Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
XTREME SPORTS
XTREME SPORTS
11
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
XTREMEXTREMESORTSORT
11
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SportsXtreme Sports
Capabilities:Capabilities:
22
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SportsXtreme Sports
Capabilities:Capabilities:ReliableReliable
22
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SportsXtreme Sports
Capabilities:Capabilities:ReliableReliable
22
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SportsXtreme Sports
Capabilities:Capabilities:ReliableReliable
22
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SportsXtreme Sports
Capabilities:Capabilities:
FastFast
22
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SportsXtreme Sports
Capabilities:Capabilities:
FlexibleFlexible
22
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SportsXtreme Sports
Capabilities:Capabilities:
SizeSize
22
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SportsXtreme Sports
Capabilities:Capabilities:
Heat ResistantHeat Resistant
22
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SportsXtreme Sports
Capabilities:Capabilities:
StrongStrong
22
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the FutureBack to the Future
2001 SWTW presentation2001 SWTW presentation
First Page of 2001 presentation
http://www.swtest.org/swtw_library/2001proc/PDF/S6_04.pdf
33
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the FutureBack to the Future
2001 SWTW presentation2001 SWTW presentation
First Page of 2001 presentationV4400 Flash Memory Interface has 2304 I/O channels, 440mm diameter probe card.
V4400 Flash Memory Interface has 2304 I/O channels, 440mm diameter probe card.
http://www.swtest.org/swtw_library/2001proc/PDF/S6_04.pdf
33
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
ReliableReliable
44
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future IIBack to the Future II
2004 SWTW presentation2004 SWTW presentation First Page of 2004
presentation
http://www.swtest.org/swtw_library/2004proc/PDF/S01_03_Sinsheimer.pdf
55
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future II, p2Back to the Future II, p2
The fundamental flaw in spring probes is the lack of force driving the plunger against the barrel
The fundamental flaw in spring probes is the lack of force driving the plunger against the barrel
Page 18 of 2004 presentation
66
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
The result of this inherent flaw is DC Resistance instability
The result of this inherent flaw is DC Resistance instability
Back to the Future II, p3Back to the Future II, p3
77
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
DC Resistance histograms of various types of spring probes.
DC Resistance histograms of various types of spring probes.
Back to the Future II, p4Back to the Future II, p4
88
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future II, p5Back to the Future II, p5As-made Histograms
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future II, p5Back to the Future II, p5As-made Histograms
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future II, p5Back to the Future II, p5As-made Histograms
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99
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future II, p5Back to the Future II, p5As-made Histograms
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99
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future II, p5Back to the Future II, p5As-made Histograms
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99
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future II, p5Back to the Future II, p5As-made Histograms
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99
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future II, p5Back to the Future II, p5As-made Histograms
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V3 CladV1 CladV1 Nickel SilverV1 BeCu Post PlateV2 1.3 oz.V2 1.6 oz.
99
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future II, p5Back to the Future II, p5As-made Histograms
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V3 CladV1 CladV1 Nickel SilverV1 BeCu Post PlateV2 1.3 oz.V2 1.6 oz.Xandex
99
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future II, p5Back to the Future II, p5As-made Histograms
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V3 CladV1 CladV1 Nickel SilverV1 BeCu Post PlateV2 1.3 oz.V2 1.6 oz.XandexXZIF
99
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Post T&H Histograms
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Back to the Future II, p6Back to the Future II, p6
1010
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Post T&H Histograms
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Back to the Future II, p6Back to the Future II, p6
1010
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Post T&H Histograms
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Back to the Future II, p6Back to the Future II, p6
1010
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Post T&H Histograms
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Back to the Future II, p6Back to the Future II, p6
1010
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Post T&H Histograms
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Back to the Future II, p6Back to the Future II, p6
1010
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Post T&H Histograms
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V3 CladV1 CladV1 Nickel SilverV1 BeCu Post PlateV2 1.3 oz.V2 1.6 oz.
