Precision pressure control for your industry
Pressure Control Solutions for Upstream Oil & Gas
The world of offshore Oil & Gas is complex, requiring a massive amount of CapEx resources with safety encompassing all aspects of operations. Operational inefficiencies such as product failures, increased startup times, excessive energy consumption, and weight can result in millions of dollars in downtime and production losses.
Efficiency rulesMore than ever, there is increased pressure to reduce cost - to extract the most value from existing equipment - or if looking at new assets, making sure they significantly outperform existing solutions and provide the highest level of efficiency. You expect a superior solution and require the service, support and training to install and use these products effectively.
Emerson’s TESCOM™ products are engineered to the strictest standards, providing superior performance, reliability and quality. Close collaboration with decision makers like you ensure we have the best pressure control solutions to meet your most demanding application requirements.
WHCP & IWOC Regulators
Chemical Injection
Flow Control Valves
Pressure and Flow Control Automation
Spares & Servicing
Your Technical Support PartnerKnowing the right solution to your application is vital in getting the most from your investment. Cutting corners isn’t an option so it’s important that you get the right support the very first time.
With pressures reaching to 20,000 psig/1380 bar, you can’t leave choosing the right solution to just anyone. And with Emerson’s advanced flow loops with pressure capabilities up to 30,000 psig/2070 bar, you can be confident that any TESCOM product has been thoroughly tested to the strictest standards.
We understand that automation is a critical component in the design and operation of production offshore facilities. This is particularly true as the industry goes to deeper water, uses longer tiebacks and drills deeper wells. As the industry moves toward increasing automation, Emerson has solutions that allow customers to seamlessly integrate automated pressure or flow control into their hydraulic control and chemical injection systems.
Application experience includes• Subsea Control Systems• Wellhead Control Panels• Hydraulic Power Units• Blow Out Preventers• Flushing Skids & Pressure Testing Rigs• Chemical Injection Systems• Gas Compressor Monitoring• Process & Pipeline Instrumentation• Fuel & Lubrication Systems• Choke Control Consoles• Diverter Control Skids• Hydraulic & Pneumatic Utilities• Gas Metering Systems• Actuated Valves & Controls• Active Fire Suppression Systems• Emergency Breathing Air
Automation
Support & Training
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Pressurizationrates are
Reduce time to production and maintenance costWellhead Control Systems & Installation Work Over Control Systems RegulatorsThe combination of deeper wells and the increase in the length and use of subsea tiebacks have pushed technology and equipment to their operational limits. Topside equipment that is critical to the control and safe operation of offshore wells now have to pressurize umbilicals that are up to 100 miles/160 km long with the same equipment that was developed for shallower wells. This can result in poor performance or failures that can have major ramifications on safety, production and the environment.
We engineered a solution that accurately controls high pressure water glycol while decreasing pressurization time and extending the life of the regulator.
The TESCOM 50-4000 Series is designed with an integrated bypass valve which controls large variations in flow rates at pressure up to 15,000 psig/1034 bar.
• Reduced high pressure components and leak paths for increased safety
• Simplified startup procedures
• Improved operations by reducing set up time and less downtime
• Reduced maintenance costs through extended service life and increased regulator performance
• Accurate, repeatable pressure control with both high pressure / high flow pressurization capability
33% faster!
• Increase safety
• Improve operations
• Increase performance
TESCOM 50-4000 Series
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Reduce the risk of serious infrastructure failures and excessive chemical costsChemical Injection Systems Flow Control Valves
Flow assurance is a critical component in the design and operation of offshore production facilities. With costs of controlling hydrates, corrosion, scale, wax and asphaltenes exceeding 10% of operational costs it has never been more crucial for operators to maintain accurate control of injection rates.
To achieve this, you need precision chemical injection flow control that retains consistency regardless of downstream pressure fluctuations or flow rates.
The TESCOM 56 Series chemical injection flow control device provides:
• Consistent flow of chemicals to your production infrastructure
• Optimization of chemical usage to prevent problems associated with over and under injection
• Reduce operational and maintenance costs while increasing safety
Conditions that impact chemicalinjection flow rates & costs
TESCOM 56 Series
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Cement Analyzers
Simulating downhole conditions regardless of pressure temperature or density fluctuations is vital in ensuring the downhole cement will perform as specified. Manually controlling the testing pressure can lead to inconsistencies and human error, resulting in inaccurate cement test results. This could lead to reduced well performance or worse, a complete loss of the well. For applications that require extreme pressure control accuracy and/or remote pressure control, the TESCOM ER5000 Series PID controller offers a closed-loop pressure control solution that incorporates automation and delivers accurate results every time.
