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Scanning electron microscopy imaging of hydraulic cementmicrostructure

by

Paul StutzmanBuilding and Fire Research Laboratory

National Institute of Standards and TechnologyGaithersburg, MD 20899 USA

Reprinted from Cement and Concrete Composites, Vol. 26, No. 8, 957-966 pp., November2004.

NOTE: This paper is a contribution of the National Institute of Standards andTechnology and is not subject to copyright.

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Available online at www.sciencedirect.com

SCIENCE@OIRECT@

Cement &ConcreteCompositesELSEVIER Cement & Concrete Composites 26 (2004) 957-966

www.elsevier.comflocate/cemconcomp

Scanning electron microscopy imaging of hydrauliccement microstructure

Paul Stutzman

Abstract

Use of the scanning electron microscope (SEM) with X-ray microanalysis allows study of clinker and cements; permittingmeasuring bulk phase abundance and surface areas of the phases, as well as bulk chemistry of constituent phases can be carried out.Direct imaging of hydraulic cements by SEM yields a more complete picture of both bulk and surface phase compositions. Masspercentages obtained by SEM imaging are in good agreement with percentages based upon QXRD and may differ significantly fromthose estimated by the Bogue calculations. The finer-grained phases (gypsum, tricalcium aluminate, and ferrite) show much highersurface areas per unit mass than the coarser-grained phases such as alite and belite. Such data are being applied to develop betterrelationships between the cement material properties and performance properties and to provide starting images for a cementhydration simulation model being developed at NIST.@ 2004 Elsevier Ltd. All rights reserved.

Keywords:

Cement; Clinker; Image processing; Image analysis; Microstructure; Phase; Scanning electron microscopy; X-ray powder diffraction

1. Introduction

Hydraulic cements comprise about 20% by volume ofmost concretes: their hydration products serve as abinder for the aggregate. Cement composition andfineness, along with other concrete constituents, influ-ence fresh concrete properties such as rheology, heatevol\j.tion, setting, rates of strength development, ulti-mate strength, and color. The hydration products ofcement (and on occasion, residual cement phases) affectconcrete durability.

Cement clinker is manufactured from a finely-ground, homogenized blend of limestone, shale and ironore sintered in a rotary kiln to temperatures ofapproximately 1450 DC: clinker nodules 3-20 mm indiameter are normally produced. The nodules are sub-sequently ground with gypsum, which serves to controlsetting, to a fine powder «45 ~) to produce cement.Fig. 1 shows a representative clinker nodule.

LeChatlier [1] first examined thin sections of clinkerusing the then new petrographic microscope. About adecade later, petrographic investigations of A.E. Tor-

nebohm named four crystalline phases alite, belite, cel-ite, felite, in addition to a supposed glassy phase.Subsequent studies of clinker have utilized both trans-mitted

light and reflected light on polished, etched sur-faces and have sought to understand the connectionsbetween microstructure and performance properties.Reflected light microscopy is still widely used today andASTM standard test method C 1356 is used for quan-titative phase abundance determination [2].

Phase composition and texture (crystal size, abun-dance, and distribution) of clinker result from complexinteractions of raw feed particle size, feed homogeniza-tion, and the heating and cooling regime. Mill grindingaffects the cement microstructure through fracturing ofthe calcium silicates and interstitial phase crystals and,depending upon conditions, it may alter the form ofcalcium sulfate added at this stage to control cementsetting. These features in turn influence the cement'shydration characteristics.

Phase abundance estimates are commonly derivedfrom the bulk chemistry using the Bogue equation. Er-rors in phase abundance estimates were recognized earlyand derive in part from the variability of clinker phasechemistry relative to the assumed compositions, andfrom not accounting for minor constituents [4,5]. WhileE-mail address: [email protected] (p. Stutzman).

0958-9465/$ -see front matter @ 2004 Elsevier Ltd. All rights reserved.doi: 10.10 16/j.cemconcomp.2004.02.043

Building and Fire Research Laboratory, 100 Bureau Drive, Mail Stop 8621, National Institute of Standards and Technology,Gaithersburg, MD 20899, USA

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958 P. Stutzman I Cement & Concrete Composites 26 (2004) 957-966

Fig. 1. Nodule of portland cement clinker with a cut and polishedface.

this approach has served the industry well, it does notconsider the textural attributes of the clinker, i.e. fea-tures such as crystal size, phase distribution, and surfacearea, which will influence performance. In contrast,microscopy provides a direct means to observe andquantify microstructure features. Detailed informationon clinker microscopy may be found in [6,7].