Back to the Future II, p6Back to the Future II, p6
1010
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Post T&H Histograms
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V3 CladV1 CladV1 Nickel SilverV1 BeCu Post PlateV2 1.3 oz.V2 1.6 oz.Xandex
Back to the Future II, p6Back to the Future II, p6
1010
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Post T&H Histograms
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V3 CladV1 CladV1 Nickel SilverV1 BeCu Post PlateV2 1.3 oz.V2 1.6 oz.XandexXZIF
Back to the Future II, p6Back to the Future II, p6
1010
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
ReliabilityReliability2.5 million XZIF mate / de-mate cycles2.5 million XZIF mate / de-mate cycles
1111
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Reliability, p2Reliability, p2
1212
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
So how did we do this?So how did we do this?
XZIFXZIFKnocked the problem on its ear –turned the signal 90°, delivered 120g of force per contact
Knocked the problem on its ear –turned the signal 90°, delivered 120g of force per contact
1313
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
So how did we do this?So how did we do this?
XZIFXZIFKnocked the problem on its ear –turned the signal 90°, delivered 120g of force per contactCo-developed rock-solid contact technology
Knocked the problem on its ear –turned the signal 90°, delivered 120g of force per contactCo-developed rock-solid contact technology
1313
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
So how did we do this?So how did we do this?
XZIFXZIFKnocked the problem on its ear –turned the signal 90°, delivered 120g of force per contactCo-developed rock-solid contact technologyCreated means for self-alignment between the interconnects
Knocked the problem on its ear –turned the signal 90°, delivered 120g of force per contactCo-developed rock-solid contact technologyCreated means for self-alignment between the interconnects
1313
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p2How we did it, p2Turned the signal 90°Turned the signal 90°
1414
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p3How we did it, p3Rock-solid contact technologyRock-solid contact technology
1515
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p3How we did it, p3Rock-solid contact technologyRock-solid contact technology
1515
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p3How we did it, p3Rock-solid contact technologyRock-solid contact technology
1515
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p4How we did it, p4Self alignmentSelf alignment
1616
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Okay, it’s reliable. So what?Okay, it’s reliable. So what?
Now we’ve got a reliable interconnect, one that doesn’t push on the probe card to create the connections . . .
Now we’ve got a reliable interconnect, one that doesn’t push on the probe card to create the connections . . .
1717
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Okay, it’s reliable. So what?Okay, it’s reliable. So what?
Now we’ve got a reliable interconnect, one that doesn’t push on the probe card to create the connections . . .
Now we’ve got a reliable interconnect, one that doesn’t push on the probe card to create the connections . . .
How about 13,056 (34x384) I/O channels?
How about 13,056 (34x384) I/O channels?
1717
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
FastFast
1818
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
So how fast is it?So how fast is it?
1919
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How fast is it? p2How fast is it? p2DUT Connector with Clamp Bandwidth Data
Vector Network Analyzer (8720ES)
-6
-5
-4
-3
-2
-1
0
0.00 1.00 2.00 3.00 4.00 5.00 6.00
Frequency in GHz
Att
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in (d
B)
2020
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How fast is it? p3How fast is it? p3Eye diagram – 2 Gb/sEye diagram – 2 Gb/s
2121
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How fast is it? p4How fast is it? p4Eye diagram – 5 Gb/sEye diagram – 5 Gb/s
2222
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How fast is it? p5How fast is it? p5Eye diagram – 12.5 Gb/sEye diagram – 12.5 Gb/s
2323
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
FlexibleFlexible
2424
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p5How we did it, p5Use boards for the ends, cables for the long stretchUse boards for the ends, cables for the long stretch
2525
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p6How we did it, p6Boards and cables are optimized for the application:Boards and cables are optimized for the application:
2626
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p6How we did it, p6Boards and cables are optimized for the application:Boards and cables are optimized for the application:
Air-enhanced Dielectric Coaxial Cable for high speed channelsAir-enhanced Dielectric Coaxial Cable for high speed channels
2626
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p6How we did it, p6Boards and cables are optimized for the application:Boards and cables are optimized for the application:
Air-enhanced Dielectric Coaxial Cable for high speed channels
Standard Ribbon Cable for Utility channels
Air-enhanced Dielectric Coaxial Cable for high speed channels
Standard Ribbon Cable for Utility channels
2626
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p6How we did it, p6Boards and cables are optimized for the application:Boards and cables are optimized for the application:
Air-enhanced Dielectric Coaxial Cable for high speed channels
