PES: An Innovative Approach to Process Automation Development and Energy Management
John Cavalenes, End User Product Management
Frank Prendergast, System Architect
Key Trends in Automation
●Workforce Crisis● Skills shortage● Need simpler tools
●Cost Pressure● Produce more with less● Energy is a key part of cost
●Flexibility● Customer needs change rapidly● Maintain uptime
Implications of Trends and Needs●Less funds available●Reduced workforce (less resources to develop in-house solutions or no core activities)
●Need to produce more with less●Minimize design time●Optimize project cost●Operating cost reduction●Maintenance cost reduction
HybridProcess
PharmaFine ChemicalFood & Bev.
WaterMining/Metals
The Conventional Solutions
Continuous Process
PetrochemicalRefiningPower
Pulp & Paper
Manufacturing
AutomotiveMachinery
Complex ProcessLoops
Hi-AvailabilityProcess Language
DiscreteInterlocking
Electrician language
DistributedControl (DCS)
ProgrammableController (PLC)
Industry Answer?
DistributedControl (DCS) ?
ProgrammableController (PLC) ?
Hybrid Control System(HCS)?
Process AutomationController
(PAC)?
CollaborativeAutomation Systems?
●Simple to:●Design●Operate●Maintain
● Troubleshooting● Remote access● Intuitive
●Simple to modify, improve and expand ● Reuse● Online changes● Future proof technologies
●Easy interaction with other systems (MES/Energy/Instruments)
Users need a system...
Integration
Single interface
Powerful diagnostics
World class products features…
Flexibility
Openness
Ease of use
a new generation of process automation system…
World class software features…
PlantStruxure PES
World class of energy management…
PlantStruxure PES
LoadsheddingReal-time dashboards
Optimization
Represents a real application
Crushing
Mill
Flotation
Homogenization Yard / Stacking
Water Treatment
Products Yard
Schneider Mine
Reclaiming
Crushing
Mill
Flotation
Homogenization Yard / Stacking
Water Treatment
Reclaiming
Products Yard
Schneider Mine
The System Translates Each Operation
P&ID Diagram
Application
● Model the application as it is in the real world and improve the reusability
Process
One Single Environment/Package
Supervision
System Configuration
ProcessDesign
Logic
Alarms
Concurrent Engineering● Facilitate communication about design
enhancements and process adjustments
● Delegate sections of PROCESS to various stakeholders, not sections of CODE
● Tear down barriers between Maintenance and Engineering departments to get up and running fast
● Several users can work on the same libraries and applications simultaneously from different work stations
● Check-in and check-out features are managed by the system and the user is always informed about the status of the applications
Single Distributed Configuration
Configure the network
architecture
Configure the controllers
Configure the control room
Configure the devices & I/Os
Object Oriented
An integrated object offers consistent functionality throughout the system
The model is open and extensible so engineers can build their own objects if needed
The system takes care of the application lifecycle, managing the changes needed throughout the plant life
Ensures consistency across your system and drives operational efficiency
Object Oriented
●Dedicated Libraries●Control Devices
● Drives, motor starters, power meters, energy consumption, etc.
●Process control ● Signal conditioning, process loop,
sequence logic, motor control, etc.
● Users can modify and/or create their own libraries
● With diagnostic and maintenance information for operators and maintenance staff
●User guides, maintenance procedures, etc.
Dedicated Process Libraries
Automate Energy ManagementDirect into your process
Control
Operations
FieldProcessdevices
Energydevices
Processcontrol
ProcessSCADA
EnergySCADA
Energycontrol
Combine data from process & power
Automate Energy ManagementMake your energy productive
Real time dashboard
Optimization capabilities
Load shedding
A Demo of the Software that Powers the System
Starting a project
Building a process hierarchy
Starting an area
Declaring the real devices
Customizing the devices
Determining the real devices interactions
Creating the logic and interlocks
Creating the supervision
Creating the architecture
Operator navigation
Trends Energy Management
Intelligent Motor
Control
AdvancedProcess Control
Can’t attend Xperience Efficiency?Don’t worry – you can still gain knowledge about energy management with our virtual event beginning
June 5th. For complete live and virtual event details please use the web address below.
Make the most of your energy
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