2. Phases in clinker and cement

prising up to 5%. Light microscopy of lamellar struc-tures on etched specimens and X-ray powder diffractiondata are useful for distinguishing the belite forms. Beliteis less reactive than alite but does contribute to later-agestrengths (>28 d). Upon hydration, both alite and beliteform a poorly-crystallized calcium silicate hydrate (C-S-H) and well-crystallized calcium hydroxide.

Tricalcium aluminate, Ca3Al2O6, comprises 1-15% ofa clinker occurring as small 1-60 JlIn crystals exhibitingirregular to lath-like habit, filling the area between theferrite crystals [6]. Tricalcium aluminate may occur ascubic or orthorhombic forms, and may contain up to 7%minor oxides. It is highly reactive with water.

Ferrite (tetracalcium aluminoferrite, Ca2(Al,Fe)Os),comprises between 0% and 18% of a clinker with crystalhabits as dendritic, prismatic, and massive. Minor oxidecontent within ferrites may be up to 10% and ferritesexhibit variable reactivity with water. The ferrite andaluminate phases are sometimes referred to as theinterstitial or matrix phases as they occur between, andappear to bind the silicate crystals.

Phases in lesser quantities, but still influential toperformance, include periclase (MgO) and free lime(CaO). Periclase: may exhibit a dendritic or equantcrystal habit both within and between the other clinkerconstituents, ranging in size up to 30 JlIn. Free lime mayoccur as isolated rounded crystals br in masses withvariable crystal size.

Alkali sulfates and calcium sulfates may also occur inclinker and are of interest since they have been found toaffect hydration rates and strength development [10,11].Increased alkali levels in clinker are considered poten-tially deleterious if alkali-susceptible aggregates are usedin the concrete.

Miller and Tang [12] found arcanite (K2SO4), aph-thitalite «Na,KhS04), calcium langbeinite (K2SO4.2CaS04), and soluble anhydrite (CaS04) in a samplingof North American clinkers, although the anhydrite wasthought to be a byproduct of the laboratory extractionprocess. Taylor [5] lists additional alkali sulfate andsulfate phases such as thenardite (Na2S04) in high Na/Kclinkers and possibly anhydrite (CaS04) in some high-S03 clinkers. These phases form late in the clinkering

Alite (tricalcium silicate, Ca3SiOs) forms the bulk of aclinker (40-70%, by mass) with crystal sizes up to about150 ~. Alite generally displays a hexagonal crystalhabit in cross section, with forms ranging from euhedral(clearly-defined crystal faces), to subhedral (poorly-de-fined crystal faces), to anhedral (no crystal faces). Minoroxide contents may range from about 3% to 4% by mass.Alite reacts rapidly with water and is responsible formuch of the early-age (28 d) strength development [5,9](Table 1).

Belite (dicalcium silicate, CazSiO4) forms 15-45% of aclinker, and displays a rounded habit with crystal sizesranging from 5 to 40 ~. Normally the p polymorph isfound in clinkers, although smaller amounts of, IX, IX'H'and IX; polymorphs may occur with minor oxides com-

Table ITypical chemical compositions for the primary phases in cement clinkers. From [5]

Alite 0.1Belite 0.1Aluminate 1.0

(cubic)Ferrite 0.1Aluminate 0.6

(orthorhombic)Aluminate (low Fe) 0.4Ferrite (low AI) 0.4

3.01.2

21.928.9

3.64.3

0.00.0

0.00.0

0.24.0

47.553.9

1.60.5

0.70.0

21.46.6

1.03.7

33.816.2

4.65.0

0.00.0

0.00.3

0.50.2

58.147.8

0.60.6

0.01.0

1.025.4

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process and generally are found along crystal perimeterswithin the voids [5]. Cements have one or more forms ofcalcium sulfate added upon grinding to control settingand, depending on its classification, may also containcalcite, slag, fly ash, or silica fume.

