentler balanced ellip tical mode, solids encounter reduced G-forces and longer screen residence time. This results in drier solids, improved drilling-fluid recovery, longer screen life and reduced operating costs.
The economy of linear motion
The dual-motor Meerkat PT linear-motion shaker is especially effective while drilling top-hole sections where heavy, high-volume solids are usually encountered. In these intervals, shakers need to generate high G-forces to effectively move dense solids across the screens.
The M-I SWACO Meerkat PT shaker represents the latest developments in compact, modular design and the flex ibility for multiple configurations to meet a wide range of customer requirements and rig environments.
This brochure is a reference to the two standard configurations of the Meerkat PT shaker: Standard Meerkat PT shaker with
header box Standard Meerkat PT low-profile
shaker with possum belly
All motor specifications (hp, voltage, speed) are nominal values and may vary with configurations. Additional nonstandard config urations of the Meerkat PT shaker will be made available upon customer request.
25
Version 5 Solids Control, Pressure Control & Waste Management
Units can be customized to meet both tight-space requirements and high-performance criteria
All configurations are compact and modular
Linear motion for fast conveyance and heavy loading; balanced elliptical motion for maximum retention time and drier cuttings
Elliptical motion at the flip of a switch without stopping the shaker
Balanced basket functions flawlessly in either linear or balanced elliptical mode, with dry, light loads or wet, heavy loads
Most reliable mechanical jack ing system in the industry - simple and easy to use; requires no pinning
Unique distribution box option can replace flowline possum belly, providing increased handling capacity and dampening the velocity of fluid from the flowline
Pre-tensioned composite screens for fast screen changes and overall ease of use
Ultra-tight seal between screen and screen bed eliminates solids buildup and costly bypass of solids
Largest net-usable screen area among shakers of similar footprint: 15.9 ft2 (1.5 m2)
Features and advantages
Comparison of balanced elliptical motion to linear motionLinear Motion Balanced Elliptical Motion
G-force linear motion up to 6.9 Gs Speeds conveyance Increases shaker-fluid capacity Enables shaker to process heavier solids loads Enhances cuttings-processing volume
Uniform elliptical motion at all points on basket Reduces G-forces (5.7 Gs maximum) Optimizes solids removal Maximizes drilling-fluid recovery Drier cuttings Extends screen life
Solids Control Systems &
Products: Shakers: meerkaT PT Shale Shaker
26
Solids Control, Pressure Control & Waste Management Version 5
Meerkat PT low-profile shaker with possum bellySolids Control Systems & Products: Shakers
meerkaT pT low-profile shaker with possum bellyAll dimensions are expressed in inches (millimeters).
DECK ANGLEINDICATOR
MANUAL DECK ANGLEADJUSTMENT(2 PLCS)
MOTION GENERATOR 0.60 HP(VOLTAGE PER CUSTOMERSPECIFICATIONS)EXPLOSION PROOF(NON-EXPLOSION PROOF OPTIONAL)1 REQUIRED PER SHAKER
MOTION GENERATOR 2 HP(VOLTAGE PER CUSTOMERSPECIFICATIONS)EXPLOSION PROOF(NON-EXPLOSION PROOFOPTIONAL)2 REQUIRED
3 MOTORSTARTER BOX
ISO VIEW1:15
LIFTINGLUG4 PLCS
B B
SECTION B-B1:10
POSSUM BELLYGATE
56.9(1,445)
10-IN. INLET CONNECTIONWELD COVER PLATEPOSSUM BELLY
FEEDER
8-IN. BYPASS (2 SIDES)
75.2(1,910)
90(2,286)
72.6(1,844)
17.9(455)
31.5(800)
64.3(1,633)
63(1,600)
LIFTINGLUG
13.9(353)
33.3(846)
40.9(1,039)
6(52)
SKIDHEIGHT
46 (1,168) @ +344 (1,118) @ 0
41.5 (1,054) @ 3
19.5 (495)APPROX C.G.
34.2(869)
APPROX C.G.
48.7(1,237)
SPRING CENTER TO CENTER
44(1,118)
APPROX C.G.
90(2,286)
94(2,388)
44.1 (1,120)APPROX C.G.
40.2(1,021)
72.5(1,842)
1.8(46)
4X
22.3(566)WEIR
HEIGHT
APPROXIMATE LOCATION OFELECTRICAL CONNECTION(0.75-IN. [19.1 mm] FNPT)
21.8(554)
4.5(114)
SPARE SCREEN WEDGES(2) PER SHAKER
57(1,448)
SPRING CENTER TO CENTER
DECK ANGLEINDICATOR
MANUAL DECK ANGLEADJUSTMENT(2 PLCS)
MOTION GENERATOR 0.60 HP(VOLTAGE PER CUSTOMERSPECIFICATIONS)EXPLOSION PROOF(NON-EXPLOSION PROOF OPTIONAL)1 REQUIRED PER SHAKER
MOTION GENERATOR 2 HP(VOLTAGE PER CUSTOMERSPECIFICATIONS)EXPLOSION PROOF(NON-EXPLOSION PROOFOPTIONAL)2 REQUIRED
3 MOTORSTARTER BOX
ISO VIEW1:15
LIFTINGLUG4 PLCS
B B
SECTION B-B1:10
POSSUM BELLYGATE
56.9(1,445)
10-IN. INLET CONNECTIONWELD COVER PLATEPOSSUM BELLY
FEEDER
8-IN. BYPASS (2 SIDES)
75.2(1,910)
90(2,286)
72.6(1,844)
17.9(455)
31.5(800)
64.3(1,633)
63(1,600)
LIFTINGLUG
13.9(353)
33.3(846)
40.9(1,039)
6(52)
SKIDHEIGHT
46 (1,168) @ +344 (1,118) @ 0
41.5 (1,054) @ 3
19.5 (495)APPROX C.G.
