Electric Drivesand Controls Hydraulics
Linear Motion andAssembly Technologies Pneumatics Service
1/10
Table of contents
Contents Page
Features 1
Ordering details 2
Standard types 2
Functional description, cross-section 3
Symbols 3
Technical data 4
Characteristic curves 5, 6
Performance limits 5
Unit dimensions 7 to 9
RA 26892/02.03
Replaces: 06.98
Features
– Mounts on standard ISO 5781-06, 08 or 10, NFPA/ANSI
P 06, P 08 or P 10 interfaces
– For threaded connections
– For manifold mounting
– Four adjustment elements:
• Rotary knob
• Sleeve with hexagon and protective cap
• Lockable rotary knob with scale
• Rotary knob with scale
– Five pressure stages
– Check valve, optional (only for subplate mounting valves).
Pressure reducing valve,
pilot operated
Nominal sizes 10 to 32Series 5XMaximum operating pressure 350 bar (5000 PSI)Maximum flow 400 L/min (105 GPM)
Model DR
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2/10 Bosch Rexroth Corp. | Industrial Hydraulics DR | RA 26892/02.03
DR – 5X / Y *
Pilot operated valve
Pilot operated valve
without main spool insert
(do not enter nom. size)
Pilot operated valve
with main spool insert
(enter valve size 30)
= No code
= C
= C
Nom.
size
Valve for
Subplate
mounting
“–”
Threaded
connections
“G”
Ordering details
10 = 10 = 10 (G 1/2)
16 = 15 (G 3/4)
25 = 20 = 20 (G 1)
25 = 25 (G 1-1/4)
32 = 30 = 30 (G 1-1/2)
For subplate mounting
For threaded connections
= –
= G
Adjustment element
Rotary knob
Sleeve with hexagon and protective cap
Lockable rotary knob with scale
Rotary knob with scale
= 4
= 5
= 6 1)
= 7
Ordering details
Further details in clear text
Thread for “X” and “Y” port
No code =
12 =
BSP threaded port
SAE threaded port
No code =
V =
NBR seals
FKM seals
(other seals on request)
Attention!
The compatibility of the seals and
pressure fl uid has to be taken into account!
No code 3) =
M =
With check valve
Without check valve
Y =
Pilot oil supply
Internal pilot oil supply,
external pilot oil drain
50 =
100 =
200 =
315 =
350 2) =
Settable pressure up to 50 bar (725 PSI)
Settable pressure up to 100 bar (1450 PSI)
Settable pressure up to 200 bar (2900 PSI)
Settable pressure up to 315 bar (4568 PSI)
Settable pressure up to 350 bar (5076 PSI)
5X = Series 50 to 59
(50 to 59: unchanged installation and connection dimensions)
1) H-key to Material No. R900008158 is included within the scope of supply2) Only possible for version without check valve3) Only available as pilot operated valve for subplate mounting
Standard types
Type Material number
DR 10 -5-5X/100Y R900596766
DR 10 -5-5X/200Y R900503741
DR 10 -5-5X/315Y R900596883
DR 20 -5-5X/100Y R900597198
DR 20 -5-5X/200Y R900597892
DR 20 -5-5X/315Y R900597048
DR 30 -5-5X/100Y R900596339
DR 30 -5-5X/200Y R900596500
DR 30 -5-5X/315Y R900596928
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CM
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RA 26892/02.03 | DR Industrial Hydraulics | Bosch Rexroth Corp. 3/10
a a
A B Y
5
1
438
7
17
2
9 10 6 11 14
12
13
15
AB
16
B
A Y
B
A Y
Functional description, cross-section
Symbols
Type DR pressure valves are pilot operated pressure reducing
valves, which are controlled from the secondary circuit.
They basically consist of main valve (1) with main spool insert
(3) and pilot control valve (2) with pressure adjustment element.
At rest, the valves are open, this means that fl uid can freely
pass from port B, to port A via the main spool insert (3).