While it is important to know the bulk phase com-position of a clinker or cement, the surface area of eachphase will also affect cement performance, especially atearly ages. The surface area of a constituent is influencedby the clinker texture and grinding characteristics, whichmay be studied by microscopy. A wide range of texturesand compositions are possible in cement clinker, asillustrated

by the three NIST Standard ReferenceClinkers (Figs. 2-4). These clinkers were selected asrepresentative

of a wide range of North American clin-ker production with respect to phase abundance, crystalsize

and distribution. The images were obtained bybackscattered electron imaging in a scanning electronmicroscope.

Fig.

4. NIST SRM 2688, SEM backscattered electron image.

Clinker 2686 (Fig. 2) is intermediate in crystal sizeand exhibits more heterogeneous phase distributionthan the other clinkers. Alite appears as subhedral toanhedral crystals approximately 25 J.Un in size. Beliteoccurs in large clusters as rounded crystals about 15 J.Unin diameter, which often exhibits the internal lamellarstructure. Ferrite occurs as medium- to fine-grainedlath-like crystals. Aluminate is fine-grained and foundbetween the ferrite crystals. Pericl3;se occurs as equantcrystals up to 15 J.Un in both the matrix and within somealite crystals.

Clinker 2687 (Fig. 3) exhibits fine crystal size andrelatively homogeneous phase distribution, with theexception of belite and free lime, which occur as clusterswithin the microstructure. Alite occurs as anhedralgrains approximately 12 J.Un comprising the bulk of theclinker. The matrix contains subhedral aluminate andfine-grained ferrite finely inter-grown and difficult todistinguish. Some of the pores contain alkali sulfates.

Clinker 2688 (Fig. 4) is the most coarsely crystallineof the clinkers, exhibiting the most homogeneous dis-tribution of the constituent phases. Subhedral to anhe-dral alite crystals up to 110 J.Un form the bulk of theclinker. Be1ite occurs as rounded, evenly distributedcrystals of about 35 J.Un diameter. Ferrite occurs withboth lath-like and dendritic habit while aluminatecrystals may be found between ferrite crystals.

Fig. 2. NIST SRM 2686, SEM backscattered electron image.

3.

Scanning electron microscopy imaging

Characterization of ground cements (as distinguishedfrom clinkers) has been limited, due to its fine particlesize and complex microstructure. Characteristic featuressuch as crystal shape, occurrence within the micro-structure, and etch color are all utilized for phaseidentification. The grinding reduces the particle sizerange to about 1-100 ~ with a median size about

Fig.

3. NIST SRM 2687, SEM backscattered electron image.

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960 P. Stutzman I Cement & Concrete Composites 26 (2004) 957-966

0.3

0.25 .

"§~ 0.2

CGI

"5 015e .GI0

UW 0.1ID

0.05

0

0 5 10 15 20

Average Atomic Number (Z)

25

Fig. 5. Backscattered electron coefficient versus atomic number (Z),from Goldstein et aI. [16].

('12 -'11)

'12c= (2)

12 1Un, diminishing the inter-phase relationship cluesnecessary for identification, and adding an additionalphase, gypsum. Analyses using a light microscope gen-erally limit sampling to the larger fragments as someetching techniques often used, may partially or com-pletely dissolve the finer-sized particles. An alternativemicroscopy method, w4ich avoids many of these diffi-culties is SEM imaging [13,14].

The SEM scans a high-energy electron beam acrossthe surface of a specimen and measures one of a numberof signals resulting from the interaction between thebeam and specimen. Two particularly useful imagingmethods are backscattered electron (BE) and X-ray(XR) imaging. Combining the BE and accompanyingXR images via image processing allows their segmen-tation into the constituent phases of the microstructure.Once the image is segmented, it may be analyzed toextract information such as bulk phase abundance,phase surface area, and feature size.

Backscattered electrons are high-energy electrons(>50 eV) that have undergone multiple elastic scatteringevents within the specimen. The greater energy results ina larger interaction volume and lower spatial resolutioncompared to the secondary electron image. Contrast isgenerated by the different phases relative to their aver-age atomic number. This is observed by the differentialbrightness in the image. The backscatter coefficient 1f is ameasure of the backscattered electron fraction and, for apure element of atomic mass Z, may be estimated from[16] and is shown graphically in Fig. 5.

