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T110E/SEJUPITER-V SERVICE MANUAL
c 2003 by Yamaha Motor Vietnam Co., Ltd.
1st edition, Apr 2003
All rights reserved.
Any reprinting or unauthorized use without
the written permission of Yamaha Motor
Vietnam Co., Ltd. is expressly prohibited.
Printed in Vietnam
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nhng ch khi s dng schCun sch h ng dn sa cha ny c bin son bi cng ty Yamaha Motor cung cp n cc i lYamaha v cc k thut vin. Trong cun sch ny khng th truyn ti c tt c cc kin thc v chuyn mn
ca mt ng i k thut vin, n ch nhm cung cp cc thng tin cn thit v c bn v cch thc v trnh t tinhnh cng vic bo d ng sa cha. Nu vic sa cha chic xe ny m khng nm c nhng thng tin cunsch ny a ra th d dn n nhng sai st v c th gy h hi v mt an ton cho xe khi vn hnh.
Cng ty Yamaha Motor lun lun n lc ci tin cc sn phm ca mnh. Nhng s sa i hay thay i c bn vthng s k thut hay trnh t cng vic s c cung cp n cc i l u quyn ca Yamaha v s c cpnht trong nhng ln ti bn ti liu h ng dn.
Ghi ch:Nhng thit k v thng s k thut c th c thay i m khng thng bo tr c.
Nhng thng tin quan trngThng tin c bit quan trng s c phn bit r rng bng nhng du hiu sau y:
Biu t ng cnh boAn ton,c ngha l: ch ! cnh bo! lin quan n s an ton ca bn!
Ch :Ch ch r nhng thao tc c bit cn phi tun th ng trnh h hng cho xe.
Ghi ch:
Ghi chcung cp nhng thng tin chnh gip m t cc quy trnh d dng v r rng hn.
Nhng vic lm khng tun theo ch th L u c th dn n th ng tch hay t vong cho ng i s dng xe,nhng ng i xung quanh hay nhng ng i ang kim tra, sa cha xe.
L u !
!
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CCH S DNG CUN SCH NY
S sP xPCun sch ny gm nhng ch ng cp n nhng ch . (Xem "Nhng k hiu minh ho")
mc th nht : y l mc ca ch ng vi k hiu ca n trn cng bn phi mi trang
mc th hai : mc ny ni s qua v ch ca ch ng v ch xut hin trang u tin ca miphn gc trn cng bn tri
mc th ba : mc ny ni s qua v on vn, c trnh by tng b c km theo nhng minh hoph hp
S TRNH BY CC B PHN gip nhn bit cc b phn v lm r rng cc b c tin hnh, cc s trnh by cc chi tit u mi phntho d v tho ri cc chi tit
1. Mt s cc b phn r rng s c cung cp cho cng vic tho lp2. S ch ra th t cng vic trong s . Con s trong vng trn ch th t b c tho ri3. S gii thch ca cng vic v c trnh by d c bi cc k hiu. ngha ca k hiu c cung
cp trn trang k tip .4. Mt biu h ng dn cng vic km theo biu cc b phn, cung cp trnh t cng vic, tn
cc b phn, nhng l u ...5. cung cp thm ti liu, ngoi ra cn c thm ti liu b xung cho biu b phn v biu cng
vic
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2
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K hiu minh hoK hiu minh ho t n c phc ho trnhby s qua v s v ni dung ca ch ng. Nhng thng tin c bn Chi tit k thut (Thng s k thut) Kim tra v hiu chnh nh k ng c B ch ho kh Khung s n H thng in Nguyn nhn h hng v cch gii quyt
K hiu c minh ho t n c s dng nhn ra cc thng s k thut xut hin trong ontrch. C th bo tr m ng c vn c gn trong xe B xung thm Cht bi trn Dng c c bit Lc xit Gii hn mn, khe h Vn tc ng c ng h , V, A
K hiu minh ho t n trong s b phnbiu th loi cht bi trn v im bi trn. Cung cp du ng c
Cung cp du hp s Cung cp du disulfide MolibdenumCung cp m bc bnh xe
Cung cp m lithium trng l ng nh Cung cp m disulfide Molibdenum
K hiu minh ho t n trong s B phn biu th ni cn bi keo chng lng v khilp cn mt chi tit mi
Cn bi keo phng lng (LOCTITE). S dng mt chi tit mi.
1 9
1
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9 16
9
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Ni dung
Cc thng tin tng qut
Cc thng s k thut
Kim tra v iu chnh nh k
i tu ng c
ch ho kh
Khung s- n
H thng in
x l s c
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Ch ng 1Cc thng tin tng qut
c im xe..............................................................................................................................1 - 1S khung ..............................................................................................................................1 - 1S my .................................................................................................................................1 - 1
nhng thng tin quan trng..........................................................................................1 - 2S chun b cc b c tho my .............................................................................................1 - 2Thay th cc chi tit ..............................................................................................................1 - 2Jong, pht du v jong ch O ..........................................................................................1 - 2Vng m kho, a kho v cc cht ci .............................................................................. 1 - 3Vng bi v pht du ...............................................................................................................1 - 3Vng phanh hm (Phe ci) ................................................................................................... 1 - 3
kim tra s rp ni .............................................................................................................. 1 - 4cch s dng bng chuyn i n v o.....................................................................1 - 5dng c chuyn dng.........................................................................................................1 - 6
ch ng 2Cc thng s k thut
thng s k thut c bn................................................................................................ 2 - 1thng s bo d ng xe.................................................................................................... 2 - 4
ng c ............................................................................................................................... 2 - 4Khung xe ............................................................................................................................. 2 - 9
H thng in .................................................................................................................... 2 - 13
cc thng s lc xit tng qut................................................................................ 2 - 15im bi trn v loi bi trn.......................................................................................2 - 16
ng c ..............................................................................................................................2 - 16Khung xe ............................................................................................................................ 2 - 18
s b tr h thng dy............................................................................................... 2 - 19
ch ng 3kim tra v iu chnh nh k
gii thiu................................................................................................................................ 3 - 1cc giai on bo d ng / thi im bi trn............................................................ 3 - 1cc np p v v xe............................................................................................................. 3 - 2
ng c................................................................................................................................... 3 - 6iu chnh khe h xu pp ...................................................................................................... 3 - 6iu chnh ch ga ran ti .................................................................................................... 3 - 9iu chnh dy ga ............................................................................................................... 3 - 10Kim tra bu gi ..................................................................................................................... 3 - 11o p sut nn ................................................................................................................... 3 - 13Kim tra mc nht ng c .................................................................................................. 3 - 15Thay mi nht ng c ........................................................................................................ 3 - 16
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Kim tra h thng ng x .................................................................................................... 3 - 17Lm sch b lc gi............................................................................................................ 3 -17Cn chnh ly hp ................................................................................................................. 3 - 18Kim tra c ch v c ht .................................................................................................... 3 - 19Kim tra ng xng v ng ht chn khng .......................................................................... 3 - 19
Kim tra ng thng hi ng c ........................................................................................... 3 - 20
phn Khung s n............................................................................................................... 3 - 21Kim tra phanh tr c (phanh c) ......................................................................................... 3 - 21iu chnh phanh sau ......................................................................................................... 3 - 21Kim tra m phanh tr c (phanh a) ................................................................................. 3 - 22Kim tra m phanh sau v phanh tr c (phanh c) .............................................................. 3 - 23iu chnh cng tc n phanh sau .................................................................................... 3 - 23Kim tra ng du phanh ..................................................................................................... 3 - 24X kh h thng phanh (phanh a) .................................................................................... 3 - 25iu chnh chng xch ti ............................................................................................... 3 - 26Bi trn xch ti ................................................................................................................... 3 - 28Kim tra mc du phanh (phanh a) ................................................................................... 3 - 28Kim tra v iu chnh c pht ............................................................................................ 3 - 29Kim tra gim sc tr c (phuc tr c) ................................................................................. 3 - 31Kim tra lp xe .................................................................................................................... 3 - 32Kim tra v xit cht nan hoa .............................................................................................. 3 - 34Bi trn cc dy cp/ Tay phanh & chn phanh/ Chn chng ng & cnh ......................... 3 - 35
Phn in ............................................................................................................................... 3 - 28Kim tra v sc bnh c quy ................................................................................................ 3 - 36Kim tra cu ch .................................................................................................................. 3 - 40Thay bng n pha .............................................................................................................3 - 41iu chnh n pha .............................................................................................................3 - 42
Ch ng 4i tu ng cTho ng c khi xe ......................................................................................................... 4 - 1
Tho v xe/ X nht/ tho ch ho kh/ tho ng x ................................................................ 4 - 1Tho chn/ Tm bo v ng c/ chn phanh/ cn s ....................................................... 4 - 2Tho gi bt ym/ cc ng ng .......................................................................................... 4 - 3
lp ng c ln xe ......................................................................................................... 4 - 5
u xi lanh.............................................................................................................................. 4 - 8Tho u xi lanh ................................................................................................................... 4 - 9Kim tra u xi lanh ............................................................................................................. 4 - 11
Lp t u xi lanh .............................................................................................................. 4 - 13
Trc cam v c xupap....................................................................................................... 4 - 17Tho c xu pp v trc c xu pp ........................................................................................ 4 - 18Kim tra trc cam ............................................................................................................... 4 - 19Kim tra c xu pp v trc c xu pp ................................................................................... 4 - 21Lp t trc cam v c xu pp ............................................................................................. 4 - 21
Xu pp v l xo xu pp..................................................................................................... 4 - 22Tho xu pp v l xo xu pp ............................................................................................... 4 - 23Kim tra xu pp v l xo xu pp .......................................................................................... 4 - 24Kim tra b mt tip xc ca xu pp ................................................................................... 4 - 26
Kim tra l xo xu pp .......................................................................................................... 4 - 28Lp t xu pp v l xo xu pp ............................................................................................. 4 - 29
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Xy lanh v piston............................................................................................................... 4 - 31Tho piston v xc mng .................................................................................................... 4 - 32Kim tra xi lanh v piston .................................................................................................... 4 - 33Kim tra xc mng ............................................................................................................. 4 - 34
Kim tra c piston ............................................................................................................... 4 - 35Lp t xc mng, piston v xi lanh ................................................................................... 4 - 36
cm pht in v b ly hp ....................................................................................... 4 - 38Tho cm ph t in ............................................................................................................ 4 - 39Tho ly hp ..................................................................................................................... 4 - 40Kim tra ly hp ................................................................................................................ 4 - 41Lp rp ly hp ................................................................................................................ 4 - 42Lp rp cm pht in ........................................................................................................ 4 - 42
H thng khi ng p ..................................................................................................4 - 44Kim tra h thng khi ng p ......................................................................................... 4 - 45Kim tra h thng khi ng p ......................................................................................... 4 - 46
Lp t h thng khi ng p .......................................................................................... 4 - 47