Pressure present in port A acts on the under side of the main
spool. At the same time there is pressure acting on the ball (6)
in the pilot control valve (2) via the orifi ce (4) on the spring-
loaded side of the main spool (3) and via port (5). This pressure
also acts on the ball (6), via the orifi ce (7), control line (8),
check valve (9) and orifi ce (10). Depending on the setting of
spring (11), pressure builds up in front of the ball (6), in port (5)
and in spring chamber (12), which holds the control spool (13)
in the open position. Pressure fl uid can freely fl ow from port
B to port A via mian spool insert (3) until the pressure in port
A exceeds the value set at spring (11) and opens the ball (6).
The control spool (13) moves to the closed position.
The desired reduced pressure is achieved, when a balance
between the pressure in port A and the pressure set at spring
(11) is reached.
Pilot oil drain from spring chamber (14) to tank always takes
place externally via control line (15).
Free return fl ow from port A to port B can be achieved by
installing an optional check valve (16).
A pressure gauge connection (17) allows the reduced
pressure in port A to be monitored.
Type DR..-.-5X/...YM.. Type DR..-.-5X/...Y.. (only for subplate mounting)
Type DR..-4-5X/...Y...
Without
check valve
With
check valve
Cou
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CM
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4/10 Bosch Rexroth Corp. | Industrial Hydraulics DR | RA 26892/02.03
General
Installation Optional
Ambient temperature range °C (°F) – 30 to + 50 for NBR seals
°C (°F) – 20 to + 50 for FKM seals
Weight DR 10 DR 16 DR 20 DR 25 DR 32
Subplate mounting DR… kg (lbs) 3.4 (7.5) – 5.3 (11.7) – 8.0 (17.7)
DRC… kg (lbs) 1.2 (2.7)
DRC 30… kg (lbs) 1.5 (3.3)
Threaded connections DR..G… kg (lbs) 5.3 (11.7) 5.2 (11.5) 5.1 (11.3) 5.0 (11) 4.8 (10.6)
Technical data (for applications outside these parameters, please consult us!)
1) 350 bar (5000 PSI) only possible for version without check valve2) Suitable for NBR and FKM seals3) Only suitable for FKM seals4) The cleanliness class stated for the components must be
adhered to in hydraulic systems. Effective fi ltration
prevents faults from occurring and at the same time increases
the component service life.
For the selection of fi lters see catalogue sheets RE 50 070,
RE 50 076 and RE 50 081.
Hydraulic
Nominal pressure bar (PSI) 350 (5000) 1)
Maximum operating pressure at port B bar (PSI) 350 (5000) 1)
Operating pressure range at port A bar (PSI) 10 to 350 ( 145 to 5000) 1)
Maximum back pressure at port Y bar (PSI) 350 (5000) 1)
Settable pressure Minimum bar (PSI) Flow related (see characteristic curves on page 5)
Maximum bar (PSI) 50; 100; 200; 315; 350 (725; 1450; 2900; 4600; 5000 1)
Maximum fl ow DR 10 DR 16 DR 20 DR 25 DR 32
Subplate mounting L/min (GPM) 150 (39.6) – 300 (79.2) – 400 (105.7)
Threaded connections L/min (GPM) 150 (39.6) 300 (79.2) 300 (79.2) 400 (105.7) 400 (105.7)
Pressure fl uid Mineral oil (HL, HLP) to DIN 51 524 2);
Fast bio-degradable pressure fl uids is to
VDMA 24 568 (also see RE 90 221); HETG (rape seed oil) 2);
HEPG (polyglycols) 3); HEES (synthetic ester) 3);
Other pressure fl uids on request
Pressure fl uid temperature range °C (°F) – 30 to + 80 for NBR seals
°C (°F) – 20 to + 80 for FKM seals
Viscosity range mm2/s (SUS) 10 to 800
Cleanliness class to ISO code Maximum permissible degree of contamination of the pressure
fl uid is to ISO 4406 (C) class 20/18/15 4)