• Regardless of changing conditions, flow/no-flow, temperature changes, chemical reactions and other factors, the ER5000 will constantly monitor the actual pressure and maintain pressure within ± 0.1% of feedback
• ER5050 ATEX Explosion Proof is certified to DEKRA/CENELEC and CE, ideal for use in hazardous locations
• ER5000 is compatible with a wide range of TESCOM regulators making it suitable for many types of applications
• Comprehensive ERTune™ software included at no charge
Accurate pressure control for accurate test results!
Setpoint signal comes from a computer,
PLC or potentiometer
15,000 psig / 1034 barP1
ER5000 with26-2000 A regulator
8000 psig / 551 barP2
Pressureto be
controlled
Vent
PneumaticSupply
80-110 psig5.5-7.5 bar
Exhaust
Feedback signal comes from a transducer in controlled pressure line
A typical closed-loop pressure control application
0.1%Repeatable, accurate pressure of ±
Whatever the pressure, media or flow....
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Solutions for Water-Glycol Applications
Solutions for Chemical Injection Flow Control
Specifically designed for extended life in high pressure hydraulic applications, TESCOM regulators are ideal for use in wellhead control panels, hydraulic power units (HPUs), chemical injection, cement analyzers and nitrogen emergency relief valve applications.
TESCOM SERIES NAME FEATURES/BENEFITSINLET PRESSURE RANGES (MAX)
OUTLET PRESSURERANGES (MAX)
50-2000Pressure Reducing
Regulator
• Rugged design, high pressure applications• Hardened metal to metal seats for heavy duty
service• Excellent resolution & repeatability due to tapered
poppet design• Meets or exceeds Class IV shutoff at all
pressure ranges• Mounting bracket standard• Segregated captured vent• Quick-change repair modules available
20,000 psig 1380 bar
20,000 psig 1380 bar
50-2200Pressure Reducing
Regulator
• Rugged design, high pressure applications• Hardened metal to metal seats for heavy duty
service• Excellent resolution & repeatability due to tapered
poppet design• Meets or exceeds Class IV shutoff at all
pressure ranges• Segregated captured vent• Mounting holes in body with panel nut included• Quick-change repair modules available
22,500 psig 1515 bar
22,500 psig 1515 bar
50-4000 50-4100
Pressure Reducing Regulator
• Compact ergonomic design• Durable wall mounting bracket• Configure with many integrated accessories• POU applications and calibration gases
10,000, 15,000 psig 690, 1034 bar
5500-15,000, 3000-10,000, 3000-6000, 3000-4000, 1100-6000, 1100-4000,
1100-2500 psig
380-1034, 207-690, 207-414, 207-276,
76-414, 76-276, 76-172 bar
54-2900Back Pressure
Regulator
• Control pressures up to 10,000 psig• Bottom ported outlet• Hardened metal to metal seats for heavy duty
service• Choice of dome loaded, spring loaded or air
actuation• Various process connections & sizes
Maximum Control Pressure:500, 1000, 1500, 3000, 5000,
10,000 psig5, 69, 103, 207, 345, 690 bar
TESCOM SERIES NAME FEATURES/BENEFITSINLET PRESSURE RANGES (MAX)
OUTLET PRESSURERANGES (MAX)
56 SeriesPressure Reducing
Regulator
• Offshore chemical injection regulators• Accurate and consistent setpoint control reduces
the risk of flow assurance issues from over and under injections
• High quality piston-sensed regulators for longevity in offshore applications reduce maintenance costs and unplanned downtime
• Alternative options for full automation of injection rate control with the addition of the ER5000
15,000 psig 1034 bar
200-15,000 psig 13.8-1034 bar
(non-adjustable spring bias pressure:
175-200 psig / 12-13.8 bar)
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Solutions for Mineral & Synthetic ApplicationsUsed extensively by the global oil and gas industry for the past 30 years, our range of products for oil applications are renowned for their performance and reliability.
TESCOM SERIES NAME FEATURES/BENEFITSINLET PRESSURE RANGES (MAX)
OUTLET PRESSURERANGES (MAX)
54-2000Pressure Reducing
Regulator
• Rugged design, high pressure service• Hardened metal to metal seats for
heavy duty service• Panel mount bracket standard• Specific model available to control
logic pressure• NACE compatible model available
20,000 psig 1380 bar
20,000 psig 1380 bar
54-2200Pressure Reducing
Regulator
• High flow capacity: Cv = 2.0• Hardened metal to metal seats for
heavy duty service• Segregated captured vent• Air ratio or dome load options available• NACE compatible model available
10,000 psig 690 bar
10,000 psig 690 bar
54-2800Pressure Reducing
Regulator
• Very high flow capacity: Cv = 8.0• Compact rugged design• Hardened seals & poppet provide
excellent protection against shock & protection
• Air ratio or hydraulic dome load options available
5000 psig 345 bar
5000 psig 345 bar
54-2100Back Pressure
Regulator /Relief Valve
• Setpoint repeatability exceeds that of conventional relief valves
• Accuracy: ± 1% of pressure range• Hardened metal to metal seats for
heavy duty service• Panel mount bracket standard
Maximum Operating Pressure: 30,000 psig
2069 bar
54-2300Back Pressure
Regulator
• Excellent crack to reseat ratio• High flow capacity: Cv = 1.6• Hardened metal to metal seats for
heavy duty service• Spring, air or dome load options
available
Maximum Operating Pressure: 10,000 psig
690 bar
54-2700Back Pressure
Regulator
• Very high flow capacity: Cv = 5.0• Spring, air or dome load options avail-
able
Maximum Operating Pressure: 5500 psig
380 bar
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Remote Control & Automation
Spares and Servicing
In conjunction with a TESCOM air or dome loaded regulator, the ER5000 Electropneumatic Pressure Controller provides true distributed control of gaseous and hydraulic media.