Ly hp..................................................................................................................................... 4 - 48Tho ly hp ........................................................................................................................ 4 - 49Kim tra ly hp ................................................................................................................... 4 - 51Lp rp ly hp .................................................................................................................... 4 - 55
Bm du................................................................................................................................. 4 - 57Tho bm du .................................................................................................................... 4 - 58Kim tra bm du ............................................................................................................... 4 - 59Lp t bm du ................................................................................................................. 4 - 61
Trc cn s .......................................................................................................................... 4 - 62Tho trc cn s ................................................................................................................. 4 - 63Kim tra trc cn s ............................................................................................................ 4 - 65Lp t trc cn s .............................................................................................................. 4 - 66
Lc my v trc khuu.................................................................................................... 4 - 67Tho lc my v trc khuu ................................................................................................. 4 - 68Kim tra trc khuu ............................................................................................................. 4 - 69Kim tra cc my ................................................................................................................ 4 - 71Lp pp trc khuu ............................................................................................................. 4 - 72Lp rp lc my .................................................................................................................. 4 - 72
hp s.................................................................................................................................... 4 - 74Tho hp s ....................................................................................................................... 4 - 75Kim tra cng s, cam s .................................................................................................... 4 - 76Lp rp hp s .................................................................................................................... 4 - 78
Ch ng 5ch ho kh
Ch ho kh............................................................................................................................. 5 - 1Tho ch ho kh .................................................................................................................. 5 - 2Kim tra ch ho kh ............................................................................................................. 5 - 5Lp rp ch ho kh .............................................................................................................. 5 - 7iu chnh mc xng ............................................................................................................ 5 - 8Kim tra kho xng ............................................................................................................... 5 - 9
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Ch ng 6Khung s n
Bnh tr c v phanh a.................................................................................................. 6 - 1Tho bnh xe tr c ............................................................................................................... 6 - 2Kim tra bnh xe tr c .......................................................................................................... 6 - 3Kim tra a phanh ............................................................................................................... 6 - 5Lp rp bnh xe tr c ........................................................................................................... 6 - 7
Bnh tr c v phanh tang trng................................................................................. 6 - 8Tho bnh xe tr c ............................................................................................................... 6 - 9Kim tra bnh xe tr c ........................................................................................................ 6 - 10Kim tra phanh tr c ........................................................................................................... 6 - 11Lp rp bnh xe tr c ......................................................................................................... 6 - 13
Bnh xe sau, phanh sau .................................................................................................. 6 - 14Tho bnh xe sau ............................................................................................................... 6 - 15Tho phanh sau ................................................................................................................. 6 - 17Kim tra bnh xe sau .......................................................................................................... 6 - 17Kim tra phanh sau ............................................................................................................. 6 - 19Lp rp mm phanh ............................................................................................................ 6 - 20Lp rp bnh xe sau ........................................................................................................... 6 - 20
phanh tr c........................................................................................................................ 6 - 22Thay m phanh tr c .......................................................................................................... 6 - 23Tho cm phanh du .......................................................................................................... 6 - 25Kim tra cm phanh du ..................................................................................................... 6 - 27Lp rp cm phanh du ...................................................................................................... 6 - 28Cm xilanh bm du ........................................................................................................... 6 - 30
Tho cm xilanh bm du ................................................................................................... 6 - 31Kim tra cm xilanh bm du .............................................................................................. 6 - 32Lp rp cm xilanh bm du ............................................................................................... 6 - 33
Gim xc tr c ................................................................................................................... 6 - 36Tho Gim xc tr c ........................................................................................................... 6 - 37Kim tra Gim xc tr c ...................................................................................................... 6 - 40Lp rp Gim xc tr c ....................................................................................................... 6- 41Lp gim xc tr c ............................................................................................................. 6 - 43
Tay li..................................................................................................................................... 6 - 45Tho tay li ........................................................................................................................ 6 - 46Kim tra tay li .................................................................................................................... 6 - 48Lp t tay li ..................................................................................................................... 6 - 48
C pht.................................................................................................................................. 6 - 51Tho c pht ...................................................................................................................... 6 - 52Kim tra c pht ................................................................................................................. 6 - 52Lp rp c pht ................................................................................................................... 6 - 54
Gim xc sau v cng sau.............................................................................................. 6 - 55Tho gim xc sau v cng sau .......................................................................................... 6 - 56Kim tra gim sc sau ......................................................................................................... 6 - 58Kim tra cng sau .............................................................................................................. 6 - 59Lp gim xc sau v cng sau ........................................................................................... 6 - 59
nhng v xch ti............................................................................................................... 6 - 61Tho nhng v xch ti ........................................................................................................ 6 - 62Kim tra nhng v xch ti ................................................................................................... 6 - 63Lp nhng v xch ti .......................................................................................................... 6 - 64
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Ch ng 7H thng in
Cc chi tit h thng in................................................................................................ 7 - 1
S mch in.................................................................................................................... 7 - 3
Kim tra cng tc in...................................................................................................... 7 - 5Kim tra thng mch cng tc in ....................................................................................... 7 - 5Kim tra cc cng tc in .................................................................................................... 7 - 6
Kim tra bng n v ui n ........................................................................................... 7 - 8Kim tra bng n v ui n ................................................................................................ 7 - 8
H thng nh la............................................................................................................ 7 - 11
S mch in ............................... ................................................................................. 7 - 11X l s c .......................................................................................................................... 7 - 12
H thng in phn khi ng in......................................................................... 7 - 16S mch in ............................................................................................................... 7 - 16X l s c ......................................................................................................................... 7 - 17M t ............................................................................................................................. 7 - 19Kim tra v sa cha mt ............................................................................................. 7 - 20Lp rp mt .................................................................................................................. 7 - 22
H thng sc....................................................................................................................... 7 - 23S mch in ................................................................................................................. 7 - 23X l s c .......................................................................................................................... 7 - 24
H thng chiu sng .........................................................................................................7 - 26S mch in .................................................................................................................7 - 26X l s c .......................................................................................................................... 7 - 27Kim tra h thng chiu sng ............................................................................................. 7 - 28
H thng tn hiu................................................................................................................ 7 - 30S mch in ................................................................................................................ 7 - 30X l s c ..........................................................................................................................7 - 31Kim tra h thng tn hiu ................................................................................................... 7 - 32
Ch ng 8x l s c
X l s c............................................................................................................................. 8 - 1H thng in....................................................................................................................... 8 - 1H thng nn........................................................................................................................ 8 - 2H thng np v x................................................................................................................ 8 - 3
s mch in ca xe JUPITER-V (t110)
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Cc c im ca xe
Cc thng tin tng qutc im ca xe
S khungS khung c ng phn khung d i yn xe,d i khoang .
1
S myS my c ng lc my bn tri
ghi ch :Cc thit k v thng s k thut c th cthay i m khng thng bo tr c.
11
Geninfo
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1
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NHNG THNG TIN QUAN TRNG
NHNG THNG TIN QUAN TRNGS CHUN B THAO TC MY1. Lm sch cht bn, bn snh v cc cht bm bn
ngoi tr c khi tch ri v tho my2. Dng nhng dng c thch hp v cc dng csch.
3. Xem phn"DNG C CHUYN DNG"
4. Khi tho my lun lun sp t nhng chi tit c lin quan cng ch vi nhau. N bao gm
nhng thng s, xy lanh, pt tng, v nhng chi titc lin quan mi mn vi nhau. Nhng chi tit clin quan nhau phi lun hoc l dng li hoc l
thay c b5. Trong sut qu trnh tho my lau sch tt c
nhng chi tit v t chng vo trong nhng cikhay theo nhng th t tho ra. Vic ny s gipbn tng c tc tho my v gip bn lp rpli cc chi tit mt cch chnh xc
6.t tt c cc chi tit trnh xa ngun pht sinh la
THAY Th CC CHI TIT1. Ch dng cc ph tng chnh hiu ca YAMAHA
cho vic thay th ph tng. Dng cc loi du bi
trn v m c ngh bi YAMAHA cho vic bitrn cc chi tit. Nhng nhn hiu khc c th cnhng chc nng v hnh dng t ng t nh ng likhng ging v cht l ng
Jong, Pht du v cc loi Jong o1. Thay th cc jong, pht du v jong ch O khi
i tu my. Tt c cc b mt jong, cc vngphanh hm ca pht du v jong ch O phi c lau sch
2. Bi trn bng du bi trn thch hp cho cc chitit c lin quan vi nhau v cc bc n trong qatrnh lp li my. Cho m vo cc vnh ming ca
pht du
300-008
GeninfoGeninfoGeninfo
1 - 2
1
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VNG M KHO /Long en KHO V CC CHT CI1. Thay cc vng m kho / a kho v cc cht
ch sau khi m n ra. B cong cc b mt cachng vo cc mt cnh ca bu lng hay ai c kho li sau khi xit cht cc bu lng v ai ctheo tiu chun k thut
bi v pht duKhi lp cc bi v pht du, phi nhng du hiu
hay nhng con s ca nh ch to nh du quan st c. Khi lp pht du cung cp mt l ng nh mlithium vo cc vnh ming pht du . Bi trn cc bi bng du bi trn khi lp n.
Pht du
Ch :Khng s dng kh nn lm kh b mt vng
bi. Vic ny s gy h hi b mt vng bi.