Cou
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CM
A/F
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RA 26892/02.03 | DR Industrial Hydraulics | Bosch Rexroth Corp. 5/10
0 50 100 150 250 400300200 350
1 2
3
pA min
NS 10 NS 25
NS 32
(13.2) (26.4) (39.6) (52.8) (66) (79.2) (92.4) (105.6)
2
4
8
10
14
6
16
12
(29)
(58)
(87)
(116)
(145)
(174)
(203)
(232)
0 50 100 150 250 400
50 (725)
100 (1450)
200 (2900)
250 (3626)
300 (4351)
150 (2175)
300
350 (5076)
200 350
315 (4568)
(13.2) (26.4) (39.6) (52.8) (66) (79.2) (92.4) (105.6)
NS 10 NS 25 NS 32
0 50 100 150 250 400300200 350
NS 10 NS 25 NS 32
(13.2) (26.4) (39.6) (52.8) (66) (79.2) (92.4) (105.6)
2
4
8
10
14
6
12
(29)
(58)
(87)
(116)
(145)
(174)
(203)
Outlet pressure pA in relation to the fl ow q
V (B to A)
Flow in L/min (GPM) →
Outlet
pre
ssure
in b
ar
(PS
I) →
Red
uced
pre
ssure
in b
ar
(PS
I) →
Pre
ssure
diffe
rential in
bar
(PS
I) →
Δp-qV-characteristic curves (B to A; lowest settable pressure differential)
Minimum settable pressure at pA min
in relation to the fl ow qV (B to A)
Performance limit
(dependent on system)
1 = NS 10
2 = NS 25
3 = NS 30
Characteristic curves – measured with HLP46, ϑoil
= 40 °C ± 5 °C (104 °F ±41 °F)
Flow in L/min (GPM) →
Flow in L/min (GPM) →
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6/10 Bosch Rexroth Corp. | Industrial Hydraulics DR | RA 26892/02.03
0 50 100 150 250 400
0.5 (7.25)
1.0 (14.5)
300200 350
1.5 (21.7)
Δp = 50 bar (725 PSI)
Δp = 200 bar (2900 PSI)
(13.2) (26.4) (39.6) (52.8) (66) (79.2) (92.4) (105.6)
NS 10 NS 25
NS 32
0 50 100 150 250 400
10 (145)
20 (290)
300200 350
30 (435)
15 (217)
25 (362)
5 (72)
(13.2) (26.4) (39.6) (52.8) (66) (79.2) (92.4) (105.6)
NS 10 NS 25 NS 32
Control fl ow in relation to the fl ow (B to A) and to the pressure differential
Δp-qV-characteristic curves via the check valve (A to B)
Contr
ol fl ow
in L
/min
(G
PM
) →
Pre
ssure
diffe
rential in
bar
(PS
I) →
Flow resistance via check valve, the main stage closed
Flow resistance via check valve with the main stage fully open
Flow in L/min (GPM) →
Flow in L/min (GPM) →
Characteristic curves (measured with HLP46, ϑoil
= 40 °C ± 5 °C (104 °F ±41 °F)
Cou
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CM
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lody
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RA 26892/02.03 | DR Industrial Hydraulics | Bosch Rexroth Corp. 7/10
Ø 3
2 (
1.2
6)
49 (1.929)
Ø 3
5 (1.3
8)
3
8
29
0
1
110 (4.33)
118 (4.64)
145 (5.71)
169 (6.65) 18 (0.7)
5 (0.196)
H1
20
(0
.78
7)
2 (
0.0
8)
B1
B3
A
Y
Y
H2
H3
5 (
0.1
96
)
Ø 6 (0.236)
L6
L5
L4
L3
L2
5 (0.196) L1
B2
B4
B5
2
9
L8
L7
L9
L10
X
A B
Y
Ø 11 (0.433)
16
(0
.62
9)
5 (0.196)
G 1/4; 12
Ø 3
9.5
(1.5
5)
5 8 4 6; 7 9
2.2
11
2.1
11
10
3 1
12
13
(SAE-4; 7/16-20; 0.47)
0.0004/4.0 in
0.01/100 mm
(Rmax 4)
Unit dimensions: subplate mounting – dimensions in millimeters (inches)
1 Name plate
2.1 Port Y for external pilot oil drain
2.2 Port Y optional for external pilot oil drain G 1/2; 12 (SAE-4; 7/16-20; 0.47) 3 Port X without function (blind bore) 4 Adjustment element “4”
5 Adjustment element “5”
6 Adjustment element “6”
7 Adjustment element “7”
8 Hexagon 10A/F
9 Space required to remove key
10 Locating pin
11 4 valve fi xing holes for DR 10 and 20 6 valve fi xing holes for DR 30
12 Pressure gauge connection
13 Same seal rings for ports A and B, same seal rings for ports X and Y
Subplates to catalogue sheet RE 45 062 andvalve fi xing screws must be ordered separately.