Standard Ribbon Cable for Utility channels
Twisted Pair or “Shieldless Coax” Cable for inexpensive, low speed (<25 MHz) channels
Air-enhanced Dielectric Coaxial Cable for high speed channels
Standard Ribbon Cable for Utility channels
Twisted Pair or “Shieldless Coax” Cable for inexpensive, low speed (<25 MHz) channels
2626
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p6How we did it, p6Boards and cables are optimized for the application:Boards and cables are optimized for the application:
Air-enhanced Dielectric Coaxial Cable for high speed channels
Standard Ribbon Cable for Utility channels
Twisted Pair or “Shieldless Coax” Cable for inexpensive, low speed (<25 MHz) channels
Ultra-low Inductance Coaxial Cable for Power channels
Air-enhanced Dielectric Coaxial Cable for high speed channels
Standard Ribbon Cable for Utility channels
Twisted Pair or “Shieldless Coax” Cable for inexpensive, low speed (<25 MHz) channels
Ultra-low Inductance Coaxial Cable for Power channels
2626
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How we did it, p7How we did it, p7Channel requirements can be mixed and matched within a single board / XZIF clamp assembly
Channel requirements can be mixed and matched within a single board / XZIF clamp assembly
2727
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
How fast is it? p6How fast is it? p6Twisted Pair Eye diagram, 50 Mb/sTwisted Pair Eye diagram, 50 Mb/s
2828
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Got Power?Got Power?Power transmission line spec’s:
500 nΩ round-trip DCR150 pH Inductance35 mΩ Impedance – stable into MHz range
Power transmission line spec’s:500 nΩ round-trip DCR150 pH Inductance35 mΩ Impedance – stable into MHz range
2929
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Got Power?Got Power?Power transmission line spec’s:
500 nΩ round-trip DCR150 pH Inductance35 mΩ Impedance – stable into MHz range
Power transmission line spec’s:500 nΩ round-trip DCR150 pH Inductance35 mΩ Impedance – stable into MHz range
Energy dissipated across the entire path @ 400A load is 30WEnergy dissipated across the entire path @ 400A load is 30W
2929
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Got Power?Got Power?Power transmission line spec’s:
500 nΩ round-trip DCR150 pH Inductance35 mΩ Impedance – stable into MHz range
Power transmission line spec’s:500 nΩ round-trip DCR150 pH Inductance35 mΩ Impedance – stable into MHz range
Energy dissipated across the entire path @ 400A load is 30W
Force is carried by >300 contact structures
Energy dissipated across the entire path @ 400A load is 30W
Force is carried by >300 contact structures
2929
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
SizeSize
3030
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What about probe card size?What about probe card size?
3131
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What about probe card size?What about probe card size?They’re not getting smallerThey’re not getting smaller
3131
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What about probe card size?What about probe card size?
In 2001 440mm diameter was bigIn 2001 440mm diameter was big
They’re not getting smallerThey’re not getting smaller
3131
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What about probe card size?What about probe card size?
In 2001 440mm diameter was bigDesign target was to touch down on ¼ of a 200mm wafer – 165mm diameter application space with 2304 I/O was adequate
In 2001 440mm diameter was bigDesign target was to touch down on ¼ of a 200mm wafer – 165mm diameter application space with 2304 I/O was adequate
They’re not getting smallerThey’re not getting smaller
3131
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What about probe card size?What about probe card size?
In 2001 440mm diameter was bigDesign target was to touch down on ¼ of a 200mm wafer – 165mm diameter application space with 2304 I/O was adequate2006 target is a 300mm single-touch probe card – must have a much bigger application space
In 2001 440mm diameter was bigDesign target was to touch down on ¼ of a 200mm wafer – 165mm diameter application space with 2304 I/O was adequate2006 target is a 300mm single-touch probe card – must have a much bigger application space
They’re not getting smallerThey’re not getting smaller
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Big probe cards are comingBig probe cards are coming520mm probe card with 320mm app’ space520mm probe card with 320mm app’ space
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
This is a really big probe cardThis is a really big probe cardA high pin count 300mm single-touch probe card is estimated to weigh as much as 75 pounds (35 kg)
A high pin count 300mm single-touch probe card is estimated to weigh as much as 75 pounds (35 kg)
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
This is a really big probe cardThis is a really big probe cardA high pin count 300mm single-touch probe card is estimated to weigh as much as 75 pounds (35 kg)
A high pin count 300mm single-touch probe card is estimated to weigh as much as 75 pounds (35 kg)It will most likely cost somewhere in excess of US$150kIt will most likely cost somewhere in excess of US$150k
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
This is a really big probe cardThis is a really big probe cardA high pin count 300mm single-touch probe card is estimated to weigh as much as 75 pounds (35 kg)
A high pin count 300mm single-touch probe card is estimated to weigh as much as 75 pounds (35 kg)It will most likely cost somewhere in excess of US$150kWould you want to carry this beast around the sort floor in your hands?