34.2(869)
APPROX C.G.
48.7(1,237)
SPRING CENTER TO CENTER
44(1,118)
APPROX C.G.
90(2,286)
94(2,388)
44.1 (1,120)APPROX C.G.
40.2(1,021)
72.5(1,842)
1.8(46)
4X
22.3(566)WEIR
HEIGHT
APPROXIMATE LOCATION OFELECTRICAL CONNECTION(0.75-IN. [19.1 mm] FNPT)
21.8(554)
4.5(114)
SPARE SCREEN WEDGES(2) PER SHAKER
57(1,448)
SPRING CENTER TO CENTER
DECK ANGLEINDICATOR
MANUAL DECK ANGLEADJUSTMENT(2 PLCS)
MOTION GENERATOR 0.60 HP(VOLTAGE PER CUSTOMERSPECIFICATIONS)EXPLOSION PROOF(NON-EXPLOSION PROOF OPTIONAL)1 REQUIRED PER SHAKER
MOTION GENERATOR 2 HP(VOLTAGE PER CUSTOMERSPECIFICATIONS)EXPLOSION PROOF(NON-EXPLOSION PROOFOPTIONAL)2 REQUIRED
3 MOTORSTARTER BOX
ISO VIEW1:15
LIFTINGLUG4 PLCS
B B
SECTION B-B1:10
POSSUM BELLYGATE
56.9(1,445)
10-IN. INLET CONNECTIONWELD COVER PLATEPOSSUM BELLY
FEEDER
8-IN. BYPASS (2 SIDES)
75.2(1,910)
90(2,286)
72.6(1,844)
17.9(455)
31.5(800)
64.3(1,633)
63(1,600)
LIFTINGLUG
13.9(353)
33.3(846)
40.9(1,039)
6(52)
SKIDHEIGHT
46 (1,168) @ +344 (1,118) @ 0
41.5 (1,054) @ 3
19.5 (495)APPROX C.G.
34.2(869)
APPROX C.G.
48.7(1,237)
SPRING CENTER TO CENTER
44(1,118)
APPROX C.G.
90(2,286)
94(2,388)
44.1 (1,120)APPROX C.G.
40.2(1,021)
72.5(1,842)
1.8(46)
4X
22.3(566)WEIR
HEIGHT
APPROXIMATE LOCATION OFELECTRICAL CONNECTION(0.75-IN. [19.1 mm] FNPT)
21.8(554)
4.5(114)
SPARE SCREEN WEDGES(2) PER SHAKER
57(1,448)
SPRING CENTER TO CENTER
DECK ANGLEINDICATOR
MANUAL DECK ANGLEADJUSTMENT(2 PLCS)
MOTION GENERATOR 0.60 HP(VOLTAGE PER CUSTOMERSPECIFICATIONS)EXPLOSION PROOF(NON-EXPLOSION PROOF OPTIONAL)1 REQUIRED PER SHAKER
MOTION GENERATOR 2 HP(VOLTAGE PER CUSTOMERSPECIFICATIONS)EXPLOSION PROOF(NON-EXPLOSION PROOFOPTIONAL)2 REQUIRED
3 MOTORSTARTER BOX
ISO VIEW1:15
LIFTINGLUG4 PLCS
B B
SECTION B-B1:10
POSSUM BELLYGATE
56.9(1,445)
10-IN. INLET CONNECTIONWELD COVER PLATEPOSSUM BELLY
FEEDER
8-IN. BYPASS (2 SIDES)
75.2(1,910)
90(2,286)
72.6(1,844)
17.9(455)
31.5(800)
64.3(1,633)
63(1,600)
LIFTINGLUG
13.9(353)
33.3(846)
40.9(1,039)
6(52)
SKIDHEIGHT
46 (1,168) @ +344 (1,118) @ 0
41.5 (1,054) @ 3
19.5 (495)APPROX C.G.
34.2(869)
APPROX C.G.
48.7(1,237)
SPRING CENTER TO CENTER
44(1,118)
APPROX C.G.
90(2,286)
94(2,388)
44.1 (1,120)APPROX C.G.
40.2(1,021)
72.5(1,842)
1.8(46)
4X
22.3(566)WEIR
HEIGHT
APPROXIMATE LOCATION OFELECTRICAL CONNECTION(0.75-IN. [19.1 mm] FNPT)
21.8(554)
4.5(114)
SPARE SCREEN WEDGES(2) PER SHAKER
57(1,448)
SPRING CENTER TO CENTER
Specifications Length: 94 in. (2,388 mm) Width: 72.5 in. (1,842 mm) Weir height: 22.3 in. (566 mm) Height: 44 in. (1,118 mm) Weight: 2,965 lb (1,345 kg)
Screen Deck and Screens Screen area: Gross: 22 ft2 (2 m2)
Net (API): 15.9 ft2 (1.5 m2) Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned
4 x 2 ft (1.2 x 0.61 m) Three screen panels per shaker
Basket Isolation Powder-coated steel springs
Motor Specifications Two (2) primary vibrator motors One (1) secondary vibrator motor
on dual-motion model 440-480V/60 Hz/1,800 rpm or
380-415V/50 HZ/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK
Nominal Fluid Capacity 500 gpm (1,893 L/min)
Solids Control Systems &
Products: Shakers: meerkaT PT low
-profile shaker
27
Version 5 Solids Control, Pressure Control & Waste Management
Standard Meerkat PT shaker with header box
Solids Control Systems & Products: Shakers
sTanDarD meerkaT pT shaker with header boxAll dimensions are expressed in inches (millimeters).