The back scattered electron coefficient of a multi-element phase is estimated using the mass fractions (Ci)and 1f values for each constituent:

Table 2 is a list of some phases from clinker and cement,in descending order of their gray level intensity. The6.8% contrast between alite (2 = 15.06) and belite(2 = 14.56) is relatively strong; that between belite andcubic tricalcium aluminate (2 = 14.34), at 1.5%, isgenerally too weak to distinguish these constituents. Ifthe contrast between phases is so weak that it precludesdiscrimination, they are usually chemically distinct, andtherefore X-ray imaging can be used to distinguish themfrom each other.

Characteristic X-rays are another signal produced asa result of the electron beam-specimen interaction.X-ray microanalysis systems generally employ anenergy-dispersive detector. The X-ray signal is used todetermine which elements are present and in what con-centration, and graphical display of relative concentra-tions through line scans and X-ray imaging of element

" = L Ci"i (1)

Contrast between constituents may be calculated as:

Table 2Clinker and cement phases, composition, cement chemist notation, densities, average atomic number and backscattered electron coefficient rankedaccording to relative SEM BE image brightness

16.6516.5815.0614.5614.4114.34

13.8713.6913.6013.4113.0312.1210.7710.41

0.18600.18820.17160.16620.16520.16390.15880.15770.15560.15350.14890.13810.12490.1213

FerriteFree

limeAliteBeliteArcaniteAluminate-cub.Aluminate-ort.

AphthitaliteSyngeniteAnhydriteBassaniteGypsumThenarditePericlase

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P. Stutzman I Cement & Concrete Composites 26 (2004) 957-966 961

spatial distribution and relative concentrations. Massconcentration to a few tenths of a percent can be de-tected for some elements. The relative accuracy ofquantitative analysis (using certified standards, and so-lid, homogeneous specimens) is about :t20% for con-centrations around I %, and about :t2% forconcentrations

greater than 50%. More details on X-raymi~roanalysis may be found in [16].

each location (pixel) in the two-dimensional image.Imaging magnification of 500x provides a resolution of0.5 J.lU1 per pixel (512 pixels by 408 pixels in size) which isapproximately the resolution of the X-ray images. Datafrom replicate samples indicate that about four arbi-trarily-selected fields of view provide a reasonably rep-resentative sampling for many cements. The figures usedto illustrate the procedure in this paper were collected ata greater magnification (1000x) to provide clarity inpublication.

3.1.

Sample preparation

3.3.

Image processingSEM imaging using backscattered electrons and X-rays requires a polished specimen for optimum perfor-mance [17]. Approximately 25 g of the cement powderare blended with an epoxy resin (Epotek 353ND 1'1 toform an extremely viscous paste. The mixture is pressedinto a plastic mold (32 mm diameter) and cured at roomtemperature for 24 h. The cured specimen is then cut toobtain a plane surface for imaging and saw marks areremoved using 600 grit followed by 1200 grit sandpaper.Final polishing is done on a lap wheel with (9, 3, 1, and0.25) micrometer diamond paste for 120 s each. Mtereach polishing, the specimen is cleaned using a cleanpolishing cloth. The final polished specimen is coatedwith carbon to provide a conductive surface for SEM1magmg.

3.2.

Image acquisition

Digital images are made up of pixels, each of whichmay have one of256 levels of intensity. The SEM imagesare monochrome as they reflect the electron or X-rayflux at each pixel. They can be pseudo-colored to im-prove visual discrimination of constituents throughchanges in image intensity. Image analysis is actuallycomposed of two tasks; (1) image processing to enhancedetails, feature differences, and isolate constituent pha-ses and, (2) image analysis to perform measurements onthose features. Measurements may include area fraction,surface area, size, and distribution.

Fig. 6 shows high-magnification BE and XR imagesof polished cement particles embedded in an epoxy. Theindividual element density maps for Ca, Si, AI, Fe, S, K,Mg, are displayed with the backscattered electron imagein the lower-right comer.

The first step in processing uses filtering operations toreduce random noise in the X-ray images. The medianfilter is useful to accomplish this while retaining edgedetails. The BE image noise is generally low enough thatrandom noise poses fewer problems for segmentation.Given this, emphasis for phase segmentation is given tothis image and the X-ray images are used only whennecessary.

