20-051 www.powercommander.com 2017 Suzuki DL650 (V-Strom) PCV F/I - 1
PARTS LIST
1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab
THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE
DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com
2017 Suzuki DL650 (V-Strom)
I ns ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
FUEL AND IGNITION
20-051 www.powercommander.com 2017 Suzuki DL650 (V-Strom) PCV F/I - 2
EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)
Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
INPUT 1 (Grnd)
INPUT 1
INPUT 2 (Grnd)
INPUT 2
USB CONNECTION
20-051 www.powercommander.com 2017 Suzuki DL650 (V-Strom) PCV F/I - 3
1 Removetheseat,thefueltankcovers,andthefueltank.
2 Removetheairbox.
3 SecurethePCVmoduleinfrontofthecompartmentundertheseat(Fig.A).
Use the supplied Velcro to secure the module. Clean both surfaces with the supplied alcohol swab prior to applying the velcro.
4 RoutethePCVharnessfromthetailsectiontowardstheenginefollowingtherightsideframerail.
5 Securetheground(BLACK)wirewiththeringlugtothenegativeterminalofthebike’sbattery.
6 RoutethePCVwiringharnessuptothethrottlebodies.Locateandunplugthestockwiringharnessfromthefuelinjectors(Fig.B).
The FRONT cylinder fuel injector has a stock BROWN connector.
The REAR cylinder fuel injector has a stock GREY connector.
7 PlugthepairofPCVwiringharnessconnectorswithORANGEcoloredwiresin-lineoftheFRONTcylinderfuelinjectorandthestockBROWNwiringharnessconnector.
8 PlugthepairofPCVwiringharnessconnectorswithYELLOWcoloredwiresin-lineoftheREARcylinderfuelinjectorandthestockGREYwiringharnessconnector(Fig.C).
FIG.A
FIG.B
FIG.C
Ground
PCV Harness
Unplug
Unplug
20-051 www.powercommander.com 2017 Suzuki DL650 (V-Strom) PCV F/I - 4
9 LocatetheREARcylinderignitioncoilconnectorsontherighthandsideofthebike.TracethestockwiringharnessfromtheREARignitioncoiltoitsconnectors.UnplugtheconnectorsfortheREARcylinderignitioncoil.(Fig.D).
FIG.D
12 Locatethelower(primary)ThrottlePositionSensorontheleftsideoftherearthrottlebody.UnplugthestockwiringharnessfromtheTPS(Fig.F).
There is a similar upper (secondary) TPS here, also. Be sure to connect the PCV only to the lower (primary) TPS.
FIG.F
Unplug
Unplug
10 PlugthepairofPCVwiringharnessleadswithBLUEcoloredwiresin-lineoftheFRONTcoilandthestockwiringharness(Fig.E).
11 Routetheremainingconnectorsbetweenthethrottlebodiestotheleftsideofthebike.Besuretokeepthewiringharnessroutingclearofthemovingpartsofthethrottlebodylinkage.
FIG.E
20-051 www.powercommander.com 2017 Suzuki DL650 (V-Strom) PCV F/I - 5
14 LocatetheFRONTcylinderignitioncoilconnectorsonthelefthandsideofthebike.TracethestockwiringharnessfromtheFRONTcylinderignitioncoiltotheseconnectors.UnplugtheconnectorsfortheFRONTcylinderignitioncoil.
15 AlsounplugtheconnectorsfortheCrankPositionSensorthatarefoundinthissamelocation(Fig.H).
16 PlugthepairofPCVwiringharnessleadswithGREENcoloredwiresin-lineoftheFRONTcylinderignitioncoilconnectors.
17 PlugthepairofPCVwiringharnessleadswithBROWNcoloredwiresin-lineofthestockCPSconnectors(Fig.J).
18 Reinstalltheairbox,fueltank,bodypanels,andseat.
FIG.H
FIG.J
Unplug
Unplug
13 PlugthepairofPCVwiringharnessleadswith3-pinconnectorsin-lineofthebike’sTPSandthestockwiringharness(Fig.G).
FIG.G
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