Subplates for:DR 10 G 460/01(/12), G 3/8 (SAE-6; 9/16-18) G 461/01(/12), G 1/2 (SAE-8; 3/4-16)DR 20 G 412/01(/12), G 3/4 (SAE-12; 1-1/16-12) G 413/01(/12), G 1 (SAE-16; 1-5/16-20)DR 30 G 414/01(/12), G 1-1/4 (SAE-20; 1-5/8-12) G 415/01(/12), G 1-1/2 (SAE-24; 2-1/2-12)
Valve fi xing screws for:
DR 10 4 of M10 x 50 DIN 912-10.9 (3/8-16 UNC x 2”); M
A = 75 Nm (55 lbs)
DR 20 4 of M10 x 60 DIN 912-10.9 (3/8-16 UNC x 2-1/4”);M
A = 75 Nm (55 lbs)
DR 30 6 of M10 x 70 DIN 912-10.9 (3/8-16 UNC x 2-3/4”); M
A = 75 Nm (55 lbs)
Required surface fi nish of
mating piece
Type L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 B1 B2 B3 B4 B5 H1 H2 H3
DR 10 96
(3.78)
35.5
(1.40)
33
(1.30)
42.9
(1.69)
21.5
(0.85)
– 7.2
(0.28)
21.5
(0.85)
31.8
(1.25)
35.8
(1.41)
85
(3.35)
50
(1.97)
66.7
(2.63)
58.8
(2.32)
7.9
(0.31)
112
(4.41)
92
(3.62)
28
(1.10)
DR 20 116
(4.57)
37.5
(1.48)
35.4
(1.39)
60.3
(2.37)
39.7
(1.56)
– 11.1
(0.44)
20.6
(0.81)
44.5
(1.75)
49.2
(1.93)
102
(4.02)
59.5
(2.34)
79.4
(3.13)
73.0
(2.87)
6.4
(0.25)
122
(4.80)
102
(4.02)
38
(1.50)
DR 30 145
(5.71)
33
(1.30)
29.8
(1.17)
84.2
(3.32)
59.5
(2.34)
42.1
(1.65)
16.7
(0.66)
24.6
(0.97)
62.7
(2.47)
67.5
(2.66)
120
(4.72)
76
(2.99)
96.8
(3.81)
92.8
(3.65)
3.8
(0.15)
130
(5.12)
110
(4.33)
46
(1.81)
Cou
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CM
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8/10 Bosch Rexroth Corp. | Industrial Hydraulics DR | RA 26892/02.03
90 (3.543)
Ø 3
2 (
1.2
6)
49 (1.929)
Ø 3
5 (
1.3
8)
3
8
9
0
1
110 (4.33)
118 (4.64)
145 (5.71)
169 (6.65) 18 (0.7)
5 (0.196)
44
(1
.73
2)
13
4 (
5.2
76
)
20
(0
.78
7)
11
4 (
4.4
88
)
D1
Y
2 (
0.0
8)
T1
1
(0
.03
9)
47
(1
.85
0)
56
(2
.20
5)
72 (2.835)
T1 1 (0.039)
D1
5 (0.196) 17 (0.669)
80
Ø 7
2
B
A
11
Ø 25 (0.984)
G 1/4; 12
5.5 (0.216)
Ø D2
Ø D
2
Ø 3
9.5
(1.5
5)
2
5 8 4 6; 7 9 2.1
12
11
1
G 1/4; 12
(SAE-4; 7/16-20; 0.47)
Type D1 ØD2 T1
DR 10 G G 1/2
(SAE-8; 3/4-16)
34 14
DR 15 G G 3/4
(SAE-12; 1-1/16-12)
42 16
DR 20 G G 1
(SAE-16; 1-5/16-20)
47 18
DR 25 G G 1-1/4
(SAE-20; 1-5/8-12)
58 20
DR 30 G G 1-1/2
(SAE-24; 1-7/8-12)
65 22
Unit dimensions: threaded connections – dimensions in millimeters (inches)
1 Name plate
2.1 Port Y for external pilot oil drain
4 Adjustment element “4”
5 Adjustment element “5”
6 Adjustment element “6”
7 Adjustment element “7”
8 Hexagon 10A/F
9 Space required to remove key
11 Valve fi xing hole
12 Pressure gauge connection
Cou
rtes
y of
CM
A/F
lody
ne/H
ydra
dyne
▪ M
otio
n Con
trol
▪ H
ydra