3.4.

Segmentation strategies

The specimen is placed in the SEM chamber, andimages collected for the backscattered electrons andselected elements. Typical accelerating voltage, probecurrent, and collection times for the images are 12 kV, 3nA, and 2.5 h, respectively. An accelerating voltage of12 kV is used to balance the need for high spatial res-olution and low X-ray absorption of the lighter ele-ments, and to provide a satisfactory over-voltage forexcitation of heavier elements such as iron.

Brightness and contrast settings are adjusted so thatthe brightest constituents (ferrite) are at the peak-whitegray level, and the darker constituents (periclase) areclose to black. Image averaging further reduces noisethrough collection of multiple images, facilitating dis-crimination from the BE image. X-ray images are col-lected for elements Ca, Si, AI, Fe, S, K, Na, and Mg.Because these XR images are collected simultaneouslywith the backscattered electron image, the image set maybe combined to classify the mineral phase present at

Segmenting the image set utilizes standard imageprocessing arithmetical and logical operations to codecriteria for constituent identification based upon the BEand XR image intensities. For example, in the back-scattered electron image, the ferrite phase is brightest,and is discriminated via image processing using theoperation: 245 if (BE_IMAGE> 240) ELSE O. Thiscreates a binary image with intensity 245 if a pixel in theBE image is greater than 240 while zeroing pixels notmeeting that criteria. If free lime is present, it mayoverlap the BE intensities of ferrite. In this case, highsignal levels in the calcium image and bright BE imageregions may be combined to effect the separation.

Alite is second brightest component and can usuallybe discriminated using the BE image. The belitegray level range generally overlaps that of tricalcium

I Certain trade names and products are identified to adequately

specify the experimental procedure. In no case does such identificationimply recommendation or endorsement by the National Institute ofStandards and Technology, nor does it Imply that the products arenecessarily the best available for the purpose.

2 Epotek 353 ND, Epoxy Technology, Billerica, MA, http://

www.epotek.com.

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962 P. Stutzman I Cement & Concrete Composites 26 (2004) 957-966

Fig. 6. SEM, X-ray and BE (lower right) images of a cement. Field width, 150 1lIn.

aluminate. This initially appeared to provide a problembut, as tricalcium aluminate and belite are chemicallydistinct, the aluminum XR image is used to thresholdboth tricalcium aluminate and ferrite; subsequently theferrite portion is subtracted using the ferrite image cre-ated as described above. The resulting tricalcium alu-minate binary may then be subtracted from the belite/tricalcium aluminate composite image to provide animage of belite distribution.

Alkali sulfates are regions of K and S, or Na and S,or K and Na and S, depending upon the phases present.Calcium sulfates (gypsum, bassanite, anhydrite) are theS-bearing regions not associated with the alkalies. Re-

examination of these regions in the BE image may allowfurther discrimination into the calcium sulfate formsbased upon their BE intensities. Periclase is identified bya high Mg content and dark backscattered image signal.Supplementary materials are taken on a case-by-casebasis utilizing data collected on their chemistry. Slag hasa high Mg and moderate Ca, calcined kaolin has alu-minum and silicon, while multi-component fly ashes aregenerally more complex.

Fig. 7(upper) provides images of the segmentedphases for alite, belite, tricalcium aluminate, ferrite,gypsum, periclase, and alkali sulfate. In the center is thebackscattered electron image, for comparison, and be-

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P. Stutzman I Cement & Concrete Composites 26 (2004) 957-966 963

Fig.

7. Segmented phases (upper image set) and merged into a composite image ready for area analysis (lower). Field width, 150 11In.

low this is a composite image showing locations andboundaries of all the phases. The lower portion of Fig. 7shows the composite image at a larger scale recon-structed so that each of the phases is displayed in its ownfalse color. The black areas are epoxy-filled spaces.

consistent estimate of its volume fraction [18]. Similarly,the perimeter area fraction in two dimensions providesan estimate of the surface area exposure of the constit-uent phases.

With the digital SEM images, use of the entire imageallows measurements of the perimeter and phase surfaceareas after the image has been segmented into the con-stituent phases. Image analysis operations on the com-posite

image sum the number of pixels for each discretephase color to measure the area fraction of each con-

stituent. Similarly, the outer layer of pixels may also besummed to provide an estimate of each phase's surface

3.5.