Specifications Length
Linear motion: 96.6 in. (2,454 mm) Dual motion: 120 in. (3,048 mm)
Width: 68.9 in. (1,750 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weight: 3,145 lb (1,427 kg)
Screen Deck and Screens Screen area: Gross: 22 ft2 (2 m2)
Net (API): 15.9 ft2 (1.5 m2) Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned
4 x 2 ft (1.2 x 0.61 m) Three screen panels per shaker
Basket Isolation Powder-coated steel springs
Motor Specifications Two (2) primary vibrator motors One (1) secondary vibrator motor on
dual-motion model 440-480V/60 Hz/1,800 rpm or 380-
415V/50 Hz/1,500 rpm Explosion proof Class 1, Groups C and D UL/cUL, CE, ATEX, NORSOK
Nominal Fluid Capacity 500 gpm (1,893 L/min)
REAR VIEW
ISO VIEW63
(1,600)
68.9(1,750)
29.5 (749)APPROXIMATE C.G.
1.5(38)
4X
APPROVED LIFT POINT
APPROVED LIFT POINT
63(1,600)
10.3 (262)
APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (0.75-IN. PT)
MUD OUTLETONE EACH SIDE
63(1,600)
31.6(803)
10(254)
8(203)
6(152)MOTION GENERATOR 2 HP
(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF2 PLACES
MOTION GENERATOR .6 HP(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF
101.4(2,576)
64.5(1,638)
47.2(1,199)
SPARE SCREEN WEDGES(2) PER SHAKER
24 (610)6-IN. INLET
CONNECTION
25 (636)8-IN. INLET
CONNECTION
26 (660)10-IN. INLET
CONNECTION
34.2(869)
DECK ANGLEINDICATORONE EACH SIDE
EARTHGROUNDING POINT(BOTH SIDES)
THREE MOTORCONTROL PANEL
41.6(1,057)
29(737)
WEIR HEIGHT
UNIT TAG
101.4(2,576)
44.6(1,133)
33.5(851)73.1
(1,857)
23.1(587)
APPROXIMATE C.G.
52.8 (1,341)APPROXIMATE C.G.
APPROVEDLIFTING POINT
APPROVEDLIFTING POINT
53 (1,345) @+351 (1,295)
48.5 (1,232)@ 3
MANUAL DECK ANGLE ADJUSTMENTONE EACH SIDE
REAR VIEW
ISO VIEW63
(1,600)
68.9(1,750)
29.5 (749)APPROXIMATE C.G.
1.5(38)
4X
APPROVED LIFT POINT
APPROVED LIFT POINT
63(1,600)
10.3 (262)
APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (0.75-IN. PT)
MUD OUTLETONE EACH SIDE
63(1,600)
31.6(803)
10(254)
8(203)
6(152)MOTION GENERATOR 2 HP
(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF2 PLACES
MOTION GENERATOR .6 HP(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF
101.4(2,576)
64.5(1,638)
47.2(1,199)
SPARE SCREEN WEDGES(2) PER SHAKER
24 (610)6-IN. INLET
CONNECTION
25 (636)8-IN. INLET
CONNECTION
26 (660)10-IN. INLET
CONNECTION
34.2(869)
DECK ANGLEINDICATORONE EACH SIDE
EARTHGROUNDING POINT(BOTH SIDES)
THREE MOTORCONTROL PANEL
41.6(1,057)
29(737)
WEIR HEIGHT
UNIT TAG
101.4(2,576)
44.6(1,133)
33.5(851)73.1
(1,857)
23.1(587)
APPROXIMATE C.G.
52.8 (1,341)APPROXIMATE C.G.
APPROVEDLIFTING POINT
APPROVEDLIFTING POINT
53 (1,345) @+351 (1,295)
48.5 (1,232)@ 3
MANUAL DECK ANGLE ADJUSTMENTONE EACH SIDE
REAR VIEW
ISO VIEW63
(1,600)
68.9(1,750)
29.5 (749)APPROXIMATE C.G.
1.5(38)
4X
APPROVED LIFT POINT
APPROVED LIFT POINT
63(1,600)
10.3 (262)
APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (0.75-IN. PT)
MUD OUTLETONE EACH SIDE
63(1,600)
31.6(803)
10(254)
8(203)
6(152)MOTION GENERATOR 2 HP
(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF2 PLACES
MOTION GENERATOR .6 HP(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF
101.4(2,576)
64.5(1,638)
47.2(1,199)
SPARE SCREEN WEDGES(2) PER SHAKER
24 (610)6-IN. INLET
CONNECTION
25 (636)8-IN. INLET
CONNECTION
26 (660)10-IN. INLET
CONNECTION
34.2(869)
DECK ANGLEINDICATORONE EACH SIDE
EARTHGROUNDING POINT(BOTH SIDES)
THREE MOTORCONTROL PANEL
41.6(1,057)
29(737)
WEIR HEIGHT
UNIT TAG
101.4(2,576)
44.6(1,133)
33.5(851)73.1
(1,857)
23.1(587)
APPROXIMATE C.G.
