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Unit Hanger Solutions was developed in Europe and the UnitedStates by a team of management Consultants with decades ofexperience in the garment industry, by combining the benefitsof lean manufacturing, UPS and overhead conveyors to takegarment factories from clutter and chaos TO SPEED AND
EFFICIENCY
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From todays presentation, you canunderstand
HOWUHS delivers quality and efficiency?
WHAT can be achieved by UHS
WHYyou need Unit Hanger Solutions?
WHO ALL CAN BENEFIT
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EASY SLIDE SURFACE FOR MANUAL PUSHING
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GET THE QUALITY EDGE FOR YOUR COMPANY
UHS gives you relief from rework and quality issues.
REWORKS ARE DUETO:
BUNDLE SYSTEM UHS UNIT PRODUCTION
1 Shade difference PARTS are bundled togetherand kept on the table. Only asmall part is visible and shadedifferences are not visible .
Garment parts are hanged and easilyvisible to operators, supervisors andQC, and shade difference, loosestitches and puckering are noticed &immediate action taken.
2 Loose stitches
3 Puckering
4 Stains on the garments Garments are bundled andcrushed and easy to catchstains.
Minimum handling and no crushing ofgarment parts. Freshness of fabric ismaintained.
5 Smell contamination Sweat and dirt are picked upfrom operators and helpers. Nopossibility for free air to passthru garment parts.
Contaminations are removed asHanged parts are exposed to air andlight.
6 Size variations and others Only mass verification at theend of the line possible.
Possibility for Easy verification atevery station avoids size variationand other quality issues.
7 Early identification throughput
Throughput time is too long.Defects are noticed only whenthe full garment is finished.By the time the issue is
noticed ; many parts arestitched necessitating rework
In UHS the throughput time is veryshort and hence quality issues in fullyfinished garments are highlighted,well in time
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Sewing machine operator performs various tasks. Some of thework like sewing add value to the garment, other works likehandling does not add value to the garment. The key toimproving productivity is to eliminate NON VALUE ADDINGworks and by making the PRODUCTION FLOW SMOOTH.
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mally the operator performance, can be classified as bel
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If we assume the highlighted benefits give us an extra20% sewing time. That is equal to
480 - 384 = 96 + 20% =115.2 (an extra 19.2minutes)
ssume: In a bundle or similar system
hat is this worth in money?
You are making a garment that sells for USD 5
A mfg overhead cost of 25% of the selling price.
A net profit of 5% (25 cents)
On a garment production line making 1,000 garments perday.Introducing Unit Hanger Solutions yields a 20%
improvement
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Method Pro/Day Sale ValueUSD
Overhead
Profit Profit/1000Garments
Bundle 1,000 5,000 25% 5% USD 250
UHSAdditional
Production
200 1,000 Nil 30% USD 300
Therefore : additional profit per day USD 300
ADDITIONAL PROFIT PER YEAR AT 300 DAYS = USD 90,000
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APART FROM THIS THERE ARE BENEFITS FROM REDUCTION OFSEVERAL HELPERS ON LINE AND BENEFITS DUE TO IMPROVED QUALIT
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PLEASE REMEMBER,
BAD HANDLING ADDS COSTCOSTTO THEPRODUCT BUT NOTHING TO THE VALUE.
It comes straight off your bottom line!
WHY WASTE MONEY?
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Summary of benefits:
Pick up work - eliminated
Prepare work - eliminated
Administration - reduced
Stains & cleaning - reduced
Pressing - reduced
Operator fatigue - reduced
Momentum -increased!
Easy identification of bottle neck
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Additionalbenefits:
ow work in progress leading to fast throughput
Faster introduction of new styles
ower costing = better sales opportunities
Improved management control
Improved quality and quality
control
Timely deliveries
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Relieves managerial pressure by transferring responsibilityto the operators
reduced rejections and improved quality
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UltimateBenefits:
Additional Garments at no extra cost =Improved profitability
Improved quality control = Increased customerconfidence
Quicker throughput = Easier to meetdelivery targets
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Why Unit HangerSolutions?Totally flexible layout
Maintenance free
Quick installation (1-2 days) per production line.
Layout proposals provided
System Training
On going technical support
Upgrade possibilities:
a) Re configuration of system
b) Real time data collection
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Preparation&Assembly Line
Make label
Neck v shape tack &
stay stitch
Sleeve hem F/L
Join shoulder
Top stitch shoulder
Neck rib att neck
Loading station
Neck rib att neck
Neck top stitch
B/Neck pip attB/Neck pip closed w/ label
B/Neck pip closed w/ label
Sleeve attach
Sleeve attach
Sleeve attachSide seam attach
Side seam attach
Side seam attach
Bottom hemming
Sleeve hem F/L
Bottom hemming
Unloading station
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shape Lay-out with Loading & Unloading at same si
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FINDING BOTTLE NECK BECOMES EASIER.
IMMEDIATE REMEDY IN CONTRAST TO THEBUNDLE SYSTEM.
BUNDLE SYSTEM TRACKS THE BOTTLENECKAFTER RUNNING OUT OF THE LINE, LEADING
TO OVERTIME AND WASTAGE.
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USERS OF UHS
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-Sivakasi
- Bangalore
- Chennai
- Chennai
- Hyderabad
- Hyderabad
- Chennai
- Chennai
- Chennai
-Karur
-Tirupur
-Bangalore
-BOTTOMS
-SHIRTS
- WORKS WEAR
- SHIRTS
- POLOS
- JEANS
- LADIES WEAR
- SHIRTS
- SHIRTS
- MADEUPS
-KNITS
-SHIRTS
SFA
INTEGRA
PAN HORUS
UNITEX
SURYAVANSHI
SURYAKIRAN
MAGNUM CLOTHING
SREEKUMAR TEXIND
CORPORATION
SHRI GURU APPARELS PVT. LTD
ASIAN FABRICS
S.P. APPARELS
GIRISH EXPORTS
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SOLD & SERVICED IN INDIA BY
SRIRAM INDUSTRIES
Chennai Bangalore Tirupur Bombay Delhi Karur
For Enquieries Contact : [email protected]
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