Vng bi
VNG PHANH HM1. Kim tra cc vng phanh hm cn thn tr c khi
lp li, lun lun phi thay mi cc vng phanhhm cht piston sau mt ln s dng, thay minhng vng phanh hm b cong khi lp t mbo phn cnh nhn phi t i din vi h nglc tc ng. Xem hnh bn
Trc
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1
1
2
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NHNG THNG TIN QUAN TRNGGeninfo
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1
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KIM TRA S RP NIX l s kt bn, r st, m t ....ca mi ni1. Tho : Cc jc ni2. Lau kh cc tip im in bng ng thi kh
nn
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3. Ni li v tho ra cc jc ni t 2 n 3 ln
4. Ko cc u dy kim tra xem n c b tut rahay khng5. Nu cc u ni b tut ra ta un thng ly v
gn vo jc ni
6. Ni cc jc ni
GHI CH:Khi ni hai jc ni phi gn cht vi nhau
7. Kim tra s thng mch bng ng h o in
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Chc chn rng thc hin ng cc b c 1 - 7 nhtrn khi kim tra ng dy in
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1
NHNG THNG TIN QUAN TRNGGeninfo
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Cch s dng bng chuyn i n v o
bng chuyn iH mt sang h anh
Tt c cc thng s k thut trong cun sch ny u c tnh bng n v SI v n v mtDng bng ny chuyn i t n v mt sang n v Inch
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3cc (cm )3cc (cm )
lit (liter)lit (liter)
0.035270.06102
0.87990.2199
oz (IMP liq.)cu*in
qt (IMP liq.)gal (IMP liq)
lb/in2psi (lb/in )
0fahrenheit ( F)
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7.23386.7940.07230.8679
ft*lbin*lbft*lbin*lb
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lboz
S nhn H Anh
NHNG THNG TIN QUAN TRNGGeninfo
1 - 5
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Nhng dng c chuyn dng d i y rt cn thit cho vic iu chnh my v lp rp my mt cch chnh xc vhon chnh. Nn s dng nhng dng c chuyn dng hp l, n s gip bn ngn nga cc h hng do vic sdng khng ng cc dng c hay k thut khng bi bn.
Nn sp t dng c theo th t ngn nga bt c s sai lm no, tham kho danh sch lit k bn d i.
M s dng c
90890-01052 Dng c tho lpDng c ny dng tho hay lp rp Bcbnh rng o tc
Qa nngBu lng ko trc c xupapDng c ny dng tho hay lp trc cxu pap
Qa nng lp pht duDng c ny dng lp pht du
Dng c lp pht duDng c ny dng lp pht du
Dng c nn l xo xu ppDng c ny dng khi tho, lp xu pp vl xo xu pp
C l xit, m c c xeDng c ny dng xit cht v ni lng cng x v c c xe.
Dng c iu chnh c xu pp, cn thitcho vic iu chnh khe h xu pp
Tay vn - TDng c ny c s dng gi b kpcn gim sc khi tho v lp
Dng c ly mm in manht raDng c ny dng cho vic tho mm in
manht
90890-01084
-01085
90890-01184
90890-01186
90890-01253
90890-01268
90890-01311
90890-01312
90890-01326
90890-01362
Tn / cch dng Hnh v minh ho
ng o mc xngng ny th ng dng o mc xngtrong bu phao xng
Dng c chuyn dngGeninfo
1 - 6
1
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M s dng c
90890-01403 C l m c c xeDng c ny dng ni lng hay xit chtai c c xe
Dng c gi mm in manhtDng c ny dng gi cht mm inmanht.
Th c lDng c ny dng o khe h xu pp
ng h o p lc nnDng c ny dng o p lc nn cang c
ng h o inDng kim tra h thng in
ng h o vng tua myDng c ny dng cho vic o tc
ng c
n kim tra thi gian nh laDng c ny dng kim tra thi giannh la
Dng c xoy xu ppDng c ny dng tho lp chi tit nngv xoy xu pp
Dng c kim tra vic nh laDng kim tra h thng nh la
Keo dn lc my YAMAHA No.1215Keo ny dng dn cc b mt ca lcmy
90890-01701
90890-03079
90890-03081
90890-03112
90890-03113
90890-03141
90890-04101
90890-06754
90890-85505
Tn / cch dng Hnh v minh ho
Dng c chuyn dngGeninfo
1 - 7
1
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thng s k thut c bn
c im k thut chung
M s loi xe 5VT (T110)
Loi xe T110
Trng l ng c s:khi du v xng y
Lc kh Phn t lc (giy) dng kh
Loi nhin liuDung tch bnh nhin liu Xng thng th ng4.5 L
Nht ng c
Thay nh kTng l ng nht trong ng c
YAMALUBE 4 SAE 20W 50 hoc loi t ng ng
0.8 L1.0 L
Chiu diChiu rngChiu caoChiu cao ynKhong cch trc bnh xeKhong cch nh nht so vi mt tBn knh quay vng nh nht
Kiu ng cB tr xi lanhDung tch ng knh v khong chyT s nnp lc nnH thng khi ngH thng bi trnTc ng garanty
4 th, lm mt bng khng kh, SOHCXy lanh n, b tr nghing pha tr c
30.1103 L (110.3 cm )51.0 x 54.0 mm9.3 :1
21,300kPa (13kg/cm , 12 bar) 500 vng/phtKhi ng in/ cn pBi trn cc te t1,400 ~ 1,600 v/ph
1,910 mm675 mm1,040 mm760 mm1,230 mm130 mm1,900 mm
102 kg
Kch th c
ng c :
Nhn hiu v loi du nht ng c
Nhin liu
Spec
2 - 1
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Loi lp xeC Tr c
Sau su rnh ta lng ti thiu
Tr c Sau
Tng ti trng ti a - Khng tnh khi l ng xeTr cSau
Loi lp c sm (loi c rut hi)70/90-17 38L80/90-17 44P
0.8 mm0.8mm
Dng khung vng ng thp027
77 mm
Loi kt cu khung
Gc nghing ph ng trc l i lch ph ng trc li
Loi ly hp Ly hp nhiu a ma st + Ly tm t ng loi t
110 kg200 kpa (2.00 kg/cm2)225 kPa (2.25 kg/cm2)
Kiu/ s l ngHng sn xut
KiuHng sn xutKhe h nh la
B truyn gim tc s cpT s truyn s cpB truyn gim tc th cpT s truyn th cpB truyn lc hp sKiu vn hnhT s truyn S 1
S 2S 3S 4
Bnh rng thng
67/18(3.772)Xch36/15 (2.400)4 cp c nhVn hnh bng chn tri38/12(3.166)33/17 (1.941)29/21 (1.380)23/21 (1.095)
VM 17-SH/1MIKUNI
C6HSANGK0.6~0.7 mm
* Ti trng l tng khi l ng hnh l, ng i li, ng i ngi sau v cc ph kin
Loi xe T110
B ch ho kh
Bugi
H thng truyn lc
Khung s n
Lp xe
p sut bm lp (lp ngui)
thng s k thut c bn Spec
2 - 2
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Phanh tr c Loi
Vn hnh
Phanh sau LoiVn hnh
H thng treo tr cH thng treo sau
Cm gim sc tr cCm gim sc sau
Dch chuyn bnh xe tr cDch chuyn bnh xe sau
H thng nh laH thng pht inKiu bnh in, c quyCng sut bnh in, c quy
Bng n phaBng n hu/ phanhBng n xi nhanBng n cng t mtBng n bo sng cao (n bo bt pha)Bng n bo s 0Bng n bo rBng n bo v tr s truyn
12V 25W/25W X 212V 5W/21W X 112V 10W x 412V 3.0W X 112V 1.7W X 112V 1.7W X 112V 1.7W X 112V 1.7W X 4
Kiu n pha Bng n dy tc
Loi ng nhn (Phuc nhn)Cng xoay
L xo/ gim chn duL xo/ gim chn du
95 mm77 mm
DC C.D.IV lng manhet ACGM5Z- 3B12V5 AH
Phanh a n, dn ng bng thu lc (thng a)hoc phanh tang trng (thng m)Vn hnh bng tay phi
Phanh tang trng (thng m)Vn hnh bng chn phi
Loi xe T110
H thng phanh
H thng treo
Gim sc
Hnh trnh nhn ca bnh xe
H thng in
Bng n: Cng sut xs l ng
thng s k thut c bn Spec
2 - 3
2
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Danh mc Tiu chun Gii hn
u xi lanh : Gii hn cong vnh
Xch cam Kiu xch / S mt xch Loi cng xch cam
C xu pp / trc c : ng knh ca l c xu pp ng knh ca trc c xu pp Khe h gia c xu pp v trc c xu pp
Xu pp , b mt tip xc vi xu pp, dn h ng xu pp Khe h xu pp (khi ngui) Ht X Kch th c xu pp
"A" : ng knh phn u xu pp
"B" : rng b mt xu pp
"C" : rng b mt tip xc
"D" : dy mp
ng knh thn xu pp
ng knh trong dn h ng xu pp
HtXHtXHtXHtXHtX
HtX
22.9 ~ 23.1 mm19.9 ~ 20.1 mm1.20 ~ 2.50 mm1.60 ~ 2.90 mm0.9 ~ 1.1 mm0.9 ~ 1.1 mm0.5 ~ 0.9 mm0.8 ~ 1.2 mm4.475 ~ 4.490 mm4.460 ~ 4.475 mm
4.500 ~ 4.512 mm4.500 ~ 4.512 mm
...
...
...
...1.6 mm1.6 mm......4.450 mm4.435 mm
4.542 mm4.542 mm
0.05 ~ 0.09 mm0.08 ~ 0.12 mm
......
......
10.000 ~ 10.015 mm9.981 ~ 9.991 mm0.009 ~ 0.034 mm
10.030 mm9.950 mm0.080 mm
Xch rng /86T ng
....
....
Xy lanh : ng knh xy lanh Gii hn khng trn u
Trc cam (Ct cam): Kch th c cam
Ht "A" "B"
X "A"
"B"
o gii hn ca trc cam
25.775 ~ 25.875 mm21.045 ~ 21.145 mm
25.775 ~ 25.875 mm20.950 ~ 21.050 mm
.......
25.745 mm21.015 mm
25.749 mm20.924 mm...0.03 mm
51.000 ~ 51.015 mm.......
51.1 mm0.03 mm
.......... 0.03 mm
ng knh nm xupap rng b mt rng mt tip xc dy mp
thng s bo d ng xeng c
thng s bo d ng xe Spec
2 - 4
2
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Khe h gia dn h ng v thn xu pp Ht X cong gii hn ca thn xu pp rng ca xupap Ht/x
0.010 ~ 0.037 mm0.025 ~ 0.052 mm......0.9 ~ 1.1
0.080 mm0.100 mm0.01 mm1.6 mm
L xo xu pp Chiu di t do Ht /X Chiu di l xo khi lp Ht /X Lc nn l xo khi lp nghing cho php (*) Ht /X
Chiu cun dy l xo xupap Ht/X
33.75 mm24.2 mm138~158N (13.8~15.8 kgf).....
Theo chiu kim ng h
32.05 mm....
1.4 mm
.....