52.8 (1,341)APPROXIMATE C.G.
APPROVEDLIFTING POINT
APPROVEDLIFTING POINT
53 (1,345) @+351 (1,295)
48.5 (1,232)@ 3
MANUAL DECK ANGLE ADJUSTMENTONE EACH SIDE
REAR VIEW
ISO VIEW63
(1,600)
68.9(1,750)
29.5 (749)APPROXIMATE C.G.
1.5(38)
4X
APPROVED LIFT POINT
APPROVED LIFT POINT
63(1,600)
10.3 (262)
APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (0.75-IN. PT)
MUD OUTLETONE EACH SIDE
63(1,600)
31.6(803)
10(254)
8(203)
6(152)MOTION GENERATOR 2 HP
(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF2 PLACES
MOTION GENERATOR .6 HP(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF
101.4(2,576)
64.5(1,638)
47.2(1,199)
SPARE SCREEN WEDGES(2) PER SHAKER
24 (610)6-IN. INLET
CONNECTION
25 (636)8-IN. INLET
CONNECTION
26 (660)10-IN. INLET
CONNECTION
34.2(869)
DECK ANGLEINDICATORONE EACH SIDE
EARTHGROUNDING POINT(BOTH SIDES)
THREE MOTORCONTROL PANEL
41.6(1,057)
29(737)
WEIR HEIGHT
UNIT TAG
101.4(2,576)
44.6(1,133)
33.5(851)73.1
(1,857)
23.1(587)
APPROXIMATE C.G.
52.8 (1,341)APPROXIMATE C.G.
APPROVEDLIFTING POINT
APPROVEDLIFTING POINT
53 (1,345) @+351 (1,295)
48.5 (1,232)@ 3
MANUAL DECK ANGLE ADJUSTMENTONE EACH SIDE
Solids Control Systems &
Products: Shakers: meerkaT PT Shale Shaker
28
Solids Control, Pressure Control & Waste Management Version 5
In any configuration, the Meerkat PT shaker takes performance to a new levelSolids Control Systems & Products: Shakers
The Meerkat PT shakers modular construction is as basic and important to its success as the units dual-motion capability.
By incorporating the concept of modules, M-I SWACO has built big advantages into the Meerkat PT shaker. Customers have the option of bolting single Meerkat PT units into a dual or triple configuration, with different feed systems and mud cleaner options. In the field, rig personnel can reconfigure the unit quickly, via bolted connections, to meet changing requirements.
Another big advantage of the M-I SWACO bolted, modular design becomes apparent when its time to ship the unit internationally. With the M-I SWACO mobilization option, our crews will partially disassemble the Meerkat PT shaker and pack it in a safe, compatible container. The units modularity reduces disassembly and packing time at the shipping end and unpacking and reassembly time at the receiving end. Once onsite, crews can configure the modules and install the shakers, using bolted, not welded, connections.
meerkaT PT dual shaker
meerkaT PT Low-Profile dual shaker
Features and advantages Combines two or three Meerkat PT
shakers into one integral assembly by bolting together skids with field-installable kit
Standard assembly includes common possum belly
Available options: Multiple header tanks Mud cleaner Lifting frame Distribution box
Can be lifted/rigged as single unit Single flowline connection
to shakers Feeder slide gates integral to
possum belly Flow distribution controlled by
slide gates Flow can be opened/closed
to any shaker Flow can be regulated by
adjusting slide gate height
29
Version 5 Solids Control, Pressure Control & Waste Management
These configurations are just the beginning M-I SWACO is currently developing additional configurations of the Meerkat PT shaker. To see for yourself what we have planned, visit an M-I SWACO representative to review the latest specifications for our soon-to-be-launched models.
These configurations are just the beginningM-I SWACO high-capacity com posite shaker screens are the most rugged, long-lasting and efficient screens available. The new com posite screens, unique in the industry, provide resistance to corrosive drilling fluids. The screens also offer significant fluid capacity, excellent resistance to blinding, drier solids discharge and a large net-usable screen area.
Composite construction creates an ultra-tight seal between the screen and screen bed and eliminates solids buildup and costly solids bypass. The unique screen-locking mechanism wedges the screen firmly in place and allows the screen to be removed for repair or replacement.
meerkaT PT Mud Cleaner*Mud cleaners can be installed on the single, dual and triple configurations: The D-sanDer* unit is available in
two- or three-cone The D-silter* unit is available in six,
eight or ten twin-cone Low profile (approx. 64 in.
