Remote Control & Monitoring Remote Control & Monitoring of a of a
N t P tl M dN t P tl M dNot Permanently Manned Not Permanently Manned Offshore PlatformOffshore Platform
Les HastingsDirector Global Project P rs itsDirector Global Project Pursuits
Esbjerg DK
IntroductionIntroduction Important Information?Important Information?IntroductionIntroduction Important Information?Important Information?Introduction Introduction -- Important Information?Important Information?Introduction Introduction -- Important Information?Important Information?
Company ConfidentialMarch 31, 2015Slide 2
Introduction: IO and 4D OperationsIntroduction: IO and 4D OperationsIntroduction: IO and 4D OperationsIntroduction: IO and 4D OperationsIntroduction: IO and 4D OperationsIntroduction: IO and 4D OperationsIntroduction: IO and 4D OperationsIntroduction: IO and 4D OperationsIntegrated operations (IO) refers to g p ( )new work processes and ways of performing oil and gas exploration and production, which has been facilitated by new information and communication technology. Multi-discipline collaboration in plant
Dull Dirty
operation is one example. IO has in a sense also taken the form of a movement for renewal of the oil and
i d tgas industry. In short IO is collaboration with production in focus
Dangerous Distant
http://www.integrated-operations.co.uk/ "Integrated Operations is about ensuring people, processes and technology work much more efficiently together"
Company ConfidentialMarch 31, 2015Slide 3
Introduction: Solan DevelopmentIntroduction: Solan DevelopmentIntroduction: Solan DevelopmentIntroduction: Solan DevelopmentIntroduction: Solan DevelopmentIntroduction: Solan DevelopmentIntroduction: Solan DevelopmentIntroduction: Solan Development UK CS – West Shetland Isles 137m water depth Peak Flow of 28,000 BpdPeak Flow of 28,000 Bpd Not Permanently Manned Installation
(NPMI)(NPMI) Operated from Onshore Control Room
(ONCR)(ONCR)
Site: SOLAN Field, 130km West of Shetland
Project:•Main Electrical & Automation
Contractor (MEAC)
Company ConfidentialMarch 31, 2015Slide 4
( )
Introduction: Key Project RequirementsIntroduction: Key Project RequirementsIntroduction: Key Project RequirementsIntroduction: Key Project RequirementsIntroduction: Key Project RequirementsIntroduction: Key Project RequirementsIntroduction: Key Project RequirementsIntroduction: Key Project Requirements
Main Electrical & Automation Contract (MEAC) : AnMain Electrical & Automation Contract (MEAC) : An NPMI Oil Platform: fundamental O&M philosophies and key requirements:and key requirements: Safety: Asset & Environment (DECC), Personnel (HSE) Reliability: Redundancy Predictive MaintenanceReliability: Redundancy, Predictive Maintenance Integration: Numerous systems must work seamlessly Execution: Numerous companies must work seamlesslyExecution: Numerous companies must work seamlessly Commercial & Technical Risk Mitigation: One company
guarantees it will ALL workguarantees it will ALL work Economics: Marginal Oil & Gas Fields become viable
Company ConfidentialMarch 31, 2015Slide 5
Solan Development Project OverviewSolan Development Project OverviewSolan Development Project OverviewSolan Development Project OverviewSolan Development Project OverviewSolan Development Project OverviewSolan Development Project OverviewSolan Development Project Overview
click here
Company ConfidentialMarch 31, 2015Slide 6
E N th S A t ti A ti itE N th S A t ti A ti itE N th S A t ti A ti itE N th S A t ti A ti itEmerson North Sea Automation ActivityEmerson North Sea Automation ActivityEmerson North Sea Automation ActivityEmerson North Sea Automation Activity
VisundNorth
CormorantThistle■ Forties Alpha ■ Gryphon FPSO
Quad 204 Clair RidgeSolan
Visund
Martin Linge
Cormorant
Ninian Central/ North/ SouthMurchisonHeather
AlwynDunbar
■ Forties Alpha■ Forties Bravo■ Forties Charlie■ Forties Echo
■ Gryphon FPSO
■ Balmoral■ Solan
■ Dagny■ Visund
DagnyAndrew
Forties CharlieF ti E h
Gryphon
Balmoral
■ Andrew■ Clair Ridge■ Cleeton■ ETAP
N hg y
ETAPForties Echo■ Newsham
■ Quad 204■ West Sole Alpha ■ North Cormorant
■ Ninian Central/N/S
■ Alwyn■ Dunbar■ Martin Linge