Servicing at regular intervals extends the working life of your TESCOM regulator and reduces the risk of costly downtime.
TESCOM SERIES NAME FEATURES/BENEFITS
ER5000Electropneumatic
Controller
• Fast, precise pressure control, accurate to ±0.1%
- Serial or analog setpoints
• Pressure control from vacuum to 20,000 psig/1380 bar
• Free TESCOM ERTune™ comprehensive tuning and interface software provided
• Type 4X / IP 65 enclosure
• ER5050 for Hazardous Locations
- Includes SI, SV, FI, FV options - Approvals: ATEX, IECEx, CSA, CE and FM
KITS AND SERVICE OPTIONS
• Soft goods and/or repair kits are available for all regulator pressure ranges
• Fast repair modules are available for select models
- Allows in-field servicing with minimum down time
• Overhaul and repair facilities in the US and Germany
- Regulators fully assessed before repair
- Products cleaned and re-tested prior to return
- A restored product minimizes risk of downtime and creates peace of mind!
Offerings vary by world area - check with your local sales office for availability.
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The TESCOM™ brand of pressure controls are designed and manufactured in a wide range of standard and custom engineered solutions for a diverse world market. Market application know-how includes Aerospace & Defense, Alternative Fuels, Diving & Life Support, Laboratory & Research, Life Sciences, Medical, Oil & Gas and Microelectronics to name just a few.
Close collaboration between worldwide design and manufacturing groups ensure the usage of state-of-the-art production technologies to provide the innovation and highest quality product that TESCOM customers have come to expect.
TESCOM Manufacturing & Distributor Network
Your global precision pressure control partner NORTH AMERICA
Elk River, Minnesota USA
TESCOM Manufacturing Site
Emerson Sales Office
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EUROPESelmsdorf, Germany
ASIA PACIFICPudong Shanghai, China
TESCOM distributor support centers are located in most major cities worldwide. More than 100 locations provide application assistance and quality TESCOM product.
To find a distributor or sales office location near you, visit www.tescom.com and click on Where to Buy.
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www.tescom.com
The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.
DBROC2034X012 © 2015 Emerson Process Management Regulator Technologies, Inc. All rights reserved. 9/15. Tescom, Emerson Process Management, and the Emerson Process Management design are marks of one of the Emerson Process Management group of companies. All other marks are the property of their respective owners.
Emerson Process Management Regulator Technologies, Inc. TESCOM Regulators, Valves & Systems
Americas
Emerson Process ManagementTESCOM12616 Industrial Boulevard Elk River, Minnesota 55330-2445 USAT: +1 800 447 1250T: +1 763 241 3238 F: +1 763 241 3224E: [email protected]
Europe (Continental)
Emerson Process ManagementTESCOMAn der Trave 23-2523923 Selmsdorf, GermanyT: +49 38823 31 287F: +49 38823 31 140E: [email protected]
UK & Ireland
TESCOMBrandon House23-25 Brandon StreetHamilton, ML3 6DA South LanarkshireUnited KingdomT: +44 1698 424 254F: +44 1698 459 299E: [email protected]
Asia-Pacific
Emerson Process ManagementAsia Pacific Pte. Ltd.1 Pandan Crescent Singapore 128461T: +65 6777 8211F: +65 67770947E: [email protected]
Emerson Process ManagementRegulator Technologies, Inc.3/F, Building #2No. 1277, Xin Jin Qiao RoadJinqiao E.P.ZPudong Shanghai, 201206 ChinaT: +86 21 2892 9000F: +86 21 2892 9001E: [email protected]
Middle East and Africa
Emerson FZEP.O. Box 17033Jebel Ali Free Zone-South (Zone 2)Dubai, United Arab EmiratesT: +971 4 811 8443F: +971 4 811 8987E: [email protected]
For further information visit www.tescom.com
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