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▪ P
neum
atic
▪ E
lect
rica
l ▪ M
echa
nica
l ▪ (
800)
426
-548
0 ▪
ww
w.c
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RA 26892/02.03 | DR Industrial Hydraulics | Bosch Rexroth Corp. 9/10
Ø3
2(1
26
)
49 (1.929)
Ø 3
5 (1.3
8)
3
8
29
0
1
110 (4.33)
118 (4.64)
145 (5.71)
169 (6.65) 18 (0.7)
5 (0.196)
20
(0
.78
7)
Y
2 (
0.0
8)
40
(1
.57
5)
29
(1
.14
2)
61 (2.401)
28 (1.102)
32
(1
.26
)
37.5 (1.476)
6 (0.236)
51 (2.007) 11.5 (0.452)
35 (1.38)
44
(1
.73
2)
29
(1
.14
2)
31
(1
.22
)
4
X Y
Ø 8.4 (0.33)
Ø 3
9.5
(1.5
5)
5 8 4 6; 7 9
20
21
18
19
14
15
22
2.2
11
2.1 1
G 1/4; 12(SAE-4; 7/16-20; 0.47)
Ø 45 (1.771)
2)
30
° 2
5.5
(1
.00
4)
(0.6
69
) 1
7
(1.3
38
) 3
4
Ø 3
2 (
1.2
6)
Ø 1
.65
4 +
0.0
04
+
0.0
02
4
2 +
0.1
+
0.0
5
(0.0008)0.02
A
Ø (0.976 +0.008 24.8 +0.2
Ø 32 (1.260)
Ø 6 (0.236)
M4; 6 (0.24) deep
2)
45
° 2
) 4
5 °
max.R 0.03 (0.011)
Z
X
0.0
00
4/4
in
0
.01
/1
00
mm
A
X Y
A
B
Y
(0.003) 0.008
Z
Y
Ø
(0.002) 0.05
B
Z
B
Ø 0.157 (4) Ø 4 (0157)
Ø 18 (0.709)
55
(1
.88
9)
Ø
(1.5
75
+0
.00
4
40
+0
.1
)
2.0
27
± 0.0
04
(5
1.5
± 0.1
)
(1.122 +0.004 28.5 +0.1 )
Ø32 +0.001 –0.0 (1.260 +0.025 )
–0.0
“Z”
1.024 ± 0.008 26 ± 0.2 ) ( 1.142 ± 0.008 29 ± 0.2 ) (
)
44
(1
.73
2)
32
(1
.26
)
51 (2.007)
16 (0.629)
X Y
4 x M8;
12 (0.47)
61 (2.401)
=Y
=ZR
z 16
Rz 8
=XR
max 4
Unit dimensions: pilot valve with (DRC 30) or without (DRC) main spool insert –
dimensions in mm (inches)
1 Name plate
2.1 Port Y for external pilot
oil drain
2.2 Port Y optional for
external pilot oil drain
4 Adjustment element “4”
5 Adjustment element
“5”
6 Adjustment element
“6”
7 Adjustment element
“7”
8 Hexagon 10A/F
9 Space required to
remove key
11 Valve fi xing holes
14 Seal rings
15 Main spool insert
16 Hole Ø 32 can meet hole
Ø 45 at any point. Care
however has to be taken
that the connection hole
X and the fi xing holes are
not damaged
17 Back-up ring and seal
rings are to be inserted
into this cavity before fi t-
ting the main spool
18 Seal ring
19 Seal ring
20 Seal ring
21 Back-up ring
22 Back-up ring
23 Orifi ce must be ordered
separately
4 of valve fi xing screws M8 x 40 DIN 912-10.9
(5/16-18 UNC x 1-1/2“), MA = 37 Nm (27.3 lb-ft)
Must be ordered separately
Cou
rtes
y of
CM
A/F
lody
ne/H
ydra
dyne
▪ M
otio
n Con
trol
▪ H
ydra
ulic
▪ P
neum
atic
▪ E
lect
rica
l ▪ M
echa
nica
l ▪ (
800)
426
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10/10 Bosch Rexroth Corp. | Industrial Hydraulics DR | RA 26892/02.03
Notes
Bosch Rexroth Corp.