Piston : Khe h gia piston v xi lanh ng knh piston "D" im o "H" lch tm l c piston Pha lch tm ca l c ng knh l c piston ng knh ca c piston
Xc mng (Bc) :
Xc mng nh (Bc nh) Kiu Kch th c (B x T) Khe h mp bc ( Khe h 2 u Xc mng lp)
Khe h l ng bc ( Khe h l ng Xc mng lp) Xc mng th 2 (Bc th 2) : Kiu
Kch th c (B x T)Khe h mp bc ( Khe h 2 u Xc mng lp)
Khe h l ng bc ( Khe h l ng Xc mng lp) Xc mng du (Bc du) :
Kch th c (B x T)
Khe h mp bc ( Khe h 2 u Xc mng lp
Mt v trn1.00 x 2.00 mm0.10 ~ 0.25 mm0.03 ~ 0.07 mm
Mt Cn1.0 x 2.0 mm0.10 ~ 0.25 mm0.02 ~ 0.06 mm
2.0 x 2.2 mm
0.20 ~ 0.70 mm
....
....0.40 mm0.12 mm
....
....0.40 mm0.12 mm
....
....
0.020 ~ 0.025 mm50.977 ~ 50.992 mm5.0 mm0.5 mmpha ca np13.002 ~ 13.013 mm12.996 ~ 13.000 mm
0.150 mm................13.043 mm12.976 mm
Danh mc Tiu chun Gii hn
Specthng s bo d ng xe
2 - 5
2
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Danh mc Tiu chun Gii hn
Trc truyn ng o trc chnh o trc dn ng
....
....0.03 mm0.03 mm
Ly hpB dy b ly hp S l ngB dy a ly hp khng phng ca a ly hp S l ngChiu di t do ca l xo ly hp S l ngCch m ly hp cong gii hn ca cn y ng knh trong ca v ly hp s cp dy ca m ly lp ly tm su ng rnh ca b ly hp ly tm
ng knh trong ca ni ly hp ng knh ngoi ca m guc ly hp ly tmTc ng c lc ly hp ly tm bt u ngmTc ng c lc ly hp ly tm p n nh
2,7 ~ 2.9 mm5 ming1.1 ~ 1.3 mm....430.3 mm4Cam v cn y trong.....105 mm2.20 mm1.20
105 mm104.7 mm1,800 ~ 2,200 vng/pht3,100 ~ 3,400 vng/pht
2.6mm........0.05 mm....28.3 mm........0.5 mm106 mm....0.1 mm
106 mm103.5 mm........
Trc khuu :
B rng hai mt m khuu "A" o gii hn "C"Khe h l ng "D" r tay bin h ng knh "E"
42.95 ~ 43.00 mm
0.11 ~ 0.41 mm0.004 ~ 0.014 mm
....0.03 mm........
Chn p khi ng Kiu chn p khi ng Lc p ma st p khi ng
Kiu c cu cc9.8~13.8 N (0.98 ~ 1.38 kgf)
....
....
Specthng s bo d ng xe
2 - 6
2
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Bm duKiuKhe h gia u hai vu ca hai rtoKhe h cnhKhe h gia phn np v r to
Bm rto (vu Cycloit)0.15 mm0.06 ~ 0.10 mm0.06 ~ 0.10 mm
....0.2 mm0.15 mm0.15 mm
B ch ho khKiuDu c im ng knh hng gim pJic l xng chnh (M.J)Jic l gi chnh (M.A.J)Kim xng (J.N)ng phun xng chnh (N.J)L phun xng ph (garanti) (P.O)Jic l garanti (jicl xng ph) (P.J)Vt gi (A.J)C y van (V.S)
Jicl khi ng 1 (G.S.1)Jicl khi ng 2 (G.S.2)C qu ga Tc ng c ch garanti
VM 17SH5TN - 0017# 1051.23JT28-2E-8M0.8 (b c: 1.70)# 17.51 +5/8 (vng xoay ra)1.5
# 300.5#3.51400 ~ 1600 v/p
....
....
....
....
....
....
....
....
....
....
....
........
....
....
....
Danh mc Tiu chun Gii hn
Loi xe T110
CC TE
lc nht
bm nht
trc khuu
c tay bin
pistonxecmng trc camu xilanh
ly hp hp s
Specthng s bo d ng xe
2 - 7
2
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LC XITng c
u xilanh v xilanh (Pha xch cam)u xilanh v xilanhBu giNp nhng camNp xuppGudng bt vo lc myV lng magneto C.D.I.Dn h ng xch camai c kho chnh xuppNhng camTm chn trc camNp b cng xch camB cng xch camBm duBu lng x duBu lng bt c ht vi ng cCm ch ho khBt ng x vi u xilanhKhp ni ng xBt ng x vi gi treoBt ng x vi chn sauLc giLc my
Np lc my (tri)Np mang c (np che nhng tr c)Np lc my (phi)Np gia lc my bn inNp kim tra thi im nh laGudng lc myChn p khi ngLy hp Ni ly hpTm p ly hp tm ma stCm ly hp tm ma stVt chnh cnCn s
Bulng bt cam nh v s truynGi thanh dn h ng cng gt sCun kchCun dy Stato
M8M6M10M6M45M6M12M6M5M8M6M6M6M6M12M6M6M6M8M8M10M6M6
M6M6M6M32M14M8M6M6M12M5M14M6M8
M6M6M6M6
2210
12.5718770107201081072010107121638210
107107713101450670818
12101010
2.21.01.250.71.80.77.01.00.72.01.00.81.00.72.01.01.00.71.21.63.80.21.0
1.00.71.00.70.71.31.01.45.00.67.00.81.8
1.21.01.01.0
Chi tit c xit cht C ren Ghi chLc xit
N/m mkgLoi
cuBulng---Vt---BulngcuBulngcuBulngBulngBulngBulngBulngBulngBulngBulngBulngcuBulngBulngVtBulng
BulngBulngBulng------BulngBulngBulngcuBulngcucuBulng
BulngBulngBulngBulng
42122212211122122211149
8291141314111
1223
S.l- ng
Specthng s bo d ng xe
2 - 8
2
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Gim sc tr c (Phuc tr c): Khong dch chuyn ca gim xc tr c Chiu di t do ca l xo Chiu di l xo sau khi lp L xo ng vi (K1)
(K2) Khong di chuyn (K1)
(K2)
L ng du trong gim xcMc duLoi du ng knh ng lng trong
cong gii hn ca ng trong gim xc
Gim sc sau (Phuc sau): Khon dch chuyn ca gim xc sau Chiu di t do ca l xo Chiu di l xo sau khi lp L xo ng vi (K1)
(K2)Khong di chuyn (K1)
(K2)
261.4 mm
...
...
...
...
......
0.2 mm
...214.6 mm............
...
...
...
...
H thng tay li Kiu bi ca tay li Gc quay tay li ln nht (tri/ phi)
Bi chn045
95 mm266.7 mm264.711 N/mm (1.1kgf/mm)15.6N/mm (1.56kgf/mm)0 ~ 53 mm53 ~ 95 mm
357.0 cm103 mmDu 10WT hay t ng ng26 mm.........
(0.0570L)
70 mm219 mm214 mm17.42N/mm (1.74 kgf/mm)36.68N.mm (3.67 kgf/mm)0 ~ 36 mm
36 ~ 70 mm
Phn khung s n
Danh mc Tiu chun Gii hn
....
....
Bnh xe tr c: Loi C vnh bnh xe Vt liu vnh bnh xe khng trn gii hn o gii hn
Vnh nan hoa (bnh cm)17 x 1.40Thp........
....
....
....1.0 mm0.5 mm
Xch ti: Loi/nh sn xut chng xch S mt xch
Xch ng con ln10 ~ 20 mm104
....
....
....
Bnh xe tr c: Loi C vnh bnh xe Vt liu vnh bnh xe khng trn gii hn o gii hn
Vnh nan hoa (bnh cm)17 x 1.40Thp........
....
....
....1.0 mm0.5 mm
Specthng s bo d ng xe
2 - 9
2
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Phanh tr c: Loi phanh du (thng du) Kiu ng knh a x dy dy m phanh trong (*) dy m phanh ngoi (*)
ng knh xy lanh tng phanh ng knh xy lanh ngm kp
Du phanh
r t do dy ga 3 ~ 7 mm
Phanh a n (thng a)220 x 3.5 mm5.2 mm5.2 mm
12.7 mm25.4 mmDOT 4
Danh mc Tiu chun Gii hn
...
...220 x 3 mm1.5 mm1.5 mm
....
....
....
Specthng s bo d ng xe
Phanh sau (thng sau): Kiu r t do chn phanh ng knh bn trong tang phanh dy m phanh Chiu di l xo ko m phanh
Phanh tang trng (thng m)20 ~ 30 mm110 mm4 mm54 mm
....
....111 mm2 mm63.5 mm
Phanh tr c: Loi phanh tang trng (thng m) Kiu r t do tay phanh ng knh bn trong tang phanh dy m phanh Chiu di l xo ko m phanh
Phanh tang trng8 ~ 12 mm110 mm4 mm54 mm
....
....111 mm2 mm63.5 mm
2 - 10
2
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1. Khi xit cht ai c c xe, tr c tin xit ai c d i bng c l lc vi mmen xit 30 Nm (3.0 m.kg), sau ni ra 1/4 vng..
2. K , gi ai c (pha d i) v xit cht ai c pha trn vi lc xit l 75 N/m (7.5 m.kg) bng c l lc
GHI Ch :
Specthng s bo d ng xe
LC XITkhung xe
2 - 12
2
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248 ~ 372 / (R)-Trng (W)
5TN/ YAMAHA
Thi im nh la:Thi im nh la (B.T.D.C)
Kiu nh la
DC C.D.I: in tr/ mu sc cun kch
Kiu/ ni ch to C.D.I
Thit b chnh l u/ nn dng (cc sc): Kiu/ ni ch to in th chnh l u khi khng c ti (DC)
(AC) C ng dng in Chu c mc in p
SH671A-12/ YAMAHA14.0 ~ 15.0 V13.0 ~ 14.0 V12 A400 V
Np chp bu gi Kiuin tr
Bng nha tng hp10 k
H thng sc: Loi
Kiu/ ni ch to Cng sut pht ra
in tr/ mu sc cun dy sc
in tr/ mu sc cun dy n
AC manheto
5TN/ YAMAHA14V 100W ti 5,000 v/ph
00.26 ~ 0.4 20 CTrng (W) - en (B)t
00.2 ~ 0.3 20 CVng (Y) - en (B)
010 1,500 vng/ pht
Bng in (K thut s)
Danh mc Tiu chun Gii hn
H thng in
5TN6mm
00.32 ~ 0.48 20 C05.68 ~ 8.52 k 20 C
Cun nh la (Mbin s n): Loi Khe h nh la ti thiu in tr cun dy s cp in tr cun dy th cp
....
....
....
....
....