[1,626 mm] to top of trough) Integral bypass between shaker
and D-silter/D-sanDer units Compact footprint Allows inspection/
maintenance without ladders or scaffolds
Operates as D-silter and D-sanDer units and flowline shaker independently
Solids Control Systems &
Products: Shakers: meerkaT PT Shale Shaker
30
Solids Control, Pressure Control & Waste Management Version 5
Features Dual motion: Balanced Elliptical/
Progressive Elliptical Motion change during operation at
the flip of a switch Two 2.5 hp motion generators Increased screen access Heavy duty, reliable, mechanical
deck adjustment system. Jacks with corrosion resistant coating
Large capacity distribution box Utilizes high-tension composite
screens Ultra-tight seal between screen and
screen bed Largest non-blanked screen area
among shakers of similar footprint: 21.2 ft (1.97 m)
Benefits Balanced Elliptical motion in Capacity
mode provides increased fluid capacity and solids conveyance rate
Progressive Elliptical motion in Efficiency mode for increased fluid recovery, discard dryness, and screen life
Rugged design and simple operation reduces maintenance costs
Lightweight composite screens allow quick screen change out
Screen to shaker seal eliminates solids buildup and costly solids bypass
Easier access for quicker and safer screen changes and screen inspections
Continuous shaker operations when switching between motions
The flexibility of dual motion
With the new generation Mongoose Pro dual-motion shale shaker, M-I SWACO has combined balanced and progressive elliptical motion technology for a shaker that adapts as drilling conditions change.
As drilling conditions change, the evolutionary Mongoose Pro dual-motion shaker can be adjusted on the fly. Simply flipping a switch on the control box reconfigures the shaker from balanced to progressive elliptical motion.
There is no need to suspend or shut down operations. With the Mongoose Pro shaker operating in the gentler progressive elliptical mode, solids encounter reduced G-forces and longer screen residence time.
This results in drier solids, improved drilling-fluid recovery, longer screen life and reduced operating costs.
The economy of elliptical motion
The Mongoose Pro shaker in balanced elliptical mode is especially effective while drilling top-hole sections where heavy, high-volume solids usually are encountered. In these intervals, shakers need to generate high G-forces to effectively move dense solids across the screens. During drilling breaks and increased viscosity the balanced elliptical motion eliminates the need for screen changes as well as losses.
Mongoose Pro Shale ShakerSolids Control Systems & Products: Shakers
Comparison of balanced and progressive elliptical motion
Balanced Elliptical Motion Progressive Elliptical Motion
Balanced elliptical motion 7.5 Gs Speeds conveyance Increases shaker-fluid capacity Enables shaker to process heavier
solids loads Enhances cuttings-processing
volume
Reduces G-forces (6.5 Gs maximum) Optimizes solids removal Maximizes drilling-fluid recovery Drier cuttings Extends screen life
31
Version 5 Solids Control, Pressure Control & Waste Management
Solids Control Systems &
Products: Shakers: mon
goose pro shale Shaker
Composite screens provide longer life and more screen areaM-I SWACO high-capacity com posite shaker screens are the most rugged, long-lasting and efficient screens available. The new com posite screens, unique in the industry, provide resistance to corrosive drilling fluids. The screens also offer significant fluid capacity, excellent resistance to blinding, drier solids discharge and a large net usable screen area.
Composite construction creates an ultra-tight seal between the screen and screen bed and eliminates solids buildup and costly solids bypass. The unique screen-locking mechanism wedges the screen firmly in place and allows the screen to be removed for repair or replacement.
BB
MANUAL DECK ANGLEADJUSTMENT1-1/4" [31] SOCKET(2 PLCS)
DECK ANGLEINDICATOR(2 PER SHAKER)
REMOVABLE MUD OUTLET COVER(2 PLCS)
EARTH GROUNDINGPOINT (2 PLCS)
MOTOR ROTATIONPLATE
SPARE SCREEN WEDGES(2 PER SHAKER)
REMOVABLE INSPECTIONCOVERS 10"(2 PLCS)
REMOVABLE FEEDER LID
APPROVED LIFTINGPOINT(4 PLCS)
RECTANGULAR COVER PLATE AT BYPASSRECTANGULAR TO PIPETRANSISTION AVAILABLE
CONTROL PANEL LOCATION
APPROXIMATE LOCATIONOF ELECTRICAL CONNECTION(3/4" FNPT)
63.0[ 1600 ]
SKID WIDTH
64.2[ 1630 ]
68.9[ 1749 ]OVERALL
WIDTH
O 1.5[ 38 ]4X
23.6[ 599 ]
APPROX C.G.
30.3[ 770 ]
APPROX C.G.
47.2[ 1199 ]
48.4[ 1230 ]
APPROX C.G.
119.8[ 3044 ]OVERALLLENGTH
18.3[ 464 ]
36.5[ 927 ]
31.5[ 800 ]
28.0[ 711 ]
6" INLET
29.0[ 737 ]
8" INLET
30.0[ 762 ]
10" INLET
O 6.1[ 156 ]
O 8.1[ 206 ]
O 10.1[ 257 ]
112.6[ 2860 ]
52.4[ 1330 ]APPROX 0
54.9 [1394] +3
49.9 [1267] -3
29.0[ 737 ]
WEIR HEIGHT
43.4[ 1102 ]
37.4[ 951 ]
10.5[ 267 ]
13.0[ 330 ]
SKID HEIGHT
92.9[ 2359 ]
SKID LENGTH
REAR VIEW
32
Solids Control, Pressure Control & Waste Management Version 5
Basic Mongoose Pro shaker with header boxSolids Control Systems & Products: Shakers
Basic mongoose pro shaker with header box specifications
All dimensions are expressed in inches (millimeters).