Industrial Hydraulics
2315 City Line Road
Bethlehem, PA 18017-2131
USA
Telephone (610) 684-8300
Facsimile (610) 694-8467
www.boschrexroth-us.com
© 2004 Bosch Rexroth Corporation
All rights reserved. Neither this document nor any part of it may be reproduced,
duplicated circulated or disseminated, whether by copy, electronic format or
any other means, without the prior consent and authorization of Bosch Rexroth
Cor po ra tion.
The data and illustrations in this brochure/data sheet are intended only to
describe or depict the products. No representation or warranty, either express
or implied, relating to merchantability or fi tness for intended use, is given or
intended by virtue of the information contained in this brochure/data sheet. The
information contained in this brochure/data sheet in no way relieves the user of it
obligation to insure the proper use of the products for a specifi c use or applica-
tion. All products contained in this brochure/data sheet are subject to normal
wear and tear from usage.
Subject to change.
Cou
rtes
y of
CM
A/F
lody
ne/H
ydra
dyne
▪ M
otio
n Con
trol
▪ H
ydra
ulic
▪ P
neum
atic
▪ E
lect
rica
l ▪ M
echa
nica
l ▪ (
800)
426
-548
0 ▪
ww
w.c
maf
h.co
m
RA 26892/02.03 | DR Industrial Hydraulics | Bosch Rexroth Corp.
Bosch Rexroth Corp.
Industrial Hydraulics
2315 City Line Road
Bethlehem, PA 18017-2131
USA
Telephone (610) 684-8300
Facsimile (610) 694-8467
www.boschrexroth-us.com
© This document, as well as the data, specifi cations and other
information set forth in it, are the exclusive property of Bosch Rexroth
Corporation. Without their consent it may not be reproduced or given to
third parties.
The data specifi ed above only serve to describe the product. No
statements concerning a certain condition or suitability for a certain
application can be derived from our information. The information given
does not release the user from the obligation of own judgment and
verifi cation. It must be remembered that our products are subject to a
natural process of wear and aging.
Cou
rtes
y of
CM
A/F
lody
ne/H
ydra
dyne
▪ M
otio
n Con
trol
▪ H
ydra
ulic
▪ P
neum
atic
▪ E
lect
rica
l ▪ M
echa
nica
l ▪ (
800)
426
-548
0 ▪
ww
w.c
maf
h.co
m
Bosch Rexroth Corp. | Industrial Hydraulics DR | RA 26892/02.03
Bosch Rexroth Corp.
Industrial Hydraulics
2315 City Line Road
Bethlehem, PA 18017-2131
USA
Telephone (610) 684-8300
Facsimile (610) 694-8467
www.boschrexroth-us.com
© This document, as well as the data, specifi cations and other
information set forth in it, are the exclusive property of Bosch Rexroth
Corporation. Without their consent it may not be reproduced or given to
third parties.
The data specifi ed above only serve to describe the product. No
statements concerning a certain condition or suitability for a certain
application can be derived from our information. The information given
does not release the user from the obligation of own judgment and
verifi cation. It must be remembered that our products are subject to a
natural process of wear and aging.
Cou
rtes
y of
CM
A/F
lody
ne/H
ydra
dyne
▪ M
otio
n Con
trol
▪ H
ydra
ulic
▪ P
neum
atic
▪ E
lect
rica
l ▪ M
echa
nica
l ▪ (
800)
426
-548
0 ▪
ww
w.c
maf
h.co
m
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