....
....
....
....
....
........
....
....
....
....
....
....
....
....
....
....
in p h thng: 12 V ....
Specthng s bo d ng xe
2 - 13
2
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Cc thng s tng qut v lc xit
Bng ny xc nh cc lc cho cc dng c xit chttheo tiu chun I.S.O v ren. Cc thng s v lccho cc chi tit c bit hay cho vic lp rp, c cung cp y trong cc phn ca cunsch ny. trnh s lch cong, khi xit cht cc chi tit cnhiu n v lm cht, ta tin hnh theo qui tc ng cho. Lp i lp li cc b c u n cho nkhi t c lc xit theo yu cu.Ngoi nhng yu cu trn chng cn i hi philm sch v lm kh cc b mt ren khi xit cht.Cc chi tit phi c t nhit phng.
A(ai c) B(Bu lng) Thng s lc xit
Nm m.kg
10 mm
12 mm
14 mm
17 mm
19 mm
22 mm
6mm
8 mm
10 mm
12 mm
14 mm
16 mm
6
15
30
55
85
130
0.6
1.5
3.0
5.5
8.5
13.0
A : Khong cch 2 cnh ca ai cB : ng knh ngoi ca ren
Specthng s bo d ng xe
2 - 15
2
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Cc mp pht du
Ccm bi
Giong O
ai c u xilanh v ren gudng
Mt trong ca c m
Trc c
Trc cam
Thn xupap (Ht, x)
Dn h ng xupap (Ht, x)
Cht piston
Mt ngoi piston v rnh xc mng
Xc mng
Lng xilanh
Mt trong ca bnh rng lai
Bnh cc ca cm khi ng p
Bnh rng khi ng p
Trc cn khi ng
Mt trong ca bnh rng cn
Cn y ly hp
Tm p ly hp a ma st
Tm ma st ly hp
Mt trong ni ly hp ly tm
R bi ly hp
Mt trong l lp r bi ly hp
Cm bm du
Mt trong dn h ng s cng s
Mt trc sang s
Mt trong mc gt s
Cc im bi trn Biu t ng loi bi trn
nhng ch cn bi trn v loi bi trnng c
Specthng s bo d ng xe
M
M
2 - 16
2
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Mt trong ca c nh v s truyn
Xch cam
Mt trong bnh rng hp s
Mt bn cc bnh rng hp s
Bnh rng quay trn trong hp s
Bulng bt tm bo v m t
Cao su lm kn ch bi dy t v lng in ln
Bulng lc my
Mt lp ghp lc my
ng c
Cc im bi trn
Specthng s bo d ng xe
Yamaha bond No. 1215
Yamaha bond No. 1215
Yamaha bond No. 1215
Yamaha bond No. 1215
Biu t ng loi bi trn
2 - 17
2
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Mp cc pht du bnh xe tr c
Bn trong ca cm bnh rng cng t mt (Phanh du)
Bnh rng cng t mt (Phanh c)
Trc cam phanh tr c (Phanh c)
Pht du moay bnh xe sau
Trc cam phanh sau
Bulng bt thanh gi mm phanh
Trc bnh xe tr c
Trc bnh xe sau
Bu lng pha trn bt cm phanh du (Phanh du)
Bu lng pha d i bt cm phanh du (Phanh du)
Mt trong ng tay ga
Dy phanh (tay phanh) (Phanh du)
Bulng bt tay phanh
Chn c li bn trong
Chn c li bn ngoi
Vng bi c li trn
Vng bi c li d i
Bulng bt chn chng cnh
Trc cng sau
Trc chn chng ng
Cc im bi trn Biu t ng loi bi trn
khung s n
Specthng s bo d ng xe
2 - 18
2
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s b tr h thng dy
1 Cng tc n phanh tr c2 Mi dy ni vi cm cng tc tay li tri
3 Dy le (dy air)4 Dy cngtmt5 Cm dy in6 Cm n pha7 ng du phanh (Phanh du)8 Dy ga9 Mi dy ni vi cm cng tc tay li phi10 Dy phanh (Phanh c)
A Sau khi u ni, phi t cc jc ni nm vokhong gia tay li v cm ng h cngtmt.
B nh v ri gi chc cm dy in, dy cngtmt,dy ga v dy le (dy air) bng ai tht nha.C t cc dy ng vo v tr kp gi.
s b tr h thng dy Spec
2 - 19
2Phanh du
Phanh c
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1 Cm dy in2 Dn h ng bi dy3 Dy ga4 Dy le gi5 Dy cngtmet6 ng du phanh (phanh du)7 Dy phanh (Phanh c)
Cn thng cc v tr c nh du bng bng mutrng trn bi dy in vi cc ai kp.B chc chn dy cngtmet vi gi tay li.5 mm
ABC
s b tr h thng dy Spec
2 - 20
2
Phanh du
Phanh c
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1 ng thng hi ch ho kh2 Cm dy in3 u dy t v lng in ln4 u dy t cm bo v tr s truyn5 ng ng xng (kho xng n ch ho kh)6 ng ng ht chn khng7 ng ng xng (bnh xng n kho xng)8 Kho xng chn khng9 R le 10 ng ng trn ca bnh xng11 Dy mt
ng ng trn ca ch ho khng x t bu lc giDy gaDy le giDy t kho inng thng hi c quy
121314151617
s b tr h thng dy Spec
2 - 21
2
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s b tr h thng dy Spec
Lun cm dy in, dy le gi, v dy ga qua dn h ng bi dy.Lun ng ng xng (t kho xng n ch ho kh), ng ng ht chn khng qua dn h ng bi dy.Lun dy mt , dy cm ng bo v tr s truyn, dy t v lng in qua dn h ng.Xoay ai kp ng ng xng h ng xung d i.
ABCD
2 - 22
2
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1 ng thng hi ng c2 Cm dy in3 Mbin s n4 ng thng hi ch ho kh5 Dy kho in6 Ci7 ng du phanh (Phanh du)8 Dy cao p9 Dy in ra mt 10 M t 11 chn trc
a u ng thng hi ch ho kh vo l trnkhung.Lung ng du phanh qua dn h ng.
AB
12 Kho in
s b tr h thng dy Spec
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2
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1 R le xinhan2 Cm C.D.I3 Cm ng bo mc xng4 Dy d ng c quy5 ng thng hi c quy6 ng ng trn ca bnh xng7 Cng tc n phanh sau8 Cu ch9 c quy10 Dy m c quy11 Dy cm n hu
R le Dy r le Dy t v lng inDy cm bo v tr s truynDy m t
Ti cu ch
1213141516
A
s b tr h thng dy Spec
2 - 24
2
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1 Cm dy in2 Cm C.D.I3 R le xinhan4 Dy cm n hu5 Cm n hu6 Cm ng bo mc xng7 ng ng xng8 Kho xng9 Cc sc10 R le
Cn thng cc v tr nh du bng bng trngtrn bi dy in vi dn h ng trn bnh xng.Lun dy cm n hu qua dn h ng.
030
ABC
s b tr h thng dy Spec
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Cc giai on kim tra v iu chnh
Phn ny gii thiu nhng thng tin cn thit thc hin vic kim tra v bo d ng nh k vi cc trnh t, thigian quy nh bo qun, ngn nga nhng h hng trc trc. Vic thc hin bo tr nh k s lm tng thm stin cy cho vic hot ng xe v ko di tui th xe, v iu quan trng l chi ph cho vic i tu xe s c gimng k. Thng tin ny cn thit cho tt c c c xe qua s dng cng nh nhng xe mi chun b c bn ra.Tt c cc nhn vin k thut phi lun theo st cc mc cho bn d i.
Gii thiu
Cc giai on bo d ng/ cc thi im bi trn
B c u
500km
2,000km
4,000km
8,000km
Tip theo
S tt
1
Danh mc Ghi ch
Xu pp Kim tra khe h xu pp, iu chnh nu cn
Kim tra hot ng, lm sch, thay mi nu cn
Thay mi (lm nng ng c tr c khi thay mi)
Kim tra, lm sch, thay mi nu cn
Kim tra hot ng / iu chnh nu cn
Kim tra hot ng v s r du,thay mi nu cn
Kim tra s hot ng/ s chy du,sa cha nu cn
Kim tra s hot ng/ s chy du,sa cha nu cnKim tra chng/ thng hng/iu chnh nu cn, lm sch v bi trnKim tra tt c cc chi tit lp ghp v chi titlm cht. Hiu chnh li nu cn
Kim tra cc khe h, iu chnh nu cn
Kim tra t trng dung dch axt, b xung nu cnKim tra ng thng hi, iu chnh nu cn thit
Kim tra r cng xe sau. iu chnh liBi trn bng m Lithium sau mi 16,000 km**Kim tra s cn bng/ h hi/ mn/ cngnan hoa, thay mi nu cn
Kim tra r bc n/ h hi bc n.Thay mi nu cnKim tra r bc n/chnh li nu cn.Bi trn bng m sau mi 8.000 km**
Lm sch, thay mi nu cn
Kim tra ng xng v ng ht chn khng,thay mi nu cn
Kim tra tc khng ti, hot ng lc khi ng,lm sch, iu chnh nu cn
Bu gi
Lc gi
Phanh sauPhanh tr c (c)Phanh tr c(phanh a)
Trc, bccng sau
Bnh xe
Vng bi bnh xe
Bi chn c li
Gim xc tr c
Gim xc sau
Xch ti
c quy
Chng ngChng nghing
Cc chi tit lpghp, lm cht
Nht ng c
Lc nht ng c
ng ng xng
B ch ho kh
O O
O O
O
O
O
O O
O O
O O
O O
Sau mi2,000 km
Sau mi 500 km
* : Nhng danh mc ny phi c thc hin bi i l YAMAHA.** : M vng bi bnh xe loi trung (Bi trn vng bi).*** : M loi nhm gc lithium (Bi trn bc lt).
Gii thiu/ Cc giai on bo d ng/cc thi im bi trn
inspadj
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
3 - 1
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ch : Lc gi cn phi c v sinh th ng xuyn hn nu xe hay hot ng trong iu kin bi
bm, m t.Bo d ng phanh du:Kim tra th ng xuyn, b xung mc du phanh nu cn thit.Nn thay cc chi tit bn trong xilanh bm v xilanh p v thay du phanh sau mi hai nm.Thay ng du phanh sau mi bn nm nu nh b nt hoc h hng.
Cc giai on bo d ng/cc thi im bi trn
inspadj
3 - 2
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v xeinspadj
1. Tho :
Np che kho in 1
V xetho ym xe
2. Tho : Np p gia 2
3. Tho : Ym xe (tri/ phi) 1
4. Tho : Mt n (Np p tr c) 1
Ghi ch:Tho np che kho in bng cch xoay n theochiu mi tn.