Stereological analysis

Quantitative microscopy dates to the mid-19th cen-tury and is based upon the realization that in a ran-domly-selected sampling of a polished section, the ratioof the area of a mineral to that of all minerals is a

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964 P. Stutzman I Cement & Concrete Composites 26 (2004) 957-966

area. For comparison to other data, such as X-raypowder diffraction, mass percentages may be calculatedby multiplying the volume fractions by the specificgravity of the corresponding clinker phase, and nor-malizing the totals to 100%.

4.

Cement example

1 2 3 4 5 6 T

Number of Images

Fig. 8. Cumulative mass fraction averages versus number of fieldsshows the estimates stabilize after four fields.

Fig. 9. Comparison of mass fraction estimates for CCRL 142 basedupon bulk SEM imaging, quantitative X-ray powder diffraction, andsurface area fraction by SEM.

The Cement and Concrete Reference Laboratory(CCRL) portland cement proficiency sample programfor inter-laboratory testing distributed its first sample in1936 for chemical and physical testing. A program isunderway at NIST to examine performance propertiesrelative to compositional and physical parameters ofthese cements. These images are also utilized within theVirtual Cement and Concrete Testing Laboratory(VCCTL) where computer-based simulation models areused to predict cement and concrete performanceproperties [19].

CCRL cement #142 was selected for analysis in thisexample. A graphical display of phase abundanceaverages versus the number of fields shown in Fig. 8.For this cement, it is apparent that four fields provide agood estimate of phase abundance.

Fig. 9 compares three separate phase compositionestimates based upon SEM imaging and X-ray powderdiffraction (QXRD). Table 3 provides individual fieldestimates of the SEM data and that by the Bogue cal-culation as provided in ASTM C-150. The SEM esti-mates of both the bulk and surface phase fractions areexpressed as mass fractions for comparison. The QXRDdata are based upon a bulk cement and salicylic acid-methanol extraction data refined using Rietveld analysis[20].

Compared to the XRD data, the Bogue estimates(Table 3) are low for alite and high for belite, aluminateand ferrite. They do not provide an estimate for peri-clase, alkali sulfate or gypsum. In contrast, in Fig. 9 it is

seen that the SEM bulk and the QXRD data generallyshow agreement within the error bars of their estimates.

The surface phase fractions are of interest in early-agecement hydration as they are often quite different from

Table 3Mass fraction estimates of CCRL 142 cement based upon SEM imaging of six fields of view at 500x magnification. ASTM C-150 estimates of bulkphase abundance are provided in the bottom row

Alite Belite Tricalciumaluminate

Ferrite Alkali sulfate Gypsum Periclase Quartz

Field I 63.2Field 2 49.6Field 3 65.6Field 4 63.6Field 5 64.8Field 6 59.7Average 61.1Std. dev. 6.0

ASTM C-150 50.9

9.624.915.813.315.319.216.35.3

19.7

13.67.66.65.85.45.77.53.1

8.3

1.88.60.57.69.28.96.13.9

7.7

2.21.10.50.60.70.50.90.7

6.12.64.6

4.11.42.93;6

1.7

3.55.56.44.63.03.24.31.4

0.00.1

0.00.40.10.00.10.2

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Stutzman I Cement & Concrete Composites 26 (2004) 957-966 965

periclase

gypsum

arcanlte

aluminate

rerrlte

bellta

2. segmentation into the individual phases is achievedby a combination of imaging 'rules' and individualconstituents may be highlighted using false color,

3. the resulting composite image can be analyzed to cal-culate volume percent, mass percent, and percentagesbased upon surface area measurements of the individ-ual phases,4. mass percentages obtained by this procedure are ingood agreement with percentages based upon QXRDand may differ significantly from those estimated bythe Bogue calculations, and

5. phase fractions by surface area show considerable dif-ference from those expressed as bulk mass fractions.The finer-grained phases (gypsum, tricalcium alumi-nate, and ferrite) show much higher surface areasper unit mass than the coarser-grained phases suchas alite and belite.

alii.

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50Fig.

10. Surface area to mass fraction ratio plot for averaged values ofthe six fields shows that the silicates have less surface area relative tothe interstitial phases for this cement.

