PROCESSING OF TURMERIC, CHIILIES AND GARLIC

byTarsem Chand

Department of Processing and Food Engg.P A U Ludhiana

TURMERIC FINGERS

WASHING

BOILING (1HOUR)

POLISHING

GRADING

SIZING & GRINDING

PACKAGING

TURMERIC PROCESSING

(100 kg)

(To remove soil etc.)

(Rhizomes become soft, colour becomes uniform)

(15-20 days in sun25-30 hours at 60oC)

(Yield 20-25 kg)

(According to colour and size)

(In polythene / aluminum foil bags)

DRYING (Up to 10% M.C.)

Reduction of drying time •More even colour distribution throughout the rhizome •A more attractive (not wrinkled) product that is easier to polish •Sterilisation of the rhizomes before drying.

Machinery Required

• Washer

• Cookers for boiling

• Mechanical /Solar dryer

• Abrasive Polishers

• Hammer Mill

• Packaging machine/ manual packaging

Total Cost of machinery: Rs. 10.00 lakhsPower 30 KW

Turmeric washing and polishing machine

Mechanical Dryer

Packaging machine

TURMERIC POLISHING

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Washer System for boiling of Turmeric

Polisher Polisher and grinder

Turmeric Processing plant at S. I.S. Randhawa’s Farm

Oleoresin

Turmeric extractives or oleoresins are obtained by solvent extraction of powedered or small pieces of rhizome.

Yield 10-12%, orange/ red viscous liquid

Solvent used acetone, methanol, ethanol, ethyl acetate etc.

Composition Curcuminoids (40-55%)Volatile oils (15-20%)

Uses As a natural food colorant in beverages, baked

products etc.To impart flavour

FRESH RED CHILLI

GRADING

CHEMICAL TREATMENT

DRYING (Up to 10% M.C.)

GRINDING IN HAMMER MILL

PACKAGING

RED CHILLI PROCESSING

(100 kg)

0.001% BHA0.1% Gum acacia1.0 refined oil2.5% potassium carbonate

(at 600C in mechanical dryer)

(In aluminum foil bags)

about 20-22 kg

Destalking

Chilli Paste

• Washing / destalking • Wet grinding• Filtration• Maintenance of pH – 4 by adding citric

acid• Boiling at 800C for 15 min• Addition of preservative KMS (200 ppm)• Bottling and sterilization

Equipments Required

• Mechanical dryer or solar drying system

• Grinders (Preferably hammer mill)

• Tanks etc for chemical treatments etc.

• Packaging machines

Total cost of machinery may be Rs. 4-5 lakh

Garlic ProcessingManufacturing process of garlic powder

Sorting and grading

Bulb breaking

Drying

Removal of outer skin

Grinding

Packaging

List of machinery manufacturersShiva EngineersPatel Avenue, Plot No.165,F.No. 1, Right Bhusari Colony, Near Kothrud Depot, Paud Road, Pune - 411 038, M.S. INDIATel No.: +91 - 20 - 25284631

M/s. International Food MachineryCorporationKrishna Opp. Deep Bhavan,Pandit Nehru Marg,Jamnagar - 361 008(Gujarat)

M/s. The Master MechanicalWorks Pvt. Ltd.75, Link Road, Ist Floor,Adjacent to Moolchand Hospital,Lajpat Nagar - III,New Delhi - 110 024. Cont.

M/s. Narangs CorporationP-25, Cannaught Place,(Below Madras Hotel),New Delhi - 110 001.

M/s. B. Sen Barry and Co.65/11, Rohtak Road,Karol Bagh,New Delhi - 110 005.

Troika Exports6th Floor, Embassy centre,Nariman PointMumbai-400021

Septu India Pvt. Ltd.39 KM milestone,Delhi-Jaipur Highway,Gurgaon-122001

Cont.

SSP Private Limited19-DLF Industrial Area, Phase-213/4 Mathura Road,Faridabad-121003

Kiran Engineering WorksG. T. RoadBatala (Punjab)

Osaw Agro Pvt. Ltd.Ambala

Bajaj Processpack Maschinen Pvt. Ltd.7/27, Site-IV, Jai Laxmi Industrial Estate,Sahibabad Indl. AreaGhaziabad-201010

Thank You