Lp li ym xe bng cch thc hin theo trnh tng c li.
lp li ym xe
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1. Tho : Ym xe (tri v phi)
Tham kho phn "Tho ym xe" Cp xe (tri v phi) 1
tho np p s n sau
2. Tho : Ngn cha 1
3. Tho : Np p sau 1
4. Tho : Tm p s n sau (tri v phi) 1 p che bnh xng 2
Ghi ch:Tho np p sau bng cch ko n ra theo h ngmi tn trn hnh.
lp li tm p s n sau
1. Lp: p che bnh xng 1 Tm p s n sau (tri v phi) 2
Ghi ch:Tr c khi xit cht cc con vt bt p s n sau, phi
m bo cc vu c nh v ng ch chc chn.
v xeinspadj
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2. Lp: Tm p sau Khoang
3. Lp: Cp xe (tri v phi) 1
Ghi ch:Tr c khi xit cht cc con vt bt cm n pha, phim bo cc vu c nh v ng ch chc chn.
Ghi ch:Phi m bo cc vu c nh v ng ch chcchn.
Ghi ch:Tr c khi xit cht cc con vt bt, phi m bo cc
vu c nh v ng ch chc chn.
Ym xe (tri v phi)Tham kho phn "Lp li ym xe"
tho cm n pha
1. Tho: Cm n pha 1
2. Tho: Jc ni n xinhan 1 Jc ni cm n pha 2
Lp cm n pha
1. Lp: Jc ni cm n pha Jc ni xinhan
2. Lp: Cm n pha 1
v xeinspadj
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iu chnh khe h xupap
Ghi ch: Vic iu chnh khe h ca xupap nn thc hin
khi ng c ngui, nhit l nhit phng. Khi cn chnh khe h xu pp, piston phi v tr
im cht trn (T.D.C) cui k nn.
ng ciu chnh khe h xupap
1. Tho: Tm p thn Ym xe (tri v phi)
Tham kho phn"Tho ym xe"
2. Tho: Np xupap (pha np) 1 Np xupap (pha x) 2 Np che nhng cam 3
(Cng vi giong O)
3. Tho: Np kim tra thi im nh la 1
(Cng vi giong O) Np trung tm 2
(Cng vi giong O)
inspadj
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3
Trnh t sau y p dng cho c hai xupap.
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iu chnh khe h xupap
6. Lp: Np nhng cam
Giong O Np kim tra thi im nh la
(Cng vi giong O) Np trung tm
(Cng vi giong O)
inspadj
d. o li khe h xupap.e. Nu khe h xupap vn nm ngoi thng s yu
cu, lp li ton b cc b c trn cho n khi t c khe h theo yu cu.
Gi vt iu chnh chng xoay, sau xitcht cu hm.
cu hm 7 Nm (0.7 m.kg)
7. Lp: Np xupap (pha np) 1
Giong O 2
8. Lp:
Np xupap (pha x) Gong O
9. Lp: Ym xe (tri v phi) Tm p gia
Tham kho phn "Lp ym xe"
7 Nm (0.7 m.kg)
7 Nm (0.7 m.kg)
18 Nm (1.8 m.kg)
3 - 8
3
mi
mi
mi
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iu chnh ch garantyinspadj
Ghi ch:Tr c khi iu chnh ch garanty th lc gi ngc phi c lm sch v p sut nn trong ng cphi m bo.
iu chnh ch garanty
1. Tho: Ym xe (phi)
Tham kho phn "Tho ym xe"2. Khi ng v lm nng my trong vi pht, sau
tt my.3. Lp ng h o tc ng c
(Lp vo dy cao p)
ng h o tc ng c90890 - 03113
4. Kim tra: Tc ng c ch garanty
Nm ngoi thng s yu cu iu chnh.
Tc garanty
1,400 ~ 1,600 v/ph
5. iu chnh: Tc ng c ch garanty
a. Xoay vt gi 1 cho ti khi va vo ti ht.b. Sau xoay vt gi ra theo ng s vng xoay ra
yu cu.
Thng s chnh vt gi 1+5/8 vng xoay ra
c. Xoay vt chnh garanty 2 theo h ng a hoc bcho n khi c c gi tr tc ng cgaranty theo yu cu.
H ng a
H ng b
Tc garanty tng
Tc garanty gim
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cn chnh r t do tay ga/kim tra bugi
inspadj
3. Cn chnh: r t do tay ga
a. Ko v che cao su ra.b. Ni lng cu hm 1 .c. Xoay c iu chnh 2 theo h ng a hoc b cho
n khi t c r t do theo yu cu.
H ng a
H ng b
Tng r t do tay ga
Gim r t do tay ga
d. Xit cht cu hm.e. a v cao su v v tr ban u ca n.
Sau khi cn chnh r t do tay ga, khi ngng c v xoay tay li qua phi, qua tri kimtra xem tc garanty c b thay i khng.
L u !
Kim tra bugi
1. Tho: Ym xe (phi)
Tham tho phn"Tho ym xe"2. Tho: Np chp bugi
3. Tho: Bugi
Tr c khi tho bu gi dng kh nn thi sch cccht bn bm xung quanh bu gi ngn cc chtbn ny lt vo xy lanh khi m bu gi.
ch :
3 - 11
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kim tra bugiinspadj
Bu gi tiu chun C6HSA (NGK)
4. Kim tra: Loi bugi
Khng ng loi qui nh Thay mi.
5. Kim tra: in cc 1
H hi/ mn Thay mi bugi. S cch in
Mu bt th ng Thay mi.Mu bnh th ng l mu vng nht.
6. Lm sch: Bugi
(Dng my lm sch bugi hoc bn chi st)7. o: Khe h nh la a
(Bng th c cn nht)Khe h sai kch th c Chnh li.
Khe h nh la ca bugi 0.6 ~ 0.7 mm
8. Lp: Bugi 12.5 Nm (1.25 m.kg)
Ghi ch:Tr c khi lp li bugi, phi lm sch bugi v b mtgiong m.
9. Lp: Np chp bugi
10 Lp: Ym xe (phi)
Tham kho phn"Lp ym xe"
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o p sut nninspadj
Ghi ch:p sut nn khng s gy nn s st gim cngsut ng c.
o p sut nn
1. o: Khe h xupap
Ngoi thng s yu cu Cn chnh li.Tham kho phn "iu chnh khe h xupap"
2. Khi ng v lm nng my trong vi pht, sau tt my
3. Tho: Np chp bugi
4. Tho: Bugi
Tr c khi tho bu gi dng kh nn thi sch cccht bn bm xung quanh bu gi ngn cc chtbn ny lt vo xy lanh khi m bu gi.
ch :
5. Lp: ng h o p sut nn 1
ng h o p sut nn90890 - 03081
6. o: p sut nn
Ngoi thng s yu cu Tham kho b c (c)v (d).
p sut nn (ti mc n- c bin) Ti thiu
2 1,130 kPa (11.3 kg/cm ) Tiu chun
2 1,300 kPa (13.0 kg/cm ) Ti a
2 1,460 kPa (14.6 kg/cm )
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kim tra mc du nht ng cinspadj
kim tra mc du nht ng c1. Dng xe trn b mt bng phng.
ghi ch:
m bo rng xe phi dng thng ng trong khikim tra mc nht.
2. Khi ng my v lm nng my trong vi pht,sau tt my
3. Tho:Que thm du nht 1
4. Kim traMc nht ng c
Mc nht / phi nm trong khong ca du vchthp nht a v cao nht bMc nht thp hn du vch thp nht b xungthm du nht t mc thch hp.
YAMALUBE 4 SAE 20W50 hoct ng ng
Khng c vt l lt vo bn trong ng c.
ch :
Ghi ch:Tr c khi kim tra mc du nht ng c, ch mt vipht cho du nht hi ht v ccte.
5. Khi ng my v lm nng my trong vi pht,sau tt my
6. Kim tra li mc nht ng c
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thay du nht ng cinspadj
thay du nht ng c1. Khi ng my v lm nng my trong vi pht,
sau tt my.2. t khay cha pha d i c x du nht.
3. Tho:Que thm du nht 1c x du nht 2
(Cng vi giong)4. X:
Du nht ng c(X ht nht trong cc te)5. Kim tra:Giong c x du nht
H hi Thay mi.6. Lp:c x du nht
(Cng vi giong)7. :Du nht vo trong cc te.
(Dng loi du nht khuyn co, l ng quynh)
YAMALUBE 4 SAE 20W50 hoct ng ngTng l ng du nht 1.0 LL ng du nht thay nh k 0.8 L
8. Lp:Que thm du nht
9. Khi ng my v lm nng my trong vi pht,sau tt my.
10. Kim tra:ng c(Xem c r r du nht khng)
11. Kim tra:Mc du nht
Tham kho phn "KIm tra mc du nht"
20 Nm (2.0 m.kg)
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inspadj
kim tra h thng x1. Kim tra:cu bt ng x 1
Lng/ h hi Xit cht/ Thay mi.
Giong c ng xLt kh x Xit cht/ Thay mi.
kim tra h thng x/v sinh lc gi
2. Kim tra:Bulng khp ni ng x 1
Lng/ h hi Xit cht/ Thay mi.
12 Nm (1.2 m.kg)
7 Nm (0.7 m.kg)
v sinh lc gi1. Tho:Tm p thnYm xe (phi v tri)
Tham kho phn "Tho ym xe"
2. Tho:Np hp lc gi 1Tm lc gi 2
3. V sinh:Tm lc gi
Dng kh nn thi sch b mt ngoi ca tmlc gi.
4. Kim tra:Tm lc gi
H hi Thay mi.
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inspadj
v sinh lc gi/cn chnh h thng ngt ly hp
5. Lp:Tm lc giNp hp lc gi.
Khng bao gi vn hnh ng c m khng ctm mt lc gi. Khng c s lc gi s l nguynnhn lm mn cc chi tit my v gy h hi chong c. S hot ng ca ng c khng c tmlc gi cng s nh h ng n vic iu chnh bch ho kh, dn n s hot ng km ca ngc v c th lm ng c rt nng.
ch :
Ghi ch:Khi lp tm lc gi vo trong hp lc gi, phi m
bo cc b mt lp ghp chnh xc v kn kht, trnhb lt kh.