Specifications
Overall length: 119.8 in (3,044 mm) Overall width: 68.9 in. (1,749 mm) Weir height: 29 in. (737 mm) Height: 52.4 in. (1,330 mm)
at 0 deck angle Weight: 3,300 lb (1,500 kg)
Foundation Dimensions
Length: 92.9 in. (2,359 mm) Width: 63.0 in. (1,600 mm)
Screen Deck and Screens
Screen area: Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2)
Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned
4 x 2 ft (1.2 x 0.61 m) Four screen panels per shaker
Basket Isolation
Powder-coated steel springs
Motor Specifications
Two 2.5 hp motion generators 460V/60 Hz/1,800 rpm or
400V/50 Hz/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK
These renderings are for information purposes only and are not actual schematics.
BB
MOTION GENERATOR 2.5 HP(VOLTAGE PER CUSTOMER CONTRACT)EXPLOSION PROOF2 PLACES
MANUAL DECK ANGLEADJUSTMENT1-1/4" [31] SOCKET(2 PLCS)
DECK ANGLEINDICATOR(2 PER SHAKER)
REMOVABLE MUD OUTLET COVER(2 PLCS)
EARTH GROUNDINGPOINT (2 PLCS)
MOTOR ROTATIONPLATE
SPARE SCREEN WEDGES(2 PER SHAKER)
APPROVED LIFTINGPOINT(4 PLCS)
CONTROL PANEL LOCATION
APPROXIMATE LOCATIONOF ELECTRICAL CONNECTION(3/4" FNPT)
63.0[ 1600 ]
SKID WIDTH
64.2[ 1630 ]
68.9[ 1749 ]OVERALL
WIDTH
O 1.5[ 38 ]4X
23.0[ 583 ]
APPROX C.G.
30.4[ 772 ]
APPROX C.G.
47.2[ 1199 ]
51.1[ 1298 ]
APPROX C.G.
124.7[ 3167 ]OVERALLLENGTH
18.3[ 464 ]
36.5[ 927 ]
31.5[ 800 ]
24.0[ 609 ]
6" INLET
25.0[ 635 ]
8" INLET
26.0[ 661 ]
10" INLET
O 6.1[ 156 ]
O 8.1[ 206 ]
O 10.1[ 257 ]
124.7[ 3167 ]
52.4[ 1330 ]APPROX 0
54.9 [1394] +3
49.9 [1267] -3
29.0[ 737 ]
WEIR HEIGHT
41.6[ 1057 ]
34.2[ 867 ]
10.3[ 260 ]
13.0[ 330 ]
SKID HEIGHT
92.9[ 2359 ]
SKID LENGTH
ISO VIEW1:20
33
Version 5 Solids Control, Pressure Control & Waste Management
Basic Mongoose Pro shaker with possum belly
Solids Control Systems & Products: Shakers
Basic mongoose pro shaker with possum belly specifications
All dimensions are expressed in inches (millimeters).
Specifications
Overall length: 124.6 in. (3,164 mm) Overall width: 68.9 in. (1,749 mm) Weir height: 29 in. (737 mm) Height: 52.4 in. (1,330 mm)
at 0 deck angle Weight: 3,430 lb (1,560 kg)
Foundation Dimensions
Length: 92.9 in. (2,359 mm) Width: 63.0 in. (1,600 mm)
Screen Deck and Screens
Screen area: Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2)
Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned
4 x 2 ft (1.2 x 0.61 m) Four screen panels per shaker
Basket Isolation
Powder-coated steel springs
Motor Specifications
Two 2.5 hp motion generators 460V/60 Hz/1,800 rpm or
400V/50 Hz/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK
These renderings are for information purposes only and are not actual schematics.
Solids Control Systems &
Products: Shakers: mon
goose pro shale Shaker
34
Solids Control, Pressure Control & Waste Management Version 5
Key features of the Mongoose Pro shale shaker
Utilizes high-tension composite screens for increased feed screen access
Dual motion: Balanced Elliptical/Progressive Elliptical change at the flip of a switch
Largest non-blanked screen area among shakers of similar footprint: 21.2 ft (1.97 m)
Two 2.5 hp motion generators
Ultra-tight seal between screen and screen bed
Heavy duty, reliable, mechanical deck adjustment system. Jacks with corrosion resistant coating
High capacity distribution box
35
Version 5 Solids Control, Pressure Control & Waste Management
These renderings are for information purposes only and are not actual schematics.
Solids Control Systems &
Products: Shakers: mon
goose pro shale Shaker
Mongoose Pro dual, triple and quad shakers take performance to a new level
Solids Control Systems & Products: Shakers
Now, Mongoose Pro shakers can be yoked together to deliver even more capa bilities. Two, three, or even four, Mongoose Pro shakers can be pre-aligned at the factory and mounted together on a single skid using a common collection box. A single lift moves the shakers into place, allowing them quickly to be put into service. Economy of motion as the shakers are installed is the first step in cost savings. The next step is the improved processing that dual, triple or quad Mongoose Pro shaker delivers. Now, you can easily double, triple or quadruple the already top-of-the-line performance you get from the M-I-SWACO Mongoose Pro shaker.
