Applying the Process of
Remote Operated Valves
Rio Pipeline Conference and Exposition
October 2005 – Brazil
IBP 1388_05
Orlando Cuellar
Agenda
The Anatomy of Spill
– Example
ROV Project Road map
Design Objective
Design Criteria
Concepts
– System Architecture
– Safe Cabinet
– Self Contained Equipment
– User Friendly
Sample Pictures
Credits
One day in the River….
Folks, we need a
ROV protection.
Why?
We do not have one.
How Much?
$.....…..!.
any spills ?
yes.
?.
The Anatomy of Spill:
“Folks, we need ROV protection.”
ROV Project Road Map
REALIZE
SPONSOR/SUPPORT
JUSTIFY
DESIGN
BUILT
Consider
Board/Management
Feasibility, Preliminary
Cost/Benefit, Options
FIT FOR PURPOSE
Select a team,
Design Objective
“ROV To Protect and Serve”
Protection from Spills
Enviroment Hazards
Company Reputation
Vandalism
Assets
Keep the Process Runnig
ROV
Design Criteria – Phase I
A. Geotechnical risk survey
B. Set practical spill volumes
C. Threat of Vandalism to above ground components
D. Enviromental hazards
E. Community
F. Visual impact with the public of aboveground components
G. ROV Location
H. Valve leaks and malfunctioning
I. Effectiveness in reducing spill volume
J. Pipeline shutdown capabilities
K. Type of product carried
L. Potential for ignition (proximity to power sources)
M. Location of nearest response personnel
Design Criteria – Phase I
Profile and ROV Location
Limatambo Pampatambo
2 Cat Units
Kp157
2 Cat Units
Kp183
CRC T.CBBA
Transredes - EBR
Pump in stand -
Pump In Service
Kp 0 Kp247
Carrasco
2 Cat Units
Remote Operated Valve
1 5432 6
Design Criteria – Phase II
A. Conceptual Design
D. Detailed ROV Engineering
B. Revision of Industrial Practices
C. Revision of Industrial Regulations
ROV Concept Design
Phase II ROV Breakdown Concepts
Ethernet SCADA
PanelView
ControlLogix
HMI SCADA
WW - INTOUCH
Automatic Shutdown
Valve
Temperatura
Presion Aguas Abajo
Presion Aguas Arriva
Antena Radio
Local
Satellite
Satellite dish
Repetidoras:ICHOAJUNO
EFM SCADA Server
MODBUS RTU
Servidor de RadiosMDS
RS 232
PanelViewControlLogix
Automatic Shutdown
Valve
Temperatura
Presion Aguas Abajo
Presion Aguas Arriva
Pto. Comn
Cargador Inversor
Interuptor Remoto
Interuptor Remoto
Cargador Inversor
Banco de Baterias
Banco de Baterias
Radio para Datos
MDS
ENTRE RIOS Y MELGA
SALA SERVIDORES,
SALA TRUNKING
INSQL SERVER
BASE DE DATOS
limentación
de la Red
(Monofasica)
limentación
de la Red
(Monofasica)
Sistema de Backup
Sistema de Backup
Server
Comm. Tower
Comm. Tower
Comm. Tower Server
Satellite
Satellite dish
Satellite dish
System Architecture
Safe Cabinet - External
Steel Custom rugged pipe
Locking arrengements as it used in a safe box
Forced Ventilation
Humidity control
Dust Protection
Vandalism Proof
Communication Module
Safe Cabinet - Internal
Separarated Modules
Thermal Coating
Forced Ventilation
Locks
Controller Module
Energy Module
Safe Cabinet – Whole Package
STEP 1
STEP 2
STEP 3
Self Contained Valve Operators
User Friendly Interfaces
17
Back to Concepts
ROV
• Radio, Satellite, FO Links
• Controller/Flexibility
• Self Contained Actuator
• Compensated Pressure
Monitoring
• Temperature Monitoring
• Energy back Up
• Quality Energy Monitoring
Back to Concepts
• External Cabinet
• Steel Custom
Rugged Pipe
• Locking
arrengements as it
used in a safe box
• Forced Ventilation
• Humidity control
• Dust Protection
• Vandalism Proof
• Internal Cabinet
• Separeted Modules
• Thermal Coating
• Forced Ventilation
• Locks
Back to Concepts
• Double Acting
• Electrically Driven
• Stored Energy
Accumulator
• Manual Overrides
• Locked enclosure
(safe box type)
• Low Maintenance
Back to Concepts
• Custom configuration
panel
• Overall monitoring
• Overall control
• Comunication Status
• Energy Monitoring
• Battery Testing
• Trending, Alarms,
Historicals
• Local & Remote HMI
Back to Concepts
Sample Pictures
ROV
Questions?
THANKS !
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