It will most likely cost somewhere in excess of US$150kWould you want to carry this beast around the sort floor in your hands?
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
This is a really big probe cardThis is a really big probe cardA high pin count 300mm single-touch probe card is estimated to weigh as much as 75 pounds (35 kg)
A high pin count 300mm single-touch probe card is estimated to weigh as much as 75 pounds (35 kg)
I didn’t think so.I didn’t think so.
It will most likely cost somewhere in excess of US$150kWould you want to carry this beast around the sort floor in your hands?
It will most likely cost somewhere in excess of US$150kWould you want to carry this beast around the sort floor in your hands?
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
Heat ResistantHeat Resistant
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Direct DockDirect Dock
Indirect DockIndirect Dock
XZIF Direct DockXZIF Direct Dock3535
Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future, p2Back to the Future, p2By using Direct Dock, we can make the mechanical support behind the probe card veryrigid.
By using Direct Dock, we can make the mechanical support behind the probe card veryrigid.
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Back to the Future, p2Back to the Future, p2By using Direct Dock, we can make the mechanical support behind the probe card veryrigid.
By using Direct Dock, we can make the mechanical support behind the probe card veryrigid.
Thermal isolation of the probe card support dramatically reduces Hot Sort soak time
Thermal isolation of the probe card support dramatically reduces Hot Sort soak time
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Direct Dock, p2Direct Dock, p2
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
StrongStrong
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What happens to the prober?What happens to the prober?
Imagine a 300mm single-touch probe card – 60,000 probe needles, 300 kg (60k x 5g) to compress the probe needles.
Imagine a 300mm single-touch probe card – 60,000 probe needles, 300 kg (60k x 5g) to compress the probe needles.
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What happens to the prober?What happens to the prober?
Imagine a 300mm single-touch probe card – 60,000 probe needles, 300 kg (60k x 5g) to compress the probe needles.Wafer chucks don’t put out that much force . . . today
Imagine a 300mm single-touch probe card – 60,000 probe needles, 300 kg (60k x 5g) to compress the probe needles.Wafer chucks don’t put out that much force . . . today
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What happens to the prober?What happens to the prober?
Imagine a 300mm single-touch probe card – 60,000 probe needles, 300 kg (60k x 5g) to compress the probe needles.Wafer chucks don’t put out that much force . . . todayProber structure will be working extremelyhard.
Imagine a 300mm single-touch probe card – 60,000 probe needles, 300 kg (60k x 5g) to compress the probe needles.Wafer chucks don’t put out that much force . . . todayProber structure will be working extremelyhard.
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What happens to the prober? p2What happens to the prober? p2
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What happens to the prober? p3What happens to the prober? p3
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
What happens to the prober? p4What happens to the prober? p4
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SportsXtreme Sports
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
Capabilities:Capabilities:ReliableReliable
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
Capabilities:Capabilities:
FastFast
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
Capabilities:Capabilities:
FlexibleFlexible
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
Capabilities:Capabilities:
SizeSize
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
Capabilities:Capabilities:
Heat ResistantHeat Resistant
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Xtreme SortXtreme Sort
Capabilities:Capabilities:
StrongStrong
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Xtreme Sort: Roger Sinsheimer SWTW 2006Xtreme Sort: Roger Sinsheimer SWTW 2006
Credit where credit is most certainly due:
Credit where credit is most certainly due:
XandexEvan Williams, Staff Mechanical EngineerJohn Wood, Senior Quality EngineerKevin Peebles, Mechanical EngineerTyrus Hudson, Mechanical Engineer
XandexEvan Williams, Staff Mechanical EngineerJohn Wood, Senior Quality EngineerKevin Peebles, Mechanical EngineerTyrus Hudson, Mechanical Engineer
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