Acknowledgementsthe bulk phase composition. SEM imaging and imageanalysis provide a means to make these measurementson cements. Comparison of bulk versus surface areamass fractions is provided in Fig. 9. Another means ofexamining this relationship is via a surface/bulk ratioplot as shown in Fig. 10. The difference in surface tobulk phase fraction reflects a combination of clinkertexture and grinding characteristics. For cement #142,alite surface area is substantially lower relative to thebulk, belite is about equally represented, and the phasestricalcium aluminate, periclase, alkali sulfate and cal-cium sulfate exhibit greater surface area relative to thebulk. These relationships are the subject of additionalstudy in a project to characterize the CCRL cements.The ability to better describe cement compositional andtextural characteristics promises to make cements amore predictable material. Many of the cements ana-lyzed are available online through VCCTL at http://vcctl.cbt.nist.gov/ .

This project is supported by the High-PerformanceConcrete (HYPERCON) program at the Building andFire Research Laboratory at the National Institute ofStandards and Technology. The comments and sugges-tions of the Edward Garboczi and Jeff Bullard of NISTand the journal referees are gratefully acknowledged.

References

5.

Conclusions

The knowledge of a bulk and surface phase compo-sition of hydraulic cement should provide new insightsinto early-age hydration characteristics, cement-chemi-cal admixture interactions, and aid in developing newhydraulic cements. Th~se measurements are made pos-sible through the imaging capabilities of the scanningelectron microscope with imaging and X-ray micro-analysis by:

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[4] Bogue RH. Calculation of the compounds in portland cement.PCA fellowship paper no. 21, October, 1929. Also--Ind EngChern 1929;1(4):192.

[5] Taylor HFW. Cement chemistry. 2nd ed. Thomas Telford; 1997.459 p.

[6] Campbell DH. Microscopical examination and interpretation ofportland cement and clinker. 2nd ed. Portland Cement Associa-tion; 1999.201 p.

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[10] Gebauer J, Kristmann M. The influence of the composition ofindustrial clinker on cement and concrete properties. World CernTechnoI1979:46-51.[1

J] Johansen V. Manufacturing processes and clinker performance.In: Young JF, editor. Characterization and performance predic-tion of cement and concrete, Proceedings of the Second Engi-neering Foundation Conference, 1983. p. 1-10.

[12] Miller G, Tang F. Cern Concr Res 1996;26(12):1821-9.

backscattered electron SEM, combined with X-rayimaging provides the basis for a quantitative assess-ment of the phases in portland cement,

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966 P. Stutzman I Cement & Concrete Composites 26 (2004) 957-966

[13] Scrivner KL. The microstructure of anhydrous cement and itseffect on hydration. In: Materials Research Society SymposiumProceedings, vol. 85, 1987. p. 39-46.

[14] Bentz DP, Stutzman PE. SEM analysis and computer modellingof hydration of portland cement particles. In: DeHayes SM, StarkD, editors. Petrography of Cementitious Materials. ASTM STP1215. Philadelphia: American Society for Testing and Materials;1994. p. 60-73.

[16] Goldstein 11, Newbury DE, Echlin P, Joy DC, Romig Jr D,Lyman CE, et al. Scanning electron microscopy and X-raymicroanalysis. 2nd ed. New York: Plenum Press; 1992. 819 p.

[17] Stutzman PE, Clifton JR. Sample preparation for scanningelectron microscopy. In: Jany L, Nisperos A, editors, Proceedings

of the Twenty-First International Conference on Cement Micro-scopy, 25-29 April 1999. Las Vegas, Nevada, 1999. p. 10-22.Available from: http://ciks.cbt.nist.gov/-garboczlicmaI999/icma99.htm.

[18] Campbell DH, Galehouse JS. Quantitative clinker microscopywith the light microscope. Cem Concr Aggregates 1991;13(2):94-6(American Society for Testing and Materials, Winter).

[19] Bentz D. The virtual cement and concrete testing laboratory.Available from: http://vcctl.cbt.nist.gov/.

[20] Stutzman PE, Leigh S. Phase composition analysis of theNIST reference clinkers by optical microscopy and X-raypowder diffraction. NIST technical note 1441, September 2002,44 pp.

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