6. Lp:Ym xe (tri v phi)Tm p thn.
Tham kho phn "Lp Ym xe"
cn chnh h thng ngt ly hp1. Cn chnh:H thng ngt ly hp
a. Ni lng cu kho 1 .b. Xoay vt chnh 2 vo ht, sau ni vt chnh ra
s vng quy nh.
c. Xit cht cu kho.
Thng s vt chnh ly hp 1/8 vng xoay ra
8 Nm (0.8 m.kg)Ghi ch:Gi vt chnh trong khi xit cht cu kho.
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inspadj
kim tra c ch v c ht/kim tra ng xng v ng ht chn khng
kim tra c ch v c ht1. Tho:Ym xe (phi)
Tham kho phn "Tho ym xe"
2. Kim tra:C ch ho kh 1C ht 2
Nt/ h hi Thay mi.Tham kho phn "Ch ho kh" ch ng 5.
3. Lp:Ym xe (phi)Tham kho phn "Lp ym xe".
kim tra ng xng v ng ht chnkhngTrnh t sau p dng cho c ng xng v ng htchn khng1. Tho:Ym xe (tri)
Tham kho phn "Tho ym xe"
2. Kim tra: ng ng ht chn khng 1 ng ng xng 2
Nt/ h hi Thay mi.Lng ra Lp li chnh xc.
3. Lp:
Ym xe (tri)Tham kho phn "Lp ym xe"
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kim tra ng thng hi ng cinspadj
kim tra ng thng hi ng c1. Tho:Ym xe (phi)
Tham kho phn "Tho ym xe"
p s n (phi)Tham kho phn "Tho np p sau"
2. Kim tra:ng thng hi ng c 1
Nt/ h hi Thay mi.Lng Lp li chnh xc.
Phi m bo ng ng thng hi ng c phi c sp xp ng v tr.
ch :
3. Lp:p s n (phi)
Tham kho phn "Lp np p sau"Ym xe (phi)
Tham kho phn "Lp ym xe"
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inspadj
iu chnh phanh tr c (phanh c)/iu chnh phanh sau
Khung S niu chnh phanh tr c (phanh c)1. Kim tra: r t do tay phanh tr c a
Ngoi thng s yu cu iu chnh li.
r t do tay phanh tr c(o ti u tay phanh) 8 ~ 12 mm
2. iu chnh: r t do tay phanh tr c.
H ng a
H ng b
r t do tay phanh tng
r t do tay phanh gim
a. Xoay c iu chnh 1 theo h ng a hoc b cho
ti khi t c r t do tay phanh yu cu.
Sau khi iu chnh r t do tay phanh tr c,phi m bo phanh khng b b.
ch :
iu chnh phanh sau1. Kim tra: r t do cn p phanh sau a
Ngoi thng s yu cu iu chnh li.
r t do cn p phanh sau(o ti u cn p phanh) 20 ~ 30 mm
3 - 21
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inspadj
kim tra m phanh sau/kim tra m phanh tr c (phanh c)/
iu chnh cng tc n phanh sau
Kim tra m phanh sau1. p cn phanh sau.2. Kim tra:V tr kim ch th mn m phanh sau 1
Ti vch gii hn mn 2 Thay mi c bm phanh sau.Tham kho phn "Bnh xe sau v Phanh sau"ch ng 6.
Kim tra m phanh tr c (phanh c)1. Bp tay phanh tr c.2. Kim tra:V tr kim ch th mn m phanh tr c 1
Ti vch gii hn mn 2 Thay mi c b
m phanh tr c.Tham kho phn "Bnh xe tr c v Phanhtr c loi tang trng" ch ng 6.
iu chnh cng tc n phanh sau
Ghi ch:Cng tc n phanh hot ng do s di chuyn cacn p phanh. S iu chnh ng l n phanh btsng ngay khi phanh bt u c hiu lc.
1. Tho:Cp xe (phi)
Tham kho phn "Tho cp xe".2. Kim tra:Thi im n phanh bt sng.
Khng chnh xc iu chnh.
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inspadj
iu chnh cng tc n phanh sau/kim tra ng du phanh tr c (phanh a)
3. iu chnh:Thi im n phanh bt sng.
H ng a
H ng b
n phanh sau bt sngsm hn
n phanh sau bt sngmun hn
a. Gi cht thn cng tc n phanh sau 1 khng cho n xoay, sau xoay c iu chnh 2theo h ng a hoc b cho ti khi n phanh saubt sng ng thi im.
Kim tra ng du phanh tr c (phanha)1. Kim tra: ng ng du phanh
Nt/ h hi/ mn Thay mi.2. Kim tra:
Gi kp ng du phanhLng Xit cht cc bu lng.3. Gi xe thng, ngay ngn, bp tay phanh tr c vi
ln.4. Kim tra: ng ng du phanh
R r du phanh Thay th ng du phanh.Tham kho phn "Phanh tr c (phanh a)"ch ng 6.
4. Lp:Cp xe (phi)
Tham kho phn "Lp tm p sau".
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inspadj
x kh h thng phanh du(phanh a)
x kh h thng phanh du (phanh a)
X kh h thng phanh trong tr ng hp:
Sau khi tho ri h thng phanh du Ni lng hoc tho ng du Mc du qu thp Hot ng ca phanh khng ttNu h thng phanh khng c x kh hp l thc th xy ra s suy gim tnh nng phanh
L u !
Ghi ch:Cn thn khng bn du phanh lung tung hoc
du phanh trong bnh cha trn ra.Khi x kh khi h thng phanh, tr c khi dng
phanh phi khng nh l lun lun du trongbnh cha. Nu khng ch vn ny th kh cth lt vo h thng phanh v ko di ng k qutrnh x kh.
Nu s x kh kh khn, c th phi cho duphanh t in y trong vi gi.
Lp li qu trnh x kh n khi khng cn nhngbt kh nh trong h thng phanh.
a. B xung du phanh khuyn co vo bnh du timc quy nh
b. Lp giong cao su np y.Thn trng khng du chy ra hoc bnh du b trn.c. Ni ng nha trong 1 tht cht vo vt x kh 2d. t u kia ca ng vo trong mt bnh cha.e. Bp, nh phanh t t vi ln.f. Bp tay phanh, gi nguyn v tr tay phanh.g. Ni lng vt x v bp tip phanh n v tr gii hn
ca n.
1. X kh:Trong h thng phanh du.
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Dng xe mt cch chc chn khng xy ranguy him do b xe. Nn dng xe bng chng ng.
iu chnh chng xch tiinspadj
1. Dng xe trn b mt bng phng.
L u !
Ghi ch:Dng xe trn chn chng ng nng bnh sau lnkhi mt t.
2. Quay bnh xe sau vi vng tm ra im m xchcng nht ( chng nh nht).
3. Kim tra: chng xch ti a
Ngoi thng s yu cu iu chnh.
chng xch 10 ~ 20 mm
4. iu chnh: chng xch ti
a. Ni lng cu bt trc bnh xe sau 1 .b. Ni lng cu hm 2 .c. Xoay cu iu chnh 3 theo h ng a hoc b
cho ti khi t c chng xch ti theo yu cu.
H ng a
H ng b
Xch ti s cng hn
Xch ti s chng hn
Ghi ch:Phi cn chnh u hai bn bnh xe sau c cnthng.
d. Xit cht cu hm hai bn.
cu hm 7 Nm (0.7m.kg)
e. Xit cht cu trc bnh xe sau.
cu bt trc bnh xe sau 60 Nm (6.0m.kg)
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inspadj
bi trn xch ti/kim tra mc du phanh (phanh a)
bi trn xch tiXch ti bao gm s lin kt ca rt nhiu chi titchuyn ng t ng i. Nu khng c bo d ngthch hp th n s b mn rt nhanh. V vy, xch ti
phi c bo d ng tt, c bin khi s dng xetrong iu kin bi bn.Lau sch v lau kh xch ti, sau bi trn cn thnbng du nht ng c hoc cht bi trn xch tichuyn dng thch hp.
Khuyn co bi trn Du nht ng c hoc
cht bi trn xch ti chuyn dng
Kim tra mc du phanh (phanh a)1. Dng xe trn nn bng phng.
Ghi ch:m bo xe c dng thng v chc chn.
2. Kim tra:Mc du phanh
D i vch mc ti thiu a B xung loi duphanh khuyn co, mc yu cu.
Du phanh khuyn coDOT 4
Ch s dng loi du phanh ch nh. Nhng
loi khc c th ph hng giong cao su gy rar r v lm gim tnh nng phanh.
B xung vi du phanh cng loi. Du phanhpha trn c th gy ra phn ng ho hc c hidn n lm gim tnh nng phanh.
Khi b xung du, trnh khng n c lt vobnh cha. N c s lm gim ng k im sica du v c th gy b phanh do s ho hi,gy tai nn. Kim tra v x kh h thng phanhnu cn thit.
L u !
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inspadj
kim tra mc du phanh (phanh a)/kim tra v iu chnh c pht
ch :Du phanh c th n mn b mt c sn hocchi tit nha. Phi th ng xuyn lau sch duphanh trn ra ngay lp tc.
GHI Ch : xc nhn mc du phanh chnh xc, khng nhnp trn bnh cha du trn tay li l nm ngang.
Kim tra phn c pht
1. Dng xe trn mt b mt bng phng.
Dng xe mt cch chc chn khng b nguyhim do xe b .
Ghi ch:Phi dng xe bng chn chng ng. K gm my nng bnh xe tr c ln khi mt t.
L u !
2. Kim tra:C pht
Dng tay nm u d i ca gim sc tr c v nhnhng lc cm cng tr c qua li.
Kt nng/ r lng iu chnh li c pht.
3. Tho:Tm p l n giaYm xe (tri v phi)
Tham kho phn "Tho ym xe".
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kim tra v iu chnh c phtinspadj
4. iu chnh:C pht
a. Lt tm v cao su bo v 1 .b. Ni lng ai c c xe trn 2 .c. Ni lng ai c c xe d i 3 ri sau xit li vi
lc xit ng theo thng s quy nh, dng c lm c xe 4 .
GHI Ch :Dng c l lc xit, c l lc phi c t vunggc vi c l m c xe.
C l m c xe 90890 - 01403
ai c c xe d i 30 Nm (3.0 m.kg)
d. Ni ai c c xe d i ra 1/4 vng ng c chiu kimng h.
e. Gi ai c c xe d i bng c l c xe 5 v ngthi xit cht ai c c xe trn 2 bng c l m cxe.
L u !
Khng c xit qu lc i vi ai c c xe d i.