■ Ninian Central/N/S■ Murchison
■ Heather
NewshamCleeton
West Sole Alpha■ Thistle
Device Signal Tag (DST) = 140,000Company ConfidentialMarch 31, 2015Slide 7
g g ( ) ,
Solan Overview: Articulated Tower 2010Solan Overview: Articulated Tower 2010Solan Overview: Articulated Tower 2010Solan Overview: Articulated Tower 2010Solan Overview: Articulated Tower 2010Solan Overview: Articulated Tower 2010Solan Overview: Articulated Tower 2010Solan Overview: Articulated Tower 2010
Company ConfidentialMarch 31, 2015Slide 8
Solan Overview: Jacket/Topside 2011Solan Overview: Jacket/Topside 2011Solan Overview: Jacket/Topside 2011Solan Overview: Jacket/Topside 2011Solan Overview: Jacket/Topside 2011Solan Overview: Jacket/Topside 2011Solan Overview: Jacket/Topside 2011Solan Overview: Jacket/Topside 2011
Company ConfidentialMarch 31, 2015Slide 9
Emerson: The MEAC DeliveryEmerson: The MEAC DeliveryEmerson: The MEAC DeliveryEmerson: The MEAC DeliveryEmerson: The MEAC DeliveryEmerson: The MEAC DeliveryEmerson: The MEAC DeliveryEmerson: The MEAC Delivery Project Management, Planning & Scheduling T h i l C lt D i R i & Q lit A diti f Technical Consultancy, Design Reviewer & Quality Auditing of:
– Emerson, UK: ICSS, Instrumentation, Machinery/Asset Health, UPS– Wartsila Norway: Electrical: MV/LV/PMS– Wartsila, Norway: Electrical: MV/LV/PMS– RigNet, UK: Telecommunications– Tracerco, UK: Nucleonic Topsides & Subsea Tank Profilerp– IVC, USA: CCTV / Oil Spill & Intruder Detection
Procurement, Expediting & Logistics of the Above Alliance PartnersPartners
Site Support, Onshore & Offshore Commissioning and Long Term Support for Operations and Maintenance.
Company ConfidentialMarch 31, 2015Slide 10
The RelationshipsThe RelationshipsThe RelationshipsThe RelationshipsThe RelationshipsThe RelationshipsThe RelationshipsThe Relationships
Company ConfidentialMarch 31, 2015Slide 11
Emerson: Scope of SupplyEmerson: Scope of SupplyEmerson: Scope of SupplyEmerson: Scope of SupplyEmerson: Scope of SupplyEmerson: Scope of SupplyEmerson: Scope of SupplyEmerson: Scope of SupplyPCS/PDCS/SCS Coriolis Flow H2SO4 Analyser
Operator
Asset Performance & Machinery Health
ESD/F&G
Operator Training Simulator (OTS)
Machinery Health
Multiphase/Sand/OSI-PI Historian
Multiphase/Sand/Watercut
AC/DC UPS
Flare Metering
Press/Temp/Level
Operator Console Onshore/Offshore
Company ConfidentialMarch 31, 2015Slide 12
p
DVC Valve Positioners
Electrical: Scope of SupplyElectrical: Scope of SupplyElectrical: Scope of SupplyElectrical: Scope of SupplyElectrical: Scope of SupplyElectrical: Scope of SupplyElectrical: Scope of SupplyElectrical: Scope of Supply 1 x MV 6.6kV Switchboard
2 x LV 440V Switchboards
Distribution Transformer 6.6/440
Power Management System (PMS) Power Management System (PMS)
Navigational Aids
Technical Design of: Emerson Chloride UPS2 D l P ll l 120kVA AC UPS NiCAD– 2 x Dual Parallel 120kVA AC UPS NiCAD
– 1 x Single DC UPS NiCADCompany ConfidentialMarch 31, 2015Slide 13
Telecoms: Scope of SupplyTelecoms: Scope of SupplyTelecoms: Scope of SupplyTelecoms: Scope of SupplyTelecoms: Scope of SupplyTelecoms: Scope of SupplyTelecoms: Scope of SupplyTelecoms: Scope of Supply Dual Redundant Onshore & Offshore Satellite Systems
PAGA / Telephone (VOIP) / Dispatcher Console
VHF Aero / Marine & UHF Marine Radios VHF Aero / Marine & UHF Marine Radios
Greenline Tanker ESD / Artemis DARPS DynamicTanker Positioning SystemsTanker Positioning Systems
Entertainment System / Internet / Email
Aeronautical Non Directional Beacon
Meteorological Systemg y
Rutter Radar / Synectics Thermal Camera: Oil Spill & Intruder Detection System
Company ConfidentialMarch 31, 2015Slide 14
Intruder Detection System
CCTV: Scope of SupplyCCTV: Scope of SupplyCCTV: Scope of SupplyCCTV: Scope of SupplyCCTV: Scope of SupplyCCTV: Scope of SupplyCCTV: Scope of SupplyCCTV: Scope of Supply ATEX1 PTZ movable Cameras c/w Wash/Wipe
Fixed Internal Cameras
Relay Server Integration of Synectics Thermal Cameras & Rutter Radar: Oil Spill & Intruder DetectionDetection
Offshore Relay Servers for Camera Recordingy g
Onshore Relay Servers for Camera Recording
Relay Server Integrates directly with DeltaV HMI