Features and benefits Combines up to four Mongoose Pro
shakers into one integral assembly by bolting together skids using a field-installable kit
Standard assembly includes common possum belly (feed manifold for quad)
Can be lifted/rigged as single unit Single flowline connection to shakers Feeder slide gates integral
to possum belly Flow distribution can be opened/
closed to any shaker Flow can be regulated by adjusting
slide gate height Available options:
Multiple header boxes Mud cleaner Lifting frame
Specifications
Overall length: 128 in. (3,241 mm) Overall width: 145 in. (3,689 mm) Weir height: 29 in. (737 mm) Height: 52.4 in. (1,330 mm)
at 0 deck angle Weight: 9,400 lb (4,264 kg)
mongoose pro Dual Shaker specifications
36
Solids Control, Pressure Control & Waste Management Version 5
These renderings are for information purposes only and are not actual schematics.
Specifications
Overall length: 137 in. (3,481 mm) Overall width: 213 in. (5,413 mm) Weir height: 33 in. (838 mm) Height: 56.4 in. (1,330 mm)
at 0 deck angle Weight: 15,000 lb (6,804 kg)
mongoose pro Triple Shaker specifications
37
Version 5 Solids Control, Pressure Control & Waste Management
Solids Control Systems &
Products: Shakers: mon
goose pT Linear- and Dual-Motion Shale Shaker
Mongoose PT Linear- and Dual-Motion Shale Shaker
Solids Control Systems & Products: Shakers
The flexibility of dual motion
The dual-motion shale shaker that adapts as solids change
M-I SWACO has combined linear and balanced elliptical motion technology to create the revo lu tion ary Mongoose* PT dual-motion shaker. The Mongoose PT design incor porates a 0.6 hp vibrator motor1 that allows it to perform on an unparalleled level.
But as drilling conditions change, the Mongoose PT dual-motion shaker can be adjusted on the fly. Simply flipping a switch on the con trol box reconfigures the shaker from linear to balanced ellip tical motion. There is no need to suspend or shut down operations. With the Mongoose PT shaker operating in the gentler balanced ellip tical mode, solids encounter reduced G-forces and longer screen residence time. This results in drier solids, improved drilling-fluid recovery, longer screen life and reduced operating costs.
Features and advantages Linear motion for fast conveyance and
heavy loading; balanced elliptical motion for maximum retention time and drier cuttings
Elliptical motion at the flip of a switch without stopping the shaker
Balanced basket functions flawlessly in either linear or balanced elliptical mode, with dry, light loads or heavy loads
Most reliable mechanical jacking system in the industry - simple and easy to use; requires no pinning
Unique distribution box option can replace flowline possum belly, providing increased handling capacity and dampening the velocity of fluid from the flowline
Pre-tensioned composite screens for fast screen changes and overall ease of use
Ultra-tight seal between screen and screen bed eliminates solids buildup and costly bypass of solids
Largest net-usable screen area among shakers of similar footprint: 21.2 ft2 (1.97 m2)
The economy of linear motionThe dual-motor Mongoose PT linear-motion shaker is especially effective while drilling top-hole sections where heavy, high-volume solids are usually encountered. In these intervals, shakers need to generate high G-forces to effec tively move dense solids across the screens.
1 Patents applicable to Mongoose PT include 6,485,640; 6,513,664; 6,679,385; 6,746,602; 6,838,008.
38
Solids Control, Pressure Control & Waste Management Version 5
G-force linear motion up to 6 Gs Speeds conveyance Increases shaker-fluid capacity Enables shaker to process heavier solids loads Enhances cuttings-processing volume
Uniform elliptical motion at all points on basket Reduces G-forces (5 Gs maximum) Optimizes solids removal Maximizes drilling-fluid recovery Drier cuttings Extends screen life
Linear Motion Balanced Elliptical Motion
Comparison of balanced elliptical motion to linear motion
39
Version 5 Solids Control, Pressure Control & Waste Management
Solids Control Systems &
Products: Shakers: mon
goose pT Linear- and Dual-Motion Shale Shaker
Basic Mongoose PT shaker with possum belly
Solids Control Systems & Products: Shakers
Basic mongoose PT shaker with possum belly specifications
All dimensions are expressed in inches (millimeters).
Specifications Length: 123 in. (3,123 mm) Width: 63 in. (1,600 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weight: 4,070 lb (1,846 kg)
Screen Deck and Screens Screen area:
Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2)
Deck-angle adjustment: 3 to +3
Screen type: Pre-tensioned 4 x 2 ft (1.2 x 0.61 m)
Four screen panels per shaker
Basket Isolation Powder-coated steel springs
Motor Specifications Two (2) main 2 hp vibrator motors One (1) additional 0.6 hp vibrator
motor on dual-motion model 460V/60 Hz/1,800 rpm or 400V/50
Hz/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK
Nominal Fluid Capacity 600 gpm (2,271 L/min)
63 (1,600)
68.9 (1,749)
Motion generator 0.6-hp(voltage per customer contract)explosion-proof
Motion generator 2-hp(voltage per customer contract)explosion-proof2 places
124.7(3,167)
1.5(38)
4X
Approved lift point
30.3 (770)Approximate C.G.
20.4(517)
Approx.C.G.
51(1,295)
Approved lift point
64.5 (1,638)
63 (1,600)
34.2 (868)
Approximate locationof electrical connection(0.75 in. NPT)
Approved lifting point
25 (635)8-in. inlet
conn.
26 (660)10-in. inlet
conn.24 (610)
6-in. inlet conn.