C l c xe 90890 - 01268
ai c c xe trn 75 Nm (7.5 m.kg)
f. Kim tra xem c pht c b r lng hay nng kthay khng bng cch lc cm gim sc tr c vxoay tay li qua li. Nu cm thy c s b kt thphi tho c cm c pht, chc ba kim tra licc vng bi v bt pht (chn c).Tham kho phn "C pht" ch ng 6.
g. Ko tm v cao su bo v v v tr ban u.
5. Lp:Ym xe (tri v phi)Tm p l n gia
Tham kho phn "Lp ym xe"
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kim tra gim sc tr cinspadj
Kim tra gim sc tr c1. Dng xe trn mt nn bng phng.
L u !
Gi xe chc chn trnh nguy him do xe b .
2. Kim tra:B mt ng lng trong ca gim gic tr c.
H hi/ x c Thay mi.Pht gim sc.
R r du nht Thay mi.3. Gi xe thng ng v bp tay phanh tr c.4. Kim tra:Hot ng ca gim sc tr c.
Nhn mnh tay li vi ln kim tra s hot
ng nhn v nh ca gim sc tr c c trn trukhng.Dch chuyn khng trn tru Sa cha.
Tham kho phn "Gim sc tr c" ch ng 6.
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kim tra lp xeinspadj
Kim tra lp xeTrnh t kim tra sau y p dng cho c lp xe tr cv sau.1. o:
p sut lp xeNu nm ngoi thng s yu cu iu chnh.
p sut hi ca lp xe ch c kim tra v iuchnh khi nhit ca lp bng vi nhit khng kh. p lc hi v n hi ca lp phi c iu chnh theo tng trng l ng cahng ho, ng i li xe, hnh khch v cc vtdng km theo v iu chnh theo chic xe c hot ng tc cao hay khng.
S hot ng qu ti ca xe c th l nguyn
nhn lm h hi lp xe, gy ra tai nn hay tntht.Khng bao gi c ch qu ti.
* Ti trng gm hnh l, ng i li xe, hnh khch vcc vt dng km theo.
Ti trng ti a * 110kg
Tr c Sau
200 Kpa2(2.0 kg/cm ,2.0 bar)
225Kpa 2(2.25 kg/cm ,2.25 bar)
102 kg
p sut lp ngui
Khi l ng c bn (Vi bnh y xngv du nht)
L u !
Li xe m lp xe b mn qu mc cho php l rtnguy him. Khi lp xe mn ti gii hn th phithay mi ngay.
L u !
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Li xe vi lp b mn c th gy nguy him, khita lng lp mn, nn thay mi ngay lp tc.
Vic v xm l khng nn lm. Nu v qu cnthit lm nh vy, phi thn trng ch vnn thay ngay xm mi c cht l ng tht ttkhi c th.
Khng nn dng lp khng c xm vi loibnh xe c thit k ch dng lp c xm ...S h hng ca lp v tn tht c nhn c thbt ngun t s x hi bt cht ca xm xe.
Phi chc chn lp ng loi xm cho loi lpc xm
Sau khi kim tra rng ri, nhng loi lp ngh bn d i c chp thun bi cng tyYAMAHA cho loi xe ny. Khng c s bohnh cho cc loi lp khng c chp thunca cng ty YAMAHA m li c dng choloi xe ny. Cc lp tr c v sau phi lun lun c lm bi cng mt nh ch to v c cngmt thit k.
kim tra lp xeinspadj
2. Kim tra: B mt lp xe.
H hi/ mn Thay mi lp xe.
Chiu su ta lng ca lp thp nhtcho php (tr c v sau) 0.8 mm
1 Chiu su rnh ta lng2 Mt bn ca lp3 Ch th mn
Loi vnh xe dnglp c xm
Loi vnh xe dng
lp khng xm
Ch dng c lp c xm
Dng c lp khng xm hoc
lp c xm
L u !
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inspadj
kim tra lp xe/kim tra v xit cht nan hoa
Lp xe mi c bm ng ch a tht tt, chon khi n b mn i i cht. V vy nnchy bnh th ng khong 100km ban u
tr c khi bn mun chy tc cao. Phi cn mt thi gian lp c th thch hp
vi vnh xe. Nhng vic lm sai lm s dn ntai nn cho ng i li xe v cho xe.
Sau khi sa cha, lp mi lp xe, phi xit chtcu kho chn van 1 .
L u !
GHI Ch :Vi lp xe c k hiu chiu quay 1 : Lp lp xe sao cho k hiu chiu quay h ng theo
chiu quay ca lp xe.
Cn thng du 2 ng vi v tr chn van.
Kim tra v xit cht nan hoaTrnh t sau y p dng cho tt c cc nan hoa.1. Kim tra:
Cc nan hoa 1 .Cong/ H hi Thay mi nan hoa.Lng Xit cht.Kim tra lng nan hoa bng cch ko l tvt trn
cc nan hoa.
GHI Ch :Nan hoa cng cht th s pht ra ting anh, cn nanhoa chng s pht ra ting trm c.
2. Xit cht: Cc nan hoa.
Bng c l xit nan hoa 2 )
GHI Ch :Nn kim tra xit cht nan hoa tr c v sau thi gianchy r.
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3 Nm (0.3 m.kg)
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inspadj
kim tra v bi trn cc dy cp/bi trn tay phanh, cn p phanh/
bi trn chn chng cnh/ chn chng ng
Kim tra v bi trn cc dy cpTrnh t sau y p dng cho tt c cc dy cp iukhin, bn trong v bn ngoi.
Nu v ngoi ca dy cp b h hng, c th gyra s n mn v nh h ng n hot ng cady cp. Khi phi thay c v v rut ca dycp cng sm cng tt.
L u !
1. Kim tra: V ngoi dy cp.
H hi Thay mi.2. Kim tra:
Hot ng ca dy cp.
Khng trn tru Bi trn.
Cht bi trn khuyn co Du nht ng c hoc
cht bi trn cp chuyn dng
GHI Ch :Dc ng c u dy cp ln, nh vi git du nhthoc cht bi trn chuyn dng vo trong lng vdy cp.
bi trn tay phanh v cn p phanhBi trn cc cht xoay v b mt kim loi chuynng t ng i ca tay phanh v cn p phanh.
Cht bi trn khuyn co M bi trn gc Lithium-soap
bi trn chn chng cnhBi trn cc cht xoay v b mt kim loi chuynng t ng i ca chn chng cnh.
Cht bi trn khuyn co M bi trn gc Lithium-soap
bi trn chn chng ngBi trn cc cht xoay v b mt kim loi chuynng t ng i ca chn chng ng.
Cht bi trn khuyn co M bi trn gc Lithium-soap
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kim tra v sc bnh c quyinspadj
Ni lng nt cc ngn c quy. Phi m bo ng thng hi ca c quy c
thng tt, khng b tc nghn. m bo hot ng tt nht, lun phi sc
c quy mi, tr c khi s dng. Khng nn dng sc c quy c c ng dng
in sc cao. Dng in cao c ng bc npcho c quy c th gy qu nhit v h hngbn cc c quy.
Nu khng th iu chnh c dng in scca my sc, phi cn thn khng c scqu ti cho c quy.
Khi sc c quy th c quy phi c tho rakhi xe. (nu phi sc c quy khi n vn lptrn xe th phi nh tho dy m ra khi cc m
c quy). trnh s nh la, th cc u dy my sc
phi c kp chc chn vi cc c quy tr ckhi bt, cm my sc.
Phi tt my sc tr c khi tho cc u dymy sc ra khi u cc c quy.
Phi m bo cc u kp ca my sc phikp cht, tip xc tt vi cc c quy, v khngb chp. Nu u kp ca my sc b n mn thkhi sc c quy s sinh nhit ln ti ch tip xcv lm yu l xo u kp, hu qu l d gy ras phng in.
Nu trong qu trnh sc m s vo c quy thynng qu th phi tt ngay my sc, ri mtlc c quy t ngui i tr c khi lp li cquy. Mt c quy b qu nng c th gy n!
ch :
GHI Ch :Thay th c quy trong nhng tr ng hp sau: in p c quy sau khi sc vn khng t c ti
gi tr quy nh hoc thy c quy khng c bt kh
ni ln trong qu trnh sc (khng si). Hin t ng sunfat ho xy ra trong mt hoc nhiungn c quy (th hin qua cc tm bn cc bchuyn sang mu trng hoc bt mu trng lngng nhiu y cc ngn c quy).
o t trng dung dch axit sau khi tin hnh scchm c quy v thy rng c mt ngn c quy c ttrng nh hn cc ngn khc.
Tm bn cc b cong vnh.
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kim tra v sc bnh c quyinspadj
7. Kim tra: ng thng hi v l thng hi c quy.
B tc nghn Lm v sinh.H hng Thay mi.
8. Lp: c quy
9. Lp: ng thng hi c quy 1 .
Khi kim tra c quy, phi m bo ng ngthng hi c quy c lp v lun ng v tr.Nu nh ng thng hi ny b lun sai m dungdch v hi axit tho t ra tip xc c vi ccchi tit khung s n th s lm cc chi tit ny
nhanh chng b ph hng. ng ng thng hi phi c lun ng
ch, ming ng phi trnh cc chi tit nh xchti, nm pha d i cng sau.
ch :
10. Kim tra: u cc c quy.
Bn lm sch bng bn chi st.Lng xit li
11. Lp: Dy c quy
(Lp vo u cc c quy)
ch :Phi lp dy d ng c quy 2 tr c, ri sau lptho dy d ng c quy 1 .
12. Bi trn: Cc c quy
Cht bi trn khuyn co M dn in
13. Lp:ai kp c quyCp xe (phi)
Tham kho phn "Lp tm p sau".
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kim tra cu chinspadj
Kim tra cu ch
Phi lun tt kho in v v tr "OFF" trnh
gy chp in trong khi kim tra v thay cu ch.
ch :
1. Tho: Cp xe (phi).
Tham kho phn "Tho cp xe" Gi bt cu ch 1 .
2. Kim tra: Cu ch.
a. Dng ng h o in kim tra s thng mchca cu ch.
GHI Ch :t nm chnh ng h v thang o "X 1".
ng h o in vn nng 90890 - 03112
b. Nu kim ng h ch th gi tr v cng "", th phithay mi cu ch.
3. Tho: Cu ch b chy.
Khng c s dng cu ch c c ng dngin (ampe) v t qu gi tr quy nh. Vic sdng cu ch sai c ng quy nh c th gy ranhng h hng lin quan n h thng in, gytrc trc cho h thng chiu sng, nh la vcn c th gy ra chy.
L u !
4. Lp: Cu ch Cp xe (phi).
Tham kho phn "Tho cp xe"
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