Company ConfidentialMarch 31, 2015Slide 15
Level Profilers: Scope of SupplyLevel Profilers: Scope of SupplyLevel Profilers: Scope of SupplyLevel Profilers: Scope of SupplyLevel Profilers: Scope of SupplyLevel Profilers: Scope of SupplyLevel Profilers: Scope of SupplyLevel Profilers: Scope of Supply Nucleonic Profilers to determine sand, water, oil
f d t t ffoam and gas contents for:– Topsides Separator Vessel 1p p
– Topsides Separator Vessel 2
S b T k– Subsea Tank
Geiger Muller detectors integrate directly with g g yDeltaV controllers that perform density calculations, vessel contents analysis and
t hioperator graphics
Company ConfidentialMarch 31, 2015Slide 17
Solan ArchitectureSolan ArchitectureSolan ArchitectureSolan ArchitectureSolan ArchitectureSolan ArchitectureSolan ArchitectureSolan Architecture
Company ConfidentialMarch 31, 2015Slide 18
Project TimelineProject TimelineProject TimelineProject TimelineProject TimelineProject TimelineProject TimelineProject Timeline KO August 2012 – Post FEED DD l t HFAT l t d/d li d CFAT O t t F b 14 DD complete, HFAT completed/delivered, CFAT Oct to Feb 14 Required On-Site (Delivery to Fabricators) 30th Oct 2013 Mechanical Completion November 2013 jacket delay Mechanical Completion November 2013 – jacket delay Site Acceptance, System Integration and Commissioning at
Fab (From Dec 2013 to May 2014)( y ) Sail Away (May 2014) Final In Situ Commissioning (July to Sep 2014)g ( y p ) 1st Oil (Q2 2015)
KO Required On Site Fab Yard SAT & Commission First Oil KO
Meeting –Aug12
Required On-Site Date – Oct13
Commission Complete – April14
First Oil -Apr 15
Company ConfidentialMarch 31, 2015Slide 19
Lessons LearntLessons LearntLessons LearntLessons LearntLessons LearntLessons LearntLessons LearntLessons Learnt Engage your automation partner(s) early:
– Maintain technology reviews – latest technology savings Provide expert ‘handholding’ – not just to specification, but ‘best fit’? Process designer not part of the team – ODE g p
Project Control Team: PM/PA but need Engineering Manager! Project Engineer invaluable – oversee technical advise commercial – cannot just
leave to the Lead PCS/SIS/HWleave to the Lead PCS/SIS/HW
Modular Testing & Acceptance: Expenses higher but saving in FAT using Portable Test Units & Teams at various
locationslocations Simplify SIS testing from hardwired to softwired ~ trust IEC61511
Relationship: Alliance Partners not just ‘subs’ Being constructive and collaborative - have to gain not given trust!
Company ConfidentialMarch 31, 2015Slide 26
Commendation: Reality of Solutions!Commendation: Reality of Solutions!Commendation: Reality of Solutions!Commendation: Reality of Solutions!Commendation: Reality of Solutions!Commendation: Reality of Solutions!Commendation: Reality of Solutions!Commendation: Reality of Solutions! From: Mark Condren
Sent: 25 February 2014 09:52To: '[email protected]'Subject: Solan Project
John
As the Solan project is gradually getting the point where we leave Leicester and relocate to the fabrication yard I would just like to thank the team from Emerson for their hard work and dedication to the Solan project.
It has been a difficult process with a high degree of changes and challenges constantly thrown at Emerson but these have all been handle extremely well It has been a difficult process with a high degree of changes and challenges constantly thrown at Emerson, but these have all been handle extremely well and the final product I am sure, will be a major benefit to the overall Solan development.
It has been a pleasure to work with everyone here, and I appreciate the way the team has worked together with Premier Oil personnel with the combine goal of achieving the targets set by the project. It hasn’t always been easy, but in the end it has been very rewarding.
I look forward to continuing working Emerson as move forward from system build/development into transforming the Solan platform into an operating asset for Premier Oil and partners.p
Best Regards
Mark Condren C&I Engineer C&I Engineer Solan Development Project UK Business Unit
please consider the environment - do you really need to print this email?