10 (254)
8 (203)
6 (152)
REAR VIEW
63 (1,600)
10.3 (260)
Approved lifting point
31.6 (803)
Deck-angle indicatorone each side
Manual deck-angle adjustment one each side
Unit tag
53 (1,345) @ +351.1 (1,297) @ 0
48.5 (1,232) @ 3
61.7 (1,567)Approximate C.G.
123 (3,123)
29(737)
Weir height
Mud outletone each side
Three-motor control panel
92.9 (2,359)
42.9(1,090)
33.5 (851)
41.6(1,057)
Earthgrounding point(both sides)
40
Solids Control, Pressure Control & Waste Management Version 5
Basic Mongoose PT shaker with header boxSolids Control: Shakers
Basic mongoose PT shaker with header box specifications
All dimensions are expressed in inches (millimeters).
Specifications Length:
Linear motion: 116 in. (2,946 mm) Dual motion: 120 in. (3,048 mm)
Width: 63 in. (1,600 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weigh: 3,800 lb (1,724 kg)
Screen Deck and Screens Screen area:
Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2)
Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned
4 x 2 ft (1.2 x 0.61 m) Four screen panels per shaker
Basket Isolation Powder-coated steel springs
Motor Specifications Two (2) main 2 hp vibrator motors One (1) additional 0.6 hp vibrator
motor on dual-motion model 460V/60 Hz/1,800 rpm or
400V/50 Hz/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK
Nominal Fluid Capacity 600 gpm (2,271 L/min)
3015
29(737)Weir height
Motion generator 0.6-hp(voltage per customer contract)explosion-proof
Motion generator 2-hp(voltage per customer contract)explosion-proof(2 places)
63(1,600)
31.5(800)
112.6(2,860)
Removableinspection covers(10-in. [254-mm] opening)
1.5(38)4X
Approved lifting point
Approved lifting point
68.9(1,749)
64.5(1,638)
63(1,600)
21.8(553)
Approx. C.G.
30.3 (770)Approximate C.G.
51(1,295)
Bolt circle for 10-in. (254-mm)150-lb (68-kg) flange
Approved lifting point
Approved lifting point
10-in. (254-mm) inlet connectionweld cover plate
REAR VIEW
31.5(800)
10.5 (267)
Approximate locationof electrical connection(pi in. [19.1 mm] FNPT)
3-motor control panel
42.8 (1,088)Approx.
30(762)Inlet C/L
Earthgrounding point(both sides)
32.5 (826)33.5 (851)
106.3 (2,701)116 (2,946)
Mud outletone each sideDeck-angle
indicatorone each side
53 (1,346) @ +3Approx. 51.1 (1,297) @ 0
48.5 (1,232) @ 3
Manual deck-angle adjustmentone each side 59.7 (1,516)
Approximate C.G.
30(762)
37.9(964)
92.9 (2,359)104.4 (2,651)Unit nameplate
41
Version 5 Solids Control, Pressure Control & Waste Management
Solids Control Systems &
Products: Shakers: mon
goose pT Linear- and Dual-Motion Shale Shaker
Mongoose PT dual and triple shakers
Solids Control Systems & Products: Shakers
Take performance to a new levelNow, Mongoose PT shakers can be yoked together to deliver even more capa bility. Two, or even three, Mongoose PT shakers can be pre-aligned at the factory and mounted together on a single skid using a common collection box. A single lift moves the shakers into place, allowing them quickly to be put into service.
Economy of motion as the shakers are installed is the first step in cost savings. The next step is the improved processing that a dual or triple Mongoose PT shaker delivers. Now, you can easily double or triple the top-of-the-line performance you get from the M-I-SWACO Mongoose PT shaker.
Combines two or three Mongoose PT shakers into one integral assembly by bolting together skids with field-installable kit
Standard assembly includes common possum belly
Can be lifted/rigged as single unit Single flowline connection to shakers Feeder slide gates integral
to possum belly Flow distribution controlled
by slide gates Flow can be opened/closed
to any shaker Flow can be regulated by
adjusting slide gate height Available options:
Multiple header boxes Mud cleaner Lifting frame
Features and advantages
Specifications Length: 128 in. (3,241 mm) Width: 145 in. (3,689 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weight: 9,400 lb (4,264 kg) Nominal fluid capacity:
1,200 gpm (4,542 L/min)
mongoose PT Dual Shaker specifications
42
Solids Control, Pressure Control & Waste Management Version 5
Specifications Length: 137 in. (3,481 mm) Width: 213 in. (5,413 mm) Weir height: 33 in. (838 mm) Height: 55 in. (1,297 mm) Weight: 15,000 lb (6,804 kg) Nominal fluid capacity:
1,800 gpm (6,813 L/min)
mongoose PT Triple Shaker specifications
43
Version 5 Solids Control, Pressure Control & Waste Management
Solids Control Systems &
Products: Shakers: mon
goose pT Linear- and Dual-Motion Shale Shaker
The Mongoose PT shaker configures to your needs
Solids Control Systems & Products: Shakers
Bypass doorUnique screen-locking mechanism
Deck-angle adjustment Bed-angle adjustment Adjustable feeder slide gates control flow distribution
44
Solids Control, Pressure Control & Waste Management Version 5
Mud cleaners can be installed on the single, dual and triple configurations: D-sanDer* is available in
two- or three-cone D-silter* is available in six,
eight or ten twin-cone In dual and triple configurations,
header box is replaced with a common possum belly. Multiple header-box setup is also an option
Low profile (approx. 64
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