Company ConfidentialMarch 31, 2015Slide 28
Project GoalsProject GoalsProject GoalsProject GoalsProject GoalsProject GoalsProject GoalsProject Goals Minimize Unscheduled Trips to the Field:
– Predictive Diagnostics and Maintenance
Minimize Personnel Exposure– Safety and Cost Saving
Simplified Technical & Commercial Contract:– Emerson responsible for entire MEAC Scope & Delivery– ‘One stop shop’ approach
Seamless Integration:– Project Teams / World Areas– Quality focused, coordinated flawless delivery of design
Company ConfidentialMarch 31, 2015Slide 29
SummarySummarySummarySummarySummarySummarySummarySummary Remote monitoring of a not permanently manned
l tf (NPMI) i hi bl t d ithplatform (NPMI) is achievable today withcomplete integrated operations includingCCTV/Thermal Camera’s to ensure the asset isCCTV/Thermal Camera s to ensure the asset isremotely protected.
Technology available today enables smallerfields to be commercially viable with
i t l d f t d i d benvironmental and safety design approved byUK Government agencies.
Company ConfidentialMarch 31, 2015Slide 30
What is Happening Now?What is Happening Now?What is Happening Now?What is Happening Now?What is Happening Now?What is Happening Now?What is Happening Now?What is Happening Now? Reliability solutions – Asset Performance
M tManagement
Lifecycle Services (Aberdeen) Lifecycle Services (Aberdeen)
Company ConfidentialMarch 31, 2015Slide 31
Asset Performance ManagementAsset Performance ManagementAsset Performance ManagementAsset Performance ManagementAsset Performance ManagementAsset Performance ManagementAsset Performance ManagementAsset Performance Management
Company ConfidentialMarch 31, 2015Slide 32
Asset Management ArchitectureAsset Management ArchitectureAsset Management ArchitectureAsset Management ArchitectureCMMS – Maximo
Asset Management System
gggg
APM – MeridiumAsset Performance
M tManagement
AMSD i M t
CMC lib ti
MHMM hi H lth
Operator R d
PIP W kb k Device Management
SystemCalibration
ManagementMachinery Health
ManagementRounds Process Workbook
Smart Calibration
Machinery data Collection
Operator data Collection
DCSDigital Control System
Field Devices
Company ConfidentialMarch 31, 2015Slide 34
Process &Process Systems
Lifecycle Services (Lifecycle Services (DeltaVDeltaV))Lifecycle Services (Lifecycle Services (DeltaVDeltaV))Lifecycle Services (Lifecycle Services (DeltaVDeltaV))Lifecycle Services (Lifecycle Services (DeltaVDeltaV)) BPCS/SIS / AMS /APM
– Software Support (Guardian 24/7/365)
Emergency Response– Emergency Response
– System Health check service (PM)
– Bonded Spares
– Resident EngineeringResident Engineering
– System Health Monitor
Company ConfidentialMarch 31, 2015Slide 36
Lifecycle Services (Measurement Devices)Lifecycle Services (Measurement Devices)Lifecycle Services (Measurement Devices)Lifecycle Services (Measurement Devices)Lifecycle Services (Measurement Devices)Lifecycle Services (Measurement Devices)Lifecycle Services (Measurement Devices)Lifecycle Services (Measurement Devices) DP Flow / GWR / Temp / H2S / Press / Level /
M Fl / VA Fl / C i li / DO / MPFM /Mag Flow / VA Flow / Coriolis / DO / MPFM / WCM / SAM / S600 flow computer– Emergency Response
– DiagnosticsDiagnostics
– Calibrations
– Maintenance Visits
– Sparesp
– Lifecycle Care Performance (SAM & MPFM)
Company ConfidentialMarch 31, 2015Slide 37
Lifecycle Services (UPS)Lifecycle Services (UPS)Lifecycle Services (UPS)Lifecycle Services (UPS)Lifecycle Services (UPS)Lifecycle Services (UPS)Lifecycle Services (UPS)Lifecycle Services (UPS) Chloride Power Uninterruptable Power Supply
– Priority Emergency Response
24/7 Technical Support– 24/7 Technical Support
– Software/Firmware Updates
– Spares
Company ConfidentialMarch 31, 2015Slide 38
Lifecycle Services (Other Companies)Lifecycle Services (Other Companies)Lifecycle Services (Other Companies)Lifecycle Services (Other Companies)Lifecycle Services (Other Companies)Lifecycle Services (Other Companies)Lifecycle Services (Other Companies)Lifecycle Services (Other Companies) Tracerco (nucleonic)
IVC
Wartsila
Rutter (intruder detection system) Rutter (intruder detection system)
Synectics (Thermal imaging)
Tideland (NAVAIDS)
Company ConfidentialMarch 31, 2015Slide 39
Questions/Comments?Questions/Comments?Questions/Comments?Questions/Comments?Questions/Comments?Questions/Comments?Questions/Comments?Questions/Comments?
Company ConfidentialMarch 31, 2015Slide 40
Let’s ConnectLet’s ConnectLet’s ConnectLet’s ConnectLet s ConnectLet s ConnectLet s ConnectLet s Connect
Emerson Emerson– www.emerson.com
– +44 7557 56627044 7557 566270
Company ConfidentialMarch